CN109252676A - A kind of production technology and its safe construction method of basement cushion cap - Google Patents
A kind of production technology and its safe construction method of basement cushion cap Download PDFInfo
- Publication number
- CN109252676A CN109252676A CN201811302486.9A CN201811302486A CN109252676A CN 109252676 A CN109252676 A CN 109252676A CN 201811302486 A CN201811302486 A CN 201811302486A CN 109252676 A CN109252676 A CN 109252676A
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- Prior art keywords
- cushion cap
- template
- basement
- construction
- concrete
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/0007—Base structures; Cellars
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Underground Structures, Protecting, Testing And Restoring Foundations (AREA)
Abstract
The present invention relates to a kind of engineering construction field, the espespecially a kind of production technology and its safe construction method of basement cushion cap, production technology specifically include that 1) preformed reinforced concrete shuttering;2) surveying setting-out;3) positioning is excavated;4) cushion cap setting-out;5) assembled formwork;6) it is hung to setting-out position;7) design altitude is sunk down into;8) excavate mud in cushion cap;9) bed course is poured;10) cushion cap steel reinforcement cage is hung;11) casting concrete;The present invention is directed to the highly difficult execution conditions of basement suspended deck structure, forms efficient feasible production technology and safe construction technique using the implementation method of reply execution conditions, realizes the crucial purpose of controllable duration;Traditional brick mold plate is replaced by preformed reinforced concrete shuttering, having many advantages, such as that early strong, intensity is high, can shift to an earlier date prefabricated form has the characteristics that efficient, safe construction, save the cost precast concrete cushion cap template construction for thick mud layer region, and realizes the high quality target of basement cushion cap.
Description
Technical field
The present invention relates to a kind of engineering construction field, the production technology of espespecially a kind of basement cushion cap and its safe construction side
Method.
Background technique
With urbanization be transformed in building engineering construction increasingly extensity, the mankind to the utilization rate of land resource with
Urbanization process is accelerated and is increasingly improved, demand of the mankind to the underground space and more more and more intense, the basement suspended deck structure of dependence
As the important component in building engineering, people the construction quality of the structure is also more come with cost requirement it is also high,
But various special geologic conditions are also more and more in existing architectural engineering, caused the quality, efficiency, engineering of bearing platform construction therewith
Cost and difficulty of construction climb up and up, and especially the project cost under mal-condition and difficulty of construction are significantly promoted,
It is basement cushion cap engineering construction under mal-condition that difficulty of construction is higher;If do not had using traditional Construction Technology of Rider
There are any technical breakthrough and innovation, it is likely that building engineering construction cost is caused to break through cost, and bearing platform construction expense
Also there is very big specific gravity in entire building engineering cost, once cushion cap goes wrong and may jeopardize whole house and cause not
Repairable loss.
In Delta of Pearl River, the Delta of the Pearl River belongs to alluvial plain landforms, and rich groundwater, mud are thicker,
In the building of the landforms, basement cushion cap is in thick mud layer, and cutting depth is big and mobility is big, and bearing platform construction process
Belong to deep basal pit, height difference is more than 6m, and pattern foundation pit supporting structure stress condition and stability are difficult to determine, therefore want in basement bearing platform construction
Construction quality is protected, task is arduous in the extreme;It is touched if directlying adopt conventional method and excavating branch, template can not fix, and cushion cap quality is difficult
To be controlled, the excavated volume of traditional cushion cap excavation construction in thick mud layer is much larger than in preformed reinforced concrete shuttering cushion cap
Excavated volume, if with to pass wooden model, brick mold is considered as template construction, cannot achieve economic benefit and most rationalize, a side
Face, traditional brick fetal membrane construction, since cushion cap is in thick mud layer, the construction of traditional brick fetal membrane is slower, and this engineering cushion cap is more, always
Body construction is inefficient and the basement duration is tight, and on the other hand, traditional wooden film construction party, tradition wood film construction cost is higher,
And this engineering cushion cap is more, overall construction cost is higher, therefore both schemes are not paid attention to.How in basement cushion cap
While accelerating speed of application in construction, guarantee safety, quality, and applying for basement cushion cap is completed in cost-saved situation
Work is to still need to discuss at present to solve the problems, such as.
