CN110862908A

CN110862908A - Crushing fermentation device for sesame paste processing and fermentation method thereof

Info

Publication number: CN110862908A
Application number: CN201911260835.XA
Authority: CN
Inventors: 莫长芝; 肖竞赛; 王冰
Original assignee: Anhui Jilongshan Food Co Ltd
Current assignee: Anhui Jilongshan Food Co Ltd
Priority date: 2019-12-10
Filing date: 2019-12-10
Publication date: 2020-03-06

Abstract

The invention discloses a crushing fermentation device for sesame paste processing and a fermentation method thereof, and belongs to the technical field of sesame paste processing. According to the crushing and fermenting device and the fermenting method for processing sesame paste, the raw materials are subjected to double crushing operation through the primary crushing mechanism and the secondary crushing mechanism, the crushing effect is good, manual operation is not needed, the labor intensity is low, the crushing efficiency is high, the rotating shaft and the stirring blades are driven to rotate by the second driving motor, the raw materials, the fermenting agent and water are fully mixed, the hot air blower supplies heat to the main hot air supply channel in the rotating shaft through the hot air supply pipe and overflows heat through the heat overflow holes through the branch hot air supply channels, the fermentation process can be accelerated, the fermentation speed is increased, and the fermentation efficiency is high.

Description

Crushing fermentation device for sesame paste processing and fermentation method thereof

Technical Field

The invention relates to the technical field of sesame paste processing, in particular to a crushing fermentation device for sesame paste processing and a fermentation method thereof.

Background

Sesame paste, also called sesame paste, is a food made by grinding fried sesame, has fragrance, and is eaten as a seasoning. According to the color of sesame used, white sesame paste and black sesame paste can be classified.

Sesame paste is one of the favorite flavoring agents of the masses, white sesame paste is preferred for eating, black sesame paste is preferred for nourishing and tonifying qi, and the northern China and northeast chafing dish sesame paste is a common one according to the application, so the sesame paste is also called as northern paste.

When sesame paste is processed, manual crushing is mostly adopted for the crushing and fermentation process, the labor intensity is high, the crushing efficiency is low, meanwhile, the sesame paste is mostly stored in a tank for natural fermentation in the fermentation process, and the fermentation efficiency is low due to the low fermentation speed.

Disclosure of Invention

The invention aims to provide a crushing fermentation device for sesame paste processing and a fermentation method thereof.

In order to achieve the purpose, the invention provides the following technical scheme: a crushing and fermenting device for sesame paste processing comprises a crushing box and a fermenting box, wherein a guide plate with an arc-shaped inclined upper surface is arranged on the inner wall of the crushing box, a pull plate is arranged in the guide plate, three side end surfaces of the pull plate are embedded in the guide plate, the other side end surface of the pull plate penetrates through the crushing box and extends to the outer side of the crushing box, the crushing box is divided into a primary crushing bin and a secondary crushing bin through the pull plate, a primary crushing mechanism is arranged in the primary crushing bin, and a secondary crushing mechanism is arranged in the secondary crushing bin;

the primary crushing mechanism comprises a supporting seat, an air cylinder, a sliding support, a supporting shaft and a rolling roller, the supporting seat is installed on the outer wall of the crushing box, the air cylinder is installed on the supporting seat, a piston rod of the air cylinder is connected with the sliding support, the sliding support is located on the periphery of the crushing box, the supporting shaft is arranged on the sliding support, the supporting shaft is located in the crushing box, two ends of the supporting shaft penetrate through the crushing box and extend to the outer side of the crushing box, the supporting shaft is movably installed on the sliding support through bearings, the rolling roller is installed on the supporting shaft, and the rolling roller is tightly attached;

