CN109054235A - A kind of New Rigid crosslinked polyvinyl chloride structural foam material and preparation method thereof - Google Patents

A kind of New Rigid crosslinked polyvinyl chloride structural foam material and preparation method thereof Download PDF

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Publication number
CN109054235A
CN109054235A CN201810765269.7A CN201810765269A CN109054235A CN 109054235 A CN109054235 A CN 109054235A CN 201810765269 A CN201810765269 A CN 201810765269A CN 109054235 A CN109054235 A CN 109054235A
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parts
polyvinyl chloride
structural foam
new rigid
component
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马端人
杨军周
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Luoyang Kebo Si New Mstar Technology Ltd
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Luoyang Kebo Si New Mstar Technology Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/102Azo-compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/102Azo-compounds
    • C08J9/103Azodicarbonamide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2205/00Foams characterised by their properties
    • C08J2205/04Foams characterised by their properties characterised by the foam pores
    • C08J2205/052Closed cells, i.e. more than 50% of the pores are closed
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2405/00Characterised by the use of polysaccharides or of their derivatives not provided for in groups C08J2401/00 or C08J2403/00
    • C08J2405/08Chitin; Chondroitin sulfate; Hyaluronic acid; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2463/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2467/04Polyesters derived from hydroxy carboxylic acids, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate

Abstract

The application discloses a kind of New Rigid polyvinyl chloride foam material, it is the raw material by following portions by weight ratio according to being prepared: 90-100 parts of PVC paste resin, 0-12 parts of epoxy component, 20-150 parts of isocyanate component, 2-35 parts of anhydride component, 3-9 parts of foaming agent, 2-30 parts of crosslinker component, 1-8 parts of modifying agent, 0-2.5 parts of catalyst, 0.5-8 parts of filler.In addition, the preparation method of the material is also disclosed.New Rigid polyvinyl chloride foam material provided by the present application has the advantages that premix viscosity is low, high yield rate.

Description

A kind of New Rigid crosslinked polyvinyl chloride structural foam material and preparation method thereof
Technical field
This application involves polymeric foamed material fields, in particular to a kind of modified hard crosslinked polyvinyl chloride foam And preparation method thereof.
Background technique
Hard crosslinked polyvinyl chloride foam has high-strength light, high-modulus, high-dimensional stability and high resistance to fracture, wide It is general to be applied in the sandwich structure composite materials elements such as wind power generation blade, railway locomotive, ship and aerospace.
Existing numerous patents disclose hard crosslinked polyvinyl chloride foam formula for raw stock and preparation method, such as patent WO2005/092958 and WO2007/141647, using epoxy resin as stabilizer and toughener, specific raw material and acid anhydrides, Material viscosity is reduced, production efficiency is improved and promotes the mechanical property of product.But relative increase expansion process and curing process The control difficulty of (temperature, time, humidity), reduces the production stability of product.
Summary of the invention
It is the general introduction to the theme being described in detail herein below.This general introduction is not the protection model in order to limit claim It encloses.
This application provides a kind of long-chain macromolecule containing amido and mixed chain extender (hydroxyl and amino) is selected to come The improved crosslinked polyvinyl chloride structural foam of preparation haveing excellent performance, by the way of changing PVC molecular weight distribution, in stabilization Under the premise of technique and guarantee mechanical property, the viscosity of premix is controlled, yield rate is improved.
