CN109160214A - A kind of three layers of production line for wall production - Google Patents
A kind of three layers of production line for wall production Download PDFInfo
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- CN109160214A CN109160214A CN201810977968.8A CN201810977968A CN109160214A CN 109160214 A CN109160214 A CN 109160214A CN 201810977968 A CN201810977968 A CN 201810977968A CN 109160214 A CN109160214 A CN 109160214A
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- wallboard
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- layer
- guidance set
- connecting rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- Engineering & Computer Science (AREA)
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- Laminated Bodies (AREA)
Abstract
The present invention relates to assembled wallboard manufacturing line technical fields, specifically a kind of three layers of production line for wall production, equipped with pedestal, it is characterized in that being successively arranged one layer of mold pipeline, three layers of change layer machine, three layers of two-way turning machine, three layers of mold line of return, three layers of unidirectional turning machine and three layers of forming line on the pedestal of the production line, one layer of mold pipeline is made of one layer of wallboard guidance set, has many advantages, such as that simple structure, large carrying capacity, control precision is high, wallboard Transport Safety is high, transport is steady, conevying efficiency is high.
Description
Technical field
The present invention relates to assembled wallboard manufacturing line technical field, specifically a kind of structure is simple, carries energy
Three layers of production for wall production that power is big, control precision is high, wallboard Transport Safety is high, transport is steady, conevying efficiency is high
Line.
Background technique
It is well known that the scale of wallboard production line, which increases, will become inevitable, in assembled with the development of assembled architecture
In the manufacturing process of wallboard, need to carry out entire wallboard transport carrying, it is defeated that the production technology of wallboard production generally comprises mold
Give, mold is laid with, curing kilns maintenance and stripping process, in the production line that mold is delivered to mold laying, due to technical restriction,
The degree of automation is not high, almost each station must someone Attended Operation, production line is to arrange with against, only one layer and
, the fortune between process is laid in the mold conveying operation that there will be mold releasability in the production procedure of mold to mold in this way
There is accumulation situation in defeated line, existing wall mold outer dimension is generally large (9500mm × 3500mm × 240mm), quality
Larger (about 2t) belongs to heavy big Product transport, and heavy big wall is conveyed by belt feeder, and manual operation ancillary equipment is dynamic
Make, semiautomatic control, a station used time is more, production line annual output often also very little, wall quality be also it is difficult to ensure that.
Summary of the invention
Present invention aim to address above-mentioned the deficiencies in the prior art, provide that a kind of structure is simple, large carrying capacity, control
Three layers of production line for wall production that precision is high, wallboard Transport Safety is high, transport is steady, conevying efficiency is high.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of three layers of production line for wall production, are equipped with pedestal, it is characterised in that be successively arranged on the pedestal of the production line
One layer of mold pipeline, three layers of change layer machine, three layers of two-way turning machine, three layers of mold line of return, three layers of unidirectional turning machine and three layers
Forming line, one layer of mold pipeline are made of one layer of wallboard guidance set, the wallboard guidance set by connecting rod,
Guide roller and bracket composition, the both ends of the guide roller are hinged with connecting rod respectively, and connecting rod is fixed on through bracket respectively
On pedestal, guide roller, which rolls, drives wallboard mobile；Three layers of change layer machine are made of a layer frame and three layer frames, and described one layer
Frame and three layer frame arranged in parallel are simultaneously mutually connected vertically with pedestal, and a layer frame is equipped with wallboard guidance set, described
Wallboard guidance set is by connecting rod and guide roller group at the both ends of the guide roller are hinged with connecting rod respectively, described
Connecting rod rear and front end is connected through a layer frame with pedestal respectively, and vertical direction is equipped with three layers of wallboard and leads in three layer frames
To component, the wallboard guidance set by connecting rod and guide roller group at, both ends of the guide roller respectively with connecting rod
It is hinged, the one end side of the connecting rod is hinged through hinge bar and three layer frames respectively, the other end side of connecting rod
It is hinged respectively through change layer driving assembly and three layer frames, the change layer driving assembly is by drive cylinder, drive shaft and connecting shaft
Composition, the drive shaft are located at the two sides of connecting rod, and the piston rod of the drive shaft and drive cylinder is hinged, driving oil
The cylinder body of cylinder is hinged with the connecting shaft being connected in three layer frames, and the movement of drive shaft is driven by the driving of drive cylinder
Realize that wallboard guidance set along three layer frame rear end thereofs, finally makes the front end of three layers of wallboard guidance set respectively and in a layer frame
Wallboard guidance set rear height it is concordant, realize the change layer of wallboard, the wallboard guidance set and one in a layer frame
Layer mold pipeline is inconsistent, and each wallboard guidance set and three layers of two-way turning machine in three layer frames are inconsistent, and described three
The two-way turning machine of layer is made of supporting frame and three single-layer bidirectional turning mechanisms, and three single-layer bidirectional turning components are fixed respectively
On supporting frame, the single-layer bidirectional turning mechanism is made of wallboard transitioning component and wallboard ferry-boat component, the wall
The wallboard guide roller part that plate transitioning component is parallel to each other by least three groups forms, and the wallboard guide roller part is by two connection frames
With a guide roller group at the both ends of guide roller are fixed on supporting frame through connection frame respectively, the wallboard guide roller part
Between supporting frame be equipped with wallboard and ferry component, the described wallboard ferry-boat component is by guide holder, guide rail and ferry device group
At equipped with two guide rails being parallel to each other above described guide holder, the both ends of guide rail are each passed through wallboard guide roller part
Both ends, set that there are two ferry devices on the guide rail, and two ferry devices are located at the two sides of wallboard guide roller part, described
Ferry device by bottom plate, hydraulic power unit, hydraulic cylinder, wallboard supporting plate, roller, speed reducer, driving motor, driving gear and driving
