CN109098743A - A kind of new type mining steel tendon - Google Patents

A kind of new type mining steel tendon Download PDF

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Publication number
CN109098743A
CN109098743A CN201810949060.6A CN201810949060A CN109098743A CN 109098743 A CN109098743 A CN 109098743A CN 201810949060 A CN201810949060 A CN 201810949060A CN 109098743 A CN109098743 A CN 109098743A
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CN
China
Prior art keywords
steel
steel tendon
threaded sleeve
king bolt
tendon
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Granted
Application number
CN201810949060.6A
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Chinese (zh)
Other versions
CN109098743B (en
Inventor
张农
魏群
谢正正
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China University of Mining and Technology CUMT
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China University of Mining and Technology CUMT
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Priority to CN201810949060.6A priority Critical patent/CN109098743B/en
Priority to PCT/CN2018/112376 priority patent/WO2020037816A1/en
Publication of CN109098743A publication Critical patent/CN109098743A/en
Application granted granted Critical
Publication of CN109098743B publication Critical patent/CN109098743B/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • E21D21/0026Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
    • E21D21/006Anchoring-bolts made of cables or wires
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/003Machines for drilling anchor holes and setting anchor bolts
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/02Setting anchoring-bolts with provisions for grouting
    • E21D20/025Grouting with organic components, e.g. resin
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • E21D21/0026Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
    • E21D21/0033Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts having a jacket or outer tube
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • E21D21/0026Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
    • E21D21/0053Anchoring-bolts in the form of lost drilling rods
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • E21D21/0006Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by the bolt material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Piles And Underground Anchors (AREA)
  • Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)

Abstract

A kind of new type mining steel tendon, the roof timbering engineering suitable for coal mine sinking and drifting.Including steel tendon main body, pallet and nut;Steel tendon main body is made of 4 parallel spiral rib steel wires, threaded sleeve and king bolt casing;Threaded sleeve is in the tail portion of parallel spiral rib steel wire, with strong structure glue and welded connecting;King bolt casing is in the front of parallel spiral rib steel wire, with welded connecting;Its length can be selected according to the practical geological conditions of mine, and the steel tendon of sufficient length can satisfy modern mine safety in production;Stress concentration will not occur for each steel wire uniform force in steel tendon;King bolt casing guarantees being sufficiently stirred and forming back thick-layer anchoring rock beam for resin explosive roll.There is threaded sleeve in steel tendon tail portion, quick and easy for installation;The tensile strength of the steel tendon of this programme is higher than common bolt, and the effective sectional area of steel tendon is smaller under same Breaking load index, weight is lighter, cost is relatively low, has biggish application value.

