CN109211222A - High-accuracy position system and method based on machine vision - Google Patents

High-accuracy position system and method based on machine vision Download PDF

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CN109211222A
CN109211222A CN201810961114.0A CN201810961114A CN109211222A CN 109211222 A CN109211222 A CN 109211222A CN 201810961114 A CN201810961114 A CN 201810961114A CN 109211222 A CN109211222 A CN 109211222A
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circle
center
coordinate
value
processing system
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CN109211222B (en
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张燕军
李文波
孙有朝
缪宏
张善文
刘思幸
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Yangzhou University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C21/00Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/02Sensing devices
    • B25J19/021Optical sensing devices
    • B25J19/023Optical sensing devices including video camera means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Geometry (AREA)
  • Evolutionary Computation (AREA)
  • Computer Hardware Design (AREA)
  • General Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Multimedia (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Image Analysis (AREA)

Abstract

The invention discloses a kind of high-precision locating method and system based on machine vision, localization method acquire the location information of product feature circle first;The coordinate value of multiple location points of product feature circle on image is obtained again and is imported in analysis software;The approximating function in the outer circle center of circle is resettled, and sets the constraint condition of approximating function;The coordinate in the center of circle is solved again, and the coordinate in the center of circle solved is determined;Positioning system includes mechanical arm, the high-precision industrial camera for being fixed on mechanical arm tail end, image processing system, computer based data processing system;Mechanical arm drives high-precision industrial camera to product receiving port outer circle;The acquisition of high-precision industrial camera is to circular image outside product receiving port and passes to image processing system;Described image processing system obtains the location information of product feature circle and coordinate value is transmitted to data processing system;The data processing system solves the coordinate in the center of circle, and determines solving result;The setting accuracy of robot can be improved in the present invention.