Rack gear composition, both ends of the both ends of the bottom plate below the top of two guide rails, bottom plate connect through sliding block and guide rail sliding
It connects, sets that there are two the hydraulic power unit for sliding along the track direction arranged side by side, lower end and the bottom plate phases of hydraulic power unit above bottom plate
The upper end of connection, hydraulic power unit is equipped with hydraulic cylinder, and the cylinder body of hydraulic cylinder is connected with hydraulic power unit, two hydraulic cylinders
Projecting shaft is connected through wallboard supporting plate, and the lower section of the wallboard supporting plate is connected with the piston rod of hydraulic cylinder respectively, wallboard support
Plate is equipped at least two strip-shaped holes, and fixing seat is equipped with below the wallboard supporting plate of strip-shaped hole two sides, is equipped in the strip-shaped hole
Strip-shaped hole is stretched out in the upper part of roller, the roller, and the central axis of roller is fixedly connected through fixing seat respectively, and described consolidates
Reservation side is equipped with speed reducer, and the body of the speed reducer is fixed on the lower section of wallboard supporting plate, and the output shaft of speed reducer pierces into
Fixing seat is connected with the central axis of roller, drives roller rotation by speed reducer, the bottom between two hydraulic power units
Plate is equipped with the mobile driving motor of driving bottom plate, and the body of the driving motor is fixed on the top of bottom plate, driving motor
Output shaft pass through bottom plate and be equipped with driving gear, the driving gear is meshed with the drive rack being located on guide holder,
The rotation of sliding tooth wheel is driven by the rotation of driving motor, and then realizes that driving gear rolls in drive rack and drives bottom plate
It is mobile, realize 90 ° of directions of wallboard and the transport to two sides；Wallboard transitioning component and three in three layers of two-way turning machine
Layer change layer machine is inconsistent, and the wallboard ferry-boat component and three layers of mold line of return in three layers of two-way turning machine are inconsistent, and described three
The layer mold line of return is made of three layers of wallboard guidance set, and the wallboard guidance set is by connecting rod, guide roller and bracket group
At the both ends of the guide roller are hinged with connecting rod respectively, and connecting rod is fixed on the base through bracket respectively, guide roller rolling
Dynamic to drive wallboard mobile, three layers of mold line of return are inconsistent through three layers of unidirectional turning machine and three layers of forming line, described
Three layers of forming line are made of three layers of wallboard guidance set and deployment equipment, and the wallboard guidance set is by connecting rod, guide roller
It being formed with bracket, the both ends of the guide roller are hinged with connecting rod respectively, and connecting rod is fixed on the base through bracket respectively,
Guide roller, which rolls, drives wallboard mobile, deployment equipment is designed on every layer of wallboard guidance set, by deployment equipment to conveying
The mold to come over carries out filler and mats formation.
Unidirectional turning machine of the present invention is made of supporting frame and three unidirectional turning mechanisms of single layer, and three single layers are unidirectional
Turning component is separately fixed on supporting frame, and the single-layer bidirectional turning mechanism is by wallboard transitioning component and wallboard ferry-boat group
Part composition, the wallboard guide roller part that the wallboard transitioning component is parallel to each other by least three groups form, the wallboard guiding
Roller part is by two connection frames and a guide roller group at the both ends of guide roller are fixed on supporting frame through connection frame respectively, institute
The supporting frame between wallboard guide roller part stated is equipped with wallboard and ferries component, the described wallboard ferry-boat component by guide holder,
Guide rail and ferry device composition, the guide holder top are equipped with two guide rails being parallel to each other, and one end of guide rail passes through wall
The side of plate guide roller part, the guide rail are equipped with a ferry device, and a ferry device is located at wallboard guide roller
90 ° of unidirectional turnings are realized in the side of part.
Roller axis on wallboard supporting plate in three layers of two-way turning machine of the present invention and three layers of unidirectional turning machine with
Wallboard supporting plate is mutually perpendicular to, and the glide direction of the rotating direction and bottom plate that guarantee roller is parallel to each other, and realizes that 90 ° of wallboard turn
It is curved.
The roller that wallboard supporting plate in three layers of two-way turning machine of the present invention and three layers of unidirectional turning machine is equipped with
Outside is equipped with rubber sleeve, increases the frictional force between roller and wallboard, prevents wallboard from de-orbiting.
Hydraulic power unit in three layers of two-way turning machine of the present invention and three layers of unidirectional turning machine is symmetrically located at driving
The two sides of motor guarantee that the center of gravity of wallboard in middle position, guarantees the stationarity of wallboard transport.
Drive rack in three layers of two-way turning machine of the present invention and three layers of unidirectional turning machine is set as inclined helical teeth,
Driving gear in driving motor output shaft is set as the sliding tooth matched with the helical teeth of drive rack.
A layer frame or three layer frames in three layers of change layer machine of the present invention are equipped with change layer and drive hydraulic power unit, hydraulic pump
It stands and is connected respectively through hydraulic hose with drive cylinder, provide the power of drive cylinder by hydraulic power unit.
The front end of the connecting rod in the wallboard guidance set in a layer frame in three layers of change layer machine of the present invention is through cutting with scissors
Axis is hinged with support, and support is connected with a layer frame, and the rear end side of the connecting rod is equipped with angle auxiliary adjustment component,
The angle auxiliary adjustment component is made of fine tuning oil cylinder, fine tuning drive shaft and fine tuning connecting shaft, and fine tuning connecting shaft is located at one
The side of layer frame, fine tuning connecting shaft are equipped with fine tuning oil cylinder, finely tune the cylinder body of oil cylinder and being hinged for fine tuning connecting shaft, fine tuning oil
The piston rod of cylinder is hinged with fine tuning drive shaft, and fine tuning drive shaft is located at the side of connecting rod in wallboard guidance set, by micro-
The driving of oil cylinder is adjusted to adjust, auxiliary wallboard guidance set rotates the height for realizing the wallboard guidance set in a layer frame along support
Fine tuning, and then realize that the height of three layers of wallboard guidance set in three layer frame of wallboard guidance set in a layer frame is smooth flat
Together.
