CN109226980A - A kind of full-automatic three-dimensional stereo laser machining production line - Google Patents
A kind of full-automatic three-dimensional stereo laser machining production line Download PDFInfo
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- CN109226980A CN109226980A CN201811357095.7A CN201811357095A CN109226980A CN 109226980 A CN109226980 A CN 109226980A CN 201811357095 A CN201811357095 A CN 201811357095A CN 109226980 A CN109226980 A CN 109226980A
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- direction guiding
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Optics & Photonics (AREA)
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- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a kind of full-automatic three-dimensional stereo laser machining production lines, including rack, feeding robot, cutting robot, feeding robot, X direction guiding rail, mobile work platform, workpiece to be processed material frame and finished product material frame.Rack includes top plate and two sides X-axis crossbeam;Side X-axis below the crossbeam region forms feeding region, and top plate lower zone forms cutting processing region;Other side X-axis below the crossbeam region forms blanking region, and finished product material frame is arranged in the rear end in blanking region;The X direction guiding rail parallel with X-axis crossbeam is laid in the bottom in feeding region, cutting processing region and blanking region;Mobile work platform includes piece-holder component and multiple degrees of freedom changeover module.The full-automatic loading and unloading of the present invention, no manual intervention;Cutting robot working region is kept completely separate with loading and unloading robot work region, highly-safe.Meanwhile can uninterruptedly process, multistation, the uninterrupted cutting processing in loading and unloading section meets high efficiency.
Description
Technical field
The present invention relates to a kind of automatic cutting equipment, especially a kind of full-automatic three-dimensional stereo laser machining production line.
Background technique
In existing production process, a large amount of Three-dimension process part is needed.Typical Three-dimension process part, needs high speed, entirely
Automatic processing.Three-dimension process part is in irregular shape as shown in Figure 1, since structure is complicated, and is both needed on each side and top surface
Cutting hole 11 of different shapes, thus the cut hole on Three-dimension process part are cut, laser scribe processing method is generally used.
However, there are the following shortcomings during existing laser cutting process, have much room for improvement:
1. partially using artificial loading and unloading in the prior art, during cutting processing, need manually to carry out the adjustment in face to be processed
Replacement, the degree of automation is low, and processing efficiency is low.
Automatic loading/unloading is carried out using robot 2. also having at present, but loading and unloading generally require shutdown operation, influence
Processing efficiency.
3. loading and unloading robot is overlapped with cutting robot working region, the safety accidents such as robot collision are easily caused.
4. workpiece is fixed, or can only simple planar movement, it is thus, small to the range of work of complex parts, workpiece
Many position inconvenience processing.
5. no waste mine removes function, waste material is generated in process and needs manual cleaning, safety is poor, low efficiency.
Summary of the invention
It is vertical that in view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a kind of full-automatic three-dimensionals
Volumetric laser machining production line, the full-automatic loading and unloading of full-automatic three-dimensional stereo laser machining production line, no manual intervention;Cutting machine
Device people working region is kept completely separate with loading and unloading robot work region, highly-safe.Meanwhile can uninterruptedly process, multistation,
The uninterrupted cutting processing in loading and unloading section, meets high efficiency.
In order to solve the above technical problems, the technical solution adopted by the present invention is that:
A kind of full-automatic three-dimensional stereo laser machining production line, including rack, feeding robot, cutting robot, blanking machine
People, X direction guiding rail, mobile work platform, workpiece to be processed material frame and finished product material frame.
Rack includes top plate and is symmetricly set on the paracentral X-axis crossbeam in top plate two sides.
Feeding robot is fitted into side X-axis crossbeam bottom, which forms feeding region, on
Expect that workpiece to be processed material frame is arranged in the front end in region.
Setting and the perpendicular Y-direction guide rail of X-axis crossbeam below top plate, cutting robot top are slidably connected with Y-direction guide rail,
Top plate lower zone forms cutting processing region.
Feeding robot is mounted on other side X-axis crossbeam bottom, which forms blanking region, under
Expect that finished product material frame is arranged in the rear end in region.
The X direction guiding rail parallel with X-axis crossbeam is laid in the bottom in feeding region, cutting processing region and blanking region.
Mobile work platform bottom can slide under the action of linear drive apparatus along X direction guiding rail.
Mobile work platform includes piece-holder component and multiple degrees of freedom changeover module;Piece-holder component is for gripping
Three-dimension process part, it is more that multiple degrees of freedom changeover module can be such that the Three-dimension process part being clamped on piece-holder component realizes
The posture changing of freedom degree.