Specifically, this application provides a kind of New Rigid crosslinked polyvinyl chloride structural foam materials, by following raw materials It is prepared according to the weight ratio:
90-100 parts of PVC paste resin, 0-12 parts of epoxy component, 20-150 parts of isocyanate component, anhydride component 2- 35 parts, 3-9 parts of foaming agent, 2-30 parts of crosslinker component, 1-8 parts of modifying agent, 0-2.5 parts of catalyst, 0.5-8 parts of filler.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the weight proportion of the raw material Are as follows: 90-100 parts of PVC paste resin, 0-12 parts of epoxy component, 20-100 parts of isocyanate component, 2-20 parts of anhydride component, 3-9 parts of foaming agent, 2-30 parts of crosslinker component, 1-8 parts of modifying agent, 0-2.1 parts of catalyst, 0.5-6 parts of filler.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the PVC paste resin Its number average molecular weight distribution of middle polyvinyl chloride is respectively bimodal.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the PVC paste resin Middle polyvinyl chloride molecular weight is between 15000-24000 or between 9000-13000 with one or two kinds of any mixing.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the PVC paste resin Middle polyvinyl chloride is white fine-powder, partial size one or both of 1um-10um and 5um-12um arbitrary proportion it is mixed Close object.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the PVC paste resin Middle polyvinyl chloride is K value between 70-80.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the PVC paste resin The proportion of middle Corvic content is 30%-80%, the optional 35%-70% of original mixture weight, also optional 40%- 60%.
In this application, unless otherwise indicated, " % " is weight percentage.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the epoxy component is epoxy One of vegetable oil (such as epoxidized soybean oil, epoxy linseed oil), epoxy animal oil and epoxy resin and alkylene oxide etc. or Two kinds and its above mixture;The above-mentioned optional epoxidized vegetable oil of epoxy component can be renewable resource, also optional epoxy soybean Oil.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the isocyanate component is The isocyanates of bifunctionality, three-functionality-degree or more, such as hexamethylene diisocyanate, benzhydryl diisocyanate Ester, carbonizing and modifying diisocyanate (CDC or MM103C), cyclohexyl diisocyanate and polymethylene polyphenyl polyisocyanic acid One or more mixtures of ester.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the anhydride component is selected from horse Come acid anhydrides, methyl hexahydrophthalic anhydride, cis- hexamethylene -1,2- dicarboxylic anhydride, succinic anhydride, citric anhydride and pyromellitic acid anhydride In individually one or two kinds of any of the above ratio mixture.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the foaming agent is azo Both chemical foaming agent can be selected from the mixture of one of azodiisobutyronitrile and azodicarbonamide or two kinds, optionally Mixture, azodicarbonamide and azodiisobutyronitrile weight ratio can be 1:10-4:5.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the cross-linking component, which is selected from, to be had One of machine acid, organic amine and water or two kinds are mixed with arbitrary proportion, and here, the organic acid can be O-phthalic Acid, maleic acid, tetrahydrophthalic acid, methyl tetrahydrophthalic acid, methylhexahydrophthaacid acid, equal benzene tetramethyl One of acid or dodecyl succinic acid are a variety of;The organic amine can be m-xylene diamine, hexamethylene diamine, different Buddhist It is one or more in your ketone diamines, bis- (4- amido -3- methylcyclohexyl) methyl or bis- (4- amido cyclohexyl).
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the modifying agent is that anti-impact changes One or more of property agent, lubricant, heat-proof modifier, age resister, plasticizer are mixed with arbitrary proportion.Here, described Impact modifier can be ethylene-vinyl acetate copolymer, that methyl methacrylate-butadiene-styrene ternary connects skill is total It is one or more in polymers, acrylonitrile-butadiene-styrene copolymer or haloflex;The lubricant and plasticizer can Independently selected from one of calcium stearate, oxidized polyethylene wax, tristerin and polyethylene wax or a variety of;It is described resistance to Heat modification agent can be precipitated calcium carbonate, α-methylstyrene based polyalcohol, one of methyl styrene, succinimide or It is a variety of;The age resister can be 2-hydroxy-4-n-octoxybenzophenone, benzotriazole compound (such as 2- (2'- Hydroxyl -5'- aminomethyl phenyl) benzotriazole) one of or it is a variety of.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the catalyst is urged for tertiary amine One or both of agent and organo-metallic catalyst.Here, the tertiary amine catalyst can be selected from dimethylethanolamine, N, N- Bis- (dimethylamine propyl) isopropanols, N, N, N-trimethyl-N-ethoxy diamine ethylether, (the dimethylamino first of 2,4,6- tri- Base) one of phenol, triethanolamine and benzyl dimethylamine or a variety of;The organo-metallic catalyst can be selected from zinc naphthenate, One of zinc octoate, dibutyl tin dilaurate and bismuth carboxylate are a variety of.