Three layers of wallboard guidance set in three layer frames in three layers of change layer machine of the present invention are by bottom wallboard guiding group
Part, middle layer wallboard guidance set and top wall panel guidance set form, and the connecting rod in bottom wallboard guidance set is driven through change layer
Dynamic component is connected with three layer frames, and the change layer driving assembly being connected with bottom wallboard guidance set is located at height lower than in a layer frame
The lower end of three layer frames of wallboard guidance set, bottom wallboard guidance set is by moving up and the wallboard guidance set in a layer frame
Parallel, middle layer wallboard guidance set and top wall panel guidance set are located in three layer frames upwards in turn respectively, and middle layer wallboard is led
It is parallel with the wallboard guidance set in a layer frame by moving down to component and top wall panel guidance set.
The hinge bar of the rear end of the connecting rod in bottom wallboard guidance set in three layers of change layer machine of the present invention
Height be located at on a layer frame cornice sheathing guidance set sustained height.
Three layer frames in three layers of change layer machine of the present invention are made of fore-stock and after-poppet, and three layers of wallboard are led
Connection rod rear end into component is hinged through hinge bar and after-poppet respectively, the middle connection of three layers of wallboard guidance set
The front end of bar is connected through change layer driving assembly with fore-stock respectively, and guiding branch is equipped between the fore-stock and after-poppet
Frame, the guiding trestle are respectively provided at the two sides of the connecting rod in three layers of wallboard guidance set, assist the guiding role of wallboard,
Prevent wallboard from deviating, the upper end of the guiding trestle is fixedly connected through fixed link, the both ends of fixed link respectively with guiding
The upper end of strut is connected, and guarantees the stability of guiding strut.
The present invention is due to using the above structure, having simple structure, large carrying capacity, control precision height, wallboard transport peace
The advantages that Quan Xinggao, transport are steadily, conevying efficiency is high.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of three layers of change layer machine in Fig. 1.
Fig. 3 is the main view of Fig. 2.
Fig. 4 is the structural schematic diagram of three layers of two-way turning machine in Fig. 1.
Fig. 5 is the structural schematic diagram of single-layer bidirectional turning mechanism in Fig. 4.
Fig. 6 is the structural schematic diagram of Fig. 5 deadlight ferry-boat component.
Fig. 7 is the lateral plan of Fig. 6.
Fig. 8 is the structural schematic diagram of three layers of mold line of return in Fig. 1.
Fig. 9 is the structural schematic diagram of deployment equipment in Fig. 1.
Specific embodiment
The following further describes the present invention with reference to the drawings:
As shown in the picture, a kind of three layers of production line for wall production, are equipped with pedestal, it is characterised in that the pedestal of the production line
On be successively arranged two-way 3, three layers of turning machine, 4, three layers of the mold line of return list of 1, three layer of one layer of mold pipeline, 2, three layers of change layer machine
To turning machine 5 and three layers of forming line 6, one layer of mold pipeline 1 is made of one layer of wallboard guidance set, the wallboard
Guidance set is made of connecting rod 7, guide roller 8 and bracket 9, and the both ends of the guide roller 8 are hinged with connecting rod 7 respectively,
Connecting rod 7 is fixed on the base through bracket 9 respectively, and guide roller 8, which rolls, drives wallboard mobile；Three layers of change layer machine are by one layer
Frame 10 and three layer frames 11 composition, a layer frame 10 and three layer frames, 11 arranged in parallel are simultaneously mutually connected vertically with pedestal, described
A layer frame 10 be equipped with wallboard guidance set, the wallboard guidance set is made of connecting rod 7 and guide roller 8, described
The both ends of guide roller 8 are hinged with connecting rod 7 respectively, and 7 rear and front end of connecting rod is respectively through a layer frame 10 and pedestal phase
It connects, vertical direction is equipped with three layers of wallboard guidance set in three layer frames 11, and the wallboard guidance set is by connecting
Bar 7 and guide roller 8 form, and the both ends of the guide roller 8 are hinged with connecting rod 7 respectively, the one end of the connecting rod 7
Face is hinged through hinge bar 47 and three layer frames 11 respectively, and the other end side of connecting rod 7 is respectively through change layer driving assembly and three
Layer frame 11 is hinged, and the change layer driving assembly is made of drive cylinder 12, drive shaft 13 and connecting shaft 14, the driving
Axis 13 is located at the two sides of connecting rod 7, and the drive shaft 13 and the output shaft of drive cylinder 12 are hinged, the cylinder of drive cylinder 12
Body is hinged with the connecting shaft 14 being connected in three layer frames 11, by drive cylinder 12 driving drive drive shaft 13 movement into
And realize wallboard guidance set along three layer frames, 11 rear end thereof, finally make the front end of three layers of wallboard guidance set respectively with one layer
The rear height of wallboard guidance set on frame 10 is concordant, realizes the change layer of wallboard, the wallboard guiding in a layer frame 10
Component and one layer of mold pipeline 1 are inconsistent, and each wallboard guidance set in three layer frames 11 offsets with three layers of two-way turning machine 3
Touching, the two-way turning machine 3 of described three layers are made of supporting frame 15 and three single-layer bidirectional turning mechanisms, and three single-layer bidirectionals turn
Curved component is separately fixed on supporting frame 15, and the single-layer bidirectional turning mechanism is by wallboard transitioning component and wallboard ferry-boat group
Part composition, the wallboard guide roller part that the wallboard transitioning component is parallel to each other by least three groups form, the wallboard guiding
Roller part is made of two connection frames 16 and a guide roller 8, and the both ends of guide roller 8 are fixed on supporting frame through connection frame 16 respectively
On 15, the supporting frame 15 between the wallboard guide roller part is equipped with wallboard ferry-boat component, the wallboard ferry-boat component
