CN109098743A - A kind of new type mining steel tendon - Google Patents
A kind of new type mining steel tendon Download PDFInfo
- Publication number
- CN109098743A CN109098743A CN201810949060.6A CN201810949060A CN109098743A CN 109098743 A CN109098743 A CN 109098743A CN 201810949060 A CN201810949060 A CN 201810949060A CN 109098743 A CN109098743 A CN 109098743A
- Authority
- CN
- China
- Prior art keywords
- steel
- steel tendon
- threaded sleeve
- king bolt
- tendon
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 117
- 239000010959 steel Substances 0.000 title claims abstract description 117
- 210000002435 tendon Anatomy 0.000 title claims abstract description 78
- 238000005065 mining Methods 0.000 title claims abstract description 30
- 239000011347 resin Substances 0.000 claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 18
- 239000002360 explosive Substances 0.000 claims abstract description 15
- 239000003292 glue Substances 0.000 claims abstract description 5
- 238000003466 welding Methods 0.000 claims description 35
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 239000007937 lozenge Substances 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 6
- 238000005553 drilling Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 230000036316 preload Effects 0.000 claims description 3
- 230000002040 relaxant effect Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- 239000003245 coal Substances 0.000 abstract description 6
- 238000004873 anchoring Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 239000011435 rock Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0026—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
- E21D21/006—Anchoring-bolts made of cables or wires
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/003—Machines for drilling anchor holes and setting anchor bolts
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/02—Setting anchoring-bolts with provisions for grouting
- E21D20/025—Grouting with organic components, e.g. resin
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0026—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
- E21D21/0033—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts having a jacket or outer tube
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0026—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
- E21D21/0053—Anchoring-bolts in the form of lost drilling rods
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0006—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by the bolt material
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Piles And Underground Anchors (AREA)
- Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)
Abstract
A kind of new type mining steel tendon, the roof timbering engineering suitable for coal mine sinking and drifting.Including steel tendon main body, pallet and nut;Steel tendon main body is made of 4 parallel spiral rib steel wires, threaded sleeve and king bolt casing;Threaded sleeve is in the tail portion of parallel spiral rib steel wire, with strong structure glue and welded connecting;King bolt casing is in the front of parallel spiral rib steel wire, with welded connecting;Its length can be selected according to the practical geological conditions of mine, and the steel tendon of sufficient length can satisfy modern mine safety in production;Stress concentration will not occur for each steel wire uniform force in steel tendon;King bolt casing guarantees being sufficiently stirred and forming back thick-layer anchoring rock beam for resin explosive roll.There is threaded sleeve in steel tendon tail portion, quick and easy for installation;The tensile strength of the steel tendon of this programme is higher than common bolt, and the effective sectional area of steel tendon is smaller under same Breaking load index, weight is lighter, cost is relatively low, has biggish application value.
Description
Technical field
The present invention relates to a kind of steel tendon, it is particularly suitable for new used in the roof timbering engineering in coal mine sinking and drifting
Type is mining steel tendon
Background technique
Tunnel is the necessary channel of underground mine exploitation, and unimpeded, stable tunnel is the guarantor of safety of coal mines, high-efficiency mining
Barrier.According to incompletely statistics, the tunnel overall length that China's state-owned coal mines newly tunnel every year reaches 12000km, State owned coal mine alley way anchor
90% or more bar supporting accounting, the anchor pole quantity consumed every year reach more than one hundred million.
In existing suspension roof support system, anchor pole huge number has inverted wedge type anchor rod, pipe-seam type anchor rod, tube-expanding type anchor
Bar, resin anchor, Extendable anchor rod etc..Most generally use now or resin anchor, cardinal principle is twisted steel anchor rod
Bond-anchorage is carried out, it can be achieved that end, lengthening or full length fastening by resin explosive roll or pump note resin.But the anchor pole belongs to
Rigid material is limited by the limitation of head-room and constructing operation, and rock-bolt length is generally within the scope of 2.0m~2.6m;Meanwhile
Rock-bolt length is too long, and will increase the cost and weight of anchor pole.