Description

High-accuracy position system and method based on machine vision
Technical field
The invention belongs to field of machine vision, especially a kind of high-accuracy position system and method based on machine vision.
Background technique
With the development of intelligent industry, many industries propose new demand, traditional people to automated production and detection The mode of work production and detection has been difficult to meet the needs of production and living, this restricts the development and raising of productivity.And With computer and digital information technology development and improve people and start to substitute artificial production and detection, machine by robot Device people industry increasingly occupies consequence in automated production and detection, and in robot field, it is certain accurately to believe Necessary duplicate utilization and extraction, such as target following, navigation, detection etc. are ceased, these are obtained by various kinds of sensors Information, which calculate, is judged in the case where this high request, machine vision occur later.
Machine vision is one and is related to artificial intelligence, Neurobiology, computational science, iconology, pattern-recognition etc. The subject of multi-field intersection, purpose are exactly in order to allow robot to possess the visual ability as people, while by this sense Know that ability realizes the functions such as avoidance, the navigation of robot, and the basis of vision is related to the acquisition of visual information and largely schemes As processing, calculating and analysis task.
Usually the positioning of robot and navigation scheme have SLAM to position and navigate immediately or build map in advance and are used as Navigation, and each region similarity uncomplicated for ambient enviroment feature can also directly be led using binocular vision in the case of not high Boat.But work as the very high words of characteristic similarity in robot movable region, then sensor is collected after particle repeatedly moves Feature can repeatedly it is similar with the position feature of many particles, it is difficult to guarantee obtain position accuracy.
Summary of the invention
The purpose of the present invention is to provide a kind of high-precision locating method and system based on machine vision, to realize machine The setting accuracy of people.
The technical solution for realizing the aim of the invention is as follows:
A kind of high-precision locating method based on machine vision, comprising the following steps:
The location information of step 1, acquisition product feature circle;
Step 2, the coordinate value for obtaining multiple location points of product feature circle on image, and import in analysis software;
Step 3 establishes the approximating function for solving the product receiving port outer circle center of circle, and sets the constraint condition of approximating function:
Step 4, the coordinate for solving the center of circle:
The parameter value of constraint condition and an initial value in the center of circle are provided, the coordinate in the center of circle is solved using fmincon function;
Step 5 determines the coordinate in the center of circle solved.
A kind of high-accuracy position system based on machine vision including mechanical arm, is fixed on the high-precision of mechanical arm tail end Industrial camera, image processing system, computer based data processing system;
The mechanical arm is to drive high-precision industrial camera to product receiving port outer circle;The high-precision industry camera shooting Machine carries out optical imagery to product receiving port outer circle to acquire, and the high-definition image captured is passed to image processing system; Described image processing system obtains the location information of product feature circle, obtains to carry out operation, analysis processing to the image of acquisition The coordinate value of multiple location points of product feature circle on to image, and above-mentioned coordinate value is transmitted to data processing system;It is described Data processing system is by establishing the approximating function for solving the product receiving port outer circle center of circle, constraint function relationship and utilizing Fmincon function solves the coordinate in the center of circle, and determines solving result, if it is determined that result is true output solving result.
Compared with prior art, the present invention its remarkable advantage:
(1) present invention is approached the method for solving the outer circle center of circle using mass data point, mentioned significantly by establishing constraint function The setting accuracy of Gao Liao robot, positioning accuracy is high, and real-time is good.
(2) positioning system of the invention, mechanical arm use linear drives form, and height change is avoided to generate acquisition precision It influences, positioning accuracy is high.
Present invention is further described in detail with reference to the accompanying drawing.
Detailed description of the invention
Fig. 1 is the flow diagram of the high-precision locating method of the invention based on machine vision.
Fig. 2 is the general frame top view of the high-accuracy position system of the invention based on machine vision.
Fig. 3 is the general frame main view of the high-accuracy position system of the invention based on machine vision.
Specific embodiment
In order to illustrate technical solution of the present invention and technical purpose, with reference to the accompanying drawing and specific embodiment is the present invention It is further to introduce.
In conjunction with Fig. 1, a kind of high-precision locating method based on machine vision of the invention, comprising the following steps:
The location information of step 1, acquisition product feature circle:
Conveying arm is driven, so that the high-precision industrial camera on end is directed at product receiving port outer circle;Pass through high-precision Industrial camera carries out optical imagery to product receiving port outer circle, and the high-definition image captured is passed to image processing system In, the image of industrial camera is carried out by operation by image processing system, analysis is handled, the position letter of acquisition product feature circle Breath.
Step 2, the coordinate value for obtaining multiple location points of product feature circle on image, and import in analysis software:
Center based on high-precision industrial camera is coordinate origin and establishes rectangular coordinate system, and it is special to obtain product on image Levy the coordinate value (x of multiple location points of circle1,y1), (x2,y2), (x3,y3)…(xn,yn), above-mentioned coordinate value is imported into computer In mathematical analysis software MATLAB, the coordinate (x of required solution center of circle O is set according to known center of circle radius R0,y0)。
Step 3 establishes the approximating function findcenter for solving the product receiving port outer circle center of circle, and sets approximating function Constraint condition:
Step 3.1, the approximating function for solving the product receiving port outer circle center of circle:
Wherein (xi, yi) indicate i-th point of coordinate value.
Step 3.2, establish all data points to the center of circle distance constraint function relationship:
Wherein, f (xi, yi)maxIndicate all coordinate points and center of circle O apart from a maximum distance;f(xi, yi)minTable Show all coordinate points and center of circle O apart from a smallest distance;Δ2Indicate all coordinate points of expression and center of circle O distance most The absolute value of the difference of big a distance and radius R;Δ1Indicate all coordinate points and center of circle O apart from the smallest one away from Absolute value from the difference with radius R.
Step 4, the coordinate for solving the center of circle:
Δ is provided1And Δ2Initial value, and provide center of circle O (x0,y0) an initial value, solved using fmincon function The coordinate in the center of circle.Wherein fmincon function are as follows:
[X fval ex]=fmincon (@(x) 0, [x0y0],[],[],[],[],[],[],@(X)findcenter (x,y,X));
Wherein, X is parameter, and it is data coordinates point x in findcenter function that when calling, which is to change,0And y0;fval It is the functional value of center of circle O;Ex is the decision content of functional value;[x0,y0] it is to provide an initial value coordinate value of center of circle O;[] difference The empty matrix of inequality constraints and up-and-down boundary constraint is not present in expression parameter x and y.
Step 5 determines the coordinate in the center of circle solved:
Based on the central coordinate of circle solved, as ex ﹥ 0, the central coordinate of circle credible result solved is indicated;As ex ﹤ 0, then illustrate The center of circle O coordinate result of solution is unreasonable, returns to previous step and provides the initial value of central coordinate of circle again, continues to solve, until Ex ﹥ 0.
A kind of high-accuracy position system based on machine vision of the invention, including mechanical arm, it is fixed on mechanical arm tail end High-precision industrial camera, image processing system, computer based data processing system;
The mechanical arm is to drive high-precision industrial camera to product receiving port outer circle;The high-precision industry camera shooting Machine carries out optical imagery to product receiving port outer circle to acquire, and the high-definition image captured is passed to image processing system; Described image processing system obtains the location information of product feature circle, obtains to carry out operation, analysis processing to the image of acquisition The coordinate value of multiple location points of product feature circle on to image, and above-mentioned coordinate value is transmitted to data processing system;It is described Data processing system is by establishing the approximating function for solving the product receiving port outer circle center of circle, constraint function relationship and utilizing Fmincon function solves the coordinate in the center of circle, and determines solving result, if it is determined that result is true output solving result.
Further, the data processing system include first processing units based on MATLAB, the second processing unit and Judging unit;
The first processing units solve the approximating function findcenter in the product receiving port outer circle center of circle to establish, and Set the constraint condition of approximating function:
Approximating function findcenter:
Wherein (xi, yi) indicate i-th point of coordinate value.
All data points to the center of circle distance constraint function relationship:
Wherein, f (xi, yi)maxIndicate all coordinate points and center of circle O apart from a maximum distance;f(xi, yi)minTable Show all coordinate points and center of circle O apart from a smallest distance;Δ2Indicate all coordinate points of expression and center of circle O distance most The absolute value of the difference of big a distance and radius R;Δ1Indicate all coordinate points and center of circle O apart from the smallest one away from Absolute value from the difference with radius R.
Coordinate of the described the second processing unit to solve the center of circle:
According to offer Δ1And Δ2Initial value and center of circle O (x0,y0) an initial value, solved using fmincon function The coordinate in the center of circle.
Wherein fmincon function are as follows:
[X fval ex]=fmincon (@(x) 0, [x0y0],[],[],[],[],[],[],@(X)findcenter (x,y,X));
Wherein, X is parameter, and it is data coordinates point x in findcenter function that when calling, which is to change,0And y0;fval It is the functional value of center of circle O;Ex is the decision content of functional value;[x0,y0] it is to provide an initial value coordinate value of center of circle O;[] difference The empty matrix of inequality constraints and up-and-down boundary constraint is not present in expression parameter x and y.
The judging unit determines to the coordinate to the center of circle solved:
Based on the central coordinate of circle solved, as ex ﹥ 0, the central coordinate of circle credible result solved is indicated;As ex ﹤ 0, then illustrate The center of circle O coordinate result of solution is unreasonable, provides the initial value of central coordinate of circle again through the second processing unit, continues to solve, Until ex ﹥ 0.
In conjunction with Fig. 2, Fig. 3, it is preferred that the mechanical arm uses the mechanical arm of linear drives form, as using on fixed frame 1 Equipped with spur rack 6, gear 5 is driven to rotate by motor 2, gear 5 drives spur rack 6 to move horizontally along fixed frame 1, drives straight-tooth The industrial camera 3 of 6 end of item moves, can 4 characteristic circle of product to lower end be acquired, avoid height change to acquisition precision It has an impact.
Of the invention high-precision locating method and system based on machine vision is by establishing constraint function, using a large amount of numbers The method for solving the outer circle center of circle is approached at strong point, substantially increases the setting accuracy of robot, and positioning accuracy is high, and real-time is good.

