CN109225907A - Automated sorting device based on transfer equipment and assembly line - Google Patents
Automated sorting device based on transfer equipment and assembly line Download PDFInfo
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- CN109225907A CN109225907A CN201810878430.1A CN201810878430A CN109225907A CN 109225907 A CN109225907 A CN 109225907A CN 201810878430 A CN201810878430 A CN 201810878430A CN 109225907 A CN109225907 A CN 109225907A
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- assembly line
- transfer
- equipment
- sorting device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/18—Devices or arrangements for indicating destination, e.g. by code marks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
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Abstract
The present invention discloses a kind of automated sorting device based on transfer equipment and assembly line, including assembly line, the N number of bifurcation mouth being set on assembly line, barcode recognition equipment and controller, M bifurcation mouth is corresponding with M station before assembly line direction of transfer in N number of bifurcation mouth, N-M bifurcation mouth is corresponding with N-M transfer equipment after assembly line direction of transfer, controller obtains bar code identification information and judges the corresponding sorting direction of express mail to be sorted based on bar code identification information, N-M transfer equipment of control sorts the express mail for meeting corresponding sorting direction, wherein, M value is determined based on treatment effeciency needed for express mail and transfer equipment maximum treatment efficiency, M, N is natural number, and 1 < M < N.Automated sorting device of the invention is capable of the starting point of dynamic configuration automated job, supports manually to mix sorting operation with automatic equipment, reduces the amount of labour used, improve sorting efficiency and accuracy, improve the elastic processing capacity of automatic sorting device.
Description
Technical field
The present invention relates to transmission control technology fields.More particularly, to a kind of based on oneself of transfer equipment and assembly line
Dynamicization sorting equipment.
Background technique
In recent years, with the fast development of electric business, increase to Express Logistics industry also an explosion occurred property.Sorting, as
The core work post of logistic industry is to carry out grouping processing by its particular community to the article that will be handled.For example, in express delivery
In, it goes to express mail in all parts of the country and is sent to express mail processing center, express mail processing Chinese and Western needs that the packet of same destination will be sent to
It wraps up in and is divided into one group (such as go to Pekinese and be divided into one group, that goes to Tianjin is divided into one group etc.).
As shown in Figure 1, traditional sorting mode cooperates the mode of manual sorting, i.e. whole in express mail processing for assembly line
Express mail moves on assembly line along same direction, and multiple stations are arranged according to demand along the moving direction by assembly line,
The corresponding sorting area of each station and configure an at least worker (generally one) for by given area (with Beijing,
For Tianjin and male peace) express delivery sorting come out.Express delivery sorting process are as follows: express mail is placed on to the upstream of assembly line first；So
Express mail successively passes through each station along the moving direction of assembly line afterwards；The personnel of last sortation process check article to be sorted,
If should detect in this station, which is removed into assembly line, if should not be taken out in this station, is not processed, wait divide
Article continuation is picked to transmit on assembly line.
This traditional sorting mode have very high express delivery sorting efficiency, but with sorting area increase and flowing water
The growth of line, needs to configure more and more stations and worker, and cost of labor is higher；When the busy needs of the worker of station leave
When, it needs next choice worker and temporarily replaces station worker, otherwise the express delivery sorting for needing to suspend the assembly line works, i.e., certainly
Dynamicization degree is low；Worker's sorting be also easy to hair at due to manual operation fault and bring accidentally sort the problems such as, i.e. sorting is accurate
Rate cannot obtain effective guarantee.
On this basis, a kind of automated sorting device is proposed, as shown in Figure 2.On the basis of traditional sorting mode,
The sorting worker of each station is replaced by the transfer equipment that bifurcation mouth is arranged in, each transfer equipment can control corresponding position
Express mail by the bifurcation mouth or turn to and remove the bifurcation mouth, each express mail scanned by bar code scanner, and multiple transfers are set
It is standby that control realization automated sorting is carried out by controller.Express delivery sorting process are as follows: arrive assembly line for what is placed with segregating articles
Upstream；Assembly line is moved along a direction, and the article on assembly line is scanned by barcode recognition equipment, and barcode recognition equipment will identify
The bar code information of article out is passed to controller, and controller, which analyzes corresponding article by calculation processing, should remove point of assembly line
Fork position；Controller sends control instruction each transfer equipment into assembly line, and transfer equipment will be needed in corresponding bifurcation mouth
The article of removal removes the assembly line.
