CN109210766B - Electric heater - Google Patents

Electric heater Download PDF

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Publication number
CN109210766B
CN109210766B CN201710521371.8A CN201710521371A CN109210766B CN 109210766 B CN109210766 B CN 109210766B CN 201710521371 A CN201710521371 A CN 201710521371A CN 109210766 B CN109210766 B CN 109210766B
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CN
China
Prior art keywords
electric heater
wall
housing
fluid chamber
heat transfer
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CN201710521371.8A
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Chinese (zh)
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CN109210766A (en
Inventor
不公告发明人
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Hangzhou Sanhua Research Institute Co Ltd
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Hangzhou Sanhua Research Institute Co Ltd
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Application filed by Hangzhou Sanhua Research Institute Co Ltd filed Critical Hangzhou Sanhua Research Institute Co Ltd
Priority to CN201710521371.8A priority Critical patent/CN109210766B/en
Priority to US16/626,251 priority patent/US11712945B2/en
Priority to PCT/CN2018/093958 priority patent/WO2019001585A1/en
Priority to KR1020207002263A priority patent/KR102405738B1/en
Priority to JP2019572376A priority patent/JP6884237B2/en
Priority to EP18822801.9A priority patent/EP3648545A4/en
Publication of CN109210766A publication Critical patent/CN109210766A/en
Application granted granted Critical
Publication of CN109210766B publication Critical patent/CN109210766B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/0072Special adaptations
    • F24H1/009Special adaptations for vehicle systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1809Arrangement or mounting of grates or heating means for water heaters
    • F24H9/1818Arrangement or mounting of electric heating means

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Air-Conditioning For Vehicles (AREA)

Abstract

The utility model provides an electric heater, heat transfer wall, heating element and fluid chamber, the heat transfer wall includes the first lateral part of heat transfer wall, the first lateral part of heat transfer wall orientation fluid chamber, the first lateral part of heat transfer wall is for forming a part wall portion of fluid chamber, heating element is located the heat transfer wall deviates from one side of fluid chamber, and the working medium is not direct contact in heating element and the fluid chamber to can avoid the working medium to the safe risk that the heating element corrodes and bring, simultaneously, can avoid the heating element to have the safe risk that the working medium electrification brought when damaged.

Description

Electric heater
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of vehicles, in particular to an electric heater.
[ background of the invention ]
At present, the commonly used electric heater for the vehicle is a metal tube electric heater, which directly soaks an electric heating tube in cooling liquid to generate heat by electrifying. Although the metal pipe electric heater has high thermal efficiency and can heat up quickly, there is a risk that the metal pipe is corroded.
[ summary of the invention ]
The invention aims to provide an electric heater with relatively high safety performance.
In order to achieve the purpose, the invention adopts the following technical scheme: an electric heater for a vehicle comprises a housing body, a heating element, an electric control board, a conductive element and a partition part, wherein the housing body comprises a first wall and a heat transfer wall, the first wall is fixedly arranged with the heat transfer wall, the electric heater comprises a fluid cavity, an inlet and an outlet, the fluid cavity is communicated with the inlet and the outlet, the heat transfer wall comprises a first side part, the first wall and the first side part of the heat transfer wall are part of a wall part forming the fluid cavity, the first side part of the heat transfer wall is part of a wall part forming the fluid cavity, the heating element is fixed or limited on at least part of the heat transfer wall, the heating element is positioned outside the fluid cavity, at least part of the heating element is arranged in contact with the heat transfer wall, the partition part comprises a partition part body part, and the partition part comprises a partition part first side part and a partition part second side part, the first side of the isolation part faces the electric control board, the second side of the isolation part deviates from the electric control board, the electric heater comprises a conductive element, at least part of the conductive element is located between the first side of the isolation part and the second side of the isolation part, the body part of the isolation part comprises a flat part and a bent part, the bent part extends from the flat part and is bent towards the heating element, and the conductive element is electrically connected with the heating element and the electric control board.
The electric heater comprises a heat transfer wall, a heating element and a fluid cavity, wherein the heat transfer wall comprises a first side part of the heat transfer wall, the first side part of the heat transfer wall faces the fluid cavity, the first side part of the heat transfer wall is a part of a wall part forming the fluid cavity, the heating element is positioned on one side of the heat transfer wall, which is far away from the fluid cavity, and the heating element is not in direct contact with a working medium in the fluid cavity, so that the safety risk caused by corrosion of the working medium on the heating element can be avoided, and meanwhile, the safety risk caused by electrification of the working medium when the heating element is damaged can be avoided.
[ description of the drawings ]
FIG. 1 is a schematic perspective view of an electric heater;
FIG. 2 is a schematic view of a partially sectioned structure of the first embodiment of the electric heater of FIG. 1;
FIG. 3 is an enlarged schematic view of P of FIG. 2;
FIG. 4 is another perspective view of the electric heater;
FIG. 5 is a schematic cross-sectional view of the electric heater of FIG. 4 taken along the direction M-M;
FIG. 6 is an enlarged schematic view of N of FIG. 5;
FIG. 7 is a schematic cross-sectional view of one embodiment of a projection arrangement;
FIG. 8 is a schematic cross-sectional view of another embodiment of a projection arrangement;
FIG. 9 is a schematic perspective view of an angle of the spacer of FIG. 2;
FIG. 10 is an angled perspective view of the housing body and associated parts of FIG. 2;
FIG. 11 is an enlarged schematic view of L of FIG. 10;
FIG. 12 is a perspective view of the housing body and associated parts of FIG. 2;
FIG. 13 is a schematic perspective view of the heating pipe of FIG. 2;
FIG. 14 is a schematic perspective view of an angle of the cover plate of FIG. 2;
FIG. 15 is a schematic perspective view of another angle of the cover plate of FIG. 2;
FIG. 16 is an enlarged schematic view of K in FIG. 15;
FIG. 17 is a schematic view of an electrical connection of a temperature fuse to a heating element;
FIG. 18 is a schematic view of another electrical connection of a temperature fuse to a heating element;
FIG. 19 is a schematic view of yet another electrical connection of the temperature fuse to the heating element;
FIG. 20 is a perspective view of the first embodiment of the heat conducting portion and related parts;
FIG. 21 is a schematic view of another embodiment of a heat conducting portion and associated parts;
FIG. 22 is a perspective view of a second embodiment of a heat conducting portion and associated parts;
FIG. 23 is a perspective view of a third embodiment of a heat conducting portion and associated parts;
FIG. 24 is a perspective view of a fourth embodiment of a heat conducting portion and associated parts;
FIG. 25 is a perspective view of another embodiment of a heat conducting portion and associated parts;
FIG. 26 is a partial schematic view of the heat transfer portion and associated parts of FIG. 25;
FIG. 27 is a schematic view of a partially sectioned structure of a second embodiment of an electric heater;
FIG. 28 is a schematic cross-sectional view of the inlet tube of FIG. 27.
[ detailed description ] embodiments
The invention will be further described with reference to the following figures and specific examples:
the electric heater can convert electric energy into heat energy and is suitable for heating working media in a liquid state or a vapor-liquid mixture state, and the heating means is to electrify the electric heater by supplying electricity, so that the heating element generates heat after being electrified and heats the working media. The electric heater can be used in the technical field of vehicles and the like and supplies heat for the working condition of required heat.
Referring to fig. 1-26, fig. 1-26 show a first embodiment of an electric heater. The electric heater 100 includes a housing 1, a fluid chamber 2, a partition 3, a driving module 4, a control module 5, a heating element 6, a wire connection portion 7, and an inlet 81 and an outlet 82, and the electric heater 100 heats the heating element 6 and heats the working medium in the fluid chamber 2 by external power supply. The housing 1 includes a first housing 11, a housing body 12 and a second housing 13, the first and second housings are fixedly sealed with the housing body, the electric heater 100 includes an installation space, the installation space includes a space formed by the first and second housings, the fluid chamber 2, the isolation portion 3, the driving module 4, the control module 5 and the heating element 6 are located in the installation space, and the isolation portion 3, the driving module 4, the control module 5 and the heating element 6 are electrically connected.