Summary of the invention
To solve the above problems, the present invention is directed to disclose a kind of engineering construction field, espespecially a kind of life of basement cushion cap
Production. art and its safe construction method.
To achieve the above object, the technical solution adopted by the present invention is that:
A kind of production technology of basement cushion cap, which is characterized in that the production technology mainly comprises the steps that
1) preformed reinforced concrete shuttering: design cushion cap template drawing simultaneously checks inspection, according to design drawing, selectes ward
It carries out steel mesh casting concrete and forms prefab-form;
2) surveying setting-out: according to design drawing and prefabricated template, global measuring is carried out to construction site, next is divided into N number of
Then partial-block pinpoints unwrapping wire in each Regionalization basis coordinate by total station;
3) positioning is excavated: the design apical side height H of label basement cushion cap is excavated from construction place surface, and from longitudinal side
It is layered to by M depth rank, is then successively excavated by Sub-region and hierarchical, until cutting depth reaches cushion cap face;
4) cushion cap setting-out: the plan-position of cushion cap building and elevation are set to by engineering surveying instrument survey according to design drawing
It is measured at bearing platform construction;
5) the prefab-form welding assembly that step 1) pours assembled formwork: is formed as one prefab-form assembly;
6) it is hung to setting-out position: prefab-form assembly is hung by crane to the cushion cap position of surveying and locating;
7) it sinks down into design altitude: under the booster action of loop wheel machine and excavator, it is high that prefab-form assembly being sunk down into design
Cheng Dian;
8) excavate mud in cushion cap: in setting position, installation prefab-form assembly is formed in basement cushion cap, is excavated cleaning and is held
Then mud inside platform carries out surface evening in cushion cap and periphery and mud is prevented to enter in cushion cap;
9) it pours bed course: completing to pour cushion cap bed course and basement in preformed reinforced concrete shuttering sinking and the region excavated
Bottom cushion is linked to be entirety and facilitates subsequent construction;
10) it hangs cushion cap steel reinforcement cage: the steel reinforcement cage made in advance being hung and is installed to cushion cap;
11) casting concrete: casting concrete obtains complete basement cushion cap to design cushion cap face elevation.
A kind of safe construction method of basement cushion cap, which is characterized in that the safe construction method mainly include with
Lower step:
1) according to the depth of cap design of pile, surface size and the shape specification that mode determines precast concrete form is set up;
2) in ward reasonable disposition reinforcing bar, and Side shuttering is set on reinforcing bar periphery;
3) laterally template and reinforcing bar casting concrete are separately formed the No.1 template for precast concrete form, No. two templates;
4) it is stacked and is conserved by carrying fork truck to curing field after precast concrete form reaches some strength;
5) earth excavation is carried out at construction, is dug to cushion cap face elevation;
6) setting-out is carried out to cushion cap position at construction;
7) continue to excavate at cushion cap position according to setting-out;
8) precast concrete form is carried out to be prepared into precast concrete cushion cap template by assembly by crane machine;
9) reserved steel bar in precast concrete form is welded;
10) pass through stirrup outside the precast concrete cushion cap template that assembly is completed to be in reinforcement connection;
11) the precast concrete cushion cap template after the completion of lifting is reinforced is to cushion cap setting-out position;
12) in precast concrete cushion cap template and periphery and smooth;
13) it completes to pour cushion cap bed course and basement bottom board bed course in preformed reinforced concrete shuttering sinking and the region excavated
It is linked to be entirety and facilitates subsequent construction;
14) it hangs and the steel reinforcement cage and reserved steel bar made in advance is installed in precast concrete cushion cap template;
15) concreting is carried out to steel reinforcement cage.