In the New Rigid crosslinked polyvinyl chloride structural foam material of the application, wherein the filler is filled out for macromolecular Material, the macromolecular filler be renewable resource or recycle resource (" renewable " and " available " here refers to nature In sustainable acquisition), can be one of chitosan, amino modified polycaprolactone, chitin or alkaloid etc. or a variety of mixing Object is optionally one of chitosan, chitin, alkaloid or a variety of mixtures.
On the other hand, this application provides the preparation method of above-mentioned New Rigid crosslinked polyvinyl chloride structural foam material, Include the following steps:
(1) each raw material is mutually mixed, obtains premix;
(2) premix is added in mold by processing, obtains demiinflation body;
(3) obtained demiinflation body is obtained into desired structural foam through processing.
In the preparation method of the New Rigid crosslinked polyvinyl chloride structural foam material of the application, which includes Following steps:
(1) each raw material is sufficiently mixed in blender in -0.09Mpa, obtains uniform pasty mixture, mixing time is 30-90min;
(2) pasty mixture obtained in (1) is imported in the good mold of leakproofness, is in 145-195 DEG C and pressure It is molded under the conditions of 5-35Mpa, is cooled to room temperature and obtains foaming embryo block;
(3) by obtained in (2) foaming embryo block be placed in 65-95 DEG C of water bath or vaporium be expanded into design it is close Degree;
(4) the semi-finished product foam prepared in (3) is placed in extra cyanic acid base in 35-85 DEG C of water bath or vaporium Reaction obtains rigid foam.
The positive effect of the application is to grope technique by optimization of C/C composites, has prepared and had more preferable mechanical performance, work Skill is simple controllably, processing range is wide, dimensionally stable Hard PVC foamed material, for the inexpensive steady production of the material Basis is provided, is promoted in other field application.
Specific embodiment
It to make the objectives, technical solutions, and advantages of the present invention clearer, hereinafter will be to embodiments herein It is described in detail.It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can With mutual any combination.
Further illustrate the application with reference to embodiments, it is raw materials used commercially available in embodiment.
The application is further illustrated below by embodiment:
Embodiment 1
Material proportion is as follows: (this resin is that molecular weight is 18000-21000 to 100 parts of the PVC paste resin that K value is 70 With the bimodal resin of 23000-26000), 3 parts of epoxy resin, 30 parts of poly methylene poly phenyl poly isocyanate, succinic anhydride 10 Part, azodicarbonamide with 5 parts of azo-bis-isobutyl cyanide mixture (weight proportion 1:2), crosslinking agent methyl tetrahydro O-phthalic 2 parts of acid, 3 parts of modifying agent tristerin, 2 parts of crosslinking agent macromolecular filler (chitosan).
In -0.09Mpa in the uniform above-mentioned raw materials of stirrer for mixing, homogeneous paste mixture is obtained, mixing time is 30min。
Said mixture is injected with a thickness of in the steel die of 25mm, mold is filled up.Place it in 180 DEG C of compression moldings It is molded between machine, pressure 15Mpa.It is cooled to room temperature and takes out, obtain half foamed products.Half foamed products are placed in steam room Middle expansion 7 hours, steam temperature are 90 ± 2 DEG C.It after cooling, is placed in 60 DEG C of vaporiums and post-processes 8 days, obtain rigid foam production Product, density 68kg/m3
Product abscess is uniformly dispersed, and cell wall is more crisp, there is parcel in the larger part of abscess.Bubble is internal to tear shape, outer General red, the intermediate yellow of skin one.