Referring to fig. 1 and 2, the housing 1 includes a first housing 11, a housing body 12, and a second housing 13, and the first and second housings and the housing body may be formed by pressing a metal material, and have supporting and protecting functions, and specifically, may be formed by pressing an aluminum material. In the embodiment shown in fig. 1 to 26, the first and second housings are respectively and fixedly sealed with the housing body 12, where the fixing arrangement and the following fixing arrangement in the whole text include a direct fixing arrangement and a relative fixing arrangement, the direct fixing arrangement refers to that two or more components to be fixed are fixedly arranged with each other, for example, two or more components are fixed with each other by bolts, two or more components are fixed with each other by welding, two or more components are fixedly arranged by self structure (such as insertion) or other manners, two or more components are fixedly arranged by integral forming; the relative fixing arrangement means that the parts to be fixed can be fixed relative to the reference object by fixing the parts to be fixed to each other, for example, two parts are fixed to a third part respectively, so that the two parts are fixed relative to each other, and the third part is the reference object, and in addition, the reference object may include more than one. The first housing 11 includes a first housing body 111, a first raised portion 112, a first recessed portion 113, a first fixing portion 114, and a first edge portion 115, where the first raised portion 112 is disposed to protrude in a direction away from the housing body, the first recessed portion 113 is disposed to protrude in a direction toward the housing body 12, the first housing 11 and the housing body 12 can be relatively fixed by the first fixing portion 114, the first edge portion 115 is extended from the first housing body 111 and is bent toward the housing body 12, and the first edge portion 115 can play a role of initial fixing in a process of mounting and fixing the first housing 11 and the housing body 12, and of course, the first housing may not include the first edge portion as other embodiments. The case body 12 includes a first wall 121 and a heat transfer wall 122, the heat transfer wall 122 being capable of transferring heat generated by the heating element 6 to the working medium, the heat transfer wall 122 not being capable of generating heat by itself. The heat transfer wall 122 is fixedly disposed on the first wall 121, specifically, the heat transfer wall 122 is integrally formed with the first wall 121, the first wall 121 and the heat transfer wall 122 have an included angle, the included angle is greater than zero, specifically, the first wall 121 and the heat transfer wall 122 are disposed perpendicularly, and the perpendicular disposition includes an error range of 0-10 degrees. The heat transfer wall 122 has a heat transfer wall first side portion 1221 and second side portion 1222 and a recess 1223, wherein the heat transfer wall first side 1221 faces the fluid chamber 2 and the first housing 12, the heat transfer wall first side 1221 is at least partly a wall forming the fluid chamber, the second side 1222 faces away from the fluid chamber towards the second housing 13, the recess 1223 is located between the heat transfer wall first side 1221 and the second side 1222, when the heating element 6 is a heating tube, the grooves 1223 provide a space for accommodating the heating tube, and as another embodiment, when the heating element is not a heater tube, for example, when the heating element is PCT heating, the housing body 12 does not include a recess, the heating element is located at the second side portion of the heat transfer wall and is disposed in contact with the second side portion of the heat transfer wall, or when the heating element is an electric heating film, the electric heating film is positioned at the second side part of the heat transfer wall and is in contact with the second side part of the heat transfer wall. The second housing 13 includes a second housing body 131, a second raised portion 132, a second fixing portion 133, and a second edge portion 134, wherein the second raised portion 132 faces the second shell 12, the second housing 13 and the housing body 12 can be fixed by the second fixing portion 133, the second edge portion 134 extends from the second housing body 131 and is bent toward the housing body 12, and the second edge portion 134 can play a role of initial fixing during the installation and fixation of the second housing 13 and the housing body 12.
The first housing 11 and the housing body 12 are fixed in a sealing manner, the sealing arrangement can play a role in preventing water and dust, specifically, the electric heater 100 includes a sealing element W, the sealing element W is at least located between the first housing 11 and the housing body 12 and between the second housing 13 and the housing body 12, specifically, the sealing element W is a sealing material which is deformed along with the shape of the sealing surface, is not easy to flow, and has certain cohesiveness, and more specifically, the sealing element W is a sealant. Referring to fig. 5 and 6, when the first housing 11 and the housing body 12 are sealed, there may be a case where, due to the local excessive pressure caused by the uneven mounting stress, the sealing member W between the first housing 11 and the housing body 12 is squeezed open, resulting in the absence of the sealing member W at the excessively stressed place when the sealing member W is finally solidified, and thus the sealing effect is not achieved, and in order to prevent the problem that the force is too large to cause the sealing element to be partially absent between the first housing 11 and the housing body 12, one or more protruding structures 116 are disposed between the first housing 11 and the housing body 12, the protruding structures 116 keep a certain distance between the first housing 11 and the housing body 12, when the sealing device is installed, due to the existence of the protruding structure 116, the force applied between the first shell 11 and the shell body 12 is relatively uniform, and the problem that the sealing element W is not locally arranged due to the excessive local pressure is reduced. The projection structure 116 is formed integrally with the housing 1, specifically, the projection structure 116 is formed integrally with the first housing 11, or the projection structure 116 is formed integrally with the housing body 12. The protruding structure 116 includes a protruding structure fixing portion 1161 and a protruding structure free end 1162, where the protruding structure free end 1162 is in contact with the housing 1, specifically, the protruding structure fixing portion 1161 is integrally formed with the first housing 11, and the protruding structure free end 1162 is in contact with the housing body 12, or the protruding structure fixing portion 1161 is integrally formed with the housing body 12, and the protruding structure free end 1162 is in contact with the first housing 11. In the embodiment shown in fig. 2-8, the protruding structure 116 is integrally formed with the first housing 11, specifically, the protruding structure fixing portion 1161 is integrally formed with the first housing 11, and the protruding structure free end 1162 is in contact with the housing body 12, so that there is a gap between the first housing 11 and the housing body 12. When the first housing 11 and the housing body 12 are mounted and sealed, the sealing element W is coated on the second housing 12, the first housing 11 and the housing body 12 are mounted and pressed, and in the process, the excess sealing element W is squeezed between the first edge 115 and the housing body 12.
The housing body 12 includes a second wall 120, specifically, the second wall 120 is integrally formed with the first wall 121, the second wall 120 is capable of being fixed to the first housing 11 in a sealing manner, the housing body 12 includes a first sub-wall 1211, a second sub-wall 1212, a third sub-wall 1213 and a fourth sub-wall 1214, the mounting wall 1211 is disposed opposite to the third sub-wall 1213, and the second sub-wall 1212 is disposed opposite to the fourth sub-wall 1214. The first housing 11 includes a first side 117, a second side 118, a third side 119, and a fourth side 1110, wherein the first side 117 corresponds to the mounting wall 1211, the second side 118 corresponds to the second dividing wall 1212, the third side 119 corresponds to the third dividing wall 1213, and the fourth side 1110 corresponds to the fourth dividing wall 1214. The protruding structures 116 are located on the first, second, third and fourth sides, and specifically, at least one protruding structure 116 is disposed on each of the first, second, third and fourth sides, and when one protruding structure 116 is disposed, the protruding structure 116 is located approximately at the middle of the first, second, third and fourth sides; more specifically, in order to make the sealing effect better, at least three protruding structures 116 are respectively arranged on the first, second, third and fourth sides, wherein at least one protruding structure is located at the middle position of the first, second, third and fourth sides; further, at least one of the projection structures 116 is disposed on each of the first, second, third, and fourth sides, and adjacent projection structures 116 are spaced apart by about 30mm on the same side. The housing body 12 includes a housing body outer side 1215, a housing body inner side 1216, and a first sealing surface 1217, the first sealing surface 1217 is located between the housing body outer side 1215 and the housing body inner side 1216 and faces the first housing 11, the first housing 11 includes a second sealing surface 1111, the second sealing surface 1111 faces the housing body 12, and the protruding structure 116 is fixedly disposed with the second sealing surface 1111, wherein the first sealing surface 1217 and the second sealing surface 1111 are collectively referred to as a sealing surface. The projection structure 116 is located at least between the first housing 11 and the housing body 12, and the seal element W is located at least between the first sealing surface 1217 and the second sealing surface 1111, more specifically, the projection structure 116 is located at least between the first sealing surface 1217 and the second sealing surface 1111, and the projection structure 116 is disposed in contact with the seal element W, and the peripheral side of the projection structure 116 is disposed in contact with the seal element W. In the embodiment shown in fig. 7, the projecting structure anchoring portion 1161 is disposed in contact with the second sealing surface 1111 and the projecting structure free end 1162 is disposed in contact with the first sealing surface 1217. as another embodiment, the projecting structure anchoring portion is disposed in contact with the first sealing surface and the projecting structure free end is disposed in contact with the second sealing surface; or the electric heater comprises at least two protruding structures, wherein a part of the protruding structure fixing part is fixedly arranged with the first sealing surface, and a part of the protruding structure free end is fixedly arranged with the second sealing surface. Specifically, the projection structure is formed integrally with the second sealing surface, i.e., the projection structure 116 is formed integrally with the first housing 11, as another embodiment, the projection structure fixing portion is fixedly provided with the first sealing surface, i.e., the projection structure is formed integrally with the housing body, and the free end of the projection structure is provided in contact with the second sealing surface, or the electric heater includes at least two projection structures, part of the projection structure fixing portion is fixedly provided with the first sealing surface, i.e., part of the projection structure is formed integrally with the housing body, and part of the projection structure fixing portion is formed integrally with the second sealing surface, i.e., part of the projection structure is formed integrally with the first housing. In the embodiment shown in fig. 6, the projection free end 1162 is in surface contact with the first sealing surface and the projection does not intersect the housing body outer portion 1215 and the housing body inner portion 1216 at the same time. The outer part 1215 has two lines of intersection with the first contact surface 1217, which are a third and a fourth boundary line, i.e. the first sealing surface comprises a third and a fourth boundary line, in particular the third and the fourth boundary line are arranged in parallel, the distance between the third and the fourth boundary line is a second parallel distance, the projecting structure 116 simultaneously intersects both the third and the fourth boundary line at different times, similarly the second sealing surface comprises a first and a second boundary line, the projecting structure does not intersect both the first and the second boundary line, in particular the first and the second boundary line are parallel, the distance between the first and the second boundary line is the first parallel distance. Specifically, the protruding structure 116 is substantially in the shape of a circular truncated cone, the protruding structure fixing portion 1161 is a lower bottom surface of the circular truncated cone, and the protruding structure free end 1162 is an upper bottom surface of the circular truncated cone and is a curved surface. The projecting structure free end 1162 and the first sealing surface 1217 may be in one-sided contact or non-one-sided contact, i.e., the intersection of the projecting structure free end 1162 and the first sealing surface 1217 may have more than one side. Referring to fig. 7, fig. 7 is a cross-sectional view of an embodiment of point contact of the protruding structure, in the embodiment shown in fig. 7, the free end of the protruding structure is in point contact with the sealing surface, and the protruding structure 116 has a first contact area and a second contact area, wherein the first contact area is an area of an intersection of the protruding structure fixing portion 1161 and the second sealing surface, the second contact area is an area of an intersection of the protruding structure free end 1162 and the first sealing surface 1217, and the first contact area is equal to or greater than the second contact area. The protruding structure is not intersected with the outer side part of the shell body and the inner side part of the shell body simultaneously. The contact range area of the free end of the protruding structure is less than or equal to the area occupied by the fixed part of the protruding structure. The point contact can be single-point contact and non-single-point contact, the point contact means that the intersection part of the free end of the convex structure and the sealing surface is a point, the single-point contact means that the intersection part of the free end of the convex structure and the sealing surface is a point, the non-single-point contact means that the intersection part of the free end of the convex structure and the sealing surface is 2 or more points, please refer to fig. 8, fig. 8 shows a cross-sectional schematic view of a convex structure implementation mode of line contact, the free end of the convex structure and the sealing surface are in line contact, and the convex structure is not intersected with the outer side part of the shell body and. Specifically, the contact range area of the free end of the strip-shaped protruding structure is smaller than or equal to the area occupied by the fixed part of the strip-shaped protruding structure, specifically, the protruding structure is strip-shaped, the line contact means that the intersection part of the free end of the protruding structure and the sealing surface is a line segment or a curve with a certain length, the line contact means single line contact and non-single line contact, the single line contact means that the intersection part of the free end of the protruding structure and the sealing surface is a line segment or a curve with a certain length, and the non-single line contact means that the intersection part of the free end of the protruding structure and the sealing surface is two or more line segments or two or more curves with a. The protruding structures have a height, which is the vertical distance from the fixed part of the protruding structure to the free end of the protruding structure, the height of the protruding structure is greater than or equal to 0.5mm, and specifically, the height of the protruding structure may be between 0.5mm and 2 mm. In order to secure the sealing effect, the sealing member W has a width, which means the smaller of the first parallel distance and the second parallel distance, that is, when the first parallel distance is greater than the second parallel distance, the sealing member width is equal to the second parallel distance, and when the first parallel distance is less than the second parallel distance, the sealing member width is equal to the first parallel distance, the sealing member width is greater than or equal to 5mm, specifically, the sealing member width is 5 to 10 mm.