Description

A kind of new type mining steel tendon
Technical field
The present invention relates to a kind of steel tendon, it is particularly suitable for new used in the roof timbering engineering in coal mine sinking and drifting Type is mining steel tendon
Background technique
Tunnel is the necessary channel of underground mine exploitation, and unimpeded, stable tunnel is the guarantor of safety of coal mines, high-efficiency mining Barrier.According to incompletely statistics, the tunnel overall length that China's state-owned coal mines newly tunnel every year reaches 12000km, State owned coal mine alley way anchor 90% or more bar supporting accounting, the anchor pole quantity consumed every year reach more than one hundred million.
In existing suspension roof support system, anchor pole huge number has inverted wedge type anchor rod, pipe-seam type anchor rod, tube-expanding type anchor Bar, resin anchor, Extendable anchor rod etc..Most generally use now or resin anchor, cardinal principle is twisted steel anchor rod Bond-anchorage is carried out, it can be achieved that end, lengthening or full length fastening by resin explosive roll or pump note resin.But the anchor pole belongs to Rigid material is limited by the limitation of head-room and constructing operation, and rock-bolt length is generally within the scope of 2.0m~2.6m;Meanwhile Rock-bolt length is too long, and will increase the cost and weight of anchor pole.
Current coal in China exploitation is gradual to turn to deep, and mining conditions are extremely complex, meanwhile, Mechanization Level is again substantially It improves, the drift section needed is increasing, and therefore, back anchoring thickness should also increase, and the rock-bolt length needed ought to It lengthens, the tunnel of general buried depth 400m~800m, rock-bolt length should be 3.5m~4.0m, and head-room limits anchor pole mistake It is long, so, urgent need develops one kind and had not only been able to satisfy length requirement but also the mining supports material of energy uniform force.
Summary of the invention
Technical problem: shortcoming in view of the above technology provides a kind of length and meets the requirements, and steel tendon main body stress is equal It is even, easy fracture is not allowed in use, new type mining steel tendon easy for installation, at low cost.
Technical solution: to realize the above-mentioned technical purpose, a kind of new type mining steel tendon of the invention, including steel tendon main body With the pallet and nut that tail portion is arranged in, it is characterised in that: steel tendon main body includes the parallel spiral rib steel wire of multiply, steel tendon master Body top front is equipped with lozenges, and steel tendon body front part part is successively equipped with multiple king bolt casings, the king bolt casing Rear and front end is respectively equipped with symmetrically arranged welding groove a, and king bolt casing middle section is equipped with the king bolt structure of protrusion, steel tendon The tail portion of main body is equipped with hollow threaded sleeve, and multiple adhesive troughs are equipped in threaded sleeve, and threaded sleeve front is equipped with welding groove B, threaded sleeve tail portion are equipped with screw thread, and pallet is arranged between the welding groove b of threaded sleeve and screw thread, and nut is arranged in screw thread On.
The parallel spiral rib steel wire of the multiply is that 4 parallel spiral rib steel wires are cold-drawn low-carbon wire, helix rib steel wire Length is 3500mm~4200mm, and cold-drawn low-carbon wire diameter is 5mm~8mm, and cold-drawn low-carbon wire tensile strength is not less than 1680MPa。
The king bolt sleeve outer is 18mm~28mm, and internal diameter is 13mm~21mm, and length is 50mm~80mm;Spiral shell Line sleeve outer is 20mm~30mm, and internal diameter is 13mm~21mm, and length is 150mm~300mm.
The king bolt casing has former and later two identical welding grooves, and welding groove a width is 3mm~5mm, welding groove a Width is 15mm~25mm, and the welding groove b width of the threaded sleeve is 5mm~7mm, welding groove b length be 40mm~ 80mm。
The center welding groove b of the threaded sleeve is located at the groove between adjacent two parallel spiral rib steel wires Place, effectively increases bonding area, keeps welding more firm, and welding groove a is in adjacent two and puts down before and after the king bolt casing Groove between row helix rib steel wire.
The king bolt casing is left-handed two-wire king bolt structure.
Bonding groove width is 3mm~5mm in the major thread casing, and adhesive trough diameter is 1mm bigger than threaded sleeve internal diameter ~2mm bonds separation 6mm~8mm.
Threaded sleeve strong structure glue and welded connecting are in the tail portion of helix rib steel wire;King bolt casing is welding The front of parallel spiral rib steel wire is connected, is arranged 3~5, two king bolt casing interval 100mm~150mm settings.
A kind of construction method of new type mining steel tendon, its step are as follows:
Step a: according to scheme in back construction steel tendon drilling, bore diameter is 32mm~36mm, drillable length It is 150mm~300mm shorter than steel tendon length;
Step b: resin explosive roll is put into drilling orifice, then by steel tendon front pushing tow into bottom hole, steel tendon is to pass through anchor The rotation of bar drill machine is pushed ahead, and stirs brokenly resin explosive roll using the lozenges of steel tendon front, king bolt structure is recycled sufficiently to stir Even resin explosive roll, greatly the bond-anchorage effect of performance resin explosive roll;
Step c: apply pretightning force on the threaded sleeve (5) of steel tendon main body (1) tail portion with nut (3), pretightning force is 60kN~90kN;
Step d: to prevent steel tendon anchor force from relaxing, after all steel tendons of having constructed after the same day, it is right again to return The steel tendon that this day has constructed carries out secondary preload, and secondary pretightning force is not less than 80kN.
The utility model has the advantages that by adopting the above-described technical solution, the invention has the following advantages over the prior art:
(1) mining steel tendon of the invention is made of 4 parallel spiral rib steel wires of parallel multiply, and length can be according to mine Practical geological conditions is selected, and the drawbacks of rock-bolt length is limited to head-room, while the integral strength of steel tendon are overcome Higher than anchor rod strength, it is capable of forming back thick-layer anchoring rock beam, guarantees back safety;
(2) the parallel spiral rib steel wire that mining steel tendon of the invention is arranged side by side two-by-two by 4 strands is constituted, and each multiply is flat Row helix rib steel wire uniform force will not scatter between the parallel spiral rib steel wire of multiply in the state of stress, uniform force, Stress concentration will not occur, avoiding tunnel is influenced and occurred the rupture failure of steel wire by dynamic pressure, ensure that the personal wealth of miner Produce safety;
(3) mining steel tendon front of the invention is equipped with multiple major thread casings, and king bolt casing is the big spiral shell of left-handed two-wire Structure is revolved, while steel wire front is lozenges, can guarantee being sufficiently stirred for resin explosive roll, greatly performance resin explosive roll is viscous Anchorage effect is tied, back thick-layer anchoring rock beam can be formed, guarantee the safety of back;
(4) mining steel tendon tail portion of the invention is equipped with threaded sleeve, can apply pretightning force by nut, easy for installation Fast;
(5) it is welded by the groove between welding groove two adjacent parallel spiral rib steel wires, increases weldering Junction product, and steel wire and threaded sleeve are bonded at adhesive trough with strong structure glue again, the fastness of threaded sleeve is increased, It can ensure that mining steel tendon applies biggish pretightning force.
Detailed description of the invention
Fig. 1 is mining steel tendon overall schematic of the invention.
Fig. 2 is mining steel tendon partial enlarged view of the invention.
Fig. 3 is sectional view at mining steel tendon king bolt casing of the invention.
Fig. 4 is sectional view at mining steel tendon threaded sleeve of the invention.
Fig. 5 is king bolt casing schematic diagram of the invention.
Fig. 6 is threaded sleeve schematic diagram of the invention.
Fig. 7 is threaded sleeve sectional view of the invention.
In figure: 1, steel tendon main body;2, pallet;3, nut;4, king bolt casing;4-1, welding groove a;4-2, king bolt knot Structure;5, threaded sleeve;5-1, welding groove b;5-2, screw thread;5-3, adhesive trough.
Specific embodiment
One embodiment of the present of invention is further described with reference to the accompanying drawing:
As depicted in figs. 1 and 2, new type mining steel tendon of the invention, including steel tendon main body 1 and the support that tail portion is arranged in Disk 2 and nut 3, it is characterised in that: steel tendon main body 1 includes the parallel spiral rib steel wire of multiply, the parallel spiral rib of the multiply Steel wire is that 4 parallel spiral rib steel wires are cold-drawn low-carbon wire, and helix rib steel wire length is 3500mm~4200mm, cold-drawn low-carbon Steel wire diameter is 5mm~8mm, and cold-drawn low-carbon wire tensile strength is not less than 1680MPa, and 1 top front of steel tendon main body is equipped with Lozenges, 1 front part of steel tendon main body are successively equipped with multiple king bolt casings 4, as shown in figure 3, the king bolt casing 4 For left-handed two-wire king bolt structure, the interior bonding groove width of major thread casing 4 is 3mm~5mm, and adhesive trough diameter is than in threaded sleeve Big 1mm~the 2mm of diameter bonds separation 6mm~8mm, as shown in figure 5,4 rear and front end of king bolt casing is respectively equipped with symmetrically The welding groove a4-1 of setting, welding groove a4-1 width are 3mm~5mm, and welding groove a4-1 width is 15mm~25mm, such as Fig. 6 and Shown in Fig. 7, the welding groove b5-1 width of the threaded sleeve 5 is 5mm~7mm, and welding groove b5-1 length is 40mm~80mm, 4 middle section of king bolt casing is equipped with the king bolt structure 4-2 of protrusion, and 4 outer diameter of king bolt casing is 18mm~28mm, interior Diameter is 13mm~21mm, and length is 50mm~80mm;5 outer diameter of threaded sleeve is 20mm~30mm, and internal diameter is 13mm~21mm, long Degree is 150mm~300mm, as shown in figure 5, the tail portion of steel tendon main body 1 is equipped with hollow threaded sleeve 5, is set in threaded sleeve 5 There are multiple adhesive trough 5-3,5 front of threaded sleeve is equipped with welding groove b5-1, the center welding groove b5-1 point of the threaded sleeve 5 Groove not between adjacent two parallel spiral rib steel wires, effectively increases bonding area, keeps welding more firm, described 4 front and back welding groove a4-1 of king bolt casing be in the groove between adjacent two parallel spiral rib steel wires, 5 tail of threaded sleeve Portion is equipped with screw thread 5-2, and pallet 2 is arranged between the welding groove b5-1 of threaded sleeve 5 and screw thread 5-2, and nut 3 is arranged in screw thread 5- On 2, the strong structure glue of threaded sleeve 5 and welded connecting are in the tail portion of helix rib steel wire;King bolt casing 4 is flat in welded connecting The front of row helix rib steel wire is arranged 3~5, and two king bolt casings 4 are spaced 100mm~150mm setting.
A kind of construction method of new type mining steel tendon, its step are as follows:
Step a: according to scheme in back construction steel tendon drilling, bore diameter is 32mm~36mm, drillable length It is 150mm~300mm shorter than steel tendon length;
Step b: resin explosive roll is put into drilling orifice, then by steel tendon front pushing tow into bottom hole, steel tendon is to pass through anchor The rotation of bar drill machine is pushed ahead, and stirs brokenly resin explosive roll using the lozenges of steel tendon front, king bolt structure is recycled sufficiently to stir Even resin explosive roll, greatly the bond-anchorage effect of performance resin explosive roll;
Step c: apply pretightning force on the threaded sleeve (5) of steel tendon main body (1) tail portion with nut (3), pretightning force is 60kN~90kN;
Step d: to prevent steel tendon anchor force from relaxing, after all steel tendons of having constructed after the same day, it is right again to return The steel tendon that this day has constructed carries out secondary preload, and secondary pretightning force is not less than 80kN.