It is made of guide holder 17, guide rail 18 and ferry device, two guide rails 18 being parallel to each other is equipped with above described guide holder 17,
The both ends of guide rail 18 are each passed through the both ends of wallboard guide roller part, are set on the guide rail 18 there are two ferry device, two are put
Cross the two sides that device is located at wallboard guide roller part, the ferry device by bottom plate 19, hydraulic power unit 20, hydraulic cylinder 21,
Wallboard supporting plate 22, roller 23, speed reducer 24, driving motor 25, driving gear 26 and drive rack 27 form, the bottom plate 19
Both ends across the top of two guide rails 18, the both ends of 19 lower section of bottom plate are slidably connected through sliding block 28 and guide rail 18, bottom plate 19
Top is set there are two the hydraulic power unit 20 for sliding along the track direction arranged side by side, and the lower end of hydraulic power unit 20 is connected with bottom plate 19
It connects, the upper end of hydraulic power unit 20 is equipped with hydraulic cylinder 21, and the cylinder body of hydraulic cylinder 21 is connected with hydraulic power unit 20, two liquid
The projecting shaft of cylinder pressure 21 is connected through wallboard supporting plate 22, the lower section of the wallboard supporting plate 22 output shaft with hydraulic cylinder 21 respectively
It is connected, wallboard supporting plate 22 is equipped at least two strip-shaped holes 29, is equipped with and fixes below the wallboard supporting plate 22 of 29 two sides of strip-shaped hole
Seat, the strip-shaped hole 29 is interior to be equipped with roller 23, and strip-shaped hole 29, the center of roller 23 are stretched out in the upper part of the roller 23
Axis is fixedly connected through fixing seat respectively, and the fixing seat side is equipped with speed reducer 24, and the body of the speed reducer 24 is fixed
In the lower section of wallboard supporting plate 22, the output shaft of speed reducer 24 pierces into fixing seat and is connected with the central axis of roller 23, passes through deceleration
Machine 24 drives roller 23 to rotate, and the bottom plate 19 between two hydraulic power units 20 is equipped with the mobile driving of driving bottom plate 19
Motor 25, the body of the driving motor 25 are fixed on the top of bottom plate 19, and the output shaft of driving motor 25 passes through bottom plate 19
And it is equipped with driving gear 26, the driving gear 26 is meshed with the drive rack 27 being located on guide holder 17, passes through driving
The rotation of motor 25 drives driving gear 26 to rotate, and then realizes that driving gear 26 rolls in drive rack 27 and drive bottom plate 19
Movement, realize 90 ° of directions of wallboard and the transport to two sides；Wallboard transitioning component in the two-way turning machine 3 of described three layers
Inconsistent with three layers of change layer machine 2, the wallboard ferry-boat component and three layers of mold line of return 4 in three layers of two-way turning machine 3 are inconsistent, institute
The three layers of mold line of return 4 stated are made of three layers of wallboard guidance set, and the wallboard guidance set is by connecting rod 7, guide roller 8
It is formed with bracket 9, the both ends of the guide roller 8 are hinged with connecting rod 7 respectively, and connecting rod 7 is fixed on bottom through bracket 9 respectively
On seat, guide roller 8, which rolls, drives wallboard mobile, and three layers of mold line of return 4 are mated formation through three layers of unidirectional turning machine 5 with three layers
Line 6 is inconsistent, and three layers of forming line 6 are made of three layers of wallboard guidance set and deployment equipment 48, the wallboard guiding
Component is made of connecting rod 7, guide roller 8 and bracket 9, and the both ends of the guide roller 8 are hinged with connecting rod 7 respectively, connection
Bar 7 is fixed on the base through bracket 9 respectively, and guide roller 8, which rolls, drives wallboard mobile, is designed on every layer of wallboard guidance set
Deployment equipment 48 conveys the mold to come progress filler by 48 pairs of deployment equipment and mats formation, and the deployment equipment 48 is existing
Technology, identical as the deployment equipment 48 in one layer of production line, structure composition shell connection relationship is same as the prior art, this does not go to live in the household of one's in-laws on getting married
It states, described three layers unidirectional turning machine are made of supporting frame 15 and three unidirectional turning mechanisms of single layer, and three single layers are unidirectionally turned
Component is separately fixed on supporting frame 15, and the single-layer bidirectional turning mechanism is by wallboard transitioning component and wallboard ferry-boat component
Composition, the wallboard guide roller part that the wallboard transitioning component is parallel to each other by least three groups form, the wallboard guide roller
Part is made of two connection frames 16 and a guide roller 8, and the both ends of guide roller 8 are fixed on supporting frame 15 through connection frame 16 respectively
On, supporting frame 15 between the wallboard guide roller part is equipped with wallboard and ferries component, the wallboard ferry-boat component by
Guide holder 17, guide rail 18 and ferry device form, and two guide rails 18 being parallel to each other are equipped with above described guide holder 17, are led
One end of rail 18 passes through the side of wallboard guide roller part, and the guide rail 18 is equipped with a ferry device, a ferry device
Be located at the side of wallboard guide roller part, realize unidirectional 90 ° of turnings, the two-way turning machine 3 of described three layers and three layers it is unidirectional
23 axis of roller on wallboard supporting plate 22 in turning machine 5 is mutually perpendicular to wallboard supporting plate 22, guarantees the rotating direction of roller 23
Be parallel to each other with the glide direction of bottom plate 19, realize 90 ° of wallboard turnings, the two-way turning machine 3 of described three layers and three layers it is unidirectional
The outside for the roller 23 that wallboard supporting plate 22 in turning machine 5 is equipped with is equipped with rubber sleeve 30, makes rubbing between roller 23 and wallboard
It wipes power to increase, prevents wallboard from de-orbiting, the hydraulic power unit in the two-way turning machine 3 of described three layers and three layers of unidirectional turning machine 5