The steel concrete shuttering prefabrication step include the following:
Steel mesh and Side shuttering assembling are surrounded frame structure by S1, production cushion cap template;
S2, laterally within template, support casting concrete to preliminarily form cushion cap template centered on steel mesh;
S3, cushion cap template concrete reach and carry out cap mold sheetpile after some strength and put;
S4, preformed reinforced concrete shuttering assembly form assembly, and assembly can be cube structure or be polyhedron knot
Structure;
S5, the stirrup consolidation process outside assembly;
S6, the making bed course inside assembly.
The precast concrete surface applies waterproof material.
The No.1 template-setup of the precast concrete form is quadrangular plate, and No. two template-setups are L shape plate;Setting
The specification of No.1 template is L1*W1*H1, and the specification of No. two templates is L2*W2*H2+L3*W3*H3, wherein H1=H2=H3, W2=W3
<W1, L1>L2>L3.
The template assemblies that the No.1 template passes through three or more are the identical polyhedron knot of adjacent surface area
Structure;The template assemblies that No. two templates pass through three or more are the identical polyhedral structure of septal surface area.
The beneficial effects of the present invention are embodied in: the present invention is directed to the highly difficult execution conditions of basement suspended deck structure, uses
The implementation method of reply execution conditions forms efficient feasible production technology and safe construction technique, and realizes the controllable duration
Crucial purpose;The present invention replaces traditional brick mold plate by preformed reinforced concrete shuttering, with early strong, intensity is high, can
The advantages that prefabricated in advance, save the cost, gives full play to template action in construction method therein, forms for thick mud layer area
Domain has the characteristics that efficient, safe construction precast concrete cushion cap template construction, and realizes the high-quality of basement cushion cap
Target is measured, can not only accelerate speed of application, guarantee safety and high quality, but also basement can have been completed in significantly save the cost
The construction of cushion cap effectively saves construction cost, improves construction efficiency, also shortens the basement bearing platform construction duration, and drop
Low construction operation risk.
Cushion cap production technology of the invention and its construction technology make basement suspended deck structure reduce native excavated volume, reduce soil pressure
Influence of the power to suspended deck structure improves the safety coefficient of foundation pit supporting construction, saves duration and cost, uses prefabricated reinforced concrete
The earthwork excavated in template goes to basement structure beyond the region of objective existence and does supporting construction back-pressure, realizes the effective use of resource;It is whole real
It applies scheme and solid foundation is provided, while guaranteeing cushion cap entity quality and pattern foundation pit supporting structure stability, significantly reduce and apply
Work cost and construction operation risk, improve construction efficiency, shorten the construction period, and social benefit is significant.
The present invention first hangs prefabricated cushion cap template during safe construction, is excavating mud in cushion cap, realizes and stops to become silted up
Mud enters in cushion cap, reduces the disturbance of excavated volume and the soil body, guarantees bearing platform construction quality and excavates the disturbance to surrounding soil
Guarantee the stability of pattern foundation pit supporting structure.Precast concrete form can reduce the excavated volume of mud and mud reduces foundation pit supporting construction
Soil pressure improves foundation pit supporting construction quality safety coefficient, construction efficiency and reduces construction cost, prefabricated in advance to save
Duration, can the advantages such as assembled disassembly, ensure that the safety of foundation pit and cushion cap and the controllability of construction quality.
