CN109049731A - The production equipment and its technique of two-component hot melt adhesive stickup package compound film - Google Patents

The production equipment and its technique of two-component hot melt adhesive stickup package compound film Download PDF

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Publication number
CN109049731A
CN109049731A CN201810744554.0A CN201810744554A CN109049731A CN 109049731 A CN109049731 A CN 109049731A CN 201810744554 A CN201810744554 A CN 201810744554A CN 109049731 A CN109049731 A CN 109049731A
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CN
China
Prior art keywords
steel rider
component
glue
coating
transfer
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Pending
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CN201810744554.0A
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Chinese (zh)
Inventor
龙万堂
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Guangdong Zhong Yan New Mstar Technology Ltd
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Guangdong Zhong Yan New Mstar Technology Ltd
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Priority to CN201810744554.0A priority Critical patent/CN109049731A/en
Publication of CN109049731A publication Critical patent/CN109049731A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815Hot melt adhesives, e.g. thermoplastic adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/523Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by dipping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45Joining of substantially the whole surface of the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses production equipments and its technique that a kind of two-component hot melt adhesive pastes package compound film, and the equipment includes two-component glue feeder, apparatus for coating, compounding machine, bondline thickness detection device and PLC control device;The technique realizes coating weight closed-loop control by PLC control device and bondline thickness detection device, is coated on two-component hot melt adhesive continuously accurately on wide cut coiled material, so that production process is more efficient, more environmentally-friendly, more energy saving.Cooled down in process of production by chill roll to the composite membrane after fitting, two-component hot melt adhesive is made to be quickly cooled to solid-state, so that fast implementing the no-solvent polyurethane glue of two-component has initial bonding strength, improved reliability, avoid bulk waste product.

Description

The production equipment and its technique of two-component hot melt adhesive stickup package compound film
Technical field
The present invention relates to be related to composite membrane production field, and in particular to the life of two-component hot melt adhesive stickup package compound film Produce equipment and its technique.
Background technique
Currently, product of the composite membrane as Flexible-Packaging Industry, general production technology are as follows: using glue by two layers of plastic film (or aluminium foil, paper) is combined into an integral membrane.
Flexible-Packaging Industry is mainly produced to enterprises such as shelf stable prepared foods, drug, chemical product, cosmetics, pesticide, seeds and is provided Color printing plastic compound bag, composite membrane, these complex pockets (film) are to pass through glue by the plastic foil, paper, metal foil of two or more layers Water (adhesive) bonding is combined.It is bonded compound technique in current domestic and international market all mainly using 1) solvent type Glue dry type is compound;2) water-base cement dry type is compound;3) compound 4) the solvent-free compound equal four big classifications of extrusion.
Solvent type glue dry type is compound main using two-component solvent borne polyurethane glue, since easy to operate and performance stabilization can By the characteristics of, be at present it is most widely used.But the organic solvent due to glue itself containing 25-50% or so was using It also needs additionally to add organic solvent again in journey to be diluted and prepare, one gram of dry glue of every coating just needs about three grams organic molten Agent, therefore there are environmental pollutions big, unfavorable to operator's health, inflammable and explosive drawbacks such as dangerous, and due to needing to add Increasing amount organic solvent dilutes, the technique dried again after coating, for using for producer there is also at high cost, energy consumption is high, Easily there is the problems such as dissolvent residual is exceeded in product.
Water-base cement dry type is compound main using water soluble acrylic acid esters glue, has preferable initial bonding strength, does not also need organic Solvent participates in use process, but uses the properties of product of this kind of glue fitting limited, and non-refractory, not resistant to water, intensity are less Height is only adapted to the compound of some light packaging structures (such as packaging film of biscuit, instant noodles).Due to needed before compound by Drying adhesive, therefore it is also very high to use water-base cement to carry out the compound energy consumption of dry type.