Embodiment 2
Material proportion is as follows: (this resin is that molecular weight is 16000-20000 to 98 parts of the PVC paste resin that K value is 70 With the bimodal resin of 20000-23000), 12 parts of epoxy resin, 20 parts of poly methylene poly phenyl poly isocyanate, 12 parts of CDC, 6 parts of succinic anhydride, azodicarbonamide with 8 parts of azo-bis-isobutyl cyanide mixture (weight proportion 1:2), 6 parts of phthalic acid, 4 parts of maleic acid, 4 parts of precipitated calcium carbonate, 6 parts of chitosan
In -0.09Mpa in the uniform above-mentioned raw materials of stirrer for mixing, homogeneous paste mixture is obtained, mixing time is 35min。
Said mixture is injected with a thickness of in the steel die of 25mm, mold is filled up.Place it in 175 DEG C of compression moldings It is molded between machine, pressure 15Mpa.It is cooled to room temperature and takes out, obtain half foamed products.Half foamed products are placed in steam room Middle expansion 6.5 hours, steam temperature are 90 ± 2 DEG C.After cooling, it is placed in 60 DEG C of vaporiums and post-processes 8 days, obtain rigid foam Product, density 62kg/m3.Performance is shown in Table 1.
Embodiment 3
Material proportion is as follows: (this resin is that molecular weight is 18000-21000 to 96 parts of the PVC paste resin that K value is 73 With the bimodal resin of 25000-28000), 6 parts of epoxy resin, 25 parts of poly methylene poly phenyl poly isocyanate, modified isocyanic acid 18 parts of ester (CDC), 8 parts of succinic anhydride, 4 parts of methyl hexahydrophthalic anhydride, azodicarbonamide and azo-bis-isobutyl cyanide mixture (weight Proportion is 12 parts of 1.3:3.4), 4 parts of chitosan, 6 parts of maleic acid, 4 parts of precipitated calcium carbonate.
It is uniform in stirrer for mixing, obtain homogeneous paste mixture.
It injects the mixture into the steel die with a thickness of 25mm, fills up mold.Place it in 178 DEG C of vulcanizing presses it Between be molded, pressure 15Mpa.It is cooled to room temperature and takes out, obtain half foamed products.Half foamed products are placed in swollen in steam room Swollen 5 hours, steam temperature was 90 ± 2 DEG C.After cooling, it is placed in 60 DEG C of vaporiums and post-processes 7 days, obtain rigid foam product, Density is 55kg/m3.Performance is shown in Table 1
Embodiment 4
Material proportion is as follows: K value be 94 parts of 73 PVC paste resin (this resin be molecular weight be 18000-21000 and The bimodal resin of 22000-24000), 6 parts of epoxy resin, 18 parts of poly methylene poly phenyl poly isocyanate, modified isocyanate (CDC) 22 parts, 10 parts of succinic anhydride, 3.8 parts of methyl hexahydrophthalic anhydride, azodicarbonamide and azo-bis-isobutyl cyanide mixture are (heavy Amount proportion is 6 parts of 1.3:2.8), 4 parts of precipitated calcium carbonate, 4 parts of amino modified polycaprolactone, 3 parts of methyl hexahydro phthalic acid.
It is uniform in stirrer for mixing, obtain homogeneous paste mixture.
It injects the mixture into the steel die with a thickness of 25mm, fills up mold.Place it in 170 DEG C of vulcanizing presses it Between be molded, pressure 15Mpa.Cooling is set room temperature and is taken out, and obtains doing foamed products.Half foamed products are placed in swollen in steam room Swollen 6.5 hours, steam temperature was 90 ± 2 DEG C.It after cooling, is placed in 65 DEG C of vaporiums and post-processes 7 days, obtain rigid foam production Product, density 73kg/m3.Performance is shown in Table 1
The performance indicator and testing standard of 1 PVC foamed material of table
The porous foam ball obtained by the application method, at polygon or irregular ball-type, rate of closed hole reach 98% with On, uniform foam cell is fine and smooth.And premix viscosity is low, high yield rate.
[comparative example 1]
Material proportion is as follows: (this resin is that molecular weight is 18000-21000 to 98 parts of the PVC paste resin that K value is 70 Unimodal resin), it is 12 parts of epoxy resin, 20 parts of poly methylene poly phenyl poly isocyanate, CDC12 parts, 6 parts of succinic anhydride, even Nitrogen diformamide with 8 parts of azo-bis-isobutyl cyanide mixture (weight proportion 1:2), 6 parts of precipitated calcium carbonate.