Piece-holder component is Workpiece fixing plate, and multiple degrees of freedom changeover module includes slide unit, vertical rotary shaft, runing rest
One and runing rest two.
Slide unit bottom is slidably connected with X direction guiding rail, and the setting of slide unit top center is rotatablely connected vertical rotary shaft.
Runing rest one includes horizontal rotating plate and two tripods;Horizontal rotating plate bottom centre and vertical rotary shaft activity connect
It connects, two tripods are symmetricly set on two sides of horizontal rotating plate;The vertex of each tripod is respectively rotatablely connected one
Horizontal rotation shaft, the other end of each horizontal rotation shaft respectively pass through a mounting plate and are connected with Workpiece fixing plate.
Workpiece fixing plate, two mounting plates and two horizontal rotation shafts collectively form runing rest two.
The center of two tripods is provided with the lightening hole of triangle.
A Y-direction guide rail is respectively arranged in top plate bottom and two perpendicular sides of X-axis crossbeam, slides in every Y-direction guide rail
It is dynamic to connect at least one cutting robot.
X direction guiding rail and mobile work platform are several, the setting of several X direction guiding rail parallel side-by-sides, each or two X
Be slidably connected a mobile work platform on direction guiding rail.
It further include discard transfer apparatus, the lower section in cutting processing region and blanking region is arranged in discard transfer apparatus, and
It is parallel with X direction guiding rail, and height is no more than the overhead height of X direction guiding rail.
Discard transfer apparatus is belt conveyor or track conveyor.
The invention has the following beneficial effects:
1, full-automatic, no manual intervention.
2, function is excluded with waste material.
3, cutting robot working region and loading and unloading robot work region are kept completely separate, highly-safe.
4, uninterrupted processing, multistation, the uninterrupted cutting processing in loading and unloading section meet high efficiency.
5, working ability is strong, by additional rotational axis, enhances the range of processing, the processing of all angles.
6, the range of work of the present invention is big, can be used for body of a motor car, large-scale engineering machinery, ship, the large sizes such as space shuttle
The automation of three-dimensional components is processed.Furthermore it is also possible to say that laser cutting head is changed to plumb joint, it is zero complicated for large size
The automation of part, precision, highly-efficient processing.
Detailed description of the invention
Fig. 1 shows the structural schematic diagram of Three-dimension process part.
Fig. 2 shows a kind of front view of full-automatic three-dimensional stereo laser machining production line of the present invention.
Fig. 3 shows a kind of perspective view one of full-automatic three-dimensional stereo laser machining production line of the present invention.
Fig. 4 shows a kind of perspective view two of full-automatic three-dimensional stereo laser machining production line of the present invention.
Fig. 5 shows the schematic perspective view of mobile work platform in the present invention.
Wherein have:
10. Three-dimension process part;11. cutting hole;
20. rack;21. top plate;211. supporting leg;212. lightening hole;23.X axis crossbeam;24.Y direction guiding rail;
30. feeding robot;40. cutting robot;50. feeding robot;60.X direction guiding rail;
70. mobile work platform;
71. slide unit;72. vertical rotary shaft;73. runing rest one;731. horizontal rotating plates;732. tripod;
74. runing rest two;741. Workpiece fixing plate;742. mounting plate;743. horizontal rotation shaft;
80. workpiece to be processed material frame;90. finished product material frame;100. discard transfer apparatus;
In addition, A indicates feeding region in Fig. 1;B indicates cutting processing region;C indicates blanking region.
Specific embodiment
Xia Mianjiehefutuhejuti compare Jia Shishifangshiduibenfamingzuojinyibuxiangxishuoming.
As shown in Fig. 2,3 and 4, a kind of full-automatic three-dimensional stereo laser machining production line, including rack 20, feeding robot
30, cutting robot 40, feeding robot 50, X direction guiding rail 60, mobile work platform 70, workpiece to be processed material frame 80, finished product material frame
90 and discard transfer apparatus 100.
Feeding robot 30, cutting robot 40, feeding robot 50, workpiece to be processed material frame 80 and finished product material frame 90
Specific structure is the prior art, and which is not described herein again.
The artificial laser cutting machine device people of cutting machine, wrist end are installed laser cutting head, can be completed to Three-dimension process zero
The cutting of part 10.
Rack includes top plate 21 and is symmetricly set on the paracentral X-axis crossbeam 23 in top plate two sides.
A supporting leg 211 is preferably respectively set in the bottom four corners of top plate, and roof center is preferably provided with subtracting in stud
Repeated hole 212, and convenient for observation cut state.
Feeding robot is fitted into side X-axis crossbeam bottom, which forms feeding region A, on
Expect that workpiece to be processed material frame is arranged in the front end in region.Further, feeding robot can move on X-axis crossbeam, increase movement
Range.