Squeeze out that compound directly lower, mobility is preferable resin extruded at film and other are thin by polyethylene (PE) class fusing point Film is compound, but is only used for the compound of hot sealing layer, and requirement great talent has an economic benefit, therefore application range and occupation rate of market relatively have Limit.
Solvent-free combination process generallys use the no-solvent polyurethane glue of two-component (or one-component), solves three of the above The problem of complex method, has the advantages such as environmental protection, efficient, low cost, is current Flexible-Packaging Industry just in one kind of rapid rising Combination process.But this kind of two-component glue due to after mixing generally in all still liquid within (0.5-4 hour) for quite a long time State needs dedicated coating equipment complex, to the tension force precision of equipment so not having initial bonding strength (initial bond strenght) It is required with the operation level of personnel very high.When for compound thin-film material be inside be printed with light color inks (as white or Yellow) PET (polyethylene terephthalate) film and aluminium foil or PET aluminizer when, since the glue after mixing exists For quite a long time within (0.5-4 hours) all or liquid, so glue can be between double-layer films because of the change of temperature, pressure Change and occur and shrink and microfluidic, cause glue uneven on each localized micro of composite membrane, by aluminium coated or aluminium foil Reflection, seems from PET film side, the different spot of light and shade is had at light color inks.This problem of appearance leads to existing market On no-solvent polyurethane glue be not used to the compound of PET and aluminium foil, PET and aluminum plated PET, and this kind of composite construction is wide It is general to be applied to the food more demanding to barrier property and pharmaceutical packing, therefore comparatively this class formation can only use not ring at present It protects and the solvent type glue dry type of higher cost is compound.In addition, in porous fibre structures such as composite paper, non-woven fabrics, by It is in the lower flow regime of viscosity for a long time in solvent-free glue, can be absorbed into internal structure by fibre structure, cause to glue The place's of connecing glue is very few and then bonding is caused to fail.
Summary of the invention
Present invention seek to address that above-mentioned technical problem, a kind of two-component hot melt adhesive is provided thus and pastes package compound film Production equipment and its technique make no-solvent polyurethane glue have initial bonding strength in recombination process, while meeting solvent-free compound use In the PET performance requirement compound with aluminium foil, PET and aluminum plated PET.
The present invention be solve its technical problem the technical solution adopted is that:
A kind of two-component hot melt adhesive pastes package compound membrane production equipment, including two-component glue feeder, apparatus for coating, Compounding machine, bondline thickness detection device and PLC control device;Two-component glue feeder is mounted on including two adhesive disolving tanks, correspondence Two metering pumps of two adhesive disolving tank outputs, and it is correspondingly connected with two utilidors of two metering pump output terminals, institute Two metering pumps are stated to be connected with PLC control device respectively;Apparatus for coating includes shifting steel rider, the transfer on rear side of transfer steel rider Rubber roller, the coating steel rider on rear side of transfer rubber roller, the gluing pressure roller above coating steel rider, the transfer steel rider, transfer Rubber roller, coating steel rider are driven by servo motor rotate respectively, and each servo motor is connected with PLC control device respectively, the transfer Steel rider, coating steel rider are built-in with temperature-control structure;Two-component glue feeder further includes the gumming mechanism for gluing to transfer steel rider, Two utilidors of the gumming mechanism connection two-component glue feeder;Compounding machine is unreeled including the first unwinding device, second Device, heatable composite roll, the composite press roller above composite roll, the chill roll for being built-in with cooling structure, wind-up roll with And guiding roller group;The bondline thickness detection device is connected with PLC control device.
Further, the gumming mechanism include be set to transfer steel rider on front side of metering steel rider, the metering steel rider with turn It moves between steel rider and is provided with glue groove, the output end of two utilidors of the two-component glue feeder connects one jointly and can heat Static mixing tube, the output end of the static mixing tube is located in glue groove;The metering steel rider is by stepper motor or servo Motor driven rotation.