Claims (9)

1. a kind of new type mining steel tendon, including steel tendon main body (1) and the pallet (2) and nut (3) of tail portion are set, it is special Sign is: steel tendon main body (1) includes the parallel spiral rib steel wire of multiply, and steel tendon main body (1) top front is equipped with lozenges, steel Tow main body (1) front part is successively equipped with multiple king bolt casings (4), and king bolt casing (4) rear and front end is set respectively There is symmetrically arranged welding groove a (4-1), king bolt casing (4) middle section is equipped with the king bolt structure (4-2) of protrusion, steel tendon The tail portion of main body (1) is equipped with hollow threaded sleeve (5), is equipped with multiple adhesive troughs (5-3) in threaded sleeve (5), threaded sleeve (5) front is equipped with welding groove b (5-1), and threaded sleeve (5) tail portion is equipped with screw thread (5-2), and pallet (2) is arranged in threaded sleeve (5) Welding groove b (5-1) and screw thread (5-2) between, nut (3) be arranged on screw thread (5-2).
2. new type mining steel tendon according to claim 1, it is characterised in that: the parallel spiral rib steel wire of the multiply is 4 parallel spiral rib steel wires are cold-drawn low-carbon wire, and helix rib steel wire length is 3500mm~4200mm, and cold-drawn low-carbon wire is straight Diameter is 5mm~8mm, and cold-drawn low-carbon wire tensile strength is not less than 1680MPa.
3. new type mining steel tendon according to claim 1, it is characterised in that: described king bolt casing (4) outer diameter is 18mm~28mm, internal diameter are 13mm~21mm, and length is 50mm~80mm;Threaded sleeve (5) outer diameter is 20mm~30mm, internal diameter For 13mm~21mm, length is 150mm~300mm.
4. new type mining steel tendon according to claim 3, it is characterised in that: the welding of the king bolt casing (4) Slot a (4-1) width is 3mm~5mm, and welding groove a (4-1) width is 15mm~25mm, the welding groove of the threaded sleeve (5) B (5-1) width is 5mm~7mm, and welding groove b (5-1) length is 40mm~80mm.
5. new type mining steel tendon according to claim 4, it is characterised in that: the welding groove b of the threaded sleeve (5) The center (5-1) is located at the groove between adjacent two parallel spiral rib steel wires, effectively increases bonding area, makes welding more It is firm to add, and welding groove a (4-1) is in recessed between adjacent two parallel spiral rib steel wires before and after the king bolt casing (4) At slot.
6. new type mining steel tendon according to claim 4, it is characterised in that: the king bolt casing (4) is left-handed Two-wire king bolt structure.
7. new type mining steel tendon according to claim 4, it is characterised in that: bond groove width in the major thread casing Degree is 3mm~5mm, and adhesive trough diameter is 1mm~2mm bigger than threaded sleeve internal diameter, bonds separation 6mm~8mm.
8. new type mining steel tendon according to claim 1, it is characterised in that: threaded sleeve (5) with strong structure glue and It is welded to connect in the tail portion of helix rib steel wire;King bolt casing (4) is in the front for being welded to connect parallel spiral rib steel wire, setting 3 ~5, two king bolt casing (4) interval 100mm~150mm settings.
9. a kind of construction method using new type mining steel tendon described in claim 1, it is characterised in that steps are as follows:
Step a: according to scheme in back construction steel tendon drilling, bore diameter is 32mm~36mm, and drillable length compares steel Short 150mm~the 300mm of tow length;
Step b: resin explosive roll is put into drilling orifice, then by steel tendon front pushing tow into bottom hole, steel tendon is bored by anchor pole Machine rotation is pushed ahead, and stirs brokenly resin explosive roll using the lozenges of steel tendon front, king bolt structure is recycled sufficiently to stir evenly tree Rouge powder stick, greatly the bond-anchorage effect of performance resin explosive roll;
Step c: apply pretightning force, pretightning force 60kN on the threaded sleeve (5) of steel tendon main body (1) tail portion with nut (3) ~90kN;
Step d: it to prevent steel tendon anchor force from relaxing, after all steel tendons of having constructed after the same day, returns again to the day The steel tendon constructed carries out secondary preload, and secondary pretightning force is not less than 80kN.
CN201810949060.6A 2018-08-20 2018-08-20 Mining steel wire bundle Active CN109098743B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201810949060.6A CN109098743B (en) 2018-08-20 2018-08-20 Mining steel wire bundle
PCT/CN2018/112376 WO2020037816A1 (en) 2018-08-20 2018-10-29 Steel wire bundle for mines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810949060.6A CN109098743B (en) 2018-08-20 2018-08-20 Mining steel wire bundle

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CN109098743A true CN109098743A (en) 2018-12-28
CN109098743B CN109098743B (en) 2020-12-04

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CN201209455Y (en) * 2008-06-23 2009-03-18 刘立民 Pre-stress flexible anchoring bolt body and the anchor rod
CN101413397A (en) * 2007-08-17 2009-04-22 简恩马股份有限公司 Self drilling rock bolt
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CN202338347U (en) * 2011-10-28 2012-07-18 官强 Novel anchor cable
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Publication number Priority date Publication date Assignee Title
CN2167188Y (en) * 1993-08-09 1994-06-01 蔡明� Metal anchoring-bolt with flexible steel rope
CN2542830Y (en) * 2002-04-16 2003-04-02 济南澳科矿山工程技术有限公司 Mine anchorage cable
CN101413397A (en) * 2007-08-17 2009-04-22 简恩马股份有限公司 Self drilling rock bolt
CN201209455Y (en) * 2008-06-23 2009-03-18 刘立民 Pre-stress flexible anchoring bolt body and the anchor rod
US20160348505A1 (en) * 2010-01-04 2016-12-01 Rei, Inc. Method and system of coal mine roof stabilization
CN202338347U (en) * 2011-10-28 2012-07-18 官强 Novel anchor cable
CN102587366A (en) * 2012-03-13 2012-07-18 胜利油田胜利工程建设(集团)有限责任公司 Self-drilling type spiral anchor rod and construction process using self-drilling type spiral anchor rod for grouting along with drilling, stirring and curing
US20140105690A1 (en) * 2012-10-11 2014-04-17 Stephen C. Tadolini Tension Cable Bolt
CN103114865A (en) * 2013-03-08 2013-05-22 安徽省煤炭科学研究院 Vane-type stirring anchor cable
CN103898904A (en) * 2014-03-06 2014-07-02 天津银龙预应力材料股份有限公司 Hollow anchor rod
CN205532664U (en) * 2016-04-06 2016-08-31 中国矿业大学(北京) Novel flexible stock
CN107060855A (en) * 2017-04-26 2017-08-18 安徽理工大学 A kind of new type mining anchor cable
CN107120129A (en) * 2017-05-25 2017-09-01 中国矿业大学 A kind of band tartar strengthens anchoring anchor cable and its application method

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CN109098743B (en) 2020-12-04

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