This automated sorting device based entirely on transfer equipment when carrying out sorting operation, imitate by the operation entirely sorted
Rate is limited by transfer device efficiency.For example, when transfer equipment peak efficiency be 2000/it is small when, the efficiency of entire sorting line
It is limited in 2000 hours.Lower in view of current transfer device efficiency, this automated sorting device can not be in operating efficiency
It is used in more demanding link.Meanwhile because of article different periods to be processed, the number of articles to be processed of different zones is gone to
Fluctuation is very big, such as needs to handle 1000 articles to be processed on specific assembly line between frequent 21 points to 22 points of evening, and 22 points
Need to handle 4000 articles to be processed between to 23 points, so can not ongoing operations efficiency requirements not high assembly line
Use transfer equipment.
Accordingly, it is desirable to provide a kind of can be improved filling based on the automated sorting of transfer equipment and assembly line for operating efficiency
It sets.
Summary of the invention
It can be improved the automatic based on transfer equipment and assembly line of operating efficiency the purpose of the present invention is to provide a kind of
Change sorting equipment, can support manually to mix sorting operation with automatic equipment, reduce and use with the starting point of dynamic configuration automated job
Work amount improves sorting efficiency and accuracy, improves the elastic processing capacity of automatic sorting device.
In order to achieve the above objectives, the present invention adopts the following technical solutions:
A kind of automated sorting device based on transfer equipment and assembly line, the automated sorting device include:
Assembly line, for transmitting express mail to be sorted；
It is set to N number of bifurcation mouth on assembly line along assembly line direction of transfer, wherein each bifurcation mouth pair in N number of bifurcation mouth
Answer a sorting direction；
With in N number of bifurcation mouth before assembly line direction of transfer the corresponding M station of M bifurcation mouth；
At least in N number of bifurcation mouth after assembly line direction of transfer the corresponding N-M transfer equipment of N-M bifurcation mouth；
Barcode recognition equipment carries out identification for the bar code to express mail to be sorted and generates bar code identification information；And
Controller, for obtaining bar code identification information and judging the corresponding sorting of express mail to be sorted based on bar code identification information
Direction, N-M transfer equipment of control sort the express mail for meeting corresponding sorting direction；
Wherein, M value being determined based on treatment effeciency needed for express mail and transfer equipment maximum treatment efficiency, M, N are natural number, and
1 < M < N.
By M station of setting and N-M transfer equipment, can improve to greatest extent at the express mail of automated sorting device
Efficiency is managed, the adjustment of automatic assembly line is carried out according to practical express delivery sorting situation, realizes the reasonable disposition and optimization of resource.
Preferably, automated sorting device further include:
With in N number of bifurcation mouth before assembly line direction of transfer the corresponding M transfer equipment of M bifurcation mouth.
All bifurcation mouth are both provided with transfer equipment, and only can be achieved with pair by the selection of the working condition of transfer equipment
Its disabling and activation improves the flexibility of automated sorting device configuration.
It is further preferred that transfer equipment has the first working condition and the second working condition, wherein
When the first working condition, transfer equipment is failure to actuate；And
When the second working condition, transfer equipment divides the express mail for meeting corresponding sorting direction based on bar code identification information
It picks.
First working condition as " disables " state, and the second working condition as " activates " state, by setting disabling and
State of activation need to only change the work shape of transfer equipment without changing to hardware device when allowing to carry out assembly line adjustment
State, the flexibility configured when enhancing automated sorting device processing different task, reduces the cost of equipment change.
Preferably, it is executed when transfer equipment sorts express mail and turns to or pass through operation.
Preferably, transfer equipment is set as the first working condition of artificial selection or the second working condition.
Manually shifting apparatus is disabled or activated, convenient and efficient can intuitively determine that transfer to be disabled is set
It is standby, reduce the complexity of operation.
Preferably, barcode recognition equipment is set to N number of bifurcation mouth along the forward position of assembly line sender.
Preferably, barcode recognition equipment is set to N-M transfer equipment before assembly line direction of transfer and M station is along stream
Position after waterline direction of transfer.
Preferably, barcode recognition equipment is that hand-held bar code identifies equipment.
Hand-held bar code identification equipment conveniently and efficiently the bar code of express mail can be identified, while can more easily into
The reasonable disposition and optimization of resource are realized in the adjustment of row automatic assembly line
Preferably, automated sorting device further includes judging unit, for judging the M fork before assembly line direction of transfer
Whether treatment effeciency needed for outspoken part is greater than transfer equipment maximum treatment efficiency, if so, along flowing water in setting and N number of bifurcation mouth
The corresponding M station of M bifurcation mouth before line direction of transfer.