Current coal in China exploitation is gradual to turn to deep, and mining conditions are extremely complex, meanwhile, Mechanization Level is again substantially
It improves, the drift section needed is increasing, and therefore, back anchoring thickness should also increase, and the rock-bolt length needed ought to
It lengthens, the tunnel of general buried depth 400m~800m, rock-bolt length should be 3.5m~4.0m, and head-room limits anchor pole mistake
It is long, so, urgent need develops one kind and had not only been able to satisfy length requirement but also the mining supports material of energy uniform force.
Summary of the invention
Technical problem: shortcoming in view of the above technology provides a kind of length and meets the requirements, and steel tendon main body stress is equal
It is even, easy fracture is not allowed in use, new type mining steel tendon easy for installation, at low cost.
Technical solution: to realize the above-mentioned technical purpose, a kind of new type mining steel tendon of the invention, including steel tendon main body
With the pallet and nut that tail portion is arranged in, it is characterised in that: steel tendon main body includes the parallel spiral rib steel wire of multiply, steel tendon master
Body top front is equipped with lozenges, and steel tendon body front part part is successively equipped with multiple king bolt casings, the king bolt casing
Rear and front end is respectively equipped with symmetrically arranged welding groove a, and king bolt casing middle section is equipped with the king bolt structure of protrusion, steel tendon
The tail portion of main body is equipped with hollow threaded sleeve, and multiple adhesive troughs are equipped in threaded sleeve, and threaded sleeve front is equipped with welding groove
B, threaded sleeve tail portion are equipped with screw thread, and pallet is arranged between the welding groove b of threaded sleeve and screw thread, and nut is arranged in screw thread
On.
The parallel spiral rib steel wire of the multiply is that 4 parallel spiral rib steel wires are cold-drawn low-carbon wire, helix rib steel wire
Length is 3500mm~4200mm, and cold-drawn low-carbon wire diameter is 5mm~8mm, and cold-drawn low-carbon wire tensile strength is not less than
1680MPa。
The king bolt sleeve outer is 18mm~28mm, and internal diameter is 13mm~21mm, and length is 50mm~80mm;Spiral shell
Line sleeve outer is 20mm~30mm, and internal diameter is 13mm~21mm, and length is 150mm~300mm.
The king bolt casing has former and later two identical welding grooves, and welding groove a width is 3mm~5mm, welding groove a
Width is 15mm~25mm, and the welding groove b width of the threaded sleeve is 5mm~7mm, welding groove b length be 40mm~
80mm。
The center welding groove b of the threaded sleeve is located at the groove between adjacent two parallel spiral rib steel wires
Place, effectively increases bonding area, keeps welding more firm, and welding groove a is in adjacent two and puts down before and after the king bolt casing
Groove between row helix rib steel wire.
The king bolt casing is left-handed two-wire king bolt structure.
Bonding groove width is 3mm~5mm in the major thread casing, and adhesive trough diameter is 1mm bigger than threaded sleeve internal diameter
~2mm bonds separation 6mm~8mm.
Threaded sleeve strong structure glue and welded connecting are in the tail portion of helix rib steel wire;King bolt casing is welding
The front of parallel spiral rib steel wire is connected, is arranged 3~5, two king bolt casing interval 100mm~150mm settings.
A kind of construction method of new type mining steel tendon, its step are as follows:
Step a: according to scheme in back construction steel tendon drilling, bore diameter is 32mm~36mm, drillable length
It is 150mm~300mm shorter than steel tendon length;
Step b: resin explosive roll is put into drilling orifice, then by steel tendon front pushing tow into bottom hole, steel tendon is to pass through anchor
The rotation of bar drill machine is pushed ahead, and stirs brokenly resin explosive roll using the lozenges of steel tendon front, king bolt structure is recycled sufficiently to stir
Even resin explosive roll, greatly the bond-anchorage effect of performance resin explosive roll;
Step c: apply pretightning force on the threaded sleeve (5) of steel tendon main body (1) tail portion with nut (3), pretightning force is
60kN~90kN;
Step d: to prevent steel tendon anchor force from relaxing, after all steel tendons of having constructed after the same day, it is right again to return
The steel tendon that this day has constructed carries out secondary preload, and secondary pretightning force is not less than 80kN.