Claims (7)

1. a kind of high-precision locating method based on machine vision, which comprises the following steps:
The location information of step 1, acquisition product feature circle;
Step 2, the coordinate value for obtaining multiple location points of product feature circle on image, and import in analysis software;
Step 3 establishes the approximating function for solving the product receiving port outer circle center of circle, and sets the constraint condition of approximating function:
Step 4, the coordinate for solving the center of circle:
The parameter value of constraint condition and an initial value in the center of circle are provided, the coordinate in the center of circle is solved using fmincon function;
Step 5 determines the coordinate in the center of circle solved.
2. the high-precision locating method according to claim 1 based on machine vision, which is characterized in that step 3 is specifically wrapped Include following steps:
Step 3.1, the approximating function for solving the product receiving port outer circle center of circle:
Wherein (xi, yi) indicate i-th point of coordinate value;
Step 3.2, establish all data points to the center of circle distance constraint function relationship:
Wherein, f (xi, yi)maxIndicate all coordinate points and center of circle O apart from a maximum distance;f(xi, yi)minIndicate all Coordinate points and center of circle O apart from a smallest distance;Δ2Indicate all coordinate points of expression and center of circle O apart from maximum one The absolute value of a distance and the difference of radius R;Δ1Indicate all coordinate points and center of circle O apart from a smallest distance and partly The absolute value of the difference of diameter R.
3. the high-precision locating method according to claim 2 based on machine vision, which is characterized in that solve the seat in the center of circle Mark specifically:
Δ is provided1And Δ2Initial value, and provide center of circle O (x0,y0) an initial value, solve the center of circle using fmincon function Coordinate;Wherein fmincon function are as follows:
[X fval ex]=fmincon (@(x) 0, [x0y0],[],[],[],[],[],[],@(X)findcenter(x,y, X));
Wherein, X is parameter, and it is data coordinates point x in findcenter function that when calling, which is to change,0And y0;Fval is round The functional value of heart O;Ex is the decision content of functional value;[x0,y0] it is to provide an initial value coordinate value of center of circle O;[] respectively indicates The empty matrix of inequality constraints and up-and-down boundary constraint is not present in parameter x and y.
4. the high-precision locating method according to claim 3 based on machine vision, which is characterized in that step 5 pair solves The coordinate in the center of circle out carries out judgement detailed process are as follows:
Based on the central coordinate of circle solved, as ex ﹥ 0, the central coordinate of circle credible result solved is indicated;As ex ﹤ 0, then illustrate to solve Center of circle O coordinate result it is unreasonable, return step 4 provides the initial value of central coordinate of circle again, continues to solve, until ex ﹥ 0.
5. a kind of high-accuracy position system based on machine vision, which is characterized in that including mechanical arm, be fixed on mechanical arm tail end High-precision industrial camera, image processing system, computer based data processing system;
The mechanical arm is to drive high-precision industrial camera to product receiving port outer circle;The high-precision industrial camera is used Optical imagery is carried out to product receiving port outer circle with acquisition, and the high-definition image captured is passed into image processing system;It is described Image processing system obtains the location information of product feature circle, obtains figure to carry out operation, analysis processing to the image of acquisition As the coordinate value of multiple location points of upper product feature circle, and above-mentioned coordinate value is transmitted to data processing system;The data Processing system is by establishing the approximating function for solving the product receiving port outer circle center of circle, constraint function relationship and utilizing fmincon letter Number solves the coordinate in the center of circle, and determines solving result, if it is determined that result is true output solving result.
6. according to claim 5 based on the high-accuracy position system of machine vision, which is characterized in that the data processing system System includes first processing units, the second processing unit and judging unit;
The first processing units solve the approximating function findcenter in the product receiving port outer circle center of circle to establish, and set The constraint condition of approximating function:
Approximating function findcenter:
Wherein (xi, yi) indicate i-th point of coordinate value.
All data points to the center of circle distance constraint function relationship:
Wherein, f (xi, yi)maxIndicate all coordinate points and center of circle O apart from a maximum distance;f(xi, yi)minIndicate all Coordinate points and center of circle O apart from a smallest distance;Δ2Indicate all coordinate points of expression and center of circle O apart from maximum one The absolute value of a distance and the difference of radius R;Δ1Indicate all coordinate points and center of circle O apart from a smallest distance and partly The absolute value of the difference of diameter R;
Coordinate of the described the second processing unit to solve the center of circle:
According to offer Δ1And Δ2Initial value and center of circle O (x0,y0) an initial value, solve the center of circle using fmincon function Coordinate;
Wherein fmincon function are as follows:
[X fval ex]=fmincon (@(x) 0, [x0y0],[],[],[],[],[],[],@(X)findcenter(x,y, X));
Wherein, X is parameter, and it is data coordinates point x in findcenter function that when calling, which is to change,0And y0;Fval is round The functional value of heart O;Ex is the decision content of functional value;[x0,y0] it is to provide an initial value coordinate value of center of circle O;[] respectively indicates The empty matrix of inequality constraints and up-and-down boundary constraint is not present in parameter x and y;
The judging unit determines to the coordinate to the center of circle solved:
Based on the central coordinate of circle solved, as ex ﹥ 0, the central coordinate of circle credible result solved is indicated;As ex ﹤ 0, then illustrate to solve Center of circle O coordinate result it is unreasonable, the initial value of central coordinate of circle is provided again through the second processing unit, continues to solve, until Ex ﹥ 0.
7. according to claim 5 based on the high-accuracy position system of machine vision, which is characterized in that the mechanical arm uses The mechanical arm of linear drives form.
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Assignee: JIANGSU KEMAI HYDRAULIC CONTROL SYSTEM Co.,Ltd.

Assignor: YANGZHOU University

Contract record no.: X2023980053578

Denomination of invention: A high-precision positioning system and method based on machine vision

Granted publication date: 20220607

License type: Common License

Record date: 20231223

EE01 Entry into force of recordation of patent licensing contract