Whether the treatment effeciency needed for the M bifurcation mouth express mail before assembly line direction of transfer is greater than the processing of transfer equipment maximum
When efficiency, the treatment effeciency of the transfer equipment is not able to satisfy the demand of assembly line and influences the treatment effeciency of automatic sorting device,
By the way that the transfer equipment of the M bifurcation mouth is replaced with M station, realize manually with the mixture operation equipped automatically, while most
The transfer equipment that can satisfy assembly line demand is remained to limits, the optimal of operating efficiency and operation automation is realized
Change, while reducing the amount of labour used, realizes the raising of automated job efficiency.
Detailed description of the invention
Specific embodiments of the present invention will be described in further detail with reference to the accompanying drawing.
Fig. 1 shows traditional artificial sorting equipment structural schematic diagram.
Fig. 2 shows the automated sorting apparatus structure schematic diagrams based on transfer equipment.
Fig. 3 shows automatic sorting assembly line express delivery sorting situation schematic diagram.
Fig. 4 shows the automated sorting apparatus structure schematic diagram based on transfer equipment and assembly line.
Specific embodiment
In order to illustrate more clearly of the present invention, the present invention is done further below with reference to preferred embodiments and drawings
It is bright.Similar component is indicated in attached drawing with identical appended drawing reference.It will be appreciated by those skilled in the art that institute is specific below
The content of description is illustrative and be not restrictive, and should not be limited the scope of the invention with this.
The present invention provides a kind of automated sorting device based on transfer equipment and assembly line, the automated sorting device packet
Bar code identifying device, controller and assembly line are included, at least one station and at least one transfer equipment are provided on assembly line,
In: assembly line is for transmitting express mail to be sorted；It is set to N number of bifurcation mouth on assembly line along assembly line direction of transfer, wherein N number of
The corresponding sorting direction of each bifurcation mouth in bifurcation mouth；With in N number of bifurcation mouth before assembly line direction of transfer M bifurcation mouth pair
The M station answered；At least with the corresponding N-M transfer of N-M bifurcation mouth is set after assembly line direction of transfer in N number of bifurcation mouth
It is standby；Barcode recognition equipment carries out identification for the bar code to express mail to be sorted and generates bar code identification information；And controller, it is used for
It obtains bar code identification information and the corresponding sorting direction of express mail to be sorted is judged based on bar code identification information, control N-M transfer
Equipment sorts the express mail for meeting corresponding sorting direction；
In above-mentioned automated sorting device, determined based on treatment effeciency needed for express mail and transfer equipment maximum treatment efficiency
M value, M, N are natural number, and 1 < M < N.
In the present invention, by M station of setting and N-M transfer equipment, automated sorting dress can be improved to greatest extent
The express mail treatment effeciency set carries out the adjustment of automatic assembly line according to practical express delivery sorting situation, realizes the reasonable of resource
Configuration and optimization.
The principle is as follows:
Every to pass through a sortation process in sorting line, the article on sorting line will be reduced.In this way in sorting flowing water
On line, the sorting line efficiency requirements of front and back link be it is inconsistent, more forward sorting efficiency require it is higher.Such as in above figure 1,
Processing is sent to Beijing, Tianjin, the male article to be processed pacified on an assembly line:
1. the article to be processed of Beijing is removed from assembly line after the sortation process of Beijing, remained on assembly line
Under go to the article to be processed of Tianjin, male peace
2. going to the article to be processed of Tianjin to be removed from assembly line after the sortation process of Tianjin, remained on assembly line
Under go to the male article to be processed pacified.
It is illustrated below with reference to specific example:
Fig. 3 in be an automatic sorting device assembly line, direction of transfer be from left to right.3 are provided on assembly line
A sorting direction, respectively A, B, C.In use, the express mail for being sent to A, B, C and other directions is put into flowing water from figure left side by worker
On line.
It is assumed that putting 1000 express mails in total, the number of packages for going to all directions is as follows:
| Direction | Number of packages |
| Go to the direction A | 400 |
| Go to the direction B | 300 |
| Go to the direction C | 200 |
| Go to other directions | 100 |
So, it is respectively as follows: by the number of packages of position 1,2,3,4
| Position | The fast number of packages passed through |
| Position 1 | 1000 |
| Position 2 | 600 |
| Position 3 | 300 |
| Position 4 | 100 |
Such as at position 2, goes to 400 of the direction A and taken out from A mouthfuls, it is remaining to be destined to B, C and others are fast
Part: 1000-400=600.
As can be seen from the above table, the express mail to be sorted in sorting line can gradually subtract after sorting export one by one
It is few.Meanwhile the operating frequency of transfer type sorting device is limited, such as every two 4 seconds action cycles, then a hour
At most movement 900 times, that is, sort 900 in a sorting device most one hour.