The utility model has the advantages that by adopting the above-described technical solution, the invention has the following advantages over the prior art:
(1) mining steel tendon of the invention is made of 4 parallel spiral rib steel wires of parallel multiply, and length can be according to mine
Practical geological conditions is selected, and the drawbacks of rock-bolt length is limited to head-room, while the integral strength of steel tendon are overcome
Higher than anchor rod strength, it is capable of forming back thick-layer anchoring rock beam, guarantees back safety;
(2) the parallel spiral rib steel wire that mining steel tendon of the invention is arranged side by side two-by-two by 4 strands is constituted, and each multiply is flat
Row helix rib steel wire uniform force will not scatter between the parallel spiral rib steel wire of multiply in the state of stress, uniform force,
Stress concentration will not occur, avoiding tunnel is influenced and occurred the rupture failure of steel wire by dynamic pressure, ensure that the personal wealth of miner
Produce safety;
(3) mining steel tendon front of the invention is equipped with multiple major thread casings, and king bolt casing is the big spiral shell of left-handed two-wire
Structure is revolved, while steel wire front is lozenges, can guarantee being sufficiently stirred for resin explosive roll, greatly performance resin explosive roll is viscous
Anchorage effect is tied, back thick-layer anchoring rock beam can be formed, guarantee the safety of back;
(4) mining steel tendon tail portion of the invention is equipped with threaded sleeve, can apply pretightning force by nut, easy for installation
Fast;
(5) it is welded by the groove between welding groove two adjacent parallel spiral rib steel wires, increases weldering
Junction product, and steel wire and threaded sleeve are bonded at adhesive trough with strong structure glue again, the fastness of threaded sleeve is increased,
It can ensure that mining steel tendon applies biggish pretightning force.
Detailed description of the invention
Fig. 1 is mining steel tendon overall schematic of the invention.
Fig. 2 is mining steel tendon partial enlarged view of the invention.
Fig. 3 is sectional view at mining steel tendon king bolt casing of the invention.
Fig. 4 is sectional view at mining steel tendon threaded sleeve of the invention.
Fig. 5 is king bolt casing schematic diagram of the invention.
Fig. 6 is threaded sleeve schematic diagram of the invention.
Fig. 7 is threaded sleeve sectional view of the invention.
In figure: 1, steel tendon main body;2, pallet;3, nut;4, king bolt casing;4-1, welding groove a;4-2, king bolt knot
Structure;5, threaded sleeve;5-1, welding groove b;5-2, screw thread;5-3, adhesive trough.
Specific embodiment
One embodiment of the present of invention is further described with reference to the accompanying drawing:
As depicted in figs. 1 and 2, new type mining steel tendon of the invention, including steel tendon main body 1 and the support that tail portion is arranged in
Disk 2 and nut 3, it is characterised in that: steel tendon main body 1 includes the parallel spiral rib steel wire of multiply, the parallel spiral rib of the multiply
Steel wire is that 4 parallel spiral rib steel wires are cold-drawn low-carbon wire, and helix rib steel wire length is 3500mm~4200mm, cold-drawn low-carbon
Steel wire diameter is 5mm~8mm, and cold-drawn low-carbon wire tensile strength is not less than 1680MPa, and 1 top front of steel tendon main body is equipped with
Lozenges, 1 front part of steel tendon main body are successively equipped with multiple king bolt casings 4, as shown in figure 3, the king bolt casing 4
For left-handed two-wire king bolt structure, the interior bonding groove width of major thread casing 4 is 3mm~5mm, and adhesive trough diameter is than in threaded sleeve
Big 1mm~the 2mm of diameter bonds separation 6mm~8mm, as shown in figure 5,4 rear and front end of king bolt casing is respectively equipped with symmetrically
The welding groove a4-1 of setting, welding groove a4-1 width are 3mm~5mm, and welding groove a4-1 width is 15mm~25mm, such as Fig. 6 and
Shown in Fig. 7, the welding groove b5-1 width of the threaded sleeve 5 is 5mm~7mm, and welding groove b5-1 length is 40mm~80mm,
4 middle section of king bolt casing is equipped with the king bolt structure 4-2 of protrusion, and 4 outer diameter of king bolt casing is 18mm~28mm, interior
Diameter is 13mm~21mm, and length is 50mm~80mm;5 outer diameter of threaded sleeve is 20mm~30mm, and internal diameter is 13mm~21mm, long
Degree is 150mm~300mm, as shown in figure 5, the tail portion of steel tendon main body 1 is equipped with hollow threaded sleeve 5, is set in threaded sleeve 5
There are multiple adhesive trough 5-3,5 front of threaded sleeve is equipped with welding groove b5-1, the center welding groove b5-1 point of the threaded sleeve 5
Groove not between adjacent two parallel spiral rib steel wires, effectively increases bonding area, keeps welding more firm, described
4 front and back welding groove a4-1 of king bolt casing be in the groove between adjacent two parallel spiral rib steel wires, 5 tail of threaded sleeve
Portion is equipped with screw thread 5-2, and pallet 2 is arranged between the welding groove b5-1 of threaded sleeve 5 and screw thread 5-2, and nut 3 is arranged in screw thread 5-
On 2, the strong structure glue of threaded sleeve 5 and welded connecting are in the tail portion of helix rib steel wire;King bolt casing 4 is flat in welded connecting
The front of row helix rib steel wire is arranged 3~5, and two king bolt casings 4 are spaced 100mm~150mm setting.
A kind of construction method of new type mining steel tendon, its step are as follows:
Step a: according to scheme in back construction steel tendon drilling, bore diameter is 32mm~36mm, drillable length
It is 150mm~300mm shorter than steel tendon length;
Step b: resin explosive roll is put into drilling orifice, then by steel tendon front pushing tow into bottom hole, steel tendon is to pass through anchor
The rotation of bar drill machine is pushed ahead, and stirs brokenly resin explosive roll using the lozenges of steel tendon front, king bolt structure is recycled sufficiently to stir
Even resin explosive roll, greatly the bond-anchorage effect of performance resin explosive roll;
Step c: apply pretightning force on the threaded sleeve (5) of steel tendon main body (1) tail portion with nut (3), pretightning force is
60kN~90kN;
Step d: to prevent steel tendon anchor force from relaxing, after all steel tendons of having constructed after the same day, it is right again to return
The steel tendon that this day has constructed carries out secondary preload, and secondary pretightning force is not less than 80kN.
Claims (9)
1. a kind of new type mining steel tendon, including steel tendon main body (1) and the pallet (2) and nut (3) of tail portion are set, it is special
Sign is: steel tendon main body (1) includes the parallel spiral rib steel wire of multiply, and steel tendon main body (1) top front is equipped with lozenges, steel
Tow main body (1) front part is successively equipped with multiple king bolt casings (4), and king bolt casing (4) rear and front end is set respectively
There is symmetrically arranged welding groove a (4-1), king bolt casing (4) middle section is equipped with the king bolt structure (4-2) of protrusion, steel tendon
The tail portion of main body (1) is equipped with hollow threaded sleeve (5), is equipped with multiple adhesive troughs (5-3) in threaded sleeve (5), threaded sleeve
(5) front is equipped with welding groove b (5-1), and threaded sleeve (5) tail portion is equipped with screw thread (5-2), and pallet (2) is arranged in threaded sleeve (5)
Welding groove b (5-1) and screw thread (5-2) between, nut (3) be arranged on screw thread (5-2).
2. new type mining steel tendon according to claim 1, it is characterised in that: the parallel spiral rib steel wire of the multiply is
4 parallel spiral rib steel wires are cold-drawn low-carbon wire, and helix rib steel wire length is 3500mm~4200mm, and cold-drawn low-carbon wire is straight
Diameter is 5mm~8mm, and cold-drawn low-carbon wire tensile strength is not less than 1680MPa.
3. new type mining steel tendon according to claim 1, it is characterised in that: described king bolt casing (4) outer diameter is
18mm~28mm, internal diameter are 13mm~21mm, and length is 50mm~80mm;Threaded sleeve (5) outer diameter is 20mm~30mm, internal diameter
For 13mm~21mm, length is 150mm~300mm.