20 are symmetrically located at the two sides of driving motor 25, guarantee that the center of gravity of wallboard in middle position, guarantees the stationarity of wallboard transport, institute
Drive rack 27 in the two-way turning machine 3 of three layers stated and three layers of unidirectional turning machine 5 is set as inclined helical teeth, and driving motor 25 is defeated
Driving gear 26 on shaft is set as the sliding tooth matched with the helical teeth of drive rack 27, in three layers of change layer machine 2
One layer frame 10 or three layer frames 11 are equipped with change layer and drive hydraulic power unit 31, and hydraulic power unit 31 is respectively through catheter and drive cylinder 12
It is connected, provides the power of drive cylinder 12 by hydraulic power unit 31, the wall in a layer frame 10 in three layers of change layer machine 2
The front end of connecting rod 7 in plate guidance set is hinged through hinged shaft and support 32, and support 32 is connected with a layer frame 10, described
The rear end side of connecting rod 7 is equipped with angle auxiliary adjustment component, and the angle auxiliary adjustment component is by fine tuning oil cylinder 33, fine tuning
Drive shaft 34 and fine tuning connecting shaft 35 form, and fine tuning connecting shaft 35 is located at the side of a layer frame 10, and fine tuning connecting shaft 35 is equipped with
Oil cylinder 33 is finely tuned, the cylinder body of oil cylinder 33 and being hinged for fine tuning connecting shaft 35 are finely tuned, the output shaft and fine tuning for finely tuning oil cylinder 33 drive
Moving axis 34 is hinged, and fine tuning drive shaft 34 is located at the side of connecting rod 7 in wallboard guidance set, by the driving for finely tuning oil cylinder 33
It adjusting, auxiliary wallboard guidance set rotates the fine tuning for realizing the height of the wallboard guidance set in a layer frame 10 along support 32,
And then the height of three layers of wallboard guidance set in three layer frame 11 of wallboard guidance set in one layer frame 10 of realization is smooth concordant, institute
The three layers of wallboard guidance set in three layer frames 11 in three layers of change layer machine 2 stated are by bottom wallboard guidance set 36, middle layer wallboard
Guidance set 37 and top wall panel guidance set 38 form, and the connecting rod 7 in bottom wallboard guidance set 36 is through change layer driving group
Part is connected with three layer frames 11, and the change layer driving assembly being connected with bottom wallboard guidance set 36 is located at height lower than a layer frame 10
The lower end of three layer frames 11 of cornice sheathing guidance set, bottom wallboard guidance set 36 is by moving up and the wallboard in a layer frame 10
Guidance set is parallel, and middle layer wallboard guidance set 37 and top wall panel guidance set 38 are located at three layer frames 11 upwards in turn respectively
On, middle layer wallboard guidance set 37 and top wall panel guidance set 38 are by moving down and the wallboard guidance set phase in a layer frame 10
In parallel, the height of the hinge bar 47 of the rear end of the connecting rod 7 in the bottom wallboard guidance set 36 in three layers of change layer machine 2
It is located at on 10 cornice sheathing guidance set sustained height of a layer frame, three layer frames 10 in three layers of change layer machine 2 are by fore-stock
39 and after-poppet 40 form, 7 rear end of connecting rod in three layers of wallboard guidance set is respectively through hinge bar 47 and after-poppet
40 are hinged, and the front end of the middle connecting rod 7 of three layers of wallboard guidance set is respectively through change layer driving assembly and fore-stock 39
It is connected, guiding trestle 41 is equipped between the fore-stock 39 and after-poppet 40, the guiding trestle 41 is respectively provided at three
The two sides of connecting rod 7 in layer wallboard guidance set, assist the guiding role of wallboard, prevent wallboard from deviating, the guiding branch
The upper end of frame 41 is fixedly connected through fixed link 46, and the both ends of fixed link 46 are connected with the upper end of guiding strut 41 respectively,
Guarantee guiding strut 41 stability, the deployment equipment 48 be successively arranged casting concrete, paving glass fabric, pour,
Insulation board feeding, rock ballast pour laying, pour, steel wire feeding, pour, steel construction feeding, rock ballast pour laying and pour 11
A laying station, same as the prior art, this is not repeated.
In the use of the present invention, first passing around one layer of mold pipeline that the mold after wallboard demoulding is delivered to the production line
On, the wallboard guidance set on one layer of mold pipeline conveys wallboard mould, is delivered in three layers of change layer machine, three layers of change
Wallboard mould is divided into three layers and transported by layer machine, after being divided into three layers of conveying, three layers of two-way turning machine is being delivered to, by formwall
90 ° of turnings of tool progress, turning are completed rear wall plate and are conveyed respectively to three layers of wallboard line of return of two sides, are then sent to three layers unidirectionally
Turning machine carries out 90 ° of turnings again, is delivered to three layers of forming line after the completion of turning again and carries out molding of mating formation, and then completes entire
Process, the subsequent ingot stripper that carried out are demoulded, and the mold after demoulding is delivered on one layer of mold pipeline again and carries out again
Conveying, the process, in the case where occupied area cloth cover, production line is arranged to three layers, and production capacity doubles, and effect is obvious, three layers of life
Producing line Automatic Control is poured using mold pretreatment, only needs equipment point-detecting and breakdown maintenance personnel, need number and one layer of life
Producing line is identical, it may be said that realizes that employment is few, quality is guaranteed and the multiple indexes of high degree of automation, the present invention can use
All-hydraulic mode drives, mechanical-electrical-hydraulic integration control, and control precision height, large carrying capacity are easily achieved stepless time adjustment, are easy to real
Existing overload protection, stability, the speed of service of flexible modulation mold for being easy to accurately control mold conveying and wall is mated formation, easily
It realizes automation control, is greatly improved safety, reliability, stationarity and the most important travelling speed of mold transport.