A sealing arrangement is also provided between the second housing 13 and the housing body 12, which sealing arrangement can serve for waterproof and dustproof purposes, in particular, a sealing element W is provided between the second housing 13 and the housing body 12. The sealing arrangement between the second housing 13 and the housing body 12 is similar to the sealing arrangement between the first housing 11 and the housing body 12.
In other embodiments, when the sealing element W between the first casing and the casing body, and between the casing body and the second casing, a sealing ring may be used, and the first casing and the casing body, and the casing body and the second casing are fixed by screws.
The heating core of the electric heater 100 is a heating element 6, the electric heater 100 at least comprises a heating element 6, the first side 1221 of the heat transfer wall faces the fluid chamber 2, the first side 1221 of the heat transfer wall is a part of a wall forming the fluid chamber, the heating element 6 is located on a side of the heat transfer wall 122 facing away from the fluid chamber, a portion of the heating element 6 contacting the heat transfer wall 122 is not communicated with the fluid chamber 2, the heating element 6 and the control module 5 are located on opposite sides of the cover plate 24, the heating element 6 is located on the same side of the cover plate 24 as the fluid chamber 2, specifically, the heating element 6 is located at least partially between the first side 1221 of the heat transfer wall, i.e., the bottom of the fluid chamber, and the second housing 13, more specifically, the heating element 6 can adopt a heating manner such as a heating tube, PCT, an electric heating film, etc., in the embodiment shown in fig. 1, the heating element 6 is at least partially located between the first side 1221 and the second side 1222 of the heat transfer wall, specifically, the heating element 6 is a U-shaped heating tube, the heating tube is a metal tube in which a coiled heating wire (resistance wire) is placed, and around and in the gap portion, insulating powder such as MgO with good heat resistance, heat conductivity and insulation is filled, and the two ends of the heating wire have leading-out bars or leading-out wires to be connected out. As other embodiments, the heating element may employ other shaped heating tubes, such as an L-shape, etc. The heating element 6 may be connected with the housing body 12 by insert casting or welding to form a heat generating whole, specifically, in the embodiment shown in fig. 1 to 28, the number of the heating elements is 3, the heating element 6 is at least partially located between the first side 1221 and the second side 1222 of the heat transfer wall, the heating element 6 is at least partially located in the housing body groove 1223, the heating element 6 includes a heating element tube 61 and a tube contact portion 62, the heating element tube 61 is at least partially located in the housing body groove 1223, the tube contact portion 62 is a wire outgoing portion of the heating element 6, and the heating element 6 may be electrically connected with other components through the tube contact portion 62. The heating element 6 and the shell body 12 are integrally formed in a die-casting mode, so that the heating element 6 is prevented from directly contacting with a working medium, and safety risks such as electric leakage and short circuit caused by defects of the tube wall of the heating element 6 are reduced; furthermore, the heating pipe and the housing body are integrally formed through die casting, so that the phenomena of air and the like between the heating element and the combining part of the housing body are avoided, the heating condition of the heating element is relatively improved, the occurrence of local high temperature is avoided, as other implementation modes, the heating element 6 and the housing body are not integrally formed, the housing body is provided with a groove, and at least part of the heating element is positioned in the groove and fixedly arranged with the housing body. In the embodiment shown in fig. 13, the heating pipe contact portion 62 is flat, and as another embodiment, the heating pipe contact portion 62 is bent upward and/or downward.
The electric heater 100 comprises a fluid chamber 2, an operating medium which can be heated in the fluid chamber 2, the operating medium can be a liquid or a vapor-liquid mixture, the electric heater 100 comprises a first collecting area 21, a flow dividing area 22, a second collecting area 23, a cover plate 24, a second wall 120, a heat conducting part 26 and the fluid chamber, the fluid chamber 2 comprises a space formed by a first side 1221 of a heat conducting wall, the cover plate 24 and a first wall 121, and the cover plate 24 is a part of a wall part forming the fluid chamber 2. The first collecting area 21, the second collecting area 23 are respectively located on two opposite sides of the heat conducting part 26, the first collecting area 21, the flow dividing area 22 and the second collecting area 23 are communicated, the first collecting area 21 is communicated with the inlet 81, the second collecting area 23 is communicated with the outlet, and the communication here and in the whole text comprises direct communication and indirect communication; the cover plate 24 is fixedly arranged with the first wall 121 in a sealing manner, specifically, the cover plate and the first wall are fixedly arranged in a sealing manner by welding, or the cover plate and the first wall are fixedly arranged by a sealing ring through bolts or screws, or the cover plate and the second wall are fixedly arranged by a sealing adhesive in a sealing manner. In other embodiments, the cover plate is fixedly disposed on the first wall, or the cover plate is fixedly disposed on the first wall and the second wall. The cover plate 24 and the first wall 121 are arranged in a sealing manner, the sealing arrangement has a function of preventing the working medium from leaking from the cover plate 24 to a certain extent, specifically, the cover plate 24 and the first wall 121 are arranged in a sealing and fixing manner by welding, the first wall 121 can be in direct contact with the working medium, specifically, the first wall 121 and the housing body 12 are integrally formed, at least part of the first wall 121 is not in contact with the installation wall 1211, and the first wall 121 comprises a matching wall 1210 which is not in contact with the first wall 121 at least in part.
The electric heater 100 includes a heat conduction portion 26, the heat conduction portion 26 has an effect of increasing a heating contact area of the working medium, the heat conduction portion 26 is fixedly disposed with the heat transfer wall 122 or the heat conduction portion 26 is fixedly disposed with the cover plate 24, the heat conduction portion 26 is located between the cover plate 25 and the heat transfer wall 122, the heat conduction portion 26 and the partition portion 3 are located at opposite sides of the cover plate 24, the heat conduction portion 26 and the fluid chamber 2 are located at the same side of the cover plate 24, and specifically, the heat conduction portion 26 is integrally formed with the housing body 12. The cover plate 24 includes a first side surface 241, a second side surface 242, a convex portion 243, a heat dissipation portion 244, a strip-shaped protrusion 245, a third fixing portion 246, a fourth positioning portion 247, a mounting groove 248 and a thermal fuse 249, wherein the first side surface 241 faces away from the fluid chamber toward the first housing 11, the second side surface 242 faces away from the fluid chamber toward the first housing 11, the convex portion 243 protrudes toward the fluid chamber, at least a portion of the convex portion 243 abuts against the heat conduction portion 26, the strip-shaped protrusion 245 is located on the first side surface 241 and protrudes toward the first housing 11, the third positioning portion 246 is located on two opposite sides of the strip-shaped protrusion, and the fourth positioning portion 247 is matched with the separating portion; the heat dissipating part 244 is formed to protrude toward the fluid chamber 2 and the heat transfer wall 122 at the second side 242, the bar-shaped protrusion 245 is formed to be fitted into the driving module 4, and the thermal fuse 249 is formed to be at least partially disposed in the mounting groove 248. As another embodiment, the mounting groove is located at the isolation portion, and the thermal fuse is at least partially located at the mounting groove.
