CN109216016A - A kind of low pressure coiling aerobraking tensioning apparatus - Google Patents
A kind of low pressure coiling aerobraking tensioning apparatus Download PDFInfo
- Publication number
- CN109216016A CN109216016A CN201811088231.7A CN201811088231A CN109216016A CN 109216016 A CN109216016 A CN 109216016A CN 201811088231 A CN201811088231 A CN 201811088231A CN 109216016 A CN109216016 A CN 109216016A
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- Prior art keywords
- main
- brake
- coiling
- aerobraking
- low pressure
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/061—Winding flat conductive wires or sheets
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Braking Arrangements (AREA)
Abstract
The present invention provides a kind of low pressure coiling aerobraking tensioning apparatus, it is related to transformer coiling technical field of automation equipment, the low pressure coiling aerobraking tensioning apparatus, including main support frame assembly, the top vertical of the main support frame assembly is equipped with main coiling wheel assembly, the end of the main coiling wheel assembly is socketed with support shaft holder assembly, and the side of the main coiling wheel assembly is equipped with brake assembly.The flywheel of whole equipment is clamped by the pneumatics butterfly brake of setting, to realize the clamping to whole equipment, to realize the tensioning to conducting wire, by adjusting the mode of multiple groups reel, to realize that the different copper wire of 1-12 group carries out winding operation, to realize that the copper wire of not collinear group of quantity carries out coiling, by using the operating of electrical equipment control whole equipment, artificial intervention is reduced, Improving The Quality of Products increases production efficiency.
Description
Technical field
The present invention relates to transformer coiling technical field of automation equipment, specially a kind of low pressure coiling aerobraking tensioning
Device.
Background technique
Low voltage winding in transformers conducting wire is generally anaerobic fine copper flat wire, and each wire size and two chopsticks are close, hardness
It is higher with toughness, more together coiling when people draw and do not live substantially, the utilization of low pressure coiling aerobraking tensioning apparatus, coil around
When processed, conducting wire has tensile force by wire tensioning, guarantees coil winding size, improves around packet size requirement, makes winding consolidation, improves
Mass of coil, meanwhile, very big power can not be had to when employee's coiling and draws conducting wire, mitigates the injury to employee's wrist, to improvement person
Work career safety & health has greater advantage.
Present invention mainly solves be exactly that existing low pressure winding mode can only increase production using manually-operated mode
Efficiency weakens the labor intensity of worker, improves the working environment of employee.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, it the present invention provides a kind of low pressure coiling aerobraking tensioning apparatus, solves low
Press coiling the degree of automation low, production efficiency is low, and labor intensity is larger, the poor problem of working environment.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs: a kind of low pressure coiling aerobraking
The top vertical of tight device, including main support frame assembly, the main support frame assembly is equipped with main coiling wheel assembly, the master
The end of coiling wheel assembly is socketed with support shaft holder assembly, and the side of the main coiling wheel assembly is equipped with brake assembly.
Preferably, the main support frame assembly includes horizontal cross truss, the same level of the horizontal cross truss
Face upright position, which bolts, horizontal longitudiual truss, and the angular position of the horizontal cross truss and horizontal longitudiual truss vertically bolts
There is vertical sub-truss, the middle part bolt of the vertical sub-truss has main electric cabinet.
Preferably, the main electric cabinet includes main electric controlled door, and the top of the main electric controlled door is chimeric control instructions lamp, institute
Stating main electric controlled door and being fitted into the parallel position of control instructions lamp has main control button, and the middle part side of the main electric controlled door is chimeric to be had
Door lock handle.
Preferably, the support shaft holder assembly includes bearing base, and the outer surface of cupular part of the bearing base is equipped with vertically
Bearing position-limited rack, the middle part of the bearing position-limited rack is chimeric spring bearing, and is between spring bearing and bearing position-limited rack
Cooperation is crossed, the surface sides of the bearing base are chimeric tightening caging bolt, and the bottom of the bearing base is fitted with rubber
Spacing shim, and the maximum collapse of rubber spacing shim is with a thickness of 0. 5 millimeters.
Preferably, the main coiling wheel assembly includes brake turntable, and the surface bolt of the brake turntable has brake flywheel,
And the mutual coaxial line of installation site to brake between turntable and the flywheel that brakes, the end of the main coiling wheel assembly is socketed with take-up
Turntable, and the quantity of take-up turntable is two groups, mutual coaxial line.