When in use, wallboard is delivered to the upper of a layer frame 10 by one layer of mold pipeline to three layers of change layer machine in the present invention
The wallboard guidance set of side, 10 top of a layer frame drives wallboard mobile, is delivered to rear end, three layer frames 11 by the front end of a layer frame 10
In fore-stock 39 be set as five positions, respectively first position 42, the second position 43, the third place the 44, the 4th from top to bottom
Position 45, the 5th position 46, top wall panel guidance set 38 can rest in first position 42 and the third place 44, middle layer wallboard
Guidance set 37 can rest in the second position 43, the third place 44 and the 4th position 45, the second position 43 and the 4th position 45
For interim stop position, bottom wallboard guidance set 36 can be stopped in the third place 44 and the 5th position 46, and three layers of wallboard are led
The third place 44 stopped into component is all to connect the position of wallboard, when carrying out transport wallboard to top wall panel guidance set 38,
Bottom wallboard guidance set 36 is moved to the 5th position 46 by drive cylinder 12 first, then by middle layer wallboard guidance set 37
It is moved to the 4th position 45 by drive cylinder 12, top wall panel guidance set 38 is finally moved to the by drive cylinder 12
Then three positions 44 adjust the wallboard guidance set in a layer frame 10 by fine tuning oil cylinder 33 again, by the wallboard in a layer frame 10
Guidance set is identical as the tilt angle of top wall panel guidance set 38, guarantees that wallboard is smooth smooth and is oriented to by two wallboards
The junction of component, when carrying out transport wallboard to middle layer wallboard guidance set 37, top wall panel guidance set 38 is located at first
42 are set, bottom wallboard guidance set 36 is located at the 5th position 46, and middle layer wallboard guidance set 37 is moved to by drive cylinder 12
Then the third place 44 adjusts the wallboard guidance set in a layer frame 10 by fine tuning oil cylinder 33 again, by the wall in a layer frame 10
Plate guidance set is identical as the tilt angle of middle layer wallboard guidance set 37, guarantees that wallboard is smooth smooth and is led by two wallboards
To the junction of component, when carrying out conveying wallboard to bottom wallboard guidance set 36, top wall panel guidance set 38 is located at first
Position 42, middle layer wallboard guidance set 37 are located at the second position 43, and bottom wallboard guidance set 36 is mobile by drive cylinder 12
To the third place 44, and then complete the bottom wallboard guidance set 36 on the wallboard guidance set and three layers of bracket in a layer frame 10
It is docked, smoothly completes the conveying of wallboard.
Three layers of two-way turning machine 3 and three layers of unidirectional turning machine 5 in the present invention when in use, when wallboard is delivered to wallboard mistake
When crossing the top of component, guide roller 8 is rotated, and wallboard is moved to the wallboard transitioning component with wallboard ferry-boat two upper side of component
Then ferry device is driven by driving motor 12, drives bottom plate 19 to be moved to the lower section of wallboard, then open hydraulic pump by place
Standing 20 stretches out the output shaft of hydraulic cylinder 21, and then wallboard supporting plate 22 is lifted, and wallboard is lifted and is detached from guide roller 8, then again
Driving motor 25 is opened, wallboard is moved at the wallboard pipeline of side by wallboard supporting plate 22, then moves down hydraulic cylinder 21
Output shaft, wallboard is moved down into height identical as the upper plane of wallboard pipeline, then start speed reducer 24, roller 23 roll,
Drive wallboard mobile, final 90 ° of turnings for realizing wallboard, since wallboard guidance set two sides are respectively equipped with a ferry device,
Therefore, the turning of 90 ° of left side and the turning of 90 ° of right side can be carried out respectively, and unidirectional turning carries out the turning of side.
The structure that wallboard guidance set and wallboard transitioning component in the present invention etc. need to convey wallboard is all to pass through motor
It is driven, motor drives the guide roller in wallboard guidance set, the guide roller in wallboard transitioning component to be rotated, and realizes
The movement of wallboard, the connection relationship between these structures and its structure are all the prior arts, this is not repeated.