The heat conducting part 26 protrudes from the heat transfer wall 122 and is located on the same side of the cover plate 24 as the fluid chamber 2, the heat conducting part 26 is located between the heat transfer wall and the cover plate 24, the heat conducting part 26 and the heat transfer wall are integrally formed or fixedly arranged, the material of the heat conducting part 26 is the same as or different from that of the heat transfer wall, and in order to facilitate heat transfer, the heat conducting part 26 is made of metal and alloy with good heat conducting property. On one hand, the heat conducting part 26 can transfer the heat of the heating element 6 to the working medium, so that the heat transfer area is relatively increased, and the heat transfer efficiency is favorably improved; on the other hand, the method is favorable for reducing the working temperature of the heating element 6, improving the working condition of the heating element 6 and prolonging the working time of the heating element. Referring to fig. 20, the inlet 81 and the outlet 82 are located on the same side of the electric heater, the electric heater 100 includes a first current collecting region 21, a second current collecting region 23, a third current collecting region 28, and a heat conducting portion 26, the first current collecting region 21 and the second current collecting region 23 are located on opposite sides of the heat conducting portion 26, the first current collecting region 21 and the second current collecting region 23 are communicated, the heat conducting portion 26 includes at least two first heat conducting portions 261, and adjacent first heat conducting portions 261 are not in contact. The electric heater 100 further includes a heating channel, and a space between adjacent first heat conduction parts 261 is a part of the heating channel. The electric heater includes a fluid chamber inlet 211 and a fluid chamber outlet 231, the fluid chamber inlet 211 is located at the first current collecting region 21 and is an inlet of the fluid chamber; the fluid chamber outlet 231 is located at the second collecting area 23 and is an outlet of the fluid chamber, the fluid chamber inlet 211 is communicated with the inlet, the fluid chamber outlet 231 is communicated with the outlet, the working medium enters the fluid chamber 2 through the fluid chamber inlet 211 and is divided at the first collecting area 21, and the working medium is recombined at the second collecting area 23 after being divided. The adjacent first heat conduction parts 261 are arranged in parallel, and the parallel arrangement comprises a range error of 0-10 degrees. The heating channels have channel spacing, at least some or all of the channel spacing between adjacent first heat conduction portions are equal, the channel spacing is an equivalent distance between the adjacent first heat conduction portions 261, the equivalent distance is an average distance between projections of the first heat conduction portions to the heat transfer wall and projections of the adjacent first heat conduction portions. The electric heater 100 comprises a first heating zone 29 and a second heating zone 210, the first heating zone 29 has a first channel spacing, the second heating zone 210 has a second channel spacing, and when the channel spacing of each adjacent first heat conduction part in the first heating zone 29 is equal, the first channel spacing is equal to the equivalent distance between any adjacent first heat conduction parts in the first heating zone 29; when the channel spacing of adjacent first heat conduction portions in the first heating zone 29 is not equal, the first channel spacing refers to the minimum value of the equivalent distance between the adjacent first heat conduction portions in the first heating zone; similarly, when the channel spacing of each adjacent first heat transfer portion in the second heating zone 210 is equal, the channel spacing is equal to the equivalent distance between any adjacent first heat transfer portions in the second heating zone 210; when the channel spacing of the adjacent first heat conduction parts in the second heating region 210 is not equal, the first channel spacing refers to the minimum value of the equivalent distance between the adjacent first heat conduction parts in the first heating region; the first channel spacing is greater than the second channel spacing, and the first heater zone 29 is closer to the first collector than the second heater zone 210. Specifically, the first channel spacing is larger than twice the second channel spacing (the thickness of the first heat conducting portion itself is not ignored here), in the first heating zone 29, the temperature of the working medium near the fluid cavity inlet 211 is relatively low, and under the condition that the temperatures of the heating elements 6 are the same, the temperature gradient is larger, the heat exchange effect is better, so that in the first heating zone, the first channel spacing is larger; in the second heating zone 210, because the working medium is close to the fluid cavity outlet 231, after the working medium is heated by the first heating zone, the temperature gradient is reduced, the heat exchange effect is relatively reduced, the distance between the second channels is smaller, and the heat exchange area is relatively increased, thereby being beneficial to the heat exchange effect; the arrangement of the first heating area 29 and the second heating area 210 with different channel spacings is beneficial to making the temperature distribution of the working medium in the fluid cavity uniform and avoiding the phenomenon of local high temperature. The channel spacing between adjacent first heat transfer portions is equal in the first heating zone 29 and/or the channel spacing between adjacent first heat transfer portions is equal in the second heating zone 210. The electric heater 100 comprises a third collecting area 28, the third collecting area 28 is located between the first collecting area 21 and the second collecting area 23, the third collecting area 28 is communicated with the first collecting area 21 and the second collecting area 23, and after the working medium is heated by the first heating area, the working medium is mixed and re-distributed in the third collecting area, and then enters the second heating area to be heated continuously. In order to achieve a more thorough mixing of the working medium in the third collecting zone, the first heat-conducting portion located in the second heating zone 29 extends from the end close to the second heating zone 210 in the direction from the first heating zone to the second heating zone, forming an extension that does not completely coincide with the first heat-conducting portion located in the second heating zone.
The first current collecting region 21 and the second current collecting region 23 are arranged in parallel, and the parallel arrangement comprises a range error of 0-10 degrees. The end of the first collecting area 21 far away from the fluid cavity inlet 211 is bent with a sharp angle or a radian, that is, the flow cross-sectional area of the end of the first collecting area 21 far away from the mouth is smaller than that of the fluid cavity inlet 211 of the first collecting area, so that the arrangement is favorable for avoiding the generation of a working medium dead angle area. Similarly, the end of the second collecting region 23 far away from the fluid chamber outlet has a sharp corner or a curved bend, that is, the flow cross-sectional area of the end of the second collecting region 23 far away from the fluid chamber outlet is smaller than that of the second collecting region.
The first heat conduction portion 261 includes two symmetrical configuration surfaces, which are flat surfaces or curved surfaces. The two symmetrical surfaces make the heating areas of the two surfaces of the first heat conduction part 261 substantially the same or close to each other, which is advantageous for uniform distribution of the temperature of the working medium. The first heat conduction part 261 includes two symmetrical forming surfaces, the two symmetrical forming surfaces are planes, the planes include non-plane conditions within an error range of a manufacturing process, the two symmetrical forming surfaces are arranged in parallel, the parallel arrangement includes an error range of 0-10 degrees, the forming surfaces of adjacent first heat conduction parts are also parallel to each other, the first heat conduction part is arranged perpendicularly to the first current collecting area and the second current collecting area, and the perpendicular arrangement includes an error range of 0-10 degrees. Of course, as another embodiment, the heat conduction portion 26 includes a second heat conduction portion having substantially the same shape as the first heat conduction portion, and a second heat conduction portion having a different size from the first heat conduction portion, the first heat conduction portion being located in the first heating region, and the second heat conduction portion being located in the second heating region.
Referring to fig. 22, fig. 22 shows a heat conduction portion and a related portion of a second embodiment, and the electric heater includes a first heat conduction portion 261 c. The first heat conduction part 261c includes two parallel formation surfaces, and at least one formation surface of the two parallel formation surfaces has an included angle with the first current collecting region and the second current collecting region, and the included angle ranges from more than 0 degree to less than 90 degrees.
Referring to fig. 23, fig. 23 shows a third embodiment of the heat conduction portion and the related parts, the electric heater includes a first heat conduction portion 261d, the first heat conduction portion 261d includes peaks and valleys, the peaks and the valleys are alternately arranged, the adjacent peaks of the first heat conduction portion are correspondingly arranged, and the channel spacing between the adjacent first heat conduction portions 261d can be the same or different.
Referring to fig. 21, the inlet and the outlet are located on the same or different sides of the electric heater, and the first collecting region and the second collecting region are disposed in an intersecting manner, or the first throttling region and the second collecting region are partially disposed in parallel and partially disposed in an intersecting manner, where the intersecting manner refers to a non-parallel manner (the parallel manner includes a tolerance range of ± 10 degrees). The first heat conduction portion 261f extends from the first current collecting region 21f to the second current collecting region 22f, the first heat conduction portion 261f has a bend, specifically, the first heat conduction portion 261f is substantially L-shaped, adjacent first heat conduction portions 261f are not in contact, the first heat conduction portion 261f ' extends from the first current collecting region 21f ' to the second current collecting region 22f ', the first heat conduction portion 261f ' has a bend, specifically, the first heat conduction portion 261f ' is substantially L-shaped, and adjacent first heat conduction portions 261f are not in contact.
Referring to fig. 24, fig. 24 shows that the heat conduction portion 26a includes a first heat conduction portion 261a and a second heat conduction portion 262a, the first heat conduction portion 261a is located between the second heat conduction portions 262a, adjacent heat conduction portions 26a are not in contact with each other, a space between adjacent heat conduction portions is a part of the heating channel, and the first heat conduction portion 261a and the second heat conduction portion 262a are extended from the first current collecting region 21a to the second current collecting region 22 a. The first current collecting region 21a, the second current collecting region 23a have the same arrangement as the first current collecting region 21 and the second current collecting region 23 in the embodiment shown in fig. 24. The electric heater further includes a fluid chamber inlet 211a and a fluid chamber outlet 231a, the fluid chamber inlet 211a and the fluid chamber outlet 231a being located at the first current collecting region 21a and the second current collecting region 23a, respectively. In order to make the working medium temperature distribution more uniform, the electric heater includes a first heating region 29a and a second heating region 210a, and the first heating region 29a is closer to the first collecting region 21a than the second heating region 210 a. The first heat conduction portion 261a is located in the second heating area 29a, and the second heat conduction portion 262a is partially located in the first heating area 29a and partially located in the second heating area 210 a.
The heating channel has a channel interval, the channel interval refers to an equivalent distance between the adjacent first heat conduction parts and/or the adjacent second heat conduction parts, the equivalent distance refers to an average distance between projections of the adjacent first heat conduction parts and/or the adjacent second heat conduction parts to the heat transfer wall. The first heating zone 29a has a first channel pitch, the second heating zone 210a has a second channel pitch, and when the channel pitches of adjacent heat conduction parts in the first heating zone 29a are equal, the first channel pitch is equal to the equivalent distance between any adjacent heat conduction parts in the first heating zone 29 a; when the channel spacing of the adjacent heat conduction parts in the first heating zone 29a is not equal, the first channel spacing refers to the minimum value of the equivalent distance between the adjacent heat conduction parts in the first heating zone; similarly, when the channel spacing of each adjacent heat transfer portion in the second heater zone 210a is equal, the second channel spacing is equal to the equivalent distance between any adjacent heat transfer portions in the second heater zone 210 a; when the channel spacing of the adjacent heat conduction parts in the second heating zone 210a is not equal, the second channel spacing refers to the minimum value of the equivalent distance between the adjacent heat conduction parts in the second heating zone; the first channel pitch is larger than the second channel pitch, and the first heating region 29a is closer to the first current collecting region than the second heating region 210.