In -0.09Mpa in the uniform above-mentioned raw materials of stirrer for mixing, homogeneous paste mixture is obtained, mixing time is 35min。
Said mixture is injected with a thickness of in the steel die of 25mm, mold is filled up.Place it in 175 DEG C of compression moldings It is molded between machine, pressure 15Mpa.It is cooled to room temperature and takes out, obtain half foamed products.Half foamed products are placed in steam room Middle expansion 6.5 hours, steam temperature are 90 ± 2 DEG C.After cooling, it is placed in 60 DEG C of vaporiums and post-processes 8 days, obtain rigid foam Product, density 65kg/m3.Performance is shown in Table 2.
[comparative example 2]
Material proportion is as follows: K value be 73 96 parts of PVC paste resin (this resin be molecular weight be 18000 it is unimodal Resin), 6 parts of epoxy resin, 25 parts of poly methylene poly phenyl poly isocyanate, CDC18 parts, 8 parts of succinic anhydride, methyl hexahydrobenzene 4 parts of acid anhydride, azodicarbonamide with 12 parts of azo-bis-isobutyl cyanide mixture (weight proportion 1.3:3.4).
It is uniform in stirrer for mixing, obtain homogeneous paste mixture.
It injects the mixture into the steel die with a thickness of 25mm, fills up mold.Place it in 178 DEG C of vulcanizing presses it Between be molded, pressure 15Mpa.It is cooled to room temperature and takes out, obtain half foamed products.Half foamed products are placed in swollen in steam room Swollen 5 hours, steam temperature was 90 ± 2 DEG C.After cooling, it is placed in 60 DEG C of vaporiums and post-processes 7 days, obtain rigid foam product, Density is 60kg/m3.Performance is shown in Table 2
[comparative example 3]
Material proportion is as follows: 94 parts of PVC paste resin, 6 parts of epoxy resin, and poly methylene poly phenyl poly isocyanate 18 parts, CDC22 parts, 10 parts of succinic anhydride, 3.8 parts of methyl hexahydrophthalic anhydride, azodicarbonamide and azo-bis-isobutyl cyanide mixture 6 parts of (weight proportion 1.3:2.8), 4 parts of precipitated calcium carbonate.
It is uniform in stirrer for mixing, obtain homogeneous paste mixture.
It injects the mixture into the steel die with a thickness of 25mm, fills up mold.Place it in 170 DEG C of vulcanizing presses it Between be molded, pressure 15Mpa.Cooling is set room temperature and is taken out, and obtains doing foamed products.Half foamed products are placed in swollen in steam room Swollen 6.5 hours, steam temperature was 90 ± 2 DEG C.It after cooling, is placed in 65 DEG C of vaporiums and post-processes 7 days, obtain rigid foam production Product, density 76kg/m3.Performance is shown in Table 2
The performance indicator and testing standard of 2 PVC foamed material of table
With the data comparison of table 2.The viscosity of table 1 has apparent reduction
Although embodiment disclosed by the application is as above, the content only for ease of understanding the application and use Embodiment is not limited to the application.Technical staff in any the application fields, is taken off not departing from the application Under the premise of the spirit and scope of dew, any modification and variation, but the application can be carried out in the form and details of implementation Scope of patent protection, still should be subject to the scope of the claims as defined in the appended claims.

Claims (13)

1. a kind of New Rigid polyvinyl chloride structural foam is to be prepared in parts by weight by materials described below: Welvic 90-100 parts of resin, 0-12 parts of epoxy component, 20-150 parts of isocyanate component, 2-35 parts of anhydride component, 3-9 parts of foaming agent, 2-30 parts of crosslinker component, 1-8 parts of modifying agent, 0-2.5 parts of catalyst, 0.5-8 parts of filler.
2. New Rigid polyvinyl chloride structural foam as described in claim 1, be prepared in parts by weight by materials described below and At: 90-100 parts of PVC paste resin, 0-12 parts of epoxy component, 20-100 parts of isocyanate component, 2-20 parts of anhydride component, 3-9 parts of foaming agent, 2-30 parts of crosslinker component, 1-8 parts of modifying agent, 0-2.1 parts of catalyst, 0.5-6 parts of filler.
3. New Rigid polyvinyl chloride structural foam as claimed in claim 1 or 2, wherein in the PVC paste resin Its number average molecular weight distribution of polyvinyl chloride is respectively bimodal;
Optionally, in the PVC paste resin molecular weight of polyvinyl chloride between 15000-24000 or 9000-13000 Between with one or two kinds of any mixing;
Optionally, polyvinyl chloride is white fine-powder in the PVC paste resin, and partial size is in 1um-10um and 5um- The mixture of the arbitrary proportion of one or both of 12um;
Optionally, polyvinyl chloride is K value between 70-80 in the PVC paste resin.
4. New Rigid polyvinyl chloride structural foam as claimed in claim 1 or 2, wherein the crosslinking agent be selected from organic acid, One of organic amine and water or two kinds are mixed with arbitrary proportion.
5. New Rigid polyvinyl chloride structural foam as claimed in claim 1 or 2, wherein the foaming agent is azo Learn foaming agent.
6. New Rigid polyvinyl chloride structural foam as claimed in claim 5, wherein it is different that the foaming agent can be selected from azo two One of butyronitrile and azodicarbonamide or two kinds of mixture;It optionally, is two formyl of azodiisobutyronitrile and azo The mixture of amine, optionally, the weight ratio of azodicarbonamide and azodiisobutyronitrile are 1:10-4:5.
7. New Rigid polyvinyl chloride structural foam as claimed in claim 1 or 2, wherein the modifying agent is impact-resistant modified One or more of agent, lubricant, heat-proof modifier, age resister, plasticizer are mixed with arbitrary proportion.
8. New Rigid polyvinyl chloride structural foam as claimed in claim 1 or 2, wherein the catalyst is tertiary amine catalytic Agent and organo-metallic catalyst.
9. New Rigid polyvinyl chloride structural foam as claimed in claim 1 or 2, wherein the anhydride component is selected from Malaysia It is acid anhydrides, methyl hexahydrophthalic anhydride, cis- hexamethylene -1,2- dicarboxylic anhydride, succinic anhydride, citric anhydride, single in pyromellitic acid anhydride The mixture of only one or two kinds of any of the above ratio.
10. New Rigid polyvinyl chloride structural foam as claimed in claim 1 or 2, wherein the epoxy component is epoxy plant One of object oil, epoxy animal oil, epoxy resin, alkylene oxide or a variety of mixtures;Optional epoxidized vegetable oil, also optional ring Oxygen soybean oil.
11. New Rigid polyvinyl chloride structural foam as claimed in claim 1 or 2, wherein the isocyanate component is double The isocyanates of degree of functionality, three-functionality-degree or more can be selected from hexamethylene diisocyanate, two isocyanide of benzhydryl One of acid esters, carbonizing and modifying diisocyanate, cyclohexyl diisocyanate and poly methylene poly phenyl poly isocyanate or Two or more mixtures.
12. New Rigid polyvinyl chloride structural foam as claimed in claim 1 or 2, wherein the filler is filled out for macromolecular Material, the macromolecular filler are one of chitosan, amino modified polycaprolactone, chitin or alkaloid or a variety of mixing Object, one of optional chitosan, chitin, alkaloid or a variety of mixtures.
13. such as the preparation method of New Rigid polyvinyl chloride structural foam of any of claims 1-12, feature Be the following steps are included:
(1) it is sufficiently mixed material in blender in -0.09Mpa, obtains uniform pasty mixture, mixing time 30- 90min;
(2) pasty mixture obtained in (1) is imported in the good mold of leakproofness, is 5- in 145-195 DEG C and pressure It is molded under the conditions of 35Mpa, is cooled to room temperature and obtains foaming embryo block;
(3) foaming embryo block obtained in (2) is placed in and carries out being expanded into design density in 65-95 DEG C of water bath or vaporium;
(4) the semi-finished product foam prepared in (3) is placed in extra cyanogen acid-base reaction in 35-85 DEG C of water bath or vaporium Obtain rigid foam.
CN201810765269.7A 2018-07-12 2018-07-12 A kind of New Rigid crosslinked polyvinyl chloride structural foam material and preparation method thereof Pending CN109054235A (en)

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