Preferably, the brake assembly includes main air pressure drum, and the end of the main air pressure drum bolts vertically reset bullet
Spring, one end of the reset spring are vertically connected with main brake arm, and the parallel position of the main brake arm is in the another of reset spring
One end is connected with auxiliary brake arm, and the main brake arm is parallel with the middle part of auxiliary brake arm to be equipped with brake pin clamping plate, the brake
The middle part of vehicle pin clamping plate, which is fitted into, brake arm pin shaft, and the end of the main brake arm and auxiliary brake arm is equipped with brake pawl, institute
The junction for stating brake pawl and main brake arm, which is fitted into, brake pin shaft.
Preferably, the vertical symmetry position of the take-up turntable offers round rectangle, and the quantity of take-up turntable is two
Group, it is opposite face-to-face between each other, and annulus protrusion is fixed in the middle part of take-up turntable, it is opened in the middle part of the brake flywheel
Equipped with 35 millimeters of through-hole, and four symmetric positions of the flywheel that brakes offer five millimeters of through-hole.
Working principle: when using the low pressure coiling aerobraking tensioning apparatus, copper wire is passed through line by operator
Disk carries out coiling, and the brake disk for being wound tension by multiple groups reel to entire copper wire, while being arranged on transmission shaft passes through sky
It presses butterfly brake to clamp brake disk, so that drum rotation is made have a constant brake force, so that conducting wire be made to be tensioned, coil holder has the six roots of sensation
Axis, every axis can place 1 or 2 drum, be able to satisfy the product of 1 to 12 conducting wire coiling, and gas crosses electromagnetism by pressure regulator valve
Valve is acted on to pneumatics butterfly brake generation, and pressure regulator valve 0-1MPa of adjustable range makes brake generate different constant clamping forces
To adjust the tensioning dynamics of each wire, electromagnetic valve switch gas source makes brake clamp and unclamp.
(3) beneficial effect
The present invention provides a kind of low pressure coiling aerobraking tensioning apparatus.Have it is following the utility model has the advantages that
1, the present invention is clamped the flywheel of whole equipment by the pneumatics butterfly brake being arranged, to realize to whole
The clamping of a equipment, to realize the tensioning to conducting wire.
2, the mode of the invention by adjusting multiple groups reel, to realize that the different copper wire of 1-12 group carries out coiling behaviour
Make, to realize that the copper wire of not collinear group of quantity carries out coiling.
3, the present invention reduces artificial intervention by using the operating of electrical equipment control whole equipment, promotes product matter
Amount increases production efficiency.
Detailed description of the invention
Fig. 1 is main structure schematic diagram of the invention；
Fig. 2 is the top view in the present invention；
Fig. 3 is the front view in the present invention；
Fig. 4 is the structure chart of the bearing assembly in the present invention；
Fig. 5 is the installation diagram of rotating assembly in the present invention；
Fig. 6 is the structure chart of butterfly brake in the present invention；
Fig. 7 is the structure chart of handrail brake disc component in the present invention；
Fig. 8 is the structure chart of take-up component in the present invention；
Fig. 9 is circuit interconnect pattern of the invention.
Wherein, 1, main support frame assembly；101, horizontal cross truss；102, horizontal longitudiual truss；103, master is automatically controlled
Case；1031, main control button；1032, door lock handle；1033, control instructions lamp；1034, main electric controlled door；104, purlin is supported vertically
Frame；2, support shaft holder assembly；201, bearing position-limited rack；202, spring bearing；203, bearing base；204, rubber spacing shim；
205, tightening caging bolt；3, main coiling wheel assembly；301, brake turntable；302, brake flywheel；303, take-up turntable；4, it makes
Dynamic device assembly；401, main air pressure drum；402, reset spring；403, main brake arm；404, brake arm pin shaft；405, brake pawl；
406, brake pin shaft；407, brake pin clamping plate；408, auxiliary brake arm.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment one:
As shown in figures 1-8, the embodiment of the present invention provides a kind of low pressure coiling aerobraking tensioning apparatus, including main support frame
The top vertical of frame component 1, main support frame assembly 1 is equipped with main coiling wheel assembly 3, and the end of main coiling wheel assembly 3 is socketed with
Support shaft holder assembly 2, the side of main coiling wheel assembly 3 are equipped with brake assembly 4, and main support frame assembly 1 includes horizontal cross
The same level upright position bolt of truss 101, horizontal cross truss 101 has horizontal longitudiual truss 102, horizontal cross truss
101 and the angular position of horizontal longitudiual truss 102 vertically bolt and have vertical sub-truss 104, the middle part of vertical sub-truss 104
Bolt has main electric cabinet 103, and main electric cabinet 103 includes main electric controlled door 1034, and the top of main electric controlled door 1034 is chimeric to have control to refer to
Show lamp 1033, main electric controlled door 1034 is fitted into the parallel position of control instructions lamp 1033 main control button 1031, main electric controlled door
1034 middle part side is chimeric door lock handle 1032.
Embodiment two:
As shown in Fig. 1,2,5,7,8, the embodiment of the present invention provides a kind of low pressure coiling aerobraking tensioning apparatus, support shaft
Holder assembly 2 includes bearing base 203, and the outer surface of cupular part of bearing base 203 is equipped with bearing position-limited rack 201, bearing limit vertically
The middle part of frame 201 is chimeric spring bearing 202, and is transition fit, bearing between spring bearing 202 and bearing position-limited rack 201
The surface sides of pedestal 203 are chimeric tightening caging bolt 205, and the bottom of bearing base 203 is fitted with rubber spacing shim
204, and the maximum collapse of rubber spacing shim 204, with a thickness of 0. 5 millimeters, main coiling wheel assembly 3 includes brake turntable 301,
The surface bolt of brake turntable 301 has brake flywheel 302, and the installation site phase between turntable 301 and the flywheel 302 that brakes of braking
Mutual coaxial line, the end of main coiling wheel assembly 3 is socketed with take-up turntable 303, and the quantity of take-up turntable 303 is two groups, mutually
Coaxial line, the vertical symmetry position of take-up turntable 303 offers round rectangle, and the quantity of take-up turntable 303 is two groups, mutually
Between it is opposite face-to-face, and the middle part of take-up turntable 303 is fixed with annulus protrusion, and the middle part of brake flywheel 302 offers
35 millimeters of through-hole, and four symmetric positions of the flywheel 302 that brakes offer five millimeters of through-hole.
Embodiment three:
As shown in Fig. 3,6, the embodiment of the present invention provides a kind of low pressure coiling aerobraking tensioning apparatus, brake assembly 4
Including main air pressure drum 401, the end of main air pressure drum 401 bolts vertically reset spring 402, and one end of reset spring 402 is vertical
It is connected with main brake arm 403, the parallel position of main brake arm 403 is connected with auxiliary brake arm in the other end of reset spring 402
408, main brake arm 403 is parallel with the middle part of auxiliary brake arm 408 to be equipped with brake pin clamping plate 407, and brake is sold in clamping plate 407
Portion, which is fitted into, brake arm pin shaft 404, and the end of main brake arm 403 and auxiliary brake arm 408 is equipped with brake pawl 405, spine of braking
The junction of pawl 405 and main brake arm 403 is chimeric brake pin shaft 406.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence " including a reference structure ", is not arranged
Except there is also other identical elements in the process, method, article or apparatus that includes the element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of low pressure coiling aerobraking tensioning apparatus, including main support frame assembly (1), it is characterised in that: the main branch
The top vertical for supportting frame assembly (1) is equipped with main coiling wheel assembly (3), and the end of the main coiling wheel assembly (3) is socketed with branch
It supports axle bed component (2), the side of the main coiling wheel assembly (3) is equipped with brake assembly (4).
2. a kind of low pressure coiling aerobraking tensioning apparatus according to claim 1, it is characterised in that: the main support frame
Frame component (1) includes horizontal cross truss (101), the same level upright position bolt of the horizontal cross truss (101)
Have horizontal longitudiual truss (102), the vertical bolt of angular position of the horizontal cross truss (101) and horizontal longitudiual truss (102)
It is connected to vertical sub-truss (104), the middle part bolt of the vertical sub-truss (104) has main electric cabinet (103).