The heat conducting part 26a comprises two symmetrical constituting surfaces, the constituting surfaces are part of wall parts of the heating channel, the constituting surfaces are planes/curved surfaces, the constituting surfaces have included angles with the first current collecting area, at least one constituting surface has included angles with the included angle range of the first current collecting area being greater than 0 degrees and less than or equal to 90 degrees, the constituting surfaces have included angles with the second current collecting area, and at least one constituting surface has included angle units of the second current collecting area being greater than 0 degrees and less than or equal to 90 degrees. The first heat conduction part 261a and the second heat conduction part 262a are arranged at intervals, the first heat conduction part 261a is provided with two symmetrical first forming surfaces (not shown in the figure), the second heat conduction part 262a is provided with two symmetrical second forming surfaces (not shown in the figure), the first forming surface and the second forming surface are planes, the first forming surface and the second forming surface are arranged perpendicularly to the first flow collecting area, the perpendicular arrangement comprises an error range of 0-10 degrees, the first forming surface and the second forming surface are arranged in parallel, the parallel arrangement comprises an error range of 0-10 degrees, and the first channel interval is larger than 2 times of the second channel interval (the thickness of the heat conduction part is not ignored).
Referring to fig. 25-25, the heat conduction portion 26b includes a first heat conduction portion 261b and a second heat conduction portion 262b, and the first heat conduction portion 261b and the second heat conduction portion 262b are symmetrically disposed adjacent to each other. The first heat transfer portion 261b is located in the second heating zone 29b, the second heat transfer portion 262b is partially located in the first heating zone 29b, and partially located in the second heating zone 210b, and the second heat transfer portion 262b includes a transition portion 263b, and the transition portion 263b enables the channel spacing of the adjacent second heat transfer portions to be different between the first heating zone and the second heating zone. The first heat conduction portion 261b includes two symmetrical first formation surfaces, the second heat conduction portion in the second heating region includes two symmetrical second formation surfaces, the second heat conduction portion in the second heating region includes two symmetrical third formation surfaces, and the first, second, and third formation surfaces can be flat surfaces or curved surfaces. In the present embodiment, the first, second, and third forming surfaces are flat surfaces, where the flat surfaces include a non-flat surface formed due to the limitation of the manufacturing process, the first, second, and third forming surfaces are disposed in parallel, where the parallel arrangement includes an error range of 0 to 10 degrees, the first, second, and third forming surfaces are disposed perpendicular to the first collecting region, where the perpendicular arrangement includes an error range of 0 to 10 degrees, and the first channel pitch is equal to or greater than 2 times the second channel pitch.
The electric heater 100 comprises a driving module 4, the driving module 4 can control the power-on or power-off state of the heating element 6, the driving module 4 is fixedly arranged with the cover plate 24, and the driving module 4 and the fluid cavity 2 are positioned at two opposite sides of the cover plate 24. Drive module 4 can produce a large amount of heat when working, this heat accumulation can cause adverse effect to drive module 4 to a certain extent, in order to in time evacuate some heats that drive module 4 produced at work, reduce thermal accumulation, electric heater 100 sets up heat dissipation portion 244, drive module 4 transmits some heats that the during operation produced for the heat dissipation portion, this heat transfer generally adopts heat-conducting mode, heat dissipation portion 244 and working medium direct contact, heat dissipation portion 244 generally sets up in the working medium entrance point, working medium entrance temperature is lower relatively, can take away the heat of heat dissipation portion 244 to a certain extent and heat working medium self. Specifically, referring to fig. 15, one or more heat dissipation portions 244 are disposed on the second side 242 of the cover plate, and the heat dissipation portions 244 are close to the inlets.
The electric heater 100 includes at least one heat dissipation portion 244, the heat dissipation portion 244 can dissipate heat of the driving module 4, and the heat dissipation portion 244 is made of metal or alloy with good heat conductivity. The heat dissipation portion 244 is provided corresponding to the position of the strip-shaped protrusion, and the driving module 4 is provided corresponding to the position of the strip-shaped protrusion. Referring to fig. 15 and 16, the heat dissipating portion 244 includes a heat dissipating portion fixing portion 2441 and a heat dissipating portion free end 2442, the heat dissipating portion 244 is fixed to the cover plate 24, and specifically, the heat dissipating portion 244 is integrally formed with the cover plate 24. The cover plate 24 includes a strip-shaped protrusion 245, the strip-shaped protrusion 245 is located on the first side 242 of the fluid chamber and protrudes away from the fluid chamber, and the heat dissipation portion 244 is located corresponding to the strip-shaped protrusion 245. The driving module 4 can be fixed to the cover plate first side 241 by the third fixing portion 246. In order to make the driving module 4 and the first side 241 of the cover plate closely fit, a heat conducting and insulating element is disposed between the driving module 4 and the first side 241 of the cover plate, and the heat conducting and insulating element can perform the functions of insulation and heat conduction, such as a heat conducting and insulating pad, a heat conducting glue, a heat conducting oil, and the like. The heat sink portion 244 is located on the second side 242 of the fluid chamber and projects toward the fluid chamber, and the free end 2442 of the heat sink portion is located at the first fluid collecting region 21 of the fluid chamber, and the first fluid collecting region 21 is in communication with the heater inlet. On the one hand, the heat dissipation part 244 can play a role of dissipating heat for the driving module 4, on the other hand, the heat dissipation part 244 can increase the flow resistance of the working medium to a certain extent, and in order to reduce the flow resistance to the greatest extent, the free end 2442 of the heat dissipation part is not in full contact with the first side 1221 of the heat transfer wall, that is, the free end 2442 of the heat dissipation part is not in full contact with the housing; the fluid chamber 2 further includes a heat conductive portion 26, and the heat dissipating portion free end 2442 is not in contact with the heat conductive portion 26. The heat dissipation part 244 has a height that is a vertical distance from the heat dissipation part fixing part 2441 to the heat dissipation part free end 2442, and the fluid chamber has a height that is a maximum vertical distance between the heat transfer wall second side 1222 and the fluid chamber second side 242. Referring to fig. 15 to 16, in the embodiment shown in fig. 15 to 16, the heat dissipating part 244 has a cylindrical shape, which can relatively reduce the flow resistance of the working medium to some extent, and as another embodiment, the heat dissipating part 244 has an elliptical cylindrical shape. When the external shape of the heat dissipation part 244 is a cylindrical shape, the external diameter of the heat dissipation part 244 may be 2-4 mm. The heat dissipating portion 244 has an arrangement for better heat dissipation and reduced flow resistance. The cover plate 24 has a reference line, the reference line is parallel to a portion of the first wall, in the embodiment shown in fig. 15-16, the reference line is parallel to the second sub-wall 1212, the heat dissipation portion 244 is disposed at a position corresponding to the second side surface 242 of the cover plate corresponding to the strip-shaped protrusion 245, the heat dissipation portion 244 is cylindrical, the heat dissipation portions 244 are arranged at an included angle of 30 degrees with the reference line, although the included angle may be other values, preferably, the included angle range between the arrangement of the heat dissipation portions 244 and the reference line is 20-70 degrees, specifically, the included angle may be an integer value of 25 degrees, 30 degrees, 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees, 60 degrees, and the like. The electric heater 100 at least comprises three radiating columns, the distance between the centers of two adjacent radiating columns is the distance between the centers of the bottom surfaces of the fixed parts of the two adjacent radiating columns, and the distance between the centers of the two adjacent radiating columns ranges from 4mm to 7 mm. Specifically, the number of the heat dissipation columns ranges from 35 to 120. The electric heater 100 includes a first area and a second area, the first area refers to a contact area between the driving module and the cover plate or a projection area of the driving module to the cover plate, the second area refers to an area where the heat dissipation part is not in contact with the cover plate, a ratio of the second area to the first area is 3-4.5, and the ratio of the second area to the first area is within a range of the ratio, which is beneficial to the heat dissipation effect of the heat dissipation part 244.
Referring to fig. 15-16, the electric heater 100 includes a flow guiding portion 27, and the flow guiding portion 27 can guide the working medium to a certain extent to promote the working medium to be uniformly distributed in the fluid chamber. The flow guiding portion 27 is located in the first collecting region, the flow guiding portion 27 includes a flow guiding portion fixing portion 271 and a flow guiding portion free end 272, the fixing portion 271 is fixed to the second side surface 242 of the cover plate, specifically, the flow guiding portion 27 is integrally formed with the cover plate 24, and the flow guiding portion free end 272 is not fully contacted with the heat transfer wall 122, which is configured to relatively reduce the flow resistance of the flow guiding portion 27 to the working medium. In another embodiment, the flow guide portion is fixedly disposed on the heat transfer wall, and the free end of the flow guide portion is not entirely in contact with the cover plate. The flow guiding portion 27 at least includes a first flow guiding surface 273, the first flow guiding surface 273 of the flow guiding portion has an included angle with the inlet, the included angle ranges from 30 degrees to 60 degrees, specifically, the included angle between the first flow guiding surface 273 of the flow guiding portion and the inlet is 30 degrees, 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees and 60 degrees, in the embodiment shown in fig. 15 to 16, the included angle between the first flow guiding surface 272 of the flow guiding portion and the inlet is 45 degrees, specifically, the working medium enters the fluid chamber through the inlet and reaches the first flow collecting region, when the flow guiding portion 27 is not provided, due to the dynamics of the working medium, the fluid chamber near the inlet may generate a condition of no working medium or a condition of very small working medium, and in order to reduce the occurrence of such a condition, the flow guiding portion 27 is provided. After the working medium enters the fluid cavity from the inlet, part of the working medium flows to the first flow guide surface of the flow guide part, the flow guide of the first flow guide surface of the flow guide part can realize the steering, and part of the working medium flows to the position of the fluid cavity close to the inlet. More specifically, the flow guide portion 27 further includes a second flow guide surface 274 and a third flow guide surface 275, wherein the second flow guide surface 274 and the third flow guide surface 275 have an included angle in a range of greater than 0 degrees and equal to or less than 45 degrees. The working medium may have a local vortex after passing through the first flow guide surface 273 of the flow guide portion, and the second flow guide surface 274 and the third flow guide surface 275 of the flow guide portion have an effect of reducing the vortex of the working medium. The first flow guiding surface, the second flow guiding surface and the third flow guiding surface can be a plane, a convex surface and a concave surface. The electric heater 100 includes an installation space at least between the installation wall 1211 and the first wall 121, the installation space including a space formed by the fitting wall 1210, the installation wall 1211, the first housing 11, and the second housing 13. In the embodiment shown in fig. 2, the tube contacting portion 62 is located in the installation space, and more specifically, the tube contacting portion 62 is located between the fitting wall 1210 and the installation wall 1211 in a direction perpendicular to the fitting wall.