Claims (10)
1. a kind of three layers of production line for wall production, are equipped with pedestal, it is characterised in that successively set on the pedestal of the production line
There are one layer of mold pipeline, three layers of change layer machine, three layers of two-way turning machine, three layers of mold line of return, three layers of unidirectional turning machine and three
Layer forming line, one layer of mold pipeline are made of one layer of wallboard guidance set, and the wallboard guidance set is by connecting
Bar, guide roller and bracket composition, the both ends of the guide roller are hinged with connecting rod respectively, and connecting rod is fixed through bracket respectively
On pedestal, guide roller, which rolls, drives wallboard mobile；Three layers of change layer machine are made of a layer frame and three layer frames, and described one
Layer frame and three layer frame arranged in parallel are simultaneously mutually connected vertically with pedestal, and a layer frame is equipped with wallboard guidance set, described
Wallboard guidance set by connecting rod and guide roller group at the both ends of the guide roller are hinged with connecting rod respectively, described
Connecting rod rear and front end be connected respectively through a layer frame with pedestal, in three layer frames vertical direction be equipped with three layers of wallboard
Guidance set, the wallboard guidance set by connecting rod and guide roller group at, both ends of the guide roller respectively with connection
Bar is hinged, and the one end side of the connecting rod is hinged through hinge bar and three layer frames respectively, the other end side of connecting rod
Face is hinged through change layer driving assembly and three layer frames respectively, and the change layer driving assembly is by drive cylinder, drive shaft and connection
Axis composition, the drive shaft are located at the two sides of connecting rod, and the output shaft of the drive shaft and drive cylinder is hinged, and drive
The cylinder body of oil cylinder is hinged with the connecting shaft being connected in three layer frames, by drive cylinder driving drive drive shaft movement into
And realize wallboard guidance set along three layer frame rear end thereofs, finally make the front end of three layers of wallboard guidance set respectively with a layer frame
On wallboard guidance set rear height it is concordant, realize the change layer of wallboard, the wallboard guidance set in a layer frame with
One layer of mold pipeline is inconsistent, and each wallboard guidance set and three layers of two-way turning machine in three layer frames are inconsistent, described
Three layers of two-way turning machine are made of supporting frame and three single-layer bidirectional turning mechanisms, and three single-layer bidirectional turning components are solid respectively
It is scheduled on supporting frame, the single-layer bidirectional turning mechanism is made of wallboard transitioning component and wallboard ferry-boat component, described
The wallboard guide roller part that wallboard transitioning component is parallel to each other by least three groups forms, and the wallboard guide roller part is connected by two
Frame and a guide roller group are at the both ends of guide roller are fixed on supporting frame through connection frame respectively, the wallboard guide roller
Supporting frame between part is equipped with wallboard ferry-boat component, and the wallboard ferry-boat component is by guide holder, guide rail and ferry device
Composition, the guide holder top are equipped with two guide rails being parallel to each other, and the both ends of guide rail are each passed through wallboard guide roller part
Both ends, set on the guide rail there are two ferry device, two ferry devices are located at the two sides of wallboard guide roller part, institute
The ferry device stated is by bottom plate, hydraulic power unit, hydraulic cylinder, wallboard supporting plate, roller, speed reducer, driving motor, driving gear and drive
Carry-over bar composition, both ends of the both ends of the bottom plate below the top of two guide rails, bottom plate are slided through sliding block and guide rail
Connection, sets that there are two the hydraulic power unit for sliding along the track direction arranged side by side, the lower end of hydraulic power unit and bottom plates above bottom plate
It is connected, the upper end of hydraulic power unit is equipped with hydraulic cylinder, and the cylinder body of hydraulic cylinder is connected with hydraulic power unit, two hydraulic cylinders
Projecting shaft be connected through wallboard supporting plate, the lower section of the wallboard supporting plate is connected with the piston rod of hydraulic cylinder respectively, wallboard
Supporting plate is equipped at least two strip-shaped holes, and fixing seat is equipped with below the wallboard supporting plate of strip-shaped hole two sides, is set in the strip-shaped hole
There is roller, strip-shaped hole is stretched out in the upper part of the roller, and the central axis of roller is fixedly connected through fixing seat respectively, described
Fixing seat side is equipped with speed reducer, and the body of the speed reducer is fixed on the lower section of wallboard supporting plate, and the output shaft of speed reducer is worn
It is connected into fixing seat with the central axis of roller, drives roller to rotate by speed reducer, between two hydraulic power units
Bottom plate is equipped with the mobile driving motor of driving bottom plate, and the body of the driving motor is fixed on the top of bottom plate, driving electricity
The output shaft of machine passes through bottom plate and is equipped with driving gear, and the driving gear is mutually nibbled with the drive rack being located on guide holder
It closes, the rotation of sliding tooth wheel is driven by the rotation of driving motor, and then realize that driving gear rolls in drive rack and drive bottom
90 ° of directions of wallboard and the transport to two sides are realized in the movement of plate；Wallboard transitioning component in three layers of two-way turning machine
Inconsistent with three layers of change layer machine, the wallboard ferry-boat component and three layers of mold line of return in three layers of two-way turning machine are inconsistent, described
Three layers of mold line of return be made of three layers of wallboard guidance set, the wallboard guidance set is by connecting rod, guide roller and branch
Frame composition, the both ends of the guide roller are hinged with connecting rod respectively, and connecting rod is fixed on the base through bracket respectively, guiding
Roller, which rolls, drives wallboard mobile, and three layers of mold line of return are inconsistent through three layers of unidirectional turning machine and three layers of forming line, institute
The three layers of forming line stated are made of three layers of wallboard guidance set and deployment equipment, the wallboard guidance set by connecting rod, lead
It is formed to roller and bracket, the both ends of the guide roller are hinged with connecting rod respectively, and connecting rod is fixed on bottom through bracket respectively
On seat, guide roller, which rolls, drives wallboard mobile, is designed with deployment equipment on every layer of wallboard guidance set, passes through deployment equipment pair
The mold progress filler to come is conveyed to mat formation.
2. a kind of three layers of production line for wall production according to claim 1, it is characterised in that the unidirectional turning
Machine is made of supporting frame and three unidirectional turning mechanisms of single layer, and three single layers component of unidirectionally turning is separately fixed at supporting frame
On, the single-layer bidirectional turning mechanism is made of wallboard transitioning component and wallboard ferry-boat component, the wallboard transitioning component
The wallboard guide roller part being parallel to each other by least three groups forms, and the wallboard guide roller part is oriented to by two connection frames and one
Roller group is at the both ends of guide roller are fixed on supporting frame through connection frame respectively, the support between the wallboard guide roller part
Frame body is equipped with wallboard ferry-boat component, and the wallboard ferry-boat component is made of guide holder, guide rail and ferry device, and described should
Two guide rails being parallel to each other are equipped with above guide holder, one end of guide rail passes through the side of wallboard guide roller part, the guide rail
It is equipped with a ferry device, a ferry device is located at the side of wallboard guide roller part, realizes 90 ° of unidirectional turnings.