Further, the gumming mechanism includes one that is set on transfer steel rider and can move along transfer steel rider axial reciprocating A or two coating dies;When coating die quantity is one, the output of two utilidors of the two-component glue feeder End is connected by a heatable static mixing tube with coating die;When coating die quantity is two, the two-component is for glue The output end of two utilidors of device is separately connected a coating die;The coating die is narrow slit type coating mold.
Further, the bondline thickness detection device include be mounted on transfer steel rider or be coated with steel rider on rear side of guide rail, It is mounted on the bracket on guide rail, the detector fixed with bracket, the bracket can be led by servo motor or stepper motor drives edge Rail moves back and forth, and the detector uses infrared sensor or ultrasonic sensor.
Further, support plate, platen, the fever colloidal sol with through-hole are disposed in the adhesive disolving tank from top to bottom Plate, buffer area, cylinder is fixed in the support plate, and the motion bar lower end of the cylinder connects the platen, the adhesive disolving tank Lower part is funnel-shaped;The metering pump output terminal is equipped with pressure transducer.
Further, spiral shape interlayer runner is provided in the transfer steel rider, coating steel rider and chill roll;The transfer steel Roller, the spiral shape interlayer runner for being coated with steel rider have been passed through flowing hot water;The spiral shape interlayer runner of the chill roll has been passed through The cooling water of flowing.
The present invention also provides a kind of two-component hot melt adhesive to paste package compound film production process, comprising the following steps:
Two under room temperature will being that solid component A hot melt adhesive and B component hot melt adhesive are respectively put into two-component glue feeder In adhesive disolving tank, by adhesive disolving tank heating and melting at liquid after, component A and B component are mixed into output in proportion by metering pump;
Mixed two-component hot melt adhesive successively shifts the transfer steel rider of coating, transfer rubber roller, is coated on steel rider, transfer It moves steel rider and is coated with the servo motor driving rotation that steel rider is controlled by PLC control device, PLC control device is examined according to bondline thickness The detection data adjustment transfer steel rider for surveying device feedback and the linear resonance surface velocity ratio for being coated with steel rider;
The first film to be composite and the second film are separately mounted to the first unwinding device of compounding machine, second unreel dress It sets, the first film, which enters, carries out gluing between the coating steel rider of apparatus for coating and gluing pressure roller, then enters again through guiding roller group It closes between roller and composite press roller, carries out being bonded obtained composite membrane with same the second film between composite roll and composite press roller, Chill roll cools down to composite membrane, and is wound by wind-up roll.
Further, the detection data adjustment transfer steel rider that the PLC control device is fed back according to bondline thickness detection device With the linear resonance surface velocity ratio of coating steel rider, specific method includes:
The detection data of bondline thickness detection device is demarcated, it is thick according to transfer steel rider or the glue-line being coated on steel rider There are proportional relationships with the bondline thickness on gluing rear film for degree, and the glue-spread of film surface, and root are surveyed using weight method Factually the detection data of measured data calibration detector, the data for surveying the detection data of detector with weight method are consistent;
When work, the bondline thickness for making detector shuttle-scanning transfer steel rider or being coated on steel rider will test instrument and detect Data pass to PLC control device, the glue-spread measured is compared with the glue-spread of setting by PLC device, further according to The revolving speed of comparison result adjustment transfer steel rider: if the glue-spread measured is lower than setting value, transfer is accelerated in PLC control device order The revolving speed of steel rider so that transfer steel rider is supplied to the glue amount of coating steel rider to increase within the unit time, and then makes to be coated with steel rider painting Glue-spread on cloth to the first film increases;If the glue-spread measured is higher than setting value, PLC control device order reduces transfer The revolving speed of steel rider so that transfer steel rider is supplied to the glue amount of coating steel rider to reduce within the unit time, and then makes to be coated with steel rider painting Glue-spread on cloth to the first film reduces.