The apron 24 adopts materials such as metal and can heat conduction, apron 24 and working medium direct contact, in order to avoid control module 5 and the emergence of lapping 24 direct contact incident such as production electric leakage, set up isolation part 3 between apron 24 and control module 5, isolation part 3 at least part is located between apron 24 and the control module 5, isolation part 3 can play insulating protection's effect, isolation part 3 generally adopts high temperature resistant, insulating macromolecular material, or isolation part 3 adopts inorganic non-metallic material, and not the ceramic lamp, specifically, isolation part 3 adopts materials such as nylon, plastics. Referring to fig. 2-10, the electric heater 100 includes a conductive element 31, the conductive element 31 can be electrically connected to the heating element 6 and the driving module 5, so that the driving module 5 can control the state of the heating element 6 to be powered on or powered off, specifically, the conductive element can be made of copper, aluminum, or the like; the conductive element 31 includes a first contact portion 311, a second contact portion 312, and a conductive element connection portion (not shown in the figure), where the conductive element connection portion connects the conductive element first contact portion 311 and the conductive element second contact portion 312, so that the conductive element first contact portion 311 and the conductive element second contact portion 312 can form an electrical connection, where the first contact portion 311 is electrically connected with the heating tube contact portion 62, and the electrical connection may be a welding or a fixed arrangement; the second contact portion 312 is electrically connected to the control module 5 by welding or fixing. Referring to fig. 2-10, the isolation portion 3 includes an isolation portion body portion (not shown), the isolation portion body portion includes an isolation portion first side portion 321 and an isolation portion second side portion 322, the isolation portion first side portion 321 faces the control module 5, specifically, the isolation portion first side portion 321 faces the first side toward the electric control board, and the isolation portion second side portion 322 faces away from the control module 5, specifically, the isolation portion second side portion 322 faces away from the electric control board toward the fluid chamber. The spacer body portion further includes a flat portion 32 and a bent portion 33. The conductive element 31 is at least partially located between the spacer first side 321 and the spacer second side 322, and specifically, the conductive element second contact 312 is located at the spacer first side and the spacer first side 321 and protrudes toward the control module 5; the first conductive element contact portion 311 is located at the bent portion 33 and is disposed toward the heating element 6, specifically, the first conductive element contact portion 311 is fixedly disposed with the heating tube contact portion 62, more specifically, the first conductive element contact portion 311 is welded with the heating tube contact portion, the second conductive element contact portion 312 is located at the flat portion, the second conductive element contact portion 312 is electrically connected with the control module 5, and specifically, the first conductive element contact portion 311 is welded with the control module 5. The isolation portion 3 comprises at least one contact slot 324, the contact slot 324 is located at the first side portion 311 of the isolation portion, and the conductive element 31 is partially located at the contact slot 324; the isolation portion 3 at least includes a plug hole 325, the plug hole 325 is located on the isolation portion second side portion 322, the conductive element 31 is partially located on the plug hole 325, specifically, the contact slots 324 are located opposite to the plug hole 325, and the number of the contact slots 324 is the same as the number of the plug holes 325. The contact groove 324 and the plug hole 325 can fix the thermal fuse 249 with the conductive element 31, and specifically, the thermal fuse 249 includes a thermal fuse extension which extends into the plug hole 325 and is arranged in contact with the conductive element located in the plug hole 325, in order to better fix the thermal fuse 249 with the conductive element 31, the thermal fuse 249 is welded with the conductive element 31, and the contact groove 324 can provide a corresponding space for welding the thermal fuse 249 with the conductive element 31, so that the conductive element 31 is communicated with the thermal fuse. In another embodiment, the heating pipe contact portion is bent toward the isolation portion and fixed to the first contact portion of the conductive element, and in this case, the isolation portion may not include the bent portion. As another embodiment, the tube contacting portion has a bend and bends toward the isolation portion, and in this case, the isolation portion includes a flat portion, that is, the isolation portion does not include a bend.
The electric heater 100 comprises at least one temperature fuse 249, the temperature fuse 249 has the functions of preventing the electric heater from being burnt and improving the safety and reliability of the electric heater, the conductive element 31 is electrically connected with the temperature fuse 249, so that the temperature fuse 249 can be electrically connected with the heating element 6, and further the energization state of the temperature fuse 249 can influence the energization state of the heating element 6, and specifically, the temperature fuse 249 is connected with the heating element 6 in series and/or in parallel. Referring to fig. 17, fig. 17 is a schematic diagram of an electrical connection between the thermal fuses 249 and the heating elements 6, in fig. 17, each heating element 6 is connected with one thermal fuse 249 in series, and the heating elements 6 are connected with the thermal fuses 249 in series; as another embodiment, please refer to fig. 18, fig. 18 is another schematic diagram of an electrical connection between the thermal fuse 249 and the heating element 6, in fig. 18, the thermal fuse 249 is connected in parallel with the heating element 6; as another embodiment, please refer to fig. 19, fig. 19 is a schematic diagram of another electrical connection between the temperature fuse 249 and the heating element 6, in fig. 19, a part of the temperature fuse 249 is connected in series with the heating element 6, and a part of the temperature fuse 249 is connected in parallel with the heating element 6, that is, the temperature fuse 249 is connected in series and in parallel with the heating element 6. It should be noted that, when the temperature fuse 249 is connected in parallel to the heating elements 6, the electric heater 100 includes at least 2 heating elements 6.
Referring to fig. 2, the first contact portion 311 of the conductive element is electrically connected to the heating tube contact portion 62, wherein both the first contact portion 311 of the conductive element and the heating tube contact portion 62 are electrically conductive, in order to improve the insulation strength, the insulation component 3 includes a protruding portion 331, the protruding portion 331 is located at the bending portion 33 and faces the heating element 6, the first contact portion 311 is closer to the fluid chamber 2 than the protruding portion 331, specifically, the first contact portion 311 of the conductive element is located between the first wall 25 and the protruding portion 331, that is, the first contact portion 311 of the conductive element is located between the fluid chamber 2 and the protruding portion 331, so that the risk of electrical leakage between the heating tube contact portion 62 and the periphery thereof is reduced. More specifically, the first contact portion 311 includes a first top end (not shown) facing the housing 1, the protruding portion 331 includes a second top end 3311 facing the housing 1, the second top end 3311 is farther from the flat portion than the first top end along a direction perpendicular to the flat portion 32, the second top end 3311 is closer to the housing than the first top end, specifically, the first top end faces the second housing 13, the second top end 3311 faces the second housing 13, and the second top end 3311 is closer to the second housing 13 than the first top end. The spacer 3 further includes a spacer fixing portion 323, i.e., a fifth fixing portion, and the spacer fixing portion 323 can fix the driving module 4 to the cover plate 24, and specifically, the driving module 4 is an Insulated Gate Bipolar Transistor (IGBT) module, and the IGBT module and the cover plate 24 can be fixed by the spacer fixing portion 323.
The electric heater 100 comprises a driving module 4, the driving module 4 is electrically connected with a control module 5 and a heating element 6, and the driving module 4 can control the state of the heating element 6 to be powered on or powered off. The driving module 4 is located on the first side 321 of the partition and fixed to the cover plate 24 and the partition 3. In the embodiment shown in fig. 2, the driving module 4 is an IGBT module, and the driving module 4 is connected to the control module 5, for example, the driving module 4 and the control module 5 are connected together by welding. The driving module 4 is fixed to the cover plate stripe-shaped protrusion 245 through the separation part fixing part 323. In order to make the driving module 4 and the cover plate 24 closely contact well and to make the driving module 4 and the cover plate 24 insulated from each other, a heat-conducting isolation portion such as a heat-conducting insulating pad, a heat-conducting glue, a heat-conducting oil, etc. is provided between the driving module 4 and the cover plate strip-shaped protrusion 245. Drive module 4 can produce the heat in the course of the work, this heat is unfavorable for drive module 4, apron second side heat dissipation part 244 is favorable to drive module 4's heat dissipation, when electric heater 100 worked, a part of heat transfer that drive module 4 produced to heat dissipation part 244, heat dissipation part 244 can directly contact with working medium, the working medium temperature of flow is lower, can take away a part of heat dissipation part 244, thereby reach the purpose that reduces drive module 4 temperature.
As another embodiment, the driving module 4 may be a Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET) module.