the secondary crushing mechanism comprises an inclined drainage plate, a first driving motor, a screw, a guide post, a sliding seat, a connecting rod, a crushing head and a supporting plate, wherein the drainage plate is installed on the inner wall of the secondary crushing bin, the first driving motor is installed on the drainage plate, an output shaft of the first driving motor is connected with the screw through a coupler, the other end of the screw is installed on the supporting plate through a bearing, the other end of the supporting plate is installed on the guide post, the guide post is installed on the drainage plate, the screw is in threaded connection with the sliding seat, the sliding seat is further sleeved on the guide post, and the sliding seat is connected with the crushing head through the connecting rod;

the fermentation box is provided with a feed inlet, the feed inlet is provided with a feed valve, the fermentation box is further provided with a second driving motor, an output shaft of the second driving motor is connected with a rotating shaft through a coupler, the rotating shaft is located on the inner side of the fermentation box and is provided with stirring blades, the fermentation box is further provided with an air heater, and the air heater is connected with the rotating shaft through a heat supply air pipe.

Furthermore, a main hot air supply channel is arranged on the rotating shaft, a branch hot air supply channel is arranged on the stirring blades and is communicated with the main hot air supply channel, and heat overflow holes are uniformly distributed on the stirring blades.

Furthermore, a hydraulic rod is further arranged on the supporting seat, and a piston rod of the hydraulic rod is connected with a drawing plate.

Further, the upper end in one-level crushing storehouse is provided with the feed inlet, still is provided with the spout that supplies back shaft horizontal motion on the one-level crushing storehouse.

Further, the lower extreme in second grade crushing storehouse is provided with the discharge gate, the discharge gate passes through the conveyer pipe and is connected with the fermenting case.

According to another aspect of the present invention, there is provided a fermentation method of a crushing fermentation device for sesame paste processing, comprising the steps of:

step S1: the raw materials enter the primary crushing bin through the feeding hole and fall onto the drawing plate;

step S2: the cylinder drives the sliding support to move horizontally so as to drive the supporting shaft and the rolling roller to synchronously move horizontally, so that the rolling roller continuously rolls the raw materials;

step S3: after the raw materials are rolled, the hydraulic rod drives the pulling plate to move, so that the pulling plate moves towards the direction close to the supporting seat until all the raw materials on the pulling plate fall into the secondary crushing bin;

step S4: the first driving motor drives the screw rod to rotate, and the screw rod can drive the sliding seat to vertically move under the guiding action of the guide post while rotating so as to drive the connecting rod and the crushing head to synchronously vertically move, so that the crushing head continuously polishes raw materials;

step S5: after the raw materials are polished, the raw materials enter a fermentation box through a conveying pipe, and a fermentation agent and a proper amount of water are added into the fermentation box through a feeding port;

step S6: the second driving motor drives the rotating shaft and the stirring blades to rotate, so that the raw materials, the leavening agent and the water are fully mixed, and meanwhile, the hot air blower supplies heat to the main hot air supply channel in the rotating shaft through the hot air supply pipe and overflows through the overflow hole through the branch hot air supply channel.

Compared with the prior art, the invention has the beneficial effects that:

1. the invention relates to a crushing fermentation device for processing sesame paste and a fermentation method thereof, wherein raw materials enter a primary crushing bin through a feed inlet and fall onto a drawing plate, a cylinder drives a sliding support to move horizontally so as to drive a supporting shaft and a rolling roller to move horizontally synchronously, so that the rolling roller continuously rolls the raw materials, the hydraulic rod drives the drawing plate to move, so that the drawing plate moves towards the direction close to the supporting seat until all raw materials on the drawing plate fall into the secondary crushing bin, the first driving motor drives the screw rod to rotate, the screw rod can drive the sliding seat to vertically move under the guiding action of the guide post while rotating so as to drive the connecting rod and the crushing head to synchronously vertically move, so that the crushing head continuously polishes the raw materials, carry out dual crushing operation through one-level crushing mechanism and second grade crushing mechanism to the raw materials, the crushing is effectual, does not need manual operation, and its intensity of labour is little and the crushing is efficient.

2. The crushing and fermenting device for processing the sesame paste and the fermenting method thereof have the advantages that the raw materials enter the fermenting box through the conveying pipe after being crushed, the fermenting agent and a proper amount of water are added into the fermenting box through the feeding opening, the rotating shaft and the stirring blades are driven to rotate by the second driving motor, so that the raw materials, the fermenting agent and the water are fully mixed, meanwhile, the hot air blower supplies heat to the main hot air supply channel in the rotating shaft through the hot air supply pipe and overflows through the hot overflow holes through the branch hot air supply channel, the fermenting process can be accelerated, the fermenting speed is increased, and the fermenting efficiency is high.

Drawings

FIG. 1 is a schematic view of a crushing fermentation apparatus for sesame paste processing of the present invention;

FIG. 2 is a schematic view of a primary crushing mechanism of the present invention;

figure 3 is a top plan view of the primary crushing mechanism of the present invention;

figure 4 is an enlarged view of the secondary crushing mechanism of the present invention;

FIG. 5 is a schematic view of a fermentation tank of the present invention;

fig. 6 is a cross-sectional view of a rotating shaft of the present invention.

In the figure: 1. a crushing box; 11. a primary crushing bin; 111. a feed inlet; 112. a chute; 12. a secondary crushing bin; 121. a discharge port; 2. a fermentation box; 21. a feed inlet; 211. a feed valve; 22. a second drive motor; 23. a hot air blower; 231. a heat supply air pipe; 3. a guide plate; 31. a drawing plate; 4. a primary crushing mechanism; 41. a supporting seat; 42. a cylinder; 43. a sliding support; 44. a support shaft; 45. rolling a roller; 5. a secondary crushing mechanism; 51. a drainage plate; 52. a first drive motor; 53. a screw; 54. a guide post; 55. a slide base; 56. a connecting rod; 57. a crushing head; 58. a support plate; 6. a rotating shaft; 61. a stirring blade; 611. a branch hot air delivery channel; 612. heat overflow holes; 62. a main hot air supply channel; 7. a hydraulic lever; 8. a delivery pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, a crushing fermentation device for sesame paste processing comprises a crushing box 1 and a fermentation box 2, wherein a discharge port 121 is arranged at the lower end of a secondary crushing bin 12, the discharge port 121 is connected with the fermentation box 2 through a conveying pipe 8, a guide plate 3 with an arc-shaped inclined upper surface is arranged on the inner wall of the crushing box 1, a pull plate 31 is arranged in the guide plate 3, a hydraulic rod 7 is further arranged on a support seat 41, a piston rod of the hydraulic rod 7 is connected with the pull plate 31, three side end faces of the pull plate 31 are embedded in the guide plate 3, the other side end face of the pull plate 31 penetrates through the crushing box 1 and extends to the outer side of the crushing box 1, the crushing box 1 is divided into a primary crushing bin 11 and a secondary crushing bin 12 through the pull plate 31, a primary crushing mechanism 4 is arranged in the primary crushing bin 11, a secondary crushing mechanism 5 is arranged in the secondary crushing bin 12, and dual crushing operation is carried, the crushing effect is good, manual operation is not needed, the labor intensity is low, and the crushing efficiency is high.

Referring to fig. 2-3, the primary crushing mechanism 4 includes a supporting base 41, an air cylinder 42, a sliding bracket 43, a supporting shaft 44 and a rolling roller 45, the supporting base 41 is installed on the outer wall of the crushing box 1, the air cylinder 42 is installed on the supporting base 41, a piston rod of the air cylinder 42 is connected with the sliding bracket 43, the sliding bracket 43 is located on the periphery of the crushing box 1, the supporting shaft 44 is disposed on the sliding bracket 43, the supporting shaft 44 is located in the crushing box 1, two ends of the supporting shaft 44 penetrate through the crushing box 1 and extend to the outer side of the crushing box 1, and are movably installed on the sliding bracket 43 through bearings, a feeding port 111 is disposed at the upper end of the primary crushing bin 11, a chute 112 for horizontal movement of the supporting shaft 44 is further disposed on the primary crushing bin 11, raw materials enter the primary crushing bin 11 through the feeding port 111 and fall onto the drawing plate 31, the air cylinder 42, make roll the continuous raw materials that rolls of roller 45, the raw materials rolls the back, and the motion of hydraulic stem 7 drive pull board 31 makes pull board 31 move towards the direction that is close to supporting seat 41, and in the raw materials on pull board 31 all fell into second grade crushing storehouse 12, install on the back shaft 44 and roll roller 45, roll roller 45 and hug closely pull board 31.

Referring to fig. 4, the secondary crushing mechanism 5 includes an inclined flow guide plate 51, a first driving motor 52, a screw 53, a guide post 54, a sliding seat 55, a connecting rod 56, a crushing head 57 and a support plate 58, the first driving motor 52 drives the screw 53 to rotate, the screw 53 can drive the sliding seat 55 to move vertically under the guiding action of the guide post 54 while rotating, so as to drive the connecting rod 56 and the crushing head 57 to move vertically and synchronously, so that the crushing head 57 continuously grinds the raw material, the flow guide plate 51 is mounted on the inner wall of the secondary crushing bin 12, the first driving motor 52 is mounted on the flow guide plate 51, an output shaft of the first driving motor 52 is connected with the screw 53 through a coupling, the other end of the screw 53 is mounted on the support plate 58 through a bearing, the other end of the support plate 58 is mounted on the guide post 54, the guide post 54 is mounted on the flow guide plate 51, the screw 53 is in threaded connection with, the slide 55 is connected to a crushing head 57 via a connecting rod 56.

Referring to fig. 5-6, a feed inlet 21 is provided on the fermentation box 2, a feed valve 211 is installed on the feed inlet 21, after the raw material is polished, the raw material enters the fermentation box 2 through a delivery pipe 8, a fermentation agent and a proper amount of water are added into the fermentation box 2 through the feed inlet 21, a second driving motor 22 drives a rotating shaft 6 and a stirring blade 61 to rotate, so that the raw material, the fermentation agent and the water are fully mixed, meanwhile, a hot air blower 23 supplies heat to a main hot air supply channel 62 in the rotating shaft 6 through a hot air supply pipe 231, and overflows through a branch hot air supply channel 611 through a heat overflow hole 612, so that the fermentation process can be accelerated, the fermentation speed is increased, the fermentation efficiency is high, the second driving motor 22 is further provided on the fermentation box 2, an output shaft of the second driving motor 22 is connected with the rotating shaft 6 through a coupler, the rotating shaft 6 is located at the inner side of the fermentation box 2 and is provided with the stirring blade 61, the hot air blower 23 is connected with the rotating shaft 6 through a hot air supply pipe 231, a main hot air supply channel 62 is arranged on the rotating shaft 6, a branch hot air supply channel 611 is arranged on the stirring blade 61, the branch hot air supply channel 611 is communicated with the main hot air supply channel 62, and heat overflowing holes 612 are uniformly distributed on the stirring blade 61.

In order to better show the fermentation process of the crushing and fermenting device for sesame paste processing, the embodiment now provides a fermentation method of the crushing and fermenting device for sesame paste processing, which comprises the following steps:

step S1: the raw material enters the first-stage crushing bin 11 through the feeding hole 111 and falls onto the drawing plate 31;

step S2: the air cylinder 42 drives the sliding support 43 to move horizontally so as to drive the supporting shaft 44 and the rolling roller 45 to synchronously move horizontally, so that the rolling roller 45 rolls the raw materials continuously;

step S3: after the raw materials are rolled, the hydraulic rod 7 drives the pull plate 31 to move, so that the pull plate 31 moves towards the direction close to the supporting seat 41 until all the raw materials on the pull plate 31 fall into the secondary crushing bin 12;

step S4: the first driving motor 52 drives the screw 53 to rotate, and the screw 53 can drive the sliding seat 55 to vertically move under the guiding action of the guide column 54 while rotating, so as to drive the connecting rod 56 and the crushing head 57 to synchronously vertically move, so that the crushing head 57 continuously polishes the raw materials;

step S5: after the raw materials are polished, the raw materials enter the fermentation box 2 through a conveying pipe 8, and a leavening agent and a proper amount of water are added into the fermentation box 2 through a feed inlet 21;

step S6: the second driving motor 22 drives the rotary shaft 6 and the stirring blade 61 to rotate, so that the raw material, the fermentation agent and the water are sufficiently mixed, and at the same time, the hot air blower 23 supplies heat to the main hot air supply passage 62 in the rotary shaft 6 through the hot air supply pipe 231, and overflows through the overflow hole 612 through the branch hot air supply passage 611.

In summary, according to the crushing fermentation device for sesame paste processing and the fermentation method thereof of the present invention, the raw material enters the first-stage crushing bin 11 through the feeding port 111 and falls onto the pulling plate 31, the air cylinder 42 drives the sliding bracket 43 to move horizontally and further drives the supporting shaft 44 and the rolling roller 45 to move synchronously and horizontally, so that the rolling roller 45 rolls the raw material continuously, after the raw material is rolled, the hydraulic rod 7 drives the pulling plate 31 to move, so that the pulling plate 31 moves towards the direction close to the supporting seat 41, until the raw material on the pulling plate 31 falls into the second-stage crushing bin 12, the first driving motor 52 drives the screw 53 to rotate, the screw 53 can drive the sliding seat 55 to move vertically under the guiding action of the guiding post 54 while rotating, so as to drive the connecting rod 56 and the crushing head 57 to move vertically and further drive the crushing head 57 to grind the raw material continuously, and the raw material is subjected to double crushing operation through the first, crushing is effectual, do not need manual operation, its intensity of labour is little and crushing efficiency is high, get into fermentation box 2 through conveyer pipe 8 after the raw materials crushing in, add leaven and appropriate amount water in to fermentation box 2 through charge door 21, second driving motor 22 drive rotation axis 6 and stirring vane 61 are rotatory, make the raw materials, leaven and water intensive mixing, meanwhile, air heater 23 sends hot air duct 62 through sending hot tuber pipe 231 to the main in the rotation axis 6 and sends heat, and send hot air duct 611 through the branch and overflow heat hole 612, can accelerate the fermentation process and then improve fermentation speed, make fermentation efficient.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.

Claims

1. The crushing and fermenting device for sesame paste processing is characterized by comprising a crushing box (1) and a fermenting box (2), wherein a guide plate (3) with an arc-shaped inclined upper surface is arranged on the inner wall of the crushing box (1), a pull plate (31) is arranged in the guide plate (3), three side end faces of the pull plate (31) are embedded in the guide plate (3), the other side end face of the pull plate (31) penetrates through the crushing box (1) and extends to the outer side of the crushing box (1), the crushing box (1) is divided into a primary crushing bin (11) and a secondary crushing bin (12) through the pull plate (31), a primary crushing mechanism (4) is arranged in the primary crushing bin (11), and a secondary crushing mechanism (5) is arranged in the secondary crushing bin (12);

the primary crushing mechanism (4) comprises a supporting seat (41), an air cylinder (42), a sliding support (43), a supporting shaft (44) and a crushing roller (45), the supporting seat (41) is installed on the outer wall of the crushing box (1), the air cylinder (42) is installed on the supporting seat (41), a piston rod of the air cylinder (42) is connected with the sliding support (43), the sliding support (43) is located on the periphery of the crushing box (1), the supporting shaft (44) is arranged on the sliding support (43), the supporting shaft (44) is located in the crushing box (1), two ends of the supporting shaft penetrate through the crushing box (1) and extend to the outer side of the crushing box (1), the two ends of the supporting shaft are movably installed on the sliding support (43) through bearings, the crushing roller (45) is installed on the supporting shaft (44), and the crushing roller (45) is tightly attached to the;

the secondary crushing mechanism (5) comprises an inclined drainage plate (51), a first driving motor (52), a screw (53), a guide post (54), a sliding seat (55), a connecting rod (56), a crushing head (57) and a supporting plate (58), the drainage plate (51) is arranged on the inner wall of the secondary crushing bin (12), a first driving motor (52) is arranged on the drainage plate (51), the output shaft of the first driving motor (52) is connected with a screw (53) through a coupler, the other end of the screw rod (53) is arranged on a supporting plate (58) through a bearing, the other end of the supporting plate (58) is arranged on a guide post (54), the guide post (54) is arranged on a flow guide plate (51), the screw (53) is in threaded connection with a sliding seat (55), the sliding seat (55) is also sleeved on the guide column (54), the sliding seat (55) is connected with a crushing head (57) through a connecting rod (56);

be provided with charge door (21) on fermenting case (2), install charging valve (211) on charge door (21), still be provided with second driving motor (22) on fermenting case (2), the output shaft of second driving motor (22) has rotation axis (6) through the coupling joint, rotation axis (6) are located the inboard of fermenting case (2) and are provided with stirring vane (61), still be provided with air heater (23) on fermenting case (2), air heater (23) are connected with rotation axis (6) through sending hot-blast pipe (231).

2. A crushing and fermenting apparatus for sesame paste processing according to claim 1, wherein a main hot air supply passage (62) is provided to the rotary shaft (6), a branch hot air supply passage (611) is provided to the stirring blade (61), the branch hot air supply passage (611) communicates with the main hot air supply passage (62), and the stirring blade (61) is further provided with heat overflow holes (612).

3. A crushing and fermenting device for sesame paste processing according to claim 1, characterized in that a hydraulic rod (7) is further provided on the supporting base (41), and a piston rod of the hydraulic rod (7) is connected with a pulling plate (31).

4. A crushing and fermenting device for sesame paste processing according to claim 1, wherein the upper end of the primary crushing bin (11) is provided with a feeding hole (111), and the primary crushing bin (11) is further provided with a chute (112) for the horizontal movement of the supporting shaft (44).

5. A crushing fermentation device for sesame paste processing according to claim 1, wherein the lower end of the secondary crushing bin (12) is provided with a discharge port (121), and the discharge port (121) is connected with the fermentation box (2) through a delivery pipe (8).

6. A fermentation method of the crushing fermentation device for sesame paste processing according to any one of claims 1 to 5, comprising the steps of:

step S1: raw materials enter a first-stage crushing bin (11) through a feeding hole (111) and fall onto a drawing plate (31);

step S2: the air cylinder (42) drives the sliding support (43) to horizontally move so as to drive the supporting shaft (44) and the rolling roller (45) to synchronously and horizontally move, so that the rolling roller (45) continuously rolls the raw materials;

step S3: after raw materials are rolled, the hydraulic rod (7) drives the drawing plate (31) to move, so that the drawing plate (31) moves towards the direction close to the supporting seat (41) until all the raw materials on the drawing plate (31) fall into the secondary crushing bin (12);

step S4: the first driving motor (52) drives the screw rod (53) to rotate, and the screw rod (53) can drive the sliding seat (55) to vertically move under the guiding action of the guide column (54) while rotating so as to drive the connecting rod (56) and the crushing head (57) to synchronously vertically move, so that the crushing head (57) continuously polishes raw materials;

step S5: after the raw materials are polished, the raw materials enter a fermentation box (2) through a conveying pipe (8), and a leavening agent and a proper amount of water are added into the fermentation box (2) through a feed inlet (21);

step S6: the second driving motor (22) drives the rotating shaft (6) and the stirring blade (61) to rotate, so that the raw materials, the leavening agent and the water are fully mixed, and meanwhile, the hot air blower (23) sends heat to the main hot air sending channel (62) in the rotating shaft (6) through the hot air sending pipe (231) and overflows heat through the heat overflowing hole (612) through the branch hot air sending channel (611).