Further, the component A is the performed polymer that side chain or main chain have isocyanato;B component is comprising acid anhydrides Modified polyalcohol, polyol, chain extender mixture.
Further, the heating temperature of the component A and B component in the adhesive disolving tank of glue feeder is 50-100 DEG C;It is described The glue-spread of the first film is 0.6-30g/ ㎡, and application rate is 10-450m/min;The first film and the second film Binding temperature is 50-100 DEG C, and chill roll is cooled to 20-45 DEG C to the composite membrane after fitting;Film roll after winding is in 20-35 After placing 3-6 hours under the conditions of DEG C, 18-36 hours completion subsequent cures under the conditions of 40-50 DEG C of temperature are entered back into;Or it is placed on 36-72 hours completion subsequent cures of 20-35 DEG C of condition.
The beneficial effects of the present invention are: (1) realizes coating weight closed loop by PLC control device and bondline thickness detection device Control, is coated on two-component hot melt adhesive continuously accurately on wide cut coiled material, so that production process is more efficient, more environmentally-friendly, more Add energy saving.(2) the stickup production of composite membrane is carried out using the no-solvent polyurethane hot melt adhesive of two-component, and is being produced Cooled down in the process by chill roll to the composite membrane after fitting, two-component hot melt adhesive is made to be quickly cooled to solid-state, thus fastly Speed realizes that the no-solvent polyurethane glue of two-component has initial bonding strength, improves reliability, avoids bulk waste product.Solves biography Unite the rigidity-rigid structure such as the compound PET of solvent-free combination process and aluminium foil, PET and aluminum plated PET when appearance spot problem, make It obtains solvent-free compound with broader application field.(3) when stickup compound for porous substrate film, painting can substantially be saved Glue amount, to save cost.(4) it is heated by using spiral shape interlayer runner and using quick flowing hot water, makes to measure Steel rider, transfer steel rider, coating steel rider still keep good dimensional homogeneity under higher operational temperature conditions, so that applying The uniformity of glue thickness base film vertically and horizontally on be guaranteed.
Detailed description of the invention
Fig. 1 is the connection knot of the two-component glue feeder of the production equipment of the embodiment of the present invention one, apparatus for coating, compounding machine Structure schematic diagram;
Fig. 2 is two-component glue feeder, apparatus for coating, bondline thickness the detection dress of the production equipment of the embodiment of the present invention one Set the attachment structure schematic diagram with PLC control device;
Fig. 3 is two-component glue feeder, apparatus for coating, bondline thickness the detection dress of the production equipment of the embodiment of the present invention two Set the attachment structure schematic diagram with PLC control device;
Fig. 4 is the two-component glue feeder, apparatus for coating and PLC control device of the production equipment of the embodiment of the present invention three Attachment structure schematic diagram;
Fig. 5 is the two-component glue feeder, apparatus for coating and PLC control device of the production equipment of the embodiment of the present invention four Attachment structure schematic diagram;
Fig. 6 is the spiral shape interlayer runner in transfer steel rider, coating steel rider and chill roll in production equipment of the invention Structural schematic diagram.
Specific embodiment
Below in conjunction with attached drawing and example, the present invention will be further described.
Embodiment one
Fig. 1 and Fig. 2 are please referred to, a kind of two-component hot melt adhesive of the invention pastes package compound membrane production equipment, including Two-component glue feeder, apparatus for coating, compounding machine, bondline thickness detection device and PLC control device.