It is assumed that each sorting direction has filled above-mentioned transfer type equipment on assembly line in above figure, then when flowing into part amount
When being 1000, whole assembly line can not work, because the part amount in first sorting direction is 1000, and equipment disposal ability is only
Have 900.If first sorting jaws equipment is closed, by manual operation.Only 600 remaining on assembly line below, such transfer is set
Standby operating efficiency can satisfy requirement.
In one embodiment, as shown in figure 4, the automated sorting device further include:
With in N number of bifurcation mouth before assembly line direction of transfer the corresponding M transfer equipment of M bifurcation mouth.
All bifurcation mouth are both provided with transfer equipment, and only can be achieved with pair by the selection of the working condition of transfer equipment
Its disabling and activation improves the flexibility of automated sorting device configuration.
In the above-described embodiments, transfer equipment has the first working condition and the second working condition, wherein
When the first working condition, transfer equipment is failure to actuate；And
When the second working condition, transfer equipment divides the express mail for meeting corresponding sorting direction based on bar code identification information
It picks.
It should be understood that above-mentioned first working condition as " disables " state, the second working condition as " activates " state,
Shifting need to only be changed without changing to hardware device when allowing to carry out assembly line adjustment by setting disabling and state of activation
The working condition for carrying equipment, the flexibility configured when enhancing automated sorting device processing different task, reduces and sets
The cost of standby change.
It is executed when transfer equipment sorts express mail in the present invention and turns to or pass through operation.
In another embodiment, transfer equipment is set as the first working condition of artificial selection or the second working condition.
Manually shifting apparatus is disabled or activated, convenient and efficient can intuitively determine that transfer to be disabled is set
It is standby, reduce the complexity of operation.
It should be noted that barcode recognition equipment is set to N number of bifurcation mouth along the forward position of assembly line sender.Or bar code
Identification equipment is set to N-M transfer equipment before assembly line direction of transfer and position of the M station after assembly line direction of transfer
It sets.
It should be understood that barcode recognition equipment can identify equipment for hand-held bar code.
Hand-held bar code identification equipment conveniently and efficiently the bar code of express mail can be identified, while can more easily into
The reasonable disposition and optimization of resource are realized in the adjustment of row automatic assembly line
In yet another embodiment, which further includes judging unit, is transmitted for judging along assembly line
Whether treatment effeciency needed for M bifurcation mouth express mail is greater than transfer equipment maximum treatment efficiency before direction, if so, setting with it is N number of
In bifurcation mouth before assembly line direction of transfer the corresponding M station of M bifurcation mouth.
Whether the treatment effeciency needed for the M bifurcation mouth express mail before assembly line direction of transfer is greater than the processing of transfer equipment maximum
When efficiency, the treatment effeciency of the transfer equipment is not able to satisfy the demand of assembly line and influences the treatment effeciency of automatic sorting device,
By the way that the transfer equipment of the M bifurcation mouth is replaced with M station, realize manually with the mixture operation equipped automatically, while most
The transfer equipment that can satisfy assembly line demand is remained to limits, the optimal of operating efficiency and operation automation is realized
Change, while reducing the amount of labour used, realizes the raising of automated job efficiency.
In this embodiment, disabling and activation two states, under disabled status, transfer equipment is added in all transfer equipment
All items are executed through movement, in active state, shifting apparatus turns to or leads to according to the instruction execution that controller issues
Cross movement.
It is illustrated below with reference to an example
The automatic sorting device sets transfer equipment state before use, according to current express mail amount one by one.Such as when transfer fills
Setting peak value treatment effeciency is 2000/hour, in the configuration of figure 4 above:
Situation 1: if treatment effeciency needed for Beijing, Tianjin, male peace article to be processed is 2000/hour, it is less than and moves
It carries and sets efficiency peak, then three Beijing, Tianjin, male peace shifting apparatus are all set to state of activation；
Situation 2: if treatment effeciency needed for Beijing, Tianjin, male peace article to be processed is 4000/hour, wherein going
It is 2000 toward Pekinese's article to be processed, goes to Tianjin, male article to be processed 2000 pacified, then set Beijing shifting apparatus
For disabled status, Tianjin, male peace shifting apparatus is gone to be set as state of activation；
Situation 3: if treatment effeciency needed for Beijing, Tianjin, male peace article to be processed is 4000/hour, wherein going
It is 3000 toward the article to be processed of Beijing and Tianjin, article to be processed 1000 for going to male peace, then by Beijing, Tianjin transfer
Device is set as disabled status, and male peace shifting apparatus is gone to be set as state of activation.
Corresponding to the automatic sorting device in above-described embodiment, a kind of automatic sorting method includes:
1. article to be processed enters assembly line, in the shifting apparatus by disabling, by manually being sorted；
2. article to be processed is by forbidden shifting apparatus, before the shifting apparatus being activated into first, item is carried out
Code scanning, scanning result are transmitted to controller, and controller control is removed article to be processed by the subsequent shifting apparatus being activated
Or pass through.
Used herein a specific example illustrates the principle and implementation of the invention, and above embodiments are said
It is bright to be merely used to help understand method and its core concept of the invention.It should be pointed out that for the ordinary skill of the art
, without departing from the principle of the present invention, can be with several improvements and modifications are made to the present invention for personnel, these improvement
It is also fallen within the protection scope of the claims of the present invention with modification.
It should also be noted that, in the present specification, relational terms such as first and second and the like be used merely to by
One entity or operation are distinguished with another entity or operation, without necessarily requiring or implying these entities or operation
Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant meaning
Covering non-exclusive inclusion, so that the process, method, article or equipment for including a series of elements not only includes that
A little elements, but also other elements including being not explicitly listed, or further include for this process, method, article or
The intrinsic element of equipment.In the absence of more restrictions, the element limited by sentence "including a ...", is not arranged
Except there is also other identical elements in the process, method, article or equipment for including element.
Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair
The restriction of embodiments of the present invention may be used also on the basis of the above description for those of ordinary skill in the art
To make other variations or changes in different ways, all embodiments can not be exhaustive here, it is all to belong to this hair
The obvious changes or variations that bright technical solution is extended out are still in the scope of protection of the present invention.
Claims (9)
1. a kind of automated sorting device based on transfer equipment and assembly line characterized by comprising
Assembly line, for transmitting express mail to be sorted；
It is set to N number of bifurcation mouth on assembly line along assembly line direction of transfer, wherein each bifurcation mouth corresponding one in N number of bifurcation mouth
A sorting direction；
With in N number of bifurcation mouth before assembly line direction of transfer the corresponding M station of M bifurcation mouth；
At least in N number of bifurcation mouth after assembly line direction of transfer the corresponding N-M transfer equipment of N-M bifurcation mouth；
Barcode recognition equipment carries out identification for the bar code to express mail to be sorted and generates bar code identification information；And
Controller, for obtaining bar code identification information and judging the corresponding sorting side of express mail to be sorted based on bar code identification information
To N-M transfer equipment of control sorts the express mail for meeting corresponding sorting direction；
Wherein, M value is determined based on treatment effeciency needed for express mail and transfer equipment maximum treatment efficiency, M, N are natural number, and 1 < M
< N.
2. automated sorting device according to claim 1, which is characterized in that automated sorting device further include:
With in N number of bifurcation mouth before assembly line direction of transfer the corresponding M transfer equipment of M bifurcation mouth.
3. automated sorting device according to claim 1 or 2, which is characterized in that transfer equipment have the first working condition and
Second working condition, wherein
When the first working condition, transfer equipment is failure to actuate；And
When the second working condition, transfer equipment sorts the express mail for meeting corresponding sorting direction based on bar code identification information.
4. automated sorting device according to claim 3, which is characterized in that execute and turn when transfer equipment sorts express mail
To or pass through operation.
5. automated sorting device according to claim 3, which is characterized in that transfer equipment is set as the work of artificial selection first
State or the second working condition.
6. automated sorting device according to claim 1, which is characterized in that barcode recognition equipment is set to N number of bifurcation mouth edge
The forward position of assembly line sender.
7. automated sorting device according to claim 1, which is characterized in that barcode recognition equipment is set to N-M transfer and sets
It is standby before assembly line direction of transfer and position of the M station after assembly line direction of transfer.
8. automated sorting device according to claim 1, which is characterized in that barcode recognition equipment is that hand-held bar code identification is set
It is standby.
9. automated sorting device according to claim 1, which is characterized in that automated sorting device further includes judging unit,
For judging whether the treatment effeciency needed for M bifurcation mouth express mail before assembly line direction of transfer is greater than transfer equipment maximum processing effect
Rate, if so, setting in N number of bifurcation mouth before assembly line direction of transfer the corresponding M station of M bifurcation mouth.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810878430.1A CN109225907A (en) | 2018-08-03 | 2018-08-03 | Automated sorting device based on transfer equipment and assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810878430.1A CN109225907A (en) | 2018-08-03 | 2018-08-03 | Automated sorting device based on transfer equipment and assembly line |
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Family
ID=65070407
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| CN201810878430.1A Pending CN109225907A (en) | 2018-08-03 | 2018-08-03 | Automated sorting device based on transfer equipment and assembly line |
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