CN109141901A - Monitoring system is blown out in gas engine tempering based on Digital Image Processing - Google Patents

Monitoring system is blown out in gas engine tempering based on Digital Image Processing Download PDF

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Publication number
CN109141901A
CN109141901A CN201810909442.6A CN201810909442A CN109141901A CN 109141901 A CN109141901 A CN 109141901A CN 201810909442 A CN201810909442 A CN 201810909442A CN 109141901 A CN109141901 A CN 109141901A
Authority
CN
China
Prior art keywords
sleeve pipe
protection sleeve
image processing
reflective mirror
peephole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810909442.6A
Other languages
Chinese (zh)
Inventor
李奇
赵见祥
陈茂松
王有涛
高绪伟
梁杰辉
陈洪刚
曲晨
牛振国
王彬
张田
刘玉川
李林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zibo Diesel Engine New Energy Co Ltd
Original Assignee
Zibo Diesel Engine New Energy Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zibo Diesel Engine New Energy Co Ltd filed Critical Zibo Diesel Engine New Energy Co Ltd
Priority to CN201810909442.6A priority Critical patent/CN109141901A/en
Publication of CN109141901A publication Critical patent/CN109141901A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/14Testing gas-turbine engines or jet-propulsion engines

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Closed-Circuit Television Systems (AREA)

Abstract

Present invention is mainly applied to technical field of engines, in particular to monitoring system is blown out in a kind of gas engine tempering based on Digital Image Processing, including high temperature high voltage resistant peephole, reflective mirror, high-definition camera and image processing equipment, high temperature high voltage resistant peephole and high-definition camera are separately mounted to the both ends of protection sleeve pipe, protection sleeve pipe one end connects snorkel, the other end connects image processing equipment, protection sleeve pipe and snorkel junction are high temperature high voltage resistant peephole, protection sleeve pipe and image processing equipment junction are high-definition camera, reflective mirror is set inside protection sleeve pipe, reflective mirror is between high temperature high voltage resistant peephole and high-definition camera, protection sleeve pipe is set as bending tube at installation reflective mirror.The present invention is based on Digital Image Processing, by the way of " seeing ", solve the problems, such as that tempering blows out and is difficult to monitor, can feedback gas engine tempering promptly and accurately blow out phenomenon.

Description

Monitoring system is blown out in gas engine tempering based on Digital Image Processing
Technical field
The present invention relates to a kind of, and monitoring system is blown out in the gas engine tempering based on Digital Image Processing, is mainly used in Technical field of engines.
Background technique
Nowadays phenomenon is blown out in the generally existing tempering of gas engine." tempering " refer to combustion gas not yet enter cylinder before, Burning or explosion occur in air inlet pipe;" blowing out " refers to that combustion gas is not burnt in the cylinder, and burning or explosion occur in exhaust pipe. The phenomenon gently then smoulder in air inlet and exhaust piper is blown out in tempering, and high temperature damages air inlet and exhaust piper, heavy then formed in air inlet and exhaust piper Explosion damages equipment, while endangering personal safety.Under normal circumstances, slight tempering is blown out to develop into seriously to be tempered quickly and be put Big gun, it is necessary to the early early processing of discovery.Implementation monitoring is blown out to tempering at present and is primarily present following difficult point:
(1) slight tempering once in a while is blown out, and the temperature of air inlet and exhaust piper not necessarily increases, even if increasing, it is also desirable to which one adds Thermal process will not show immediately, can not pass through temperature monitoring;
(2) no sound is blown out in slight tempering, can not be discovered experienced operator;Sound is blown out in serious tempering It is larger, but the live noise jamming of engine operation is serious, is infeasible by sound transducer judgement;
(3) it is huge to be seriously tempered the brisance blown out, and the temperature in exhaust pipe is very high, general sensor is basic It is unbearable, if monitored using sensor, cannot be mounted on inside air inlet and exhaust piper.
Summary of the invention
The technical problem to be solved by the present invention is providing a kind of solution gas engine tempering blows out asking of being unable to monitor Topic, allows unit control system targetedly to take measures, and tempering is inhibited to blow out, or issues alarm, avoids safety accident Monitoring system is blown out in the gas engine tempering based on Digital Image Processing occurred.
Monitoring system, including high temperature resistant height are blown out in gas engine tempering of the present invention based on Digital Image Processing Pressure gate mirror, reflective mirror, high-definition camera and image processing equipment, high temperature high voltage resistant peephole and high-definition camera are separately mounted to protect The both ends of protecting pipe, protection sleeve pipe one end connect snorkel, and the other end connects image processing equipment, and protection sleeve pipe and snorkel connect Meeting place is high temperature high voltage resistant peephole, and protection sleeve pipe and image processing equipment junction are high-definition camera, is set inside protection sleeve pipe Reflective mirror is set, between high temperature high voltage resistant peephole and high-definition camera, protection sleeve pipe is arranged reflective mirror at installation reflective mirror For bending tube.
High-definition camera is responsible for the acquisition of air inlet and exhaust piper Intra pictures, and image is passed to image processing equipment and software. Image processing equipment and software, image processing equipment are the microprocessor platforms such as industrial personal computer, PC machine, embedded control panel, generally Run the operating systems such as Windows, Linux;Image processing software is in the professional machine such as Open CV, Halcon, VisionPro The application program developed on the basis of device vision software library, is analyzed and processed the collected video of camera.Unit is normal Be in air inlet and exhaust piper when work it is dark, when software monitors to some cylinder inlet and outlet mouth position have faint bright or flame When, determine that the cylinder has occurred slight tempering and blows out;When software monitors to it is strong bright when, judgement has occurred serious tempering and puts Big gun.
The high temperature high voltage resistant peephole is by concavees lens and convex lens group at material is quartz glass.Concavees lens increase The observation scope of image in air inlet and exhaust piper, should reasonably adjust peephole concavees lens and focal length of convex lens understands air inlet and exhaust piper image Projection on a mirror.
The reflective mirror is mounted on protection sleeve pipe bending part, and protection sleeve pipe bending angle is 90 °, reflective mirror setting angle It is 45 °.
The protection sleeve pipe is made of stainless steel material.High temperature high voltage resistant peephole, reflective mirror, high-definition camera are risen solid Fixed and protective effect.
Setting is flexible coupling in the protection sleeve pipe, is flexible coupling between reflective mirror and high-definition camera.It has been flexible coupling To damping and heat-blocking action, effectively mitigate the influence of unit vibration and high temperature to high-definition camera.
The snorkel includes air inlet pipe and exhaust pipe.
The beneficial effects of the present invention are:
Based on Digital Image Processing, by the way of " seeing ", solves the problems, such as that tempering is blown out and be difficult to monitor, it can be timely Accurately phenomenon is blown out in the tempering of feedback gas engine.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
In figure: 1, high temperature high voltage resistant peephole;2, reflective mirror;3, protection sleeve pipe;4, it is flexible coupling;5, high-definition camera;6, scheme As processing equipment.
Specific embodiment
The present invention is described further with reference to the accompanying drawing:
As shown in Figure 1, monitoring system is blown out in the gas engine tempering of the present invention based on Digital Image Processing, wrap High temperature high voltage resistant peephole 1, reflective mirror 2, high-definition camera 5 and image processing equipment 6 are included, high temperature high voltage resistant peephole 1 and high definition are taken the photograph The both ends for being separately mounted to protection sleeve pipe 3 as first 5,3 one end of protection sleeve pipe connect snorkel, and the other end connects image processing equipment 6, protection sleeve pipe 3 and tracheae junction are high temperature high voltage resistant peephole 1, and protection sleeve pipe 3 and 6 junction of image processing equipment are high definition Reflective mirror 2 is arranged inside protection sleeve pipe 3 for camera 5, reflective mirror 2 between high temperature high voltage resistant peephole 1 and high-definition camera 5, Protection sleeve pipe 3 is set as bending tube at installation reflective mirror 2.High temperature high voltage resistant peephole 1 is by concavees lens and convex lens group at material For quartz glass.Reflective mirror 2 is mounted on 3 bending part of protection sleeve pipe, and 3 bending angle of protection sleeve pipe is 90 °, 2 established angle of reflective mirror Degree is 45 °.Protection sleeve pipe 3 is made of stainless steel material.Setting is flexible coupling 4 in protection sleeve pipe 3, and being flexible coupling 4 is located at 2 He of reflective mirror Between high-definition camera 5.Snorkel includes air inlet pipe and exhaust pipe.
Video permeation high temperature resistant high pressure peephole 1 projects reflective mirror 2 in air inlet pipe and exhaust pipe, then anti-by reflective mirror 2 It is mapped to high-definition camera 5, image is passed to image processing equipment 6 by high-definition camera 5.Air inlet and exhaust piper when unit works normally Be inside it is dark, when software monitors to some cylinder inlet and outlet mouth position have faint bright or flame, determine that the cylinder is sent out Slight tempering has been given birth to blow out;When software monitors to it is strong bright when, judgement has occurred serious tempering and blows out.

Claims (6)

1. monitoring system is blown out in a kind of gas engine tempering based on Digital Image Processing, it is characterised in that: including high temperature resistant High pressure peephole (1), reflective mirror (2), high-definition camera (5) and image processing equipment (6), high temperature high voltage resistant peephole (1) and high definition Camera (5) is separately mounted to the both ends of protection sleeve pipe (3), and protection sleeve pipe (3) one end connects snorkel, and the other end connects image Processing equipment (6), protection sleeve pipe (3) and snorkel junction are high temperature high voltage resistant peephole (1), at protection sleeve pipe (3) and image Managing equipment (6) junction is high-definition camera (5), reflective mirror (2) is arranged inside protection sleeve pipe (3), reflective mirror (2) is located at resistance to height Between warm high pressure peephole (1) and high-definition camera (5), protection sleeve pipe (3) is set as bending tube at installation reflective mirror (2).
2. monitoring system, feature are blown out in the gas engine tempering according to claim 1 based on Digital Image Processing Be: high temperature high voltage resistant peephole (1) is by concavees lens and convex lens group at material is quartz glass.
3. monitoring system, feature are blown out in the gas engine tempering according to claim 1 based on Digital Image Processing Be: reflective mirror (2) is mounted on protection sleeve pipe (3) bending part, and protection sleeve pipe (3) bending angle is 90 °, reflective mirror (2) installation Angle is 45 °.
4. monitoring system, feature are blown out in the gas engine tempering according to claim 1 based on Digital Image Processing Be: protection sleeve pipe (3) is made of stainless steel material.
5. monitoring system, feature are blown out in the gas engine tempering according to claim 1 based on Digital Image Processing Be: be flexible coupling (4) are arranged on (3) in protection sleeve pipe, be flexible coupling (4) be located between reflective mirror (2) and high-definition camera (5).
6. monitoring system, feature are blown out in the gas engine tempering according to claim 1 based on Digital Image Processing Be: snorkel includes air inlet pipe and exhaust pipe.
CN201810909442.6A 2018-08-10 2018-08-10 Monitoring system is blown out in gas engine tempering based on Digital Image Processing Pending CN109141901A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810909442.6A CN109141901A (en) 2018-08-10 2018-08-10 Monitoring system is blown out in gas engine tempering based on Digital Image Processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810909442.6A CN109141901A (en) 2018-08-10 2018-08-10 Monitoring system is blown out in gas engine tempering based on Digital Image Processing

Publications (1)

Publication Number Publication Date
CN109141901A true CN109141901A (en) 2019-01-04

Family

ID=64792805

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810909442.6A Pending CN109141901A (en) 2018-08-10 2018-08-10 Monitoring system is blown out in gas engine tempering based on Digital Image Processing

Country Status (1)

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CN (1) CN109141901A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2575644Y (en) * 2002-10-25 2003-09-24 孙鹏 Sealed bag for packaging coliform flora speciment investigation paper sheet
DE102009017796A1 (en) * 2009-04-20 2010-10-21 Mtu Aero Engines Gmbh Optical probe for light barrier for turbine for gas turbine plant for aircraft, has transfer location aligning light transfer surface to end of optical fiber, and optical component for optical coupling of transfer location with spatial area
CN102620938A (en) * 2012-04-09 2012-08-01 北京理工大学 Backfire detecting device and backfire testing method for reciprocating piston engine
CN203377977U (en) * 2013-06-17 2014-01-01 国家电网公司 Image-collecting device for high-altitude electric energy meter
CN103842621A (en) * 2011-09-30 2014-06-04 汉莎技术股份公司 Endoscopy system and corresponding method for examining gas turbines
CN106460548A (en) * 2014-05-22 2017-02-22 西门子能源有限公司 Flexible tether position tracking camera inspection system for visual inspection of off line industrial gas turbines and other power generation machinery

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2575644Y (en) * 2002-10-25 2003-09-24 孙鹏 Sealed bag for packaging coliform flora speciment investigation paper sheet
DE102009017796A1 (en) * 2009-04-20 2010-10-21 Mtu Aero Engines Gmbh Optical probe for light barrier for turbine for gas turbine plant for aircraft, has transfer location aligning light transfer surface to end of optical fiber, and optical component for optical coupling of transfer location with spatial area
CN103842621A (en) * 2011-09-30 2014-06-04 汉莎技术股份公司 Endoscopy system and corresponding method for examining gas turbines
CN102620938A (en) * 2012-04-09 2012-08-01 北京理工大学 Backfire detecting device and backfire testing method for reciprocating piston engine
CN203377977U (en) * 2013-06-17 2014-01-01 国家电网公司 Image-collecting device for high-altitude electric energy meter
CN106460548A (en) * 2014-05-22 2017-02-22 西门子能源有限公司 Flexible tether position tracking camera inspection system for visual inspection of off line industrial gas turbines and other power generation machinery

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Application publication date: 20190104