Specific embodiment
The following detailed description of a specific embodiment of the invention:
A kind of production technology of basement cushion cap, for the purpose of being produced by cushion cap, the production technology is mainly comprised the steps that
1) preformed reinforced concrete shuttering: design cushion cap template drawing simultaneously checks inspection, according to design drawing, selectes ward
It carries out steel mesh casting concrete and forms prefab-form;
2) surveying setting-out: according to design drawing and prefabricated template, global measuring is carried out to construction site, next is divided into N number of
Then partial-block pinpoints unwrapping wire in each Regionalization basis coordinate by total station;
3) positioning is excavated: the design apical side height H of label basement cushion cap is excavated from construction place surface, and from longitudinal side
It is layered to by M depth rank, is then successively excavated by Sub-region and hierarchical, until cutting depth reaches cushion cap face;
4) cushion cap setting-out: the plan-position of cushion cap building and elevation are set to by engineering surveying instrument survey according to design drawing
It is measured at bearing platform construction;
5) the prefab-form welding assembly that step 1) pours assembled formwork: is formed as one prefab-form assembly;
6) it is hung to setting-out position: prefab-form assembly is hung by crane to the cushion cap position of surveying and locating;
7) it sinks down into design altitude: under the booster action of loop wheel machine and excavator, it is high that prefab-form assembly being sunk down into design
Cheng Dian;
8) excavate mud in cushion cap: in setting position, installation prefab-form assembly is formed in basement cushion cap, is excavated cleaning and is held
Then mud inside platform carries out surface evening in cushion cap and periphery and mud is prevented to enter in cushion cap;
9) it pours bed course: completing to pour cushion cap bed course and basement in preformed reinforced concrete shuttering sinking and the region excavated
Bottom cushion is linked to be entirety and facilitates subsequent construction;
10) it hangs cushion cap steel reinforcement cage: the steel reinforcement cage made in advance being hung and is installed to cushion cap;
11) casting concrete: casting concrete obtains complete basement cushion cap to design cushion cap face elevation.
A kind of safe construction method of basement cushion cap is overcome for the purpose of construction every in cushion cap by construction method
The constructional difficulties of former natural environment, the safe construction method mainly comprise the steps that
1) according to the depth of cap design of pile, surface size and the shape specification that mode determines precast concrete form is set up;
2) in ward reasonable disposition reinforcing bar, and Side shuttering is set on reinforcing bar periphery;
3) laterally template and reinforcing bar casting concrete are separately formed the No.1 template for precast concrete form, No. two templates;
4) it is stacked and is conserved by carrying fork truck to curing field after precast concrete form reaches some strength;
5) earth excavation is carried out at construction, is dug to cushion cap face elevation;
6) setting-out is carried out to cushion cap position at construction;
7) continue to excavate at cushion cap position according to setting-out;
8) precast concrete form is carried out to be prepared into precast concrete cushion cap template by assembly by crane machine;
9) reserved steel bar in precast concrete form is welded;
10) pass through stirrup outside the precast concrete cushion cap template that assembly is completed to be in reinforcement connection;
11) the precast concrete cushion cap template after the completion of lifting is reinforced is to cushion cap setting-out position;
12) in precast concrete cushion cap template and periphery and smooth;
13) it completes to pour cushion cap bed course and basement bottom board bed course in preformed reinforced concrete shuttering sinking and the region excavated
It is linked to be entirety and facilitates subsequent construction;
14) it hangs and the steel reinforcement cage and reserved steel bar made in advance is installed in precast concrete cushion cap template;
15) concreting is carried out to steel reinforcement cage.
The steel concrete shuttering prefabrication step include the following:
Steel mesh and Side shuttering assembling are surrounded frame structure by S1, production cushion cap template;
S2, laterally within template, support casting concrete to preliminarily form cushion cap template centered on steel mesh;
S3, cushion cap template concrete reach and carry out cap mold sheetpile after some strength and put;
S4, preformed reinforced concrete shuttering assembly form assembly, and assembly can be cube structure or be polyhedron knot
Structure;
S5, the stirrup consolidation process outside assembly;
S6, the making bed course inside assembly.
The precast concrete surface applies waterproof material, water-proof surface is formed, so that it is prefabricated to avoid ponding erosion from causing
Template weathers damage;The No.1 template-setup of the precast concrete form is quadrangular plate, and No. two template-setups are L shape
Plate;The specification that No.1 template is arranged is L1*W1*H1, and the specifications of No. two templates is L2*W2*H2+L3*W3*H3, wherein H1=H2=
H3, W2=W3<W1, L1>L2>L3;The template assemblies that the No.1 template passes through three or more are adjacent surface area phase
Same polyhedral structure;The template assemblies that No. two templates pass through three or more are the identical multi-panel of septal surface area
Body structure;Thus it can be combined to the formwork structure of multinomial model.