3. a kind of low pressure coiling aerobraking tensioning apparatus according to claim 2, it is characterised in that: the main electric cabinet
It (103) include main electric controlled door (1034), the top of the main electric controlled door (1034) is chimeric control instructions lamp (1033), the master
Electric controlled door (1034) is fitted into the parallel position of control instructions lamp (1033) to be had main control button (1031), the main electric controlled door
(1034) middle part side is chimeric door lock handle (1032).
4. a kind of low pressure coiling aerobraking tensioning apparatus according to claim 1, it is characterised in that: the support axle bed
Component (2) includes bearing base (203), and the outer surface of cupular part of the bearing base (203) is equipped with bearing position-limited rack vertically
(201), the middle part of the bearing position-limited rack (201) is chimeric has spring bearing (202), and spring bearing (202) and bearing limit
It is transition fit between frame (201), the surface sides of the bearing base (203) are chimeric to be had tightening caging bolt (205), described
The bottom of bearing base (203) is fitted with rubber spacing shim (204), and the maximum collapse thickness of rubber spacing shim (204)
It is 0. 5 millimeters.
5. a kind of low pressure coiling aerobraking tensioning apparatus according to claim 1, it is characterised in that: the main reel
Component (3) includes brake turntable (301), and the surface bolt of brake turntable (301) has brake flywheel (302), and brakes and turn
The mutual coaxial line of installation site between disk (301) and brake flywheel (302), the end socket of the main coiling wheel assembly (3)
Have take-up turntable (303), and the quantity of take-up turntable (303) is two groups, mutual coaxial line.
6. a kind of low pressure coiling aerobraking tensioning apparatus according to claim 4, it is characterised in that: the brake group
Part (4) includes main air pressure drum (401), and the end of the main air pressure drum (401) bolts vertically to be had reset spring (402), described multiple
One end of position spring (402) is vertically connected with main brake arm (403), and the parallel position of the main brake arm (403) is resetting bullet
The other end of spring (402) is connected with auxiliary brake arm (408), the middle part of the main brake arm (403) and auxiliary brake arm (408)
Parallel to be equipped with brake pin clamping plate (407), the middle part of brake pin clamping plate (407) is chimeric brake arm pin shaft (404), the master
The end of brake arm (403) and auxiliary brake arm (408) is equipped with brake pawl (405), the brake pawl (405) and main brake
The junction of arm (403) is chimeric brake pin shaft (406).
7. a kind of low pressure coiling aerobraking tensioning apparatus according to claim 5, it is characterised in that: the take-up turntable
(303) vertical symmetry position offers round rectangle, and the quantity of take-up turntable (303) is two groups, between each other face-to-face
Relatively, and in the middle part of take-up turntable (303) it is fixed with annulus protrusion, offers three in the middle part of the brake flywheel (302)
15 millimeters of through-hole, and four symmetric positions of brake flywheel (302) offer five millimeters of through-hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811088231.7A CN109216016B (en) | 2018-09-18 | 2018-09-18 | Low-voltage winding pneumatic braking tensioning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811088231.7A CN109216016B (en) | 2018-09-18 | 2018-09-18 | Low-voltage winding pneumatic braking tensioning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109216016A true CN109216016A (en) | 2019-01-15 |
| CN109216016B CN109216016B (en) | 2023-10-20 |
Family
ID=64984179
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811088231.7A Active CN109216016B (en) | 2018-09-18 | 2018-09-18 | Low-voltage winding pneumatic braking tensioning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109216016B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110652771A (en) * | 2019-08-28 | 2020-01-07 | 宁夏共享机床辅机有限公司 | Circulating filter belt tensioning device and filter |
| CN110808160A (en) * | 2019-11-19 | 2020-02-18 | 青岛航天半导体研究所有限公司 | Winding method for copper strip winding of transformer |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110652771A (en) * | 2019-08-28 | 2020-01-07 | 宁夏共享机床辅机有限公司 | Circulating filter belt tensioning device and filter |
| CN110652771B (en) * | 2019-08-28 | 2021-12-17 | 宁夏共享机床辅机有限公司 | Circulating filter belt tensioning device and filter |
| CN110808160A (en) * | 2019-11-19 | 2020-02-18 | 青岛航天半导体研究所有限公司 | Winding method for copper strip winding of transformer |
| CN110808160B (en) * | 2019-11-19 | 2022-09-20 | 青岛航天半导体研究所有限公司 | Winding method for copper strip winding of transformer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109216016B (en) | 2023-10-20 |
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