Setting and the perpendicular Y-direction guide rail 24 of X-axis crossbeam below top plate, cutting robot top connect with Y-direction guide rail sliding
It connects, top plate lower zone forms cutting processing region B.
Further, top plate bottom and two perpendicular sides of X-axis crossbeam are respectively preferably provided with a Y-direction guide rail, every Y-direction
Be slidably connected an at least cutting robot on guide rail, and the quantity of cutting robot, which can according to need, to be configured.
Feeding robot is mounted on other side X-axis crossbeam bottom, which forms blanking region C, under
Expect that finished product material frame is arranged in the rear end in region.
The X direction guiding rail parallel with X-axis crossbeam is laid in the bottom in feeding region, cutting processing region and blanking region.
Mobile work platform bottom can slide under the action of linear drive apparatus along X direction guiding rail.
Above-mentioned X direction guiding rail and following mobile work platforms all can be several, determine according to actual needs.Several X to
Guide rail parallel side-by-side is arranged, and be slidably connected a mobile work platform in each or two X direction guiding rails.
Mobile work platform includes piece-holder component and multiple degrees of freedom changeover module.
Piece-holder component is the prior art for gripping Three-dimension process part 10, specific clamp method, is such as positioned
Column is fixed or the limit of surrounding postive stop baffle is fixed etc..
In the application, piece-holder component is Workpiece fixing plate 741 as shown in Figure 5.
It is how free that multiple degrees of freedom changeover module can be such that the Three-dimension process part being clamped on piece-holder component realizes
The posture changing of degree.
As shown in figure 5, multiple degrees of freedom changeover module includes slide unit 71, vertical rotary shaft 72, runing rest 1 and rotation
Bracket 2 74.
Slide unit bottom is slidably connected with X direction guiding rail, and the setting of slide unit top center is rotatablely connected vertical rotary shaft, vertical to rotate
Axis is preferably driven by rotating electric machine.
Runing rest one includes horizontal rotating plate 731 and two tripods 732.
Horizontal rotating plate bottom centre is flexibly connected with vertical rotary shaft, preferably hingedly.Two tripods are symmetricly set on
On two sides of horizontal rotating plate.The vertex of each tripod is respectively rotatablely connected a horizontal rotation shaft 743, each horizontal rotation
The other end of shaft respectively passes through a mounting plate 742 and is connected with Workpiece fixing plate.
The rotation of above-mentioned horizontal rotation shaft by rotating electric machine it is also preferred that driven.
Workpiece fixing plate, two mounting plates and two horizontal rotation shafts collectively form runing rest two.
The posture changing of the compound realization Three-dimension process part of above-mentioned runing rest one and runing rest two, reaches polygonal
Spend the purpose of cutting processing.
Further, the center of two tripods is provided with the lightening hole of triangle.
The lower section in cutting processing region and blanking region is arranged in discard transfer apparatus, and parallel with X direction guiding rail, and high
Degree is no more than the overhead height of X direction guiding rail.Further, discard transfer apparatus is preferably belt conveyor or track conveyor etc..
Process flow:
1. feeding
Workpiece to be processed is placed in mobile work platform, feeding machine by feeding robot from feeding on workpiece to be processed material frame
People can move on X-axis crossbeam, increase moving range.In addition, mobile work platform is moved to along X direction guiding rail in feeding process
The feeding region in left side, the working range far from laser cutting machine people, avoids colliding.
2. cutting
After the completion of feeding, mobile work platform moves to cutting processing region, is cut by laser machine people, and laser is installed in wrist end
Cutting head completes the cutting to workpiece, since laser cutting machine people can move along Y direction guiding rail, it is possible to extension processing
Range.In cutting process, mobile work platform is rotationally-varying by runing rest one and runing rest two, and it is more to can be realized workpiece
The processing of a angle.In cutting process, the waste recovery that discard transfer apparatus generates cutting is recycled.
3. blanking
After process finishing, mobile work platform moves to blanking region, blanking process and feeding under the action of linear drive apparatus
Process is similar.
The preferred embodiment of the present invention has been described above in detail, still, during present invention is not limited to the embodiments described above
Detail a variety of equivalents can be carried out to technical solution of the present invention within the scope of the technical concept of the present invention, this
A little equivalents all belong to the scope of protection of the present invention.