The above is only presently preferred embodiments of the present invention, is not intended to limit the scope of the present invention, current row
The technical staff of industry can make some deformations and modification, all technologies according to the present invention under the inspiration of the technical program
Essence still falls within the range of technical solution of the present invention to any modification, equivalent variations and modification made by above embodiment
It is interior.
Claims (6)
1. a kind of production technology of basement cushion cap, which is characterized in that the production technology mainly comprises the steps that
1) preformed reinforced concrete shuttering: design cushion cap template drawing simultaneously checks inspection, according to design drawing, selectes ward
It carries out steel mesh casting concrete and forms prefab-form;
2) surveying setting-out: according to design drawing and prefabricated template, global measuring is carried out to construction site, next is divided into N number of
Then partial-block pinpoints unwrapping wire in each Regionalization basis coordinate by total station;
3) positioning is excavated: the design apical side height H of label basement cushion cap is excavated from construction place surface, and from longitudinal side
It is layered to by M depth rank, is then successively excavated by Sub-region and hierarchical, until cutting depth reaches cushion cap face;
4) cushion cap setting-out: the plan-position of cushion cap building and elevation are set to by engineering surveying instrument survey according to design drawing
It is measured at bearing platform construction;
5) the prefab-form welding assembly that step 1) pours assembled formwork: is formed as one prefab-form assembly;
6) it is hung to setting-out position: prefab-form assembly is hung by crane to the cushion cap position of surveying and locating;
7) it sinks down into design altitude: under the booster action of loop wheel machine and excavator, it is high that prefab-form assembly being sunk down into design
Cheng Dian;
8) excavate mud in cushion cap: in setting position, installation prefab-form assembly is formed in basement cushion cap, is excavated cleaning and is held
Then mud inside platform carries out surface evening in cushion cap and periphery and mud is prevented to enter in cushion cap;
9) it pours bed course: completing to pour cushion cap bed course and basement in preformed reinforced concrete shuttering sinking and the region excavated
Bottom cushion is linked to be entirety and facilitates subsequent construction;
10) it hangs cushion cap steel reinforcement cage: the steel reinforcement cage made in advance being hung and is installed to cushion cap;
11) casting concrete: casting concrete obtains complete basement cushion cap to design cushion cap face elevation.
2. a kind of safe construction method of basement cushion cap, which is characterized in that the safe construction method mainly includes following
Step:
1) according to the depth of cap design of pile, surface size and the shape specification that mode determines precast concrete form is set up;
2) in ward reasonable disposition reinforcing bar, and Side shuttering is set on reinforcing bar periphery;
3) laterally template and reinforcing bar casting concrete are separately formed the No.1 template for precast concrete form, No. two templates;
4) it is stacked and is conserved by carrying fork truck to curing field after precast concrete form reaches some strength;
5) earth excavation is carried out at construction, is dug to cushion cap face elevation;
6) setting-out is carried out to cushion cap position at construction;
7) continue to excavate at cushion cap position according to setting-out;
8) precast concrete form is carried out to be prepared into precast concrete cushion cap template by assembly by crane machine;
9) reserved steel bar in precast concrete form is welded;
10) pass through steel wire binding bar outside the precast concrete cushion cap template that assembly is completed to be in reinforcement connection;
11) the precast concrete cushion cap template after the completion of lifting is reinforced is to cushion cap setting-out position;
12) in precast concrete cushion cap template and periphery and smooth;
13) it completes to pour cushion cap bed course and basement bottom board bed course in preformed reinforced concrete shuttering sinking and the region excavated
It is linked to be entirety and facilitates subsequent construction;
14) it hangs and the steel reinforcement cage and reserved steel bar made in advance is installed in precast concrete cushion cap template;
15) concreting is carried out to steel reinforcement cage.
3. a kind of production technology of basement cushion cap according to claim 1, which is characterized in that the armored concrete
Template prefabrication step include the following:
Steel mesh and Side shuttering assembling are surrounded frame structure by S1, production cushion cap template;
S2, laterally within template, support casting concrete to preliminarily form cushion cap template centered on steel mesh;
S3, cushion cap template concrete reach and carry out cap mold sheetpile after some strength and put;
S4, preformed reinforced concrete shuttering assembly form assembly, and assembly can be cube structure or be polyhedron knot
Structure;
S5, the stirrup consolidation process outside assembly;
S6, the making bed course inside assembly.