4. new type mining steel tendon according to claim 3, it is characterised in that: the welding of the king bolt casing (4)
Slot a (4-1) width is 3mm~5mm, and welding groove a (4-1) width is 15mm~25mm, the welding groove of the threaded sleeve (5)
B (5-1) width is 5mm~7mm, and welding groove b (5-1) length is 40mm~80mm.
5. new type mining steel tendon according to claim 4, it is characterised in that: the welding groove b of the threaded sleeve (5)
The center (5-1) is located at the groove between adjacent two parallel spiral rib steel wires, effectively increases bonding area, makes welding more
It is firm to add, and welding groove a (4-1) is in recessed between adjacent two parallel spiral rib steel wires before and after the king bolt casing (4)
At slot.
6. new type mining steel tendon according to claim 4, it is characterised in that: the king bolt casing (4) is left-handed
Two-wire king bolt structure.
7. new type mining steel tendon according to claim 4, it is characterised in that: bond groove width in the major thread casing
Degree is 3mm~5mm, and adhesive trough diameter is 1mm~2mm bigger than threaded sleeve internal diameter, bonds separation 6mm~8mm.
8. new type mining steel tendon according to claim 1, it is characterised in that: threaded sleeve (5) with strong structure glue and
It is welded to connect in the tail portion of helix rib steel wire;King bolt casing (4) is in the front for being welded to connect parallel spiral rib steel wire, setting 3
~5, two king bolt casing (4) interval 100mm~150mm settings.
9. a kind of construction method using new type mining steel tendon described in claim 1, it is characterised in that steps are as follows:
Step a: according to scheme in back construction steel tendon drilling, bore diameter is 32mm~36mm, and drillable length compares steel
Short 150mm~the 300mm of tow length;
Step b: resin explosive roll is put into drilling orifice, then by steel tendon front pushing tow into bottom hole, steel tendon is bored by anchor pole
Machine rotation is pushed ahead, and stirs brokenly resin explosive roll using the lozenges of steel tendon front, king bolt structure is recycled sufficiently to stir evenly tree
Rouge powder stick, greatly the bond-anchorage effect of performance resin explosive roll;
Step c: apply pretightning force, pretightning force 60kN on the threaded sleeve (5) of steel tendon main body (1) tail portion with nut (3)
~90kN;
Step d: it to prevent steel tendon anchor force from relaxing, after all steel tendons of having constructed after the same day, returns again to the day
The steel tendon constructed carries out secondary preload, and secondary pretightning force is not less than 80kN.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810949060.6A CN109098743B (en) | 2018-08-20 | 2018-08-20 | Mining steel wire bundle |
PCT/CN2018/112376 WO2020037816A1 (en) | 2018-08-20 | 2018-10-29 | Steel wire bundle for mines |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810949060.6A CN109098743B (en) | 2018-08-20 | 2018-08-20 | Mining steel wire bundle |
Publications (2)
Publication Number | Publication Date |
---|---|
CN109098743A true CN109098743A (en) | 2018-12-28 |
CN109098743B CN109098743B (en) | 2020-12-04 |
Family
ID=64850311
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810949060.6A Active CN109098743B (en) | 2018-08-20 | 2018-08-20 | Mining steel wire bundle |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN109098743B (en) |
WO (1) | WO2020037816A1 (en) |
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CN103898904A (en) * | 2014-03-06 | 2014-07-02 | 天津银龙预应力材料股份有限公司 | Hollow anchor rod |
CN205532664U (en) * | 2016-04-06 | 2016-08-31 | 中国矿业大学(北京) | Novel flexible stock |
CN107060855A (en) * | 2017-04-26 | 2017-08-18 | 安徽理工大学 | A kind of new type mining anchor cable |
CN107120129A (en) * | 2017-05-25 | 2017-09-01 | 中国矿业大学 | A kind of band tartar strengthens anchoring anchor cable and its application method |
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CN109098743B (en) | 2020-12-04 |
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