Two-component glue feeder includes two adhesive disolving tanks 1, corresponding two meterings for being mounted on two 1 outputs of adhesive disolving tank Pump 5, and it is correspondingly connected with two utilidors 7 of two 5 output ends of metering pump.It is successively set from top to bottom in the adhesive disolving tank 1 It is equipped with support plate 4, platen 2, the fever colloidal sol plate with through-hole, buffer area, is fixed with cylinder 3, the gas in the support plate 4 The motion bar lower end of cylinder 3 connects the platen 2, and 1 lower part of adhesive disolving tank is funnel-shaped;5 output end of metering pump is equipped with Pressure transducer 6, described two metering pumps 5, pressure transducer 6 are connected with PLC control device respectively.When feeding intake, support is opened Plate 4 is put into adhesive disolving tank 1 after openning is scratched in the aluminum foil sack bottom equipped with solid-state hot melt adhesive, then shuts support plate 4, Cylinder 3 pushes platen 2 to be pressed downward tight solid hot melt adhesive, and hot melt adhesive is melted into liquid by fever colloidal sol plate, the glue of liquid from The through-hole of fever colloidal sol plate flows into buffer area, and is quantitatively pumped out by metering pump 5.The pressure transducer 6 of 5 output end of metering pump is used PLC control device is sent a signal to, is sent out by PLC control device when pressure is less than setting value in the output pressure of perception glue The signal of no hot melt adhesive output is prompted out;When pressure is greater than the set value, PLC control device is sent a signal to, is controlled and is filled by PLC Set the signal for issuing prompt blocked path.Utilidor 7 keeps the temperature liquid glue, so that glue is kept low viscous state, can flow Freely transmit.
Apparatus for coating includes shifting steel rider 10, the transfer rubber roller 11 on rear side of transfer steel rider 10, being located at transfer rubber roller 11 Coating steel rider 12, the gluing pressure roller 13 above coating steel rider 12 of rear side, the transfer steel rider 10, apply transfer rubber roller 11 Cloth steel rider 12 is driven by servo motor rotate respectively, and each servo motor is connected with PLC control device respectively, the transfer steel rider 10, coating steel rider 12 is built-in with temperature-control structure, it is ensured that glue is in low viscous state to be coated with.
Two-component glue feeder further includes the gumming mechanism for gluing to transfer steel rider 10, and the gumming mechanism connection is double Two utilidors 7 of component glue feeder.In the present embodiment, the gumming mechanism includes being set to 10 front side of transfer steel rider Steel rider 9 is measured, glue groove, two guarantors of the two-component glue feeder are provided between the metering steel rider 9 and transfer steel rider 10 The output end of warm pipeline 7 connects a heatable static mixing tube 8 jointly, and the output end of the static mixing tube 8 is located at glue groove On, component A and B component hot melt adhesive heat mixing in static mixing tube 8, and mixed hot melt glue is exported into glue groove;Institute It states metering steel rider 9 and rotation is driven by retarder by stepper motor or servo motor, the metering rotation of steel rider 9 can prevent metering steel Occur being stuck in control glue gap location when micelle, dust impurity between roller 9 and transfer steel rider 10, leads to the line for longitudinal non-gluing occur Line;It is also avoided that its underpart will continue to accumulate immobilising glue, the stabilization of normal gluing is influenced after these glue curings.
Compounding machine include gluing pressure roller 14, the first unwinding device 15, the second unwinding device 16, heatable composite roll 17, Composite press roller 18 above composite roll 17, chill roll 19, the wind-up roll 20 for being built-in with cooling structure.
The bondline thickness detection device is connected with PLC control device;The bondline thickness detection device includes being mounted on The guide rail of 12 rear side of coating steel rider, bracket, the detector 21 fixed with bracket being mounted on guide rail, the bracket can be by servo Motor or stepper motor drives edge guide rail move back and forth, and the detector 21 uses infrared sensor or ultrasonic sensor. For the correctness for guaranteeing glue-spread data, detector 21 is moved back and forth along guide rail, was taken within 1-3 seconds time in each measurement point 100-300 data seek the glue-spread data measured of its average value at that time as the point.
Referring to FIG. 6, being provided with spiral shape in the metering steel rider 9, transfer steel rider 10, coating steel rider 12 and chill roll 19 Interlayer runner;The metering steel rider 9, transfer steel rider 10, the spiral shape interlayer runner for being coated with steel rider 12 are passed through and quickly flow Hot water for heating.Spiral interlayer runner can increase the heat transfer efficiency and heat power of hot fluid, keep heating more equal It is uniform rapid, it is possible to reduce the dosage of hot fluid, while flow velocity of the fluid by interlayer can be effectively increased, so that hot fluid is existed The temperature difference of the front and rear end of roller is reduced, to ensure that the temperature consistency of roller front and rear end, reduces the shape of roller Become, ensure that bondline thickness quality when coating glue, ensure that the control glue gap size between roller is horizontally uniform, steady It is fixed.
The chill roll 19 is again provided with spiral shape interlayer runner, the cooling water quickly flowed is passed through, by originally Water cools down to 19 surface of chill roll, and then is quickly cooled down the composite membrane after fitting, is quickly cooled to two-component hot melt adhesive Solid-state embodies the initial bonding strength of the no-solvent polyurethane glue of two-component.
Embodiment two
Referring to FIG. 3, the present embodiment two and the difference of embodiment one are: the bondline thickness detection device includes installation In 10 rear side of transfer steel rider.
Embodiment three
Referring to FIG. 4, the present embodiment three and the difference of embodiment one are: the gumming mechanism is replaced using coating die 23 Change metering steel rider 9.The coating die 23 is provided with one, is set on transfer steel rider 10 and can be axial along transfer steel rider 10 It moves back and forth, the output end of two utilidors 7 of the two-component glue feeder connects a heatable static mixing jointly The output end of pipe 8, the static mixing tube 8 is connected with coating die 23, is equably coated in glue by coating die 23 and turns It moves on steel rider 10.Specifically, the coating die 23 is narrow slit type coating mold.
Example IV
Referring to FIG. 5, the present embodiment four and the difference of embodiment three are: there are two the settings of coating die 23, It is set on transfer steel rider 10 and can be moved along transfer 10 axial reciprocating of steel rider, two insulating tubes of the two-component glue feeder Road 7 is connected with a coating die 23 respectively, and two-component glue remixes after coating to transfer steel rider 10.
The present invention also provides using above-mentioned two-component hot melt adhesive paste package compound membrane production equipment production technology, The following steps are included:
Two under room temperature will being that solid component A hot melt adhesive and B component hot melt adhesive are respectively put into two-component glue feeder In adhesive disolving tank 1, by 1 heating and melting of adhesive disolving tank at liquid, specifically, heating temperature is 50-100 DEG C;Again by metering pump 5 by A Component and B component mix output in proportion;
Mixed two-component hot melt adhesive is successively shifted through gumming mechanism to be coated to transfer steel rider 10, transfer rubber roller 11, applies On cloth steel rider 12, wherein the servo motor driving rotation that transfer steel rider 10 and coating steel rider 12 are controlled by PLC control device, PLC Control device is according to the table between the bondline thickness detection device detection data adjustment transfer steel rider 10 fed back and coating steel rider 12 Upper thread speed ratio;
The first film to be composite and the second film are separately mounted to the first unwinding device 15 of compounding machine, second unreeled On device 16, the first film, which enters, carries out gluing between the coating steel rider 12 of apparatus for coating and gluing pressure roller 13, then through applying glue laminated Roller 14 enters between composite roll 17 and composite press roller 18, with same the second film between composite roll 17 and composite press roller 18 into Row, which is bonded, is made composite membrane, and chill roll 19 cools down to composite membrane, and is wound by wind-up roll 20.
The glue-spread of the first film is 0.6-30g/ ㎡, and application rate is 10-450m/min;The first film Binding temperature with the second film is 50-100 DEG C, and the composite membrane after 19 pairs of chill roll fittings is cooled to 20-45 DEG C;After winding Film roll placed 3-6 hours under the conditions of 20-35 DEG C after, enter back into complete within 18-36 hours under the conditions of 40-50 DEG C of temperature it is subsequent Solidification;Or it is placed on 36-72 hours completion subsequent cures of 20-35 DEG C of condition.
The detection data adjustment transfer steel rider 10 and be coated with that the PLC control device is fed back according to bondline thickness detection device Linear resonance surface velocity ratio between steel rider 12, the specific method is as follows:
The detection data of bondline thickness detection device is demarcated, according to transfer steel rider 10 or the glue being coated on steel rider 12 There are proportional relationships for bondline thickness on thickness degree and gluing rear film, and the glue-spread of film surface is surveyed using weight method, And the detection data of detector 21 is demarcated according to measured data, make the detection data of detector 21 and the data one of weight method actual measurement It causes;
When work, the bondline thickness for making 21 shuttle-scanning of detector transfer steel rider 10 or being coated on steel rider 12 will test instrument 21 data detected pass to PLC control device, are averaged the multiple glue-spread data instantaneously obtained by PLC device It is compared to glue-spread, and by it with the glue-spread of setting, adjusts transfer steel rider 10 and coating steel rider further according to comparison result Linear resonance surface velocity ratio: if the glue-spread measured be lower than setting value, PLC control device order transfer steel rider 10 revolving speed add Fastly, so that transfer steel rider 10 is supplied to the glue amount of coating steel rider 12 to increase within the unit time, and then make to be coated with the coating of steel rider 12 Glue-spread on to the first film increases;If the glue-spread measured is higher than setting value, steel rider 10 is shifted in PLC control device order Revolving speed reduce so that transfer steel rider 10 be supplied within the unit time coating steel rider 12 glue amount reduce, and then make be coated with steel Roller 12 is applied to the reduction of the glue-spread on the first film;The present invention is according to setting coating weight and surveys the difference between glue-spread, The revolving speed that transfer steel rider 10 is adjusted using PID principle, realizes the closed-loop control of glue-spread, even if making glue-spread in the process of running Situations such as encountering glue viscosity-modifying, roller temperature change, application rate variation can also remain stable.
The component A of two-component hot melt adhesive of the invention and matching for B component can be made in the following manner:
The component A is the performed polymer that side chain or main chain have isocyanato, and wherein performed polymer degree of functionality is greater than etc. In 1, isocyano-content 0.1%-30%;Performed polymer polymerize generation with polyol by polyisocyanates, wherein Polyisocyanates is that 4,4'-Dicyclohexylmethane diisocyanate (H12MDI) hydrogenates MDI or isophorone diisocyanate The composition of ester (IPDI) and methyl diphenylene diisocyanate (MDI) (IPDI:MDI=1-1.5) by a certain percentage, polyisocyanate cyanogen Acid esters accounts for the 30-80% of component A gross mass;The polyol is one kind or more that side chain or main chain have hydroxyl group Kind composition, including polyether polyol, polyester polyol, hydroxyl value range are 60-220mgKOH/g, and molecular weight is the road 50-2000 Er Dun, wherein polyol accounts for the 20-70% of component A gross mass;Auxiliary agent in the component A includes defoaming agent, levelling Agent, antioxidant, additive amount are the 0.1-5% of component A total weight;The defoaming agent is non-silicone high molecular polymer, the stream Flat agent is Siloxane-Oxyalkylene Copolymers compound, and the antioxidant is Hinered phenols;First catalyst includes triethylene Diamines, double dimethylaminoethyl ethers, dibutyl tin dilaurate, the one or more compositions of bismuth carboxylate, content are the total matter of component A The 0.01-0.5% of amount.The component A is that above-mentioned material is synthesized by following technique: polyol is added to reaction kettle B, it hydrogenates MDI (or isophorone diisocyanate (IPDI) and methyl diphenylene diisocyanate (MDI) is by a certain percentage (IPDI:MDI=1-1.5) composition) and the first catalyst, temperature of charge is controlled at 40-50 DEG C, reacts 1-2h;60-70 DEG C, react 1-2h;80-100 DEG C, 1-4h is reacted, specified viscosity (5000-30000cps/60 DEG C) is reached, then added into reaction kettle Enter auxiliary agent, 40 DEG C of termination reactions is cooled to after 80-100 DEG C of stirring 0.5-1h, and 400 mesh filter screen filtering and dischargings form solid State component A finished product.
B component is the mixture for including anhydride modified polyalcohol, polyol, chain extender.Acid anhydrides in the B component Modified polyalcohol accounts for the 5-60% of B component total weight;Polyol in the B component is that side chain or main chain have hydroxyl One or more compositions of group, including polyether polyol, polyester polyol, molecular weight are 500-4000 dalton, hydroxyl value Range is 10-250mgKOH/g, accounts for the 0.1-10% of B component total weight;Chain extender in the B component is 4,4'- diamino- 3,3'- dichloro diphenyl methanes, 2,4- diamino -3,5- dimethyl sulphur-based toluene, glycerol, hydroquinone two hydroxy ethyl ether, isophthalic two One of phenol two (2- ethoxy) ether or numerous compositions, content are the 0.1-10% of B component gross mass.
Certainly, the above description is not a limitation of the present invention, and the present invention is also not limited to the example above, this technology neck The variations, modifications, additions or substitutions that the technical staff in domain is made within the essential scope of the present invention also should belong to of the invention Protection scope.

Claims (10)

1. a kind of two-component hot melt adhesive pastes package compound membrane production equipment, which is characterized in that including two-component glue feeder, Apparatus for coating, compounding machine, bondline thickness detection device and PLC control device;Two-component glue feeder includes two adhesive disolving tanks, right Two metering pumps of two adhesive disolving tank outputs should be mounted on, and are correspondingly connected with two heat preservations of two metering pump output terminals Pipeline, described two metering pumps are connected with PLC control device respectively;After apparatus for coating includes transfer steel rider, is located at transfer steel rider The transfer rubber roller of side, the coating steel rider on rear side of transfer rubber roller, the gluing pressure roller above coating steel rider, the transfer steel Roller, transfer rubber roller, coating steel rider are driven by servo motor rotate respectively, and each servo motor is connected with PLC control device respectively, institute State transfer steel rider, coating steel rider is built-in with temperature-control structure;Two-component glue feeder further includes for gluing to transfer steel rider Gluing mechanism, two utilidors of the gumming mechanism connection two-component glue feeder;Compounding machine includes the first unwinding device, the Two unwinding devices, the composite press roller above composite roll, the chill roll for being built-in with cooling structure, are received heatable composite roll Winding up roller and guiding roller group;The bondline thickness detection device is connected with PLC control device.
2. a kind of two-component hot melt adhesive according to claim 1 pastes package compound membrane production equipment, which is characterized in that The gumming mechanism includes the metering steel rider being set on front side of transfer steel rider, is provided between the metering steel rider and transfer steel rider Glue groove, the output end of two utilidors of the two-component glue feeder connect a heatable static mixing tube, institute jointly The output end for stating static mixing tube is located in glue groove;The metering steel rider is by stepper motor or servo motor driving rotation, institute It states in metering steel rider and is provided with spiral shape interlayer runner, which has been passed through flowing hot water.
3. a kind of two-component hot melt adhesive according to claim 1 pastes package compound membrane production equipment, which is characterized in that The gumming mechanism includes one or two the coating mould that is set on transfer steel rider and can move along transfer steel rider axial reciprocating Tool;When coating die quantity is one, the output end of two utilidors of the two-component glue feeder can be heated by one Static mixing tube be connected with coating die;When coating die quantity is two, two heat preservations of the two-component glue feeder The output end of pipeline is separately connected a coating die;The coating die is narrow slit type coating mold.
4. a kind of two-component hot melt adhesive according to claim 1 pastes package compound membrane production equipment, which is characterized in that The bondline thