CN109183435A - 一种防晒帐篷布料的涂层工艺 - Google Patents

一种防晒帐篷布料的涂层工艺 Download PDF

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CN109183435A
CN109183435A CN201810801688.1A CN201810801688A CN109183435A CN 109183435 A CN109183435 A CN 109183435A CN 201810801688 A CN201810801688 A CN 201810801688A CN 109183435 A CN109183435 A CN 109183435A
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base fabric
adhesive glue
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左洪亮
顾传虎
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Yancheng Breda Sports Goods Co Ltd
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Abstract

本发明公开了一种防晒帐篷布料的涂层工艺，包括以下工艺步骤，将基布放入到含有浆料中浸泡，浆料的组分为：防老剂、防黄剂、增塑剂、稳定剂、粘合剂、树脂；将基布放入烘干箱内烘干，在基布的一侧涂覆粘结胶，制备的防晒层，快速的覆盖在涂覆粘结胶上，并将防晒层与基布压紧；低温冷却，粘结胶快速凝固，基布的另一侧涂覆粘结胶，将PVC涂层粘附在P7的粘结胶上，冷却后得到帐篷布料。本发明公开了一种防晒帐篷布料的涂层工艺，制备的帐篷布料防晒效果好，防晒涂层与帐篷基布的粘结牢固，防晒涂层不易脱落；且防老化效果好，有效隔离紫外线。

Description

一种防晒帐篷布料的涂层工艺
技术领域
本发明涉及帐篷布料的处理工艺，具体为一种防晒帐篷布料的涂层工艺。
背景技术
帐篷是户外活动常用的设备，帐篷，是撑在地上遮蔽风雨﹑日光并供临时居住的棚子。多用帆布做成，连同支撑用的东西，可随时拆下转移。帐篷是以部件的方式携带，到达现场后才加以组装，所以，需要各种部件和工具。了解各个部件的名称和使用方法，熟悉帐篷的构造，才能快速、方便地搭起帐篷。
现有技术中的帐篷布料存在的主要问题为：1、现有的帐篷的防晒效果较差，使用时，容易发黄，难以有效的隔离紫外线；2、由于帐篷在使用时，需要折叠、展开；及其损伤帐篷布料的防晒涂层，帐篷布料使用一定时间后，韧性差，防晒涂层容易脱落；3、现有的帐篷布料的生产工艺繁琐。
发明内容
为解决上述问题，本发明公开了一种防晒帐篷布料的涂层工艺，制备的帐篷布料防晒效果好，防晒涂层与帐篷基布的粘结牢固，防晒涂层不易脱落；且防老化效果好，有效隔离紫外线。
为了达到以上目的，本发明提供如下技术方案：
一种防晒帐篷布料的涂层工艺，包括以下工艺步骤，
P1:基布浸泡，将基布放入到含有浆料中浸泡，浸泡时间为30-120min，浆料的组分为：防老剂、防黄剂、增塑剂、稳定剂、粘合剂、树脂；
P2：基布烘干，将基布放入40-80摄氏度的烘干箱内烘干，烘干时间为20-60min ；
P3: 防晒层的制备，
P4：涂覆粘结胶，在基布的一侧涂覆粘结胶，对基布进行打底处理；粘结胶进行加热处理，加热温度为120-200摄氏度，使得粘结胶为熔融状，然后均匀的涂覆在基布的一侧；
P5：将P3过程中制备的防晒层，快速的覆盖在涂覆粘结胶上，并将防晒层与基布压紧；
P6：压紧后的基布，低温冷却，粘结胶快速凝固，在冷却室内冷却的同时，采用压紧辊进一步的压紧；
P7：基布的另一侧涂覆粘结胶，对基布进行打底处理，粘结胶进行加热处理，加热温度为80-120摄氏度，使得粘结胶为熔融状，然后均匀的涂覆在基布的另一侧；
P8：将PVC涂层粘附在P7的粘结胶上，冷却后得到帐篷布料。
进一步的，防晒层的组分为：聚氨酯、填料、成膜剂、消泡剂、紫外线吸收剂、钛白粉、水。
进一步的，防晒层的各组分的质量份数为：聚氨酯20-40份、填料10-25份、成膜剂5-10份、消泡剂2-5份、紫外线吸收剂3-10份、钛白粉0.5-5份、水15-25份。
进一步的，填料采用凹凸棒石粘土、碳酸钙的其中一种。
进一步的，紫外线吸收剂为苯并三氮唑、2,4-二羟基二苯甲酮和单苯甲酸间苯二酚酯的其中一种或多种。
进一步的，所述防晒层的制备方法为：防晒层的组分案子质量份数比例混合，混合过程中搅拌，超声过程，搅拌完成后挤压成膜，形成防晒层。
本发明具有如下优点：
本发明防晒帐篷布料的涂层工艺，使得帐篷布具有良好的防晒效果，采用正反两面分别涂覆防晒层和PVC层，实现良好的防晒效果，且帐篷不易发黄，良好的隔离紫外线；防晒涂层与帐篷基布的粘结稳固，防晒涂层不易脱落。同时工艺操作简单，实现良好的工业化生产制造的帐篷布料韧性好，防晒性能高。
具体实施方式
本发明涉及用于一种防晒帐篷布料的涂层工艺，是一种帐篷布料的制备方法。
本文中关于其特征，方面和实例各种地阐述的本发明在特定实施方式中可以被构造为包括，组成或基本上由这些特征，方面和实例中的一些或全部组成作为其元件和部件被聚合以构成本发明的各种进一步实施方式。本发明以各种排列和组合相应地设想在本发明的范围内的这些特征，方面和实例或所选择的一个或多个特征，方面和实例。
下面结合具体实施方式，进一步阐明本发明，应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。
实施例1
一种防晒帐篷布料的涂层工艺，包括以下工艺步骤，
P1:基布浸泡，将基布放入到含有浆料中浸泡，浸泡时间为30-120min，浆料的组分为：防老剂、防黄剂、增塑剂、稳定剂、粘合剂、树脂；
P2：基布烘干，将基布放入40-80摄氏度的烘干箱内烘干，烘干时间为20-60min ；
P3: 防晒层的制备，防晒层的制备方法为：防晒层的组分案子质量份数比例混合，混合过程中搅拌，超声过程，搅拌完成后挤压成膜，形成防晒层；
P4：涂覆粘结胶，在基布的一侧涂覆粘结胶，对基布进行打底处理；粘结胶进行加热处理，加热温度为120-200摄氏度，使得粘结胶为熔融状，然后均匀的涂覆在基布的一侧；
P5：将P3过程中制备的防晒层，快速的覆盖在涂覆粘结胶上，并将防晒层与基布压紧；
P6：压紧后的基布，低温冷却，粘结胶快速凝固，在冷却室内冷却的同时，采用压紧辊进一步的压紧；
P7：基布的另一侧涂覆粘结胶，对基布进行打底处理，粘结胶进行加热处理，加热温度为80-120摄氏度，使得粘结胶为熔融状，然后均匀的涂覆在基布的另一侧；
P8：将PVC涂层粘附在P7的粘结胶上，冷却后得到帐篷布料。
在本实施例中，防晒层的组分为：聚氨酯、填料、成膜剂、消泡剂、紫外线吸收剂、钛白粉、水。
在本实施例中，填料采用凹凸棒石粘土、碳酸钙的其中一种。
在本实施例中，紫外线吸收剂为苯并三氮唑、2,4-二羟基二苯甲酮和单苯甲酸间苯二酚酯的其中一种或多种。
实施例2
在本实施例中，防晒层的各组分的质量份数为：聚氨酯20份、填料10份、成膜剂5份、消泡剂2份、紫外线吸收剂3份、钛白粉0.5份、水15份。
在本实施例中，填料采用凹凸棒石粘土。
在本实施例中，紫外线吸收剂为苯并三氮唑和2,4-二羟基二苯甲酮，其质量份数比例为1:1。
其余步骤与实施例1相同。
实施例3
在本实施例中，防晒层的各组分的质量份数为：聚氨酯40份、填料25份、成膜剂10份、消泡剂5份、紫外线吸收剂10份、钛白粉5份、水25份。
在本实施例中，填料采用碳酸钙。
在本实施例中，紫外线吸收剂为2,4-二羟基二苯甲酮和单苯甲酸间苯二酚酯，其质量份数比例为3:2。
其余步骤与实施例1相同。
实施例4
在本实施例中，防晒层的各组分的质量份数为：聚氨酯30份、填料15份、成膜剂8份、消泡剂3份、紫外线吸收剂6份、钛白粉2份、水18份。
在本实施例中，填料采用凹凸棒石粘土。
在本实施例中，紫外线吸收剂为苯并三氮唑、2,4-二羟基二苯甲酮和单苯甲酸间苯二酚酯，其质量份数比例为1:1:1。
其余步骤与实施例1相同。
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段，还包括由以上技术特征任意组合所组成的技术方案。应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (6)

1.一种防晒帐篷布料的涂层工艺，其特征在于：
包括以下工艺步骤，
P1:基布浸泡，将基布放入到含有浆料中浸泡，浸泡时间为30-120min，浆料的组分为：防老剂、防黄剂、增塑剂、稳定剂、粘合剂、树脂；
P2：基布烘干，将基布放入40-80摄氏度的烘干箱内烘干，烘干时间为20-60min ；
P3: 防晒层的制备，
P4：涂覆粘结胶，在基布的一侧涂覆粘结胶，对基布进行打底处理；粘结胶进行加热处理，加热温度为120-200摄氏度，使得粘结胶为熔融状，然后均匀的涂覆在基布的一侧；
P5：将P3过程中制备的防晒层，快速的覆盖在涂覆粘结胶上，并将防晒层与基布压紧；
P6：压紧后的基布，低温冷却，粘结胶快速凝固，在冷却室内冷却的同时，采用压紧辊进一步的压紧；
P7：基布的另一侧涂覆粘结胶，对基布进行打底处理，粘结胶进行加热处理，加热温度为80-120摄氏度，使得粘结胶为熔融状，然后均匀的涂覆在基布的另一侧；
P8：将PVC涂层粘附在P7的粘结胶上，冷却后得到帐篷布料。
2.如权利要求1所述的一种防晒帐篷布料的涂层工艺，其特征在于：防晒层的组分为：聚氨酯、填料、成膜剂、消泡剂、紫外线吸收剂、钛白粉、水。
3.如权利要求2所述的一种防晒帐篷布料的涂层工艺，其特征在于：防晒层的各组分的质量份数为：聚氨酯20-40份、填料10-25份、成膜剂5-10份、消泡剂2-5份、紫外线吸收剂3-10份、钛白粉0.5-5份、水15-25份。
4.如权利要求2或3所述的一种防晒帐篷布料的涂层工艺，其特征在于：填料采用凹凸棒石粘土、碳酸钙的其中一种。
5.如权利要求2或3所述的一种防晒帐篷布料的涂层工艺，其特征在于：紫外线吸收剂为苯并三氮唑、2,4-二羟基二苯甲酮和单苯甲酸间苯二酚酯的其中一种或多种。
6.如权利要求1所述的一种防晒帐篷布料的涂层工艺，其特征在于：所述防晒层的制备方法为：防晒层的组分案子质量份数比例混合，混合过程中搅拌，超声过程，搅拌完成后挤压成膜，形成防晒层。
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