The electric heater 100 includes a control module 5, in the illustrated embodiment, the control module employs an electric control board, the control module 5 is located between the cover plate 24 and the first housing 11, the control module 5 and the heating element 6 are located on two opposite sides of the fluid chamber 2, the cover plate 24 and the isolation portion 3, the control module 5 and the isolation portion 3 are located on the same side of the cover plate 24 and the fluid chamber 2, the control module 5 includes a first electric control board body portion (not shown in the drawings), a second electric control board body portion 51 and a sixth fixing portion 52, wherein the first electric control board body portion faces the isolation portion 3, the second electric control board body portion 51 deviates from the isolation portion 3, and the sixth fixing portion 52 is fixed to the isolation portion 3 and the cover plate 24. The electric heater 100 comprises a first safety distance, which is the distance between the partition 3 and the control module 5, which first safety distance can improve the insulating properties of the partition 3 on the one hand and the safety properties of the electric heater 100 on the other hand. The first safety distance refers to a distance between the first electric control board body and the first side of the partition first side partition 321, and is greater than 0, generally, the first safety distance should be greater than or equal to 2mm, specifically, the first safety distance is 3mm, 2.5mm, 2mm, and the like. The electric heater 100 further comprises a second safety distance, the second safety distance being a minimum distance between the control module 5 and the first housing 11, in order to improve the safety of the electric heater 100, the second safety distance being greater than zero, in particular, the second safety distance being greater than 8mm, more particularly, the second safety distance being in a range of 6-8mm, in particular, the first housing body 111 comprises a first housing body inner side and a first housing body outer side, wherein the first housing body inner side faces the fluid chamber, the first housing body outer side faces away from the fluid chamber, the second safety distance being a distance between the control module second body part 51 and the first housing body inner side, more particularly, the second safety distance being a minimum distance between the control module second body part 51 and the first housing body inner side.
The electric heater 100 includes a wiring portion 7, and the wiring portion 7 is connected to an active power source to be able to supply electric power to the electric heater 100. The wiring portion 7 includes a strong electric portion 71 and a weak electric portion 72, the strong electric portion 71 and the weak electric portion 72 are electrically connected to the control module 5, the strong electric portion 71 includes a strong electric portion (not shown) for electrically connecting the strong electric portion 71 to the electronic control board 5, and a strong electric insertion portion (not shown) for fixing the strong electric portion 71 to the mounting wall, the weak electric portion 72 includes a weak electric portion (not shown) for electrically connecting the weak electric portion 72 to the electronic control board 5, and a weak electric insertion portion (not shown) for fixing the weak electric portion 71 to the mounting wall. Referring to fig. 2, in the embodiment shown in fig. 2, the strong current portion 71 and the weak current portion 72 are fixed to the mounting wall 1211 in a sealing manner, specifically, the strong current portion 71 and the weak current portion 72 are fixed to the mounting wall 1211 in a sealing manner by screws, and the strong current portion 71 and the weak current portion 72 are located on the same side of the electric heater 100. The strong current portion 71 and the weak current portion 72 are at least partially located in the installation space. The power portion 71 can be directly connected to the control module 5, and the electric heater 100 includes an interposer 721, and the interposer 721 includes an interposer body 7211, an interposer (not shown), and an outlet 7212. The lead-out terminal 7212 protrudes from the interposer body portion 7211, and specifically, the lead-out terminal 7212 protrudes from the integral portion 7211 and is disposed toward the electronic control board. The interposer 721 enables the weak current portion 72 to be electrically connected to the control module 5. Specifically, the adapter plate 721 is electrically connected with the weak current part 72 in an inserting manner, at this time, an adapter hole is formed in the adapter plate 721, the weak current part 72 has an outgoing end, the outgoing end of the weak current part is inserted into the adapter hole of the adapter plate 721, an adapter pin is arranged on the adapter plate 721, and the adapter pin can be welded with the control module, so that the weak current part is connected with the control module; or the adapter plate 721 and the weak current rotor 72 are connected together by welding or the like, and the adapter plate 721 is provided with an adapter pin which is electrically connected with the control module 5, such as welding. The adapter plate 721 has a fixing portion, and can be assembled and fixed with the housing body 12 by means of screws or the like. In another embodiment, the weak current portion 72 is directly connected to the control module 5 by welding or the like. The adaptor plate 721 has an adaptor fixing portion, and the adaptor plate 721 is fixed to the housing body 12 through the adaptor fixing portion 7211, specifically, the adaptor fixing portion is fixed to the housing body through a screw.
In the embodiment shown in fig. 2 to 21, the strong electric part 71 and the weak electric part 72 are located on the same side of the electric heater, and in other embodiments, the strong electric part 71 and the weak electric part 72 may be located on different sides of the electric heater. Referring to fig. 2-21, the strong electric part 71 and the low voltage terminal 72 are located on the same side of the electric heater. When the electric heater 100 is installed, the strong electric part 71 is installed from the outside of the electric heater 100 to the inside of the electric heater 100, and the space required to install is small, and the weak electric part 72 is installed from the inside of the electric heater 100 to the outside of the electric heater 100, and the space required to install is large, therefore, the installation wall 1211 is provided with an installation wall convex part 12111, and the installation wall convex part 12111 is arranged in a protruding way along the direction perpendicular to the installation wall 1210, facing away from the fluid cavity and away from the matching wall 1210. The protrusion 12111 includes a first protrusion 1211a, a second protrusion 1211b and a protrusion 1211c, the second protrusion 1211b is located between the first protrusion 1211a and the third protrusion 1211c along a direction parallel to the mating wall 1210, the second protrusion 1211b is parallel to the mating wall 1210, the parallel arrangement includes an error range of ± 10 degrees, and the first protrusion 1211a and the third protrusion 1211c are perpendicular to the mating wall 1210, the perpendicular arrangement includes an error range of ± 10 degrees. The mounting wall 1211 further includes a strong electric part mounting portion 1211d, the protrusion third part 1211c is closer to the strong electric part mounting portion 1211d than the mating wall first part 1211a, and the strong electric part mounting portion 1211d is disposed perpendicular to the mating wall 1210. The electric heater 100 includes a mounting area including a space between the mounting wall and the mating wall, the inlet and the outlet are located at the same side of the electric heater, a communication chamber is provided between the inlet and the inlet of the fluid chamber, a communication chamber is provided between the outlet and the outlet of the fluid chamber, and the mounting area does not include a communication chamber between the inlet and the inlet of the flow chamber, and a communication chamber between the outlet and the outlet of the fluid chamber, as shown in fig. 2. The installation region can provide space for the installation of strong current portion, weak current portion. The mounting area is a part of the mounting space.
The electric heater 100 includes an inlet 81 and an outlet 82, the inlet 81 and the outlet 82 being in communication with the fluid chamber. Referring to fig. 2, the inlet 81 and the outlet 82 are located on the same side of the electric heater 100 and on the same side as the strong electric part 71 and the weak electric part 72, and as another embodiment, the inlet and the outlet are located on different sides of the electric heater.
The electric heater 100 includes the airing hole 9 having an effect of making the pressure inside and outside the electric heater 100 uniform. The ventilation holes 9 are relatively sealed by attaching a ventilation hole film which allows air to pass but does not allow water or other media to pass, and which has a simple and convenient function. As other embodiments, the air holes may also be sealed by sealing plugs, which may be rubber plugs or the like, and also have the function of keeping the pressure inside and outside the electric heater 100 consistent. In the embodiment shown in fig. 2 and 3, the air hole 9 is located in the housing body, as another embodiment, the air hole is located in the first housing, the air hole penetrates through the first housing, and the air hole is not communicated with the fluid chamber, or the air hole is located in the second housing, the air hole penetrates through the second housing, and the air hole is not communicated with the fluid chamber. The air holes have the function of keeping the pressure inside and outside the electric heater consistent, are at least positioned on the first shell, the second shell and the shell body, and are not communicated with the fluid cavity.
Referring to fig. 27-28, a second embodiment of an electric heater is shown in fig. 27-28. In the second embodiment shown in fig. 27-28, the electric heater 100e includes a housing body 12e, a fluid chamber 2e, a driving module 4e, an electronic control module 5e, a heating element 6e, a strong electric portion 71e, a weak electric portion 72e, an inlet 81e, and an outlet 82e, wherein the housing body 12e, the fluid chamber 2e, the driving module 4e, the electronic control module 5e, the heating element 6e, the strong electric portion 71e, the weak electric portion 72e, the inlet 81e, and the outlet 82e are the same as or similar to the corresponding portions of the first embodiment. Unlike the first embodiment, the insulating portion of the electric heater 100e is not an air insulating material, such as a polymer insulating material, and includes at least a first insulating layer at least partially between the cover plate and the control module. Specifically, the first isolation layer is made of a non-air insulating substance, such as an insulating polymer material, specifically, such as an insulating glue, an insulating gasket, an insulating paper, and the like, and the non-air insulating substance can be disposed in contact with a substance to be insulated by spraying, plating, coating, pasting, covering, and the like. In another embodiment, when the first isolation layer is made of non-air type insulating material, the risk of leakage caused by the fracture or breakage of the first isolation layer may occur during the use of the electric heater, and in order to avoid such risk, the isolation part at least comprises a first isolation layer and a second isolation layer, the material of the second isolation layer may be the same as or different from that of the first isolation layer, when the isolation part at least comprises the first isolation layer and the second isolation layer, the first isolation layer and the second isolation layer may be disposed in a contact manner or in a non-contact manner, specifically, the first isolation layer is disposed in a contact manner with the cover plate, such as by spraying the first isolation layer on the cover plate, and the second isolation layer is disposed in a contact manner with the electric control plate, such as by spraying the second isolation layer on the electric control plate, the first isolation layer and the second isolation layer may be disposed in a contact manner or in a, air is arranged between the first isolation layer and the second isolation layer, and at the moment, the air also plays an insulating role.
