CN109225391A - A kind of double roller Rice Polishing Machine - Google Patents
A kind of double roller Rice Polishing Machine Download PDFInfo
- Publication number
- CN109225391A CN109225391A CN201811341376.3A CN201811341376A CN109225391A CN 109225391 A CN109225391 A CN 109225391A CN 201811341376 A CN201811341376 A CN 201811341376A CN 109225391 A CN109225391 A CN 109225391A
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- Prior art keywords
- polishing
- rice
- polishing roll
- chaff
- room
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005498 polishing Methods 0.000 title claims abstract description 140
- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 79
- 235000009566 rice Nutrition 0.000 title claims abstract description 79
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 78
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 4
- 239000010962 carbon steel Substances 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 235000013339 cereals Nutrition 0.000 abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 238000009736 wetting Methods 0.000 abstract description 6
- 229910052742 iron Inorganic materials 0.000 abstract description 4
- 229920002472 Starch Polymers 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 239000000843 powder Substances 0.000 abstract description 3
- 235000019698 starch Nutrition 0.000 abstract description 3
- 239000008107 starch Substances 0.000 abstract description 3
- 238000003756 stirring Methods 0.000 abstract description 3
- 241000196324 Embryophyta Species 0.000 abstract description 2
- 239000013078 crystal Substances 0.000 abstract description 2
- 238000005086 pumping Methods 0.000 abstract description 2
- 229910045601 alloy Inorganic materials 0.000 abstract 1
- 239000000956 alloy Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 238000000227 grinding Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 241001504664 Crossocheilus latius Species 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 108010050181 aleurone Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
- B02B3/04—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
- B02B1/08—Conditioning grain with respect to temperature or water content
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
Landscapes
- Cereal-Derived Products (AREA)
- Adjustment And Processing Of Grains (AREA)
Abstract
The invention discloses a kind of double roller Rice Polishing Machines, including transmission system, feeding device, upper layer polishing room, polishing room of lower layer, water system, chaff wind net device and rack, rack is welded using carbon steel sheet, and bottom is connected and fixed by fot screw and ground concrete basis.The invention is when in use, rice enters polishing room through flow control device by feed hopper, hot water or cold water is sprayed into required ratio by helical feed position by pumping plant pressurization and heater simultaneously, wetting action is risen to rice surface, rice after wetting advances along bright alloy iron roll polishing barrel perficial helical, make between the polishing barrel and rice that certain linear speed rotates it is strong stir under friction effect, make the Starch formation gelatinous layer on grain of rice surface, in the case where inhaling the high pressure draught effect that chaff blower generates, it forces the chaff powder on rice surface to be detached from the grain of rice to polishing room's air inlet by the hole on main shaft and polishing room is discharged, to reach rice surface crystal clear, smooth pieces.
Description
Technical field
The invention belongs to grain and oil machinery equipment technical fields, and in particular to a kind of double roller Rice Polishing Machine.
Background technique
Rice Polishing Machine is mainly used for the system of grinding high-precision, clean appearance, the rice for having beautiful gloss.The original of its rice polishing
Reason is that a thin layer of moisture film is uniformly coated on the surface of rice, and the surface of the grain of rice is made to form one layer of very thin wet softening
Layer, by iron rod by its surface calendering, while grinding in Pai Kang, and surface concave is difficult to the chaff layer removed, aleurone and attached
Floating chaff stone roller on surface go, processing obtain pearling uniformly, the glazing rice of lustrous surface.In the process of polishing machine, throw
Pressure appropriate and how dampening will directly affect the effect of polishing in light room.If grain of rice surface rate of water added is big, frictional force increases
Greatly, the phenomenon that pressure increases, and motor load is big, is also easy to produce bored machine easily produces the surface of the grain of rice if, pressure small if rate of water added is low
Raw crackle is broken the grain of rice.
Existing Rice Polishing Machine is that single roller or double roller are in parallel, and burnishing device is by charging seat, propeller, polishing roll, sieve
Piece, sieve tray frame, discharging set form inner core, and the polishing machine of this structure, rice time in polishing room is short, dampening in process
Uniformity coefficient and milling time the requirement of technique is all not achieved, quality of finish is poor, and solution to this problem is to adopt at present
It is used in series with the polishing machine of more single rollers or double roller, carries out multiple tracks polishing, though quality has improvement, existed following insufficient:
First is that taking up a large area;Second is that motor is more, disperse in control, it is inconvenient for operation;Third is that energy consumption is high;Fourth is that high production cost.