3. a kind of three layers of production line for wall production according to claim 1, it is characterised in that described three layers are double
The roller axis on wallboard supporting plate into turning machine and three layers of unidirectional turning machine is mutually perpendicular to wallboard supporting plate, the outside of roller
Equipped with rubber sleeve.
4. a kind of three layers of production line for wall production according to claim 1, it is characterised in that described three layers are double
Hydraulic power unit into turning machine and three layers of unidirectional turning machine is symmetrically located at the two sides of driving motor, guarantees that the center of gravity of wallboard exists
Middle position guarantees the stationarity of wallboard transport.
5. a kind of three layers of production line for wall production according to claim 1, it is characterised in that described three layers are double
Drive rack into turning machine and three layers of unidirectional turning machine is set as inclined helical teeth, the driving gear in driving motor output shaft
It is set as the sliding tooth matched with the helical teeth of drive rack.
6. a kind of three layers of production line for wall production according to claim 1, it is characterised in that three layers of change
A layer frame or three layer frames in layer machine are equipped with change layer and drive hydraulic power unit, and hydraulic power unit is respectively through drain hydraulic hose and driving
Oil cylinder is connected, and provides the power of drive cylinder by hydraulic power unit.
7. a kind of three layers of production line for wall production according to claim 1, it is characterised in that three layers of change
The front end of the connecting rod in the wallboard guidance set in a layer frame in layer machine is hinged through hinged shaft and support, support and a layer frame
It is connected, the rear end side of the connecting rod is equipped with angle auxiliary adjustment component, and the angle auxiliary adjustment component is by micro-
Oil cylinder, fine tuning drive shaft and fine tuning connecting shaft composition are adjusted, fine tuning connecting shaft is located at the side of a layer frame, and fine tuning connecting shaft is equipped with
Oil cylinder is finely tuned, the cylinder body of oil cylinder and being hinged for fine tuning connecting shaft are finely tuned, the piston rod and fine tuning drive shaft for finely tuning oil cylinder are mutually cut with scissors
It connects, fine tuning drive shaft is located at the side of connecting rod in wallboard guidance set, and the driving by finely tuning oil cylinder is adjusted, and auxiliary wallboard is led
The fine tuning for realizing the height of the wallboard guidance set in a layer frame is rotated along support to component, and then realizes the wall in a layer frame
The height of three layers of wallboard guidance set in three layer frame of plate guidance set is smooth concordant.
8. a kind of three layers of production line for wall production according to claim 1, it is characterised in that three layers of change
Three layers of wallboard guidance set in three layer frames in layer machine are by bottom wallboard guidance set, middle layer wallboard guidance set and upper walls
Plate guidance set forms, and the connecting rod in bottom wallboard guidance set is connected through change layer driving assembly with three layer frames, with bottom
The connected change layer driving assembly of wallboard guidance set is located at lower end of the height lower than three layer frames of a layer frame cornice sheathing guidance set
Portion, bottom wallboard guidance set by move up it is parallel with the wallboard guidance set in a layer frame, middle layer wallboard guidance set and
Top wall panel guidance set is located in three layer frames upwards in turn respectively, and middle layer wallboard guidance set and top wall panel guidance set are logical
Cross move down it is parallel with the wallboard guidance set in a layer frame.
9. a kind of three layers of production line for wall production according to claim 1, it is characterised in that three layers of change
The height of the hinge bar of the rear end of the connecting rod in bottom wallboard guidance set in layer machine is located to be oriented to a layer frame cornice sheathing
On component sustained height.
10. a kind of three layers of production line for wall production according to claim 1, it is characterised in that three layers of change
Three layer frames in layer machine are made of fore-stock and after-poppet, and the connection rod rear end in three layers of wallboard guidance set passes through respectively
Hinge bar is hinged with after-poppet, and the front end of the middle connecting rod of three layers of wallboard guidance set is respectively through change layer driving assembly
It is connected with fore-stock, guiding trestle is equipped between the fore-stock and after-poppet, the guiding trestle is respectively provided at three
The two sides of connecting rod in layer wallboard guidance set, assist the guiding role of wallboard, prevent wallboard from deviating, the guiding trestle
Upper end be fixedly connected through fixed link, the both ends of fixed link respectively with guiding strut upper end be connected, guarantee guiding branch
The stability of bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810977968.8A CN109160214A (en) | 2018-08-27 | 2018-08-27 | A kind of three layers of production line for wall production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810977968.8A CN109160214A (en) | 2018-08-27 | 2018-08-27 | A kind of three layers of production line for wall production |
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| CN109160214A true CN109160214A (en) | 2019-01-08 |
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| CN201810977968.8A Pending CN109160214A (en) | 2018-08-27 | 2018-08-27 | A kind of three layers of production line for wall production |
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| CN207226413U (en) * | 2017-09-07 | 2018-04-13 | 丹阳市曙光镍材有限公司 | Conveying transfer for electric elements |
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| WO2005021410A1 (en) * | 2003-08-29 | 2005-03-10 | Vanderlande Industries Nederland B.V. | Conveyor with two supply conveyors, two discharge coveyors and transfer means therebetween |
| JP2005212943A (en) * | 2004-01-28 | 2005-08-11 | Maruyasu Kikai Kk | Glass substrate transporting system |
| CN104058240A (en) * | 2014-06-16 | 2014-09-24 | 合肥中鼎信息科技股份有限公司 | 90-degree steering and conveying device |
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