Claims (7)
1. a kind of full-automatic three-dimensional stereo laser machining production line, it is characterised in that: including rack, feeding robot, cutting machine
Device people, feeding robot, X direction guiding rail, mobile work platform, workpiece to be processed material frame and finished product material frame;
Rack includes top plate and is symmetricly set on the paracentral X-axis crossbeam in top plate two sides;
Feeding robot is fitted into side X-axis crossbeam bottom, which forms feeding region, feeding area
Workpiece to be processed material frame is arranged in the front end in domain;
Setting and the perpendicular Y-direction guide rail of X-axis crossbeam below top plate, cutting robot top are slidably connected with Y-direction guide rail, top plate
Lower zone forms cutting processing region;
Feeding robot is mounted on other side X-axis crossbeam bottom, which forms blanking region, discharging area
Finished product material frame is arranged in the rear end in domain;
The X direction guiding rail parallel with X-axis crossbeam is laid in the bottom in feeding region, cutting processing region and blanking region;
Mobile work platform bottom can slide under the action of linear drive apparatus along X direction guiding rail;
Mobile work platform includes piece-holder component and multiple degrees of freedom changeover module;Piece-holder component is for gripping three-dimensional
Part is processed, it is how free that multiple degrees of freedom changeover module can be such that the Three-dimension process part being clamped on piece-holder component realizes
The posture changing of degree.
2. full-automatic three-dimensional stereo laser machining production line according to claim 1, it is characterised in that: piece-holder component
For Workpiece fixing plate, multiple degrees of freedom changeover module includes slide unit, vertical rotary shaft, runing rest one and runing rest two;
Slide unit bottom is slidably connected with X direction guiding rail, and the setting of slide unit top center is rotatablely connected vertical rotary shaft;
Runing rest one includes horizontal rotating plate and two tripods;Horizontal rotating plate bottom centre is flexibly connected with vertical rotary shaft,
Two tripods are symmetricly set on two sides of horizontal rotating plate;The vertex of each tripod is respectively rotatablely connected a level
Rotary shaft, the other end of each horizontal rotation shaft respectively pass through a mounting plate and are connected with Workpiece fixing plate;
Workpiece fixing plate, two mounting plates and two horizontal rotation shafts collectively form runing rest two.
3. full-automatic three-dimensional stereo laser machining production line according to claim 2, it is characterised in that: two tripods
Center is provided with the lightening hole of triangle.
4. full-automatic three-dimensional stereo laser machining production line according to claim 1, it is characterised in that: top plate bottom and X
A Y-direction guide rail is respectively arranged in two perpendicular sides of axis crossbeam, and be slidably connected an at least cutting machine in every Y-direction guide rail
Device people.
5. full-automatic three-dimensional stereo laser machining production line according to claim 1 or 4, it is characterised in that: X direction guiding rail and
Mobile work platform is several, the setting of several X direction guiding rail parallel side-by-sides, is slidably connected on each or two X direction guiding rails
One mobile work platform.
6. full-automatic three-dimensional stereo laser machining production line according to claim 1, it is characterised in that: further include that waste material is defeated
Device is sent, the lower section in cutting processing region and blanking region is arranged in discard transfer apparatus, and parallel with X direction guiding rail, and high
Degree is no more than the overhead height of X direction guiding rail.
7. full-automatic three-dimensional stereo laser machining production line according to claim 5, it is characterised in that: discard transfer apparatus
For belt conveyor or track conveyor.
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CN201811357095.7A CN109226980B (en) | 2018-11-15 | 2018-11-15 | Full-automatic three-dimensional laser processing production line |
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CN201811357095.7A CN109226980B (en) | 2018-11-15 | 2018-11-15 | Full-automatic three-dimensional laser processing production line |
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CN109226980A true CN109226980A (en) | 2019-01-18 |
CN109226980B CN109226980B (en) | 2021-05-28 |
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CN102896445B (en) * | 2012-09-28 | 2015-12-16 | 重庆盈丰升机械设备有限公司 | The integrated equipment of standard knot automatic machinery people welding system |
CN205764906U (en) * | 2016-05-24 | 2016-12-07 | 广州茂迅自动化技术有限公司 | A kind of bend pipe surface trimming full weld production line |
CN209078054U (en) * | 2018-11-15 | 2019-07-09 | 南京邮电大学 | A kind of 3 d part laser cutting device |
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2018
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0947985A (en) * | 1995-08-09 | 1997-02-18 | Suehiro Seiko Kk | Robot for bench type two-stage work |
CN201389714Y (en) * | 2009-04-03 | 2010-01-27 | 亓胜雨 | Three-dimensional numerically controlled laser cutting machine tool |
CN201950382U (en) * | 2010-11-22 | 2011-08-31 | 成都焊研威达科技股份有限公司 | Section bar cutting production line |
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