Summary of the invention
In order to overcome in the prior art, Rice Polishing Machine is taken up a large area, high production cost, the degree of automation is low, operates not
The technological deficiencies such as facilitate, the present invention provides a kind of double roller Rice Polishing Machines, solve above-mentioned technical problem.
The present invention is achieved through the following technical solutions above-mentioned purpose, a kind of double roller Rice Polishing Machine, including transmission system,
Feeding device, upper layer polishing room, polishing room of lower layer, water system, chaff wind net device and rack, rack using carbon steel sheet weld and
At top is connected with lifting bolt, and bottom is connected and fixed by fot screw and ground concrete basis, and frame top is equipped with
Control cabinet has manual operation and full automatic working function.
A kind of above-mentioned double roller Rice Polishing Machine, the transmission system include motor, upper belt pulley, bottom pulley with it is synchronous
Band, upper belt pulley are fixed on polishing roll axis, and the output shaft of bottom pulley and motor is connected and fixed, and the two passes through synchronization
Band forms transmission, and upper polishing roll axis can high-speed rotation driven by the motor.
A kind of above-mentioned double roller Rice Polishing Machine, the feeding device include that feed hopper, hopper and flow adjust door, institute
It states feed hopper and frame top is mounted on by hopper, polishing room is connected with upper layer, and the lower part of feed hopper is equipped with flow tune
Section door controls the charging rate of rice.
A kind of above-mentioned double roller Rice Polishing Machine, the upper layer polishing room include upper polishing roll axis, upper polishing roll, upper propulsion
Device, upper dampening seat and feeding-in and-out mouth, the upper polishing roll are fixed together with upper polishing roll axis, can be turned with upper buff spindle
Dynamic, the upper polishing roll axis is fixed on the rack by bearing block, and one end is fixedly installed with upper belt pulley, and upper polishing roll axis is along axis
Line direction is sequentially installed with dampening seat, upper propeller, upper polishing roll and feeding-in and-out mouth from left to right, and rice enters upper layer polishing
Room is first soaked by the hot water that upper dampening seat sprays, and upper propeller pushes rice rolls forward, by feeding-in and-out after polished roller polishing
Mouth discharge.
A kind of above-mentioned double roller Rice Polishing Machine, the structure of the polishing room of lower layer is similar with the structure of upper polishing room, packet
Lower polishing roll, lower polishing roll shaft, lower propeller, lower dampening seat and lower rice output mouth are included, the lower polishing roll and lower polishing roll shaft are solid
Surely it links together, can be rotated with lower polishing roll shaft, the lower polishing roll shaft is fixed on the rack by bearing block, lower polishing roll
Axis is sequentially installed with lower dampening seat, lower propeller, upper polishing roll and lower rice output mouth from left to right in the axial direction.
Upper polishing roll and lower polishing roll are cast using HT200, and one section is cross roll, and another section is straight roller.
A kind of above-mentioned double roller Rice Polishing Machine, described the water system includes clean cistern, heater, water pump, flow control
Valve and nozzle processed etc. form, and the clean water in the clean cistern is pressurizeed by water pump, flow through nozzle by heater heating, spray
In up and down layer polishing room, the nozzle is fixed on dampening seat and lower dampening seat, and the flow control valve is against water system
Flow velocity controlled.
A kind of above-mentioned double roller Rice Polishing Machine, the chaff wind net device includes inhaling chaff blower and cyclone settler, described
It inhales chaff blower to be connected with the hollow structure of upper polishing roll axis, makes to generate pull of vacuum in the hollow hole of polishing roll axis, it is described
Cyclone settler is set to the rear end for inhaling chaff blower, is used to settle in chaff crushed rices mixture and collect.
In general, through the invention it is contemplated above technical scheme is compared with the prior art, can achieve following has
Beneficial effect:
1, a kind of double roller Rice Polishing Machine of the present invention, rice enters polishing room by feed hopper, while being added by pumping plant
Wetting action is played to rice surface, the rice after wetting is along bright conjunction in hot water penetrating helical feed position by pressure and heater
Golden iron roll polishing barrel perficial helical advances, and work is strong between the polishing barrel and rice that certain linear speed rotates stirs and rub
Under effect, make the Starch formation gelatinous layer on grain of rice surface.Meanwhile under the high pressure draught effect that blower generates, by main shaft
Hole to polishing room air inlet force rice surface chaff powder be detached from the grain of rice, be discharged sieve pore outside, so that it is sparkling and crystal-clear to reach rice surface
Bright, smooth pieces improve the market value of rice;
2, this device structure is simple, and design rationally, equipped with dedicated control cabinet, has manual and full automatic working function
Can, high degree of automation has saved the operation intensity of operator, has reduced the technical level of operator.
Detailed description of the invention
Specific embodiments of the present invention are further described in detail with reference to the accompanying drawing, in which:
Fig. 1 is a kind of overall structure diagram of double roller Rice Polishing Machine of the present invention;
Fig. 2 is a kind of main view of double roller Rice Polishing Machine of the present invention;
Fig. 3 is the structural schematic diagram of feeding device of the present invention;
Fig. 4 is the structural schematic diagram of upper layer polishing room of the present invention;
Fig. 5 is the structural schematic diagram of upper polishing roll of the present invention;
Fig. 6 is a kind of polishing process flow chart of double roller Rice Polishing Machine of the present invention;
In figure: 1- motor, 2- upper belt pulley, 3- bottom pulley, 4- synchronous belt, 5- feed hopper, 6- hopper, 7- flow tune
Section door, the upper polishing roll axis of 8-, the upper polishing roll of 9-, the upper propeller of 10-, the upper dampening seat of 11-, 12- feeding-in and-out mouth, 13- clean cistern,
14- heater, 15- water pump, 16- flow control valve, 17- nozzle, 18- inhale chaff blower, 19- cyclone settler, 20- rack, 21-
Cross roll, the straight roller of 22-.
Specific embodiment
As shown in Figure 1, for a kind of overall structure diagram of double roller Rice Polishing Machine of the present invention, including transmission system, into
Expect device, upper layer polishing room, polishing room of lower layer, water system, chaff wind net device and rack 20, rack 20 using carbon steel sheet weld
It forms, top is connected with lifting bolt, and bottom is connected and fixed by fot screw and ground concrete basis, pacifies at the top of rack 20
Equipped with control cabinet, have manual operation and full automatic working function.
As shown in Fig. 2, for a kind of main view of double roller Rice Polishing Machine of the present invention, upper belt pulley 2 is fixed on upthrow
On smooth roll axis 8, bottom pulley 3 and the output shaft of motor 1 are connected and fixed, and the two forms transmission, upper polishing roll axis by synchronous belt 4
8 can under the drive of motor 1 high-speed rotation.
As shown in figure 3, being the structural schematic diagram of feeding device of the present invention, including feed hopper 5, hopper 6 and flow
Door 7 is adjusted, feed hopper 5 is mounted on 20 top of rack by hopper 6, and polishing room is connected with upper layer, the lower part peace of feed hopper 5
Door 7 is adjusted equipped with flow, the charging rate of rice is controlled.
As shown in figure 4, being the structural schematic diagram of upper layer polishing room of the present invention, upper layer polishing room includes upper polishing roll axis
8, upper polishing roll 9, upper propeller 10, upper dampening seat 11 and feeding-in and-out mouth 12, upper polishing roll 9 are fixedly connected with upper polishing roll axis 8
Together, it can be rotated with upper polishing roll axis 8, the upper polishing roll axis 8 is fixed in rack 20 by bearing block, the fixed peace in one end
Equipped with upper belt pulley 2, upper polishing roll axis 8 be sequentially installed with from left to right in the axial direction dampening seat 11, upper propeller 10, on
Polishing roll 9 and feeding-in and-out mouth 12, rice enter upper layer polishing room, are first soaked by the hot water that upper dampening seat 11 sprays, upper propeller
10 push rice rolls forward, are discharged after polished roller polishing by feeding-in and-out mouth 12.
The structure of polishing room of lower layer is similar with the structure of upper polishing room, including lower polishing roll, lower polishing roll shaft, lower propulsion
Device, lower dampening seat and lower rice output mouth, lower polishing roll are fixed together with lower polishing roll shaft, can be rotated with lower polishing roll shaft,
Lower polishing roll shaft is fixed in rack 20 by bearing block, and lower polishing roll shaft is sequentially installed with from left to right in the axial direction
Water seat, lower propeller, upper polishing roll and lower rice output mouth.
Upper polishing roll 9 and lower polishing roll are cast using HT200, and one section is cross roll 21, and another section is straight roller 22, are such as schemed
Shown in 5, for the structural schematic diagram of upper polishing roll 9.
Water system include clean cistern 13, heater 14, water pump 15, flow control valve 16 and nozzle 17 etc. composition, it is clean
Clean water in clear water tanks 13 is pressurizeed by water pump 15, is flowed through nozzle 17 by the heating of heater 14, is sprayed up and down layer polishing room
In, nozzle 17 is fixed on dampening seat 11 and lower dampening seat, and the flow velocity of flow control valve 16 against water system is controlled.Chaff
Wind net device includes inhaling chaff blower 18 and cyclone settler 19, the hollow structure phase for inhaling chaff blower 18 and upper polishing roll axis 8
Connection makes to generate pull of vacuum in the hollow hole of polishing roll axis 8, after the cyclone settler 19 is set to suction chaff blower 18
End is used to settle in chaff crushed rices mixture and collect.
As shown in fig. 6, for a kind of polishing process flow chart of double roller Rice Polishing Machine of the present invention, after the processing of husk rice unit
Rice adjusts door 7 through flow by feed hopper 5 and enters polishing room, while passing through the pressurization of 15 device of water pump and heater 14 for hot water
Or cold water sprays into helical feed position in required ratio, plays wetting action to rice surface, the rice after wetting is along bright conjunction
Golden iron roll polishing barrel perficial helical advances, and work is strong between the polishing barrel and rice that certain linear speed rotates stirs and rub
Under effect, make the Starch formation gelatinous layer on grain of rice surface.Meanwhile in the case where inhaling the high pressure draught effect that chaff blower 18 generates, pass through
Hole on main shaft forces the chaff powder on rice surface to be detached from the grain of rice to polishing room's air inlet, is discharged outside sieve pore, to reach rice surface
Crystal clear, smooth pieces.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, it is not used to
The limitation present invention, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should all include
Within protection scope of the present invention.
Claims (4)
1. a kind of double roller Rice Polishing Machine, including transmission system, feeding device, upper layer polishing room, polishing room of lower layer, water system
System, chaff wind net device and rack (20), it is characterised in that:
The transmission system includes motor (1), upper belt pulley (2), bottom pulley (3) and synchronous belt (4), the upper belt pulley
(2) it is fixed on polishing roll axis (8), bottom pulley (3) and the output shaft of motor (1) are connected and fixed, and the two passes through same
Step band (4) formed transmission, the upper polishing roll axis (8) can under the drive of motor (1) high-speed rotation;
The feeding device includes that feed hopper (5), hopper (6) and flow adjust door (7), and the feed hopper (5) passes through hopper
Seat (6) is mounted at the top of rack (20), and polishing room is connected with upper layer, and the lower part of feed hopper is equipped with flow and adjusts door (7), right
The charging rate of rice is controlled;
The upper layer polishing room includes upper polishing roll axis (8), upper polishing roll (9), upper propeller (10), upper dampening seat (11) and upper
Rice output mouth (12), the upper polishing roll (9) are fixed together with upper polishing roll axis (8), can rotate with upper buff spindle (8),
The upper polishing roll axis (8) is fixed on rack (20) by bearing block, and one end is fixedly installed with upper belt pulley (2), upper polishing
Roll shaft (8) is sequentially installed with dampening seat (11), upper propeller (10), upper polishing roll (9) and upper from left to right in the axial direction
Rice output mouth (12);
The polishing room of lower layer includes lower polishing roll, lower polishing roll shaft, lower propeller, lower dampening seat and lower rice output mouth, under described
Polishing roll is fixed together with lower polishing roll shaft, can be rotated with lower polishing roll shaft, and the lower polishing roll shaft passes through bearing block
It is fixed on rack (20), lower polishing roll shaft is sequentially installed with lower dampening seat, lower propeller, upthrow from left to right in the axial direction
Smooth roll and lower rice output mouth;
Described the water system includes clean cistern (13), heater (14), water pump (15), flow control valve (16) and nozzle (17)
Deng composition, the clean water in the clean cistern (14) is pressurizeed by water pump (15), flows through nozzle by heater (14) heating
(17), it sprays in up and down layer polishing room, the nozzle (17) is fixed on dampening seat (11) and lower dampening seat, the stream
The flow velocity of control valve (16) against water system is controlled;
The chaff wind net device includes inhaling chaff blower (18) and cyclone settler (19), the suction chaff blower (18) and upper polishing roll
The hollow structure of axis (8) is connected, and makes to generate pull of vacuum, the cyclone settler in the hollow hole of polishing roll axis (8)
(19) it is set to the rear end for inhaling chaff blower (18), is used to settle in chaff crushed rices mixture and collect.