4. a kind of production technology of basement cushion cap according to claim 3, which is characterized in that the precast concrete
Surface applies waterproof material.
5. a kind of safe construction method of basement cushion cap according to claim 2, which is characterized in that the concrete
The No.1 template-setup of clay model plate is quadrangular plate, and No. two template-setups are L shape plate;The specification that No.1 template is arranged is L1*
W1*H1, the specification of No. two templates are L2*W2*H2+L3*W3*H3, wherein H1=H2=H3, W2=W3<W1, L1>L2>L3.
6. a kind of safe construction method of basement cushion cap according to claim 5, which is characterized in that the No.1 mould
The template assemblies that plate passes through three or more are the identical polyhedral structure of adjacent surface area;No. two templates pass through three
The template assemblies of block or three pieces or more are the identical polyhedral structure of septal surface area.
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CN201811302486.9A CN109252676A (en) | 2018-11-02 | 2018-11-02 | A kind of production technology and its safe construction method of basement cushion cap |
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CN201811302486.9A CN109252676A (en) | 2018-11-02 | 2018-11-02 | A kind of production technology and its safe construction method of basement cushion cap |
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ID=65044203
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111794265A (en) * | 2020-05-29 | 2020-10-20 | 五冶集团上海有限公司 | Method for constructing equipment foundation by isolating sludge |
CN115182375A (en) * | 2022-07-21 | 2022-10-14 | 浙江宏坤建设集团有限公司 | Construction method for dense bearing platform |
CN115522561A (en) * | 2022-10-14 | 2022-12-27 | 通号工程局集团有限公司 | House construction engineering tower crane foundation soil formwork construction method |
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CN103469806A (en) * | 2013-09-25 | 2013-12-25 | 浙江天力建设集团有限公司 | Construction method for replacing brick forming die with prefabricated concrete foundation bearing platform side die |
CN204898715U (en) * | 2015-07-30 | 2015-12-23 | 中国十七冶集团有限公司 | Assembled precast concrete child mould of basis cushion cap |
CN107653894A (en) * | 2017-07-25 | 2018-02-02 | 浙江省建工集团有限责任公司 | A kind of construction technology that foundation platform is made by precast concrete |
CN207616844U (en) * | 2017-12-20 | 2018-07-17 | 中国核工业第二二建设有限公司 | Foundation platform precast concrete side form and molding machine |
-
2018
- 2018-11-02 CN CN201811302486.9A patent/CN109252676A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103469806A (en) * | 2013-09-25 | 2013-12-25 | 浙江天力建设集团有限公司 | Construction method for replacing brick forming die with prefabricated concrete foundation bearing platform side die |
CN204898715U (en) * | 2015-07-30 | 2015-12-23 | 中国十七冶集团有限公司 | Assembled precast concrete child mould of basis cushion cap |
CN107653894A (en) * | 2017-07-25 | 2018-02-02 | 浙江省建工集团有限责任公司 | A kind of construction technology that foundation platform is made by precast concrete |
CN207616844U (en) * | 2017-12-20 | 2018-07-17 | 中国核工业第二二建设有限公司 | Foundation platform precast concrete side form and molding machine |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111794265A (en) * | 2020-05-29 | 2020-10-20 | 五冶集团上海有限公司 | Method for constructing equipment foundation by isolating sludge |
CN115182375A (en) * | 2022-07-21 | 2022-10-14 | 浙江宏坤建设集团有限公司 | Construction method for dense bearing platform |
CN115522561A (en) * | 2022-10-14 | 2022-12-27 | 通号工程局集团有限公司 | House construction engineering tower crane foundation soil formwork construction method |
CN115522561B (en) * | 2022-10-14 | 2023-12-15 | 通号工程局集团有限公司 | Construction method for foundation soil mold of tower crane of building engineering |
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