The electric heater 100e includes a cover plate 24e, and the cover plate 24e has the same or similar structure as the cover plate 24 in the first embodiment of the electric heater (similar here means that the difference between the cover plate 24e and the cover plate 24 is a fixed part, etc., and the slight difference does not affect the overall function of the cover plate). The electric heater 100e comprises a first safety distance, which is the distance between the cover plate 24e and the electric control board 5e, specifically, the first safety distance is the minimum distance between the first side surface of the cover plate 24e and the second body part of the electric control board (the side facing the cover plate 24 e), the first safety distance is greater than 0, in the embodiment, the first safety distance is greater than or equal to 1mm, such as 2mm, 3mm5mm, and more specifically, when the electric heater does not comprise the isolation part, the first safety distance is greater than or equal to 5 mm. Correspondingly, unlike the first embodiment, the electric heater 100e includes a protection circuit including at least one temperature fuse 91e and a circuit element 92e, the temperature fuse 91e having an effect of preventing dry burning of the electric heater and improving safety and reliability of the electric heater, and the circuit element 92 being capable of electrically connecting the temperature fuse 91e and the heating element 6e, the control module 5e, and the driving element 4 e. Referring to fig. 27, in the embodiment shown in the figure, the circuit element 92e is in the form of a circuit board, and the circuit board and the control module are located at two opposite sides of the second side portion, so that the problem of internal routing of the electric heater is avoided, the internal structure of the electric heater 100e is more compact and safer, the number of processes in the production process is reduced, the production efficiency is improved, and the automation of the production line is facilitated. The temperature fuse 91e is located between the heat transfer wall and the second housing 13e, specifically, the temperature fuse 91e is fixedly disposed with the second side portion of the heat transfer wall, and more specifically, the electric heater 100e includes a temperature fuse fixing portion 911e, which can fix the temperature fuse 91 with the second side portion of the heat transfer wall, specifically, a screw fixing manner can be adopted; the circuit board includes a circuit board recess for receiving and facilitating electrical connection of the temperature fuse to the circuit board. As another embodiment, the circuit element 9e is in the form of a wire, which is electrically connected to the heating element and the control module and fixed at a suitable position. The heating element 6e and the thermal fuse 91e are electrically connected as in the first embodiment of the heating element 4 and the thermal fuse 91 e. Unlike the first embodiment, the second embodiment does not include the first rising portion and the first recess portion in the first housing 11 e. The electric heater 100e further includes a second safety distance, which is a distance between the second housing 13e and the circuit element 92e, specifically, a minimum distance between a side of the second housing 13e facing the circuit element 92e and a side of the circuit element 92e facing the second housing 13e, and the second safety distance is greater than zero to avoid a leakage phenomenon of the electric heater 100 e. In the illustrated embodiment, the heating element 6e is a heating tube, the heating tube 6e includes a first heating tube contact portion 61e and a second heating tube contact portion 62e, the first heating tube contact portion 61e extends upward to be fixedly disposed with the electronic control board 5e, specifically, the first heating tube contact portion 61e is welded to the electronic control board, the second heating tube contact portion 62e is downward to be fixedly disposed with the circuit element 92e, specifically, the second heating tube contact portion 62e is downward welded to the circuit element 92e, and thus, the heating tube is connected to the electronic control board 5e and the circuit element 92 e.
the electric heater 100e includes an inlet pipe 811e and an outlet pipe (not shown in the drawings), the inlet pipe 811e communicating with the inlet 81e and the inlet of the fluid chamber, the outlet pipe communicating with the outlet and the outlet of the fluid chamber, and specifically, the inlet pipe 811e and the outlet pipe are integrally formed with the housing body 12e, such as cast integral molding, 3D printing integral molding, machining integral molding, etc., and in order to further facilitate the formation of the inlet pipe 811e and the outlet pipe, the inlet pipe has an inclination angle β, which is in a range of 0 degrees or more and 4 degrees or less, the inclination angle is an angle from the inlet 81e to the inlet 211e of the fluid chamber to be deviated from a center line of the inlet pipe.
It should be noted that: although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that those skilled in the art can still combine, modify or substitute the present invention with each other, and all technical solutions and modifications thereof without departing from the spirit and scope of the present invention should be covered by the claims of the present invention.

Claims (12)

1. An electric heater for a vehicle, comprising a housing body, a heating element, an electric control board, an electric conductive element and a partition part, wherein the housing body comprises a first wall and a heat transfer wall, the first wall is fixedly arranged with the heat transfer wall, the electric heater comprises a fluid chamber, an inlet and an outlet, the fluid chamber is communicated with the inlet and the outlet, the heat transfer wall comprises a heat transfer wall first side part, the first wall and the heat transfer wall first side part are part of a wall part forming the fluid chamber, the heat transfer wall first side part is part of a wall part forming the fluid chamber, the heating element is fixed or limited on at least part of the heat transfer wall, the heating element is positioned outside the fluid chamber, at least part of the heating element is arranged in contact with the heat transfer wall, and the partition part comprises a partition body part, the isolating part body part comprises an isolating part first side part and an isolating part second side part, the isolating part first side part faces the electric control board, the isolating part second side part deviates from the electric control board, the electric heater comprises a conductive element, at least part of the conductive element is located between the isolating part first side part and the isolating part second side part, the isolating part body part comprises a flat part and a bending part, the bending part extends from the flat part and is bent towards the heating element, and the conductive element is electrically connected with the heating element and the electric control board.
2. The electric heater of claim 1, wherein the first wall comprises a mating wall, the electric heater comprises a mounting region, the mounting region comprises a space between the mating wall and the mounting wall, the mounting region is configured to at least partially exclude contact between the mating wall and the mounting wall, the mounting region is not in communication with the fluid chamber, the conductive member comprises a first contact portion and a second contact portion, the first contact portion is located at the bent portion, the second contact portion is located at the flat portion, the first contact portion is fixedly disposed with the heating element contact portion, and the second contact portion is fixedly disposed with the electronic control board.
3. The electric heater of claim 2, wherein the electric heater includes a strong electric portion and a weak electric portion, the strong electric portion and the weak electric portion are fixedly disposed with the mounting wall, the mounting wall includes a protrusion portion, the protrusion portion protrudes away from the fluid chamber, and the weak electric portion is disposed corresponding to the protrusion portion.
4. The electric heater of claim 3, wherein the electric heater includes an adapter plate between the mounting wall and the mating wall, the adapter plate being electrically connected to the weak current portion and the electrical control plate.
5. An electric heater as claimed in claim 4, wherein the electric heater comprises a cover plate, the cover plate being sealingly secured to the first wall, the cover plate being part of a wall forming the fluid chamber, the cover plate being located between the fluid chamber and the partition, the cover plate being secured to the partition and the electrical control plate.
6. The electric heater of claim 5, wherein said electric heater includes a thermally conductive portion, said thermally conductive portion being located between said heat transfer wall and said cover plate, said electric heater including a fluid chamber inlet, a fluid chamber outlet, a heating channel, a first manifold region and a second manifold region, said first manifold region communicating with said heating channel and said fluid chamber inlet, said second manifold region communicating with said heating channel and said fluid chamber outlet, said first manifold region communicating with said second manifold region.
7. The electric heater according to claim 6, wherein said first manifold region is disposed parallel to said second manifold region, said electric heater including a third manifold region, said third manifold region being disposed parallel to said first manifold region, said third manifold region being disposed parallel to said second manifold region, said third manifold region being in communication with said first manifold region, said third manifold region being in communication with said second manifold region, said third manifold region being in communication with said heating channel.
8. An electric heater as claimed in claim 5 or 6, wherein the electric heater comprises a first safety distance, the first safety distance being a distance between the separator flat portion and the electric control board, the first safety distance being greater than 0.
9. The electric heater of claim 8, wherein the electric heater includes a first housing, the electronic control panel is positioned between the first housing and the partition, and the electric heater includes a second safety distance, the second safety distance being a distance between the electronic control panel and the first housing, the second safety distance being greater than 0.
10. The electric heater of claim 9, wherein the electric heater comprises a first housing, a second housing, and a housing body, wherein the mounting wall and the first wall are components of the housing body, the first housing, the second housing, and the housing body are fixedly sealed, the electric heater comprises a vent hole, the vent hole is located in the first housing, the vent hole penetrates through the first housing, and the vent hole is not communicated with the fluid chamber; or the air hole is positioned in the second shell and penetrates through the second shell, and the air hole is not communicated with the fluid cavity; or the air hole is positioned on the shell body, penetrates through the shell body and is not communicated with the fluid cavity.
11. The electric heater of claim 10, wherein the electric heater comprises a first housing, a second housing, a housing body, and a protruding structure, wherein the mounting wall, the first wall are components of the housing body, the first housing, the second housing and the housing body are fixedly disposed in a sealing manner, the protruding structure is disposed between the first housing and the housing body, and between the second housing and the housing body, the protruding structure comprises a protruding structure fixing portion and a protruding structure free end, and the protruding structure fixing portion is fixedly disposed with the first housing and/or the second housing and/or the housing body.
12. An electric heater as claimed in claim 10 or 11, wherein the electric heater comprises a drive module, the drive module being an insulated gate bipolar transistor module or the drive module being a metal-oxide semiconductor field effect transistor module.
CN201710521371.8A 2017-06-30 2017-06-30 Electric heater Active CN109210766B (en)

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CN201710521371.8A CN109210766B (en) 2017-06-30 2017-06-30 Electric heater
US16/626,251 US11712945B2 (en) 2017-06-30 2018-07-02 Electric heater
PCT/CN2018/093958 WO2019001585A1 (en) 2017-06-30 2018-07-02 Electric heater
KR1020207002263A KR102405738B1 (en) 2017-06-30 2018-07-02 electric heater
JP2019572376A JP6884237B2 (en) 2017-06-30 2018-07-02 Electric heater
EP18822801.9A EP3648545A4 (en) 2017-06-30 2018-07-02 Electric heater

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DE102019214566B4 (en) * 2019-09-24 2021-04-01 Vitesco Technologies GmbH Heating arrangement
CN114413483A (en) * 2020-10-13 2022-04-29 芜湖尼晶电子科技有限公司 Be applied to assembled return bend semiconductor heater of new energy automobile

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