2. a kind of double roller Rice Polishing Machine according to claim 1, it is characterised in that: the upper polishing roll (9) and lower throwing
Smooth roll is cast using HT200, and one section is cross roll (21), and another section is straight roller (22).
3. a kind of double roller Rice Polishing Machine according to claim 1, it is characterised in that: the rack (20) uses carbon steel sheet
It is welded, top is connected with lifting bolt, and bottom is connected and fixed by fot screw and ground concrete basis.
4. a kind of double roller Rice Polishing Machine according to claim 1, it is characterised in that: the frame top is equipped with control
Cabinet has manual operation and full automatic working function.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811341376.3A CN109225391A (en) | 2018-11-12 | 2018-11-12 | A kind of double roller Rice Polishing Machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811341376.3A CN109225391A (en) | 2018-11-12 | 2018-11-12 | A kind of double roller Rice Polishing Machine |
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Publication Number | Publication Date |
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CN109225391A true CN109225391A (en) | 2019-01-18 |
Family
ID=65078285
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CN201811341376.3A Pending CN109225391A (en) | 2018-11-12 | 2018-11-12 | A kind of double roller Rice Polishing Machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112517104A (en) * | 2020-11-03 | 2021-03-19 | 江苏景山生态有机农业有限公司 | Rice polishing process |
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CN102641762A (en) * | 2012-05-02 | 2012-08-22 | 安陆市天丰粮油机械设备有限公司 | Rice polishing process with double rolls rotating leftwards and rightwards respectively |
CN203044060U (en) * | 2013-01-07 | 2013-07-10 | 袁阿庆 | Dual-purpose double-roller rice milling machine |
JP2015112550A (en) * | 2013-12-12 | 2015-06-22 | 株式会社サタケ | Rice polishing device |
CN204503169U (en) * | 2014-12-02 | 2015-07-29 | 湖北碧山机械股份有限公司 | Without auger string and dual-purpose pair of roller polishing machine |
CN209501762U (en) * | 2018-11-12 | 2019-10-18 | 湖北碧山机械股份有限公司 | A kind of double roller Rice Polishing Machine |
-
2018
- 2018-11-12 CN CN201811341376.3A patent/CN109225391A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102641762A (en) * | 2012-05-02 | 2012-08-22 | 安陆市天丰粮油机械设备有限公司 | Rice polishing process with double rolls rotating leftwards and rightwards respectively |
CN203044060U (en) * | 2013-01-07 | 2013-07-10 | 袁阿庆 | Dual-purpose double-roller rice milling machine |
JP2015112550A (en) * | 2013-12-12 | 2015-06-22 | 株式会社サタケ | Rice polishing device |
CN204503169U (en) * | 2014-12-02 | 2015-07-29 | 湖北碧山机械股份有限公司 | Without auger string and dual-purpose pair of roller polishing machine |
CN209501762U (en) * | 2018-11-12 | 2019-10-18 | 湖北碧山机械股份有限公司 | A kind of double roller Rice Polishing Machine |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112517104A (en) * | 2020-11-03 | 2021-03-19 | 江苏景山生态有机农业有限公司 | Rice polishing process |
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