CN109109159A - 一种装配简单的混凝土搅拌罐及该搅拌罐的装配方法 - Google Patents
一种装配简单的混凝土搅拌罐及该搅拌罐的装配方法 Download PDFInfo
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- CN109109159A CN109109159A CN201710488881.XA CN201710488881A CN109109159A CN 109109159 A CN109109159 A CN 109109159A CN 201710488881 A CN201710488881 A CN 201710488881A CN 109109159 A CN109109159 A CN 109109159A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/18—Mixing in containers to which motion is imparted to effect the mixing
- B28C5/20—Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers
- B28C5/2045—Parts or components
- B28C5/2054—Drums, e.g. provided with non-rotary mixing blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/18—Mixing in containers to which motion is imparted to effect the mixing
- B28C5/20—Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers
- B28C5/22—Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers with stirrers held stationary, e.g. the material forming a ring zone by centrifugal force
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/18—Mixing in containers to which motion is imparted to effect the mixing
- B28C5/26—Mixing in containers to which motion is imparted to effect the mixing rotating about a vertical or steeply inclined axis during the mixing, e.g. comprising a flat bottomplate rotating about a vertical axis, co-operating with blades or stirrers
- B28C5/30—Mixing in containers to which motion is imparted to effect the mixing rotating about a vertical or steeply inclined axis during the mixing, e.g. comprising a flat bottomplate rotating about a vertical axis, co-operating with blades or stirrers with stirrers held stationary
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
本发明公开了一种装配简单的混凝土搅拌罐,包括罐体,所述的罐体由前锥、中筒、后锥相互连接组成,其特征在于:所述的中筒的内部均匀分布有多个搅拌叶片,所述的搅拌叶片以中筒的轴心为中心均匀排列,所述的搅拌叶片与轴心呈20—45度夹角。所述的搅拌叶片形状为直片状,所述的搅拌叶片形状为直片状,直片状的搅拌叶片不需要放样下料和钣金加工,通过切割裁剪均能直接加工出成品,相对于现有技术中的螺旋叶片,也更加容易焊接在罐体上。
Description
技术领域
本发明涉及混凝土搅拌技术领域,特别是一种装配简单的混凝土搅拌罐及该搅拌罐的装配方法。
背景技术
现有技术中混凝土搅拌罐内分布有呈双螺旋形状的叶片,该种搅拌罐是由驱动装置带动罐体转动,罐体内的混凝土得到充分的搅拌,螺旋状的叶片需要焊接在罐体上,由于罐体内空间狭小,焊接难度加大,另外螺旋叶片与罐体的焊接接缝为螺旋状,无论是接缝的形状还是接缝的长度都增加了焊接的难度,在生产工艺上,螺旋叶片钣金成型工艺难度较大。
发明内容
针对上述缺陷,本发明主要解决的技术问题是提供一种结构简单、容易焊接、装配简单的混凝土搅拌罐及该搅拌罐的装配方法。
为解决上述技术问题,本发明采用的一个技术方案是:提供一种装配简单的混凝土搅拌罐,包括罐体,所述的罐体由前锥、中筒、后锥相互连接组成,其特征在于:所述的中筒的内部均匀分布有多个搅拌叶片,所述的搅拌叶片以中筒的轴心为中心均匀排列,所述的搅拌叶片与轴心呈20度——45度夹角。所述的搅拌叶片形状为直片状,直片状的搅拌叶片不需要放样下料和钣金加工,通过切割裁剪均能直接加工出成品,相对于现有技术中的螺旋叶片,也更加容易焊接在罐体上。
本发明还提供了一种混凝土搅拌罐的装配方法,包括以下步骤:
(1)、在中筒上标记出搅拌叶片的焊接位置,把多个搅拌叶片依次焊接固定在中筒上;
(2)、把前锥与中筒通过固定夹具对接在一起,焊接前锥与中筒的接缝;
(3)、把后锥与中筒通过固定夹具对接在一起,焊接后锥与中筒的接缝。
该装配方法具有装配工艺简单的优点,与现有技术相比能够提高搅拌罐的装配效率。
附图说明
图1是本发明实施例的结构示意图。
图2是本发明实施例的搅拌叶片分布状态结构示意图。
图3是本发明实施例的装配结构示意图。
图4是本发明实施例的搅拌叶片的结构示意图。
附图中各部件的标记如下:1、罐体 2、前锥 3、中筒 4、后锥 5、搅拌叶片。
具体实施方式
下面结合附图对实施例进一步的说明。
如图1、图2所示,实施例1中,一种装配简单的混凝土搅拌罐,包括罐体1,所述的罐体1由前锥2、中筒3、后锥4相互连接组成。其特征在于:所述的中筒3的内部均匀分布有多个搅拌叶片5,所述的搅拌叶片5以中筒3的轴心为中心均匀排列,所述的搅拌叶片5与轴心呈20度——45度夹角,如图4所示,所述的搅拌叶片形状为直片状。
最优的技术方案是,所述的搅拌叶片5与轴心的夹角为30度。
本发明以直片状的搅拌叶片取代螺旋叶片具有焊接难度低、钣金成型工艺低的优点。
如图3所示,本发明还提供了一种混凝土搅拌罐的装配方法,包括以下步骤:
(1)、在中筒3上标记出搅拌叶片5的焊接位置,把多个搅拌叶片5依次焊接固定在中筒3上;
(2)、把前锥2与中筒3通过固定夹具对接在一起,焊接前锥2与中筒3的接缝;
(3)、把后锥4与中筒3通过固定夹具对接在一起,焊接后锥4与中筒3的接缝。
这样结构的混凝土搅拌罐具有结构简单、搅拌效果好的的优点,其装配方法具有装配效率高、装配工艺简单的优点。
Claims (2)
1.一种装配简单的混凝土搅拌罐,包括罐体,所述的罐体由前锥、中筒、后锥相互连接组成,其特征在于:所述的中筒的内部均匀分布有多个搅拌叶片,所述的搅拌叶片以中筒的轴心为中心均匀排列,所述的搅拌叶片与轴心呈20—45度夹角,所述的搅拌叶片形状为直片状。
2.一种混凝土搅拌罐的装配方法,包括以下步骤:
(1)、在中筒上标记出搅拌叶片的焊接位置,把多个搅拌叶片依次焊接固定在中筒上;
(2)、把前锥与中筒通过固定夹具对接在一起,焊接前锥与中筒的接缝;
(3)、把后锥与中筒通过固定夹具对接在一起,焊接后锥与中筒的接缝。
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112276401A (zh) * | 2020-11-02 | 2021-01-29 | 岳西十行机械设备有限公司 | 用于焊接夹装夹具的调节机构 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112276401A (zh) * | 2020-11-02 | 2021-01-29 | 岳西十行机械设备有限公司 | 用于焊接夹装夹具的调节机构 |
CN112276401B (zh) * | 2020-11-02 | 2022-04-26 | 岳西十行机械设备有限公司 | 用于焊接夹装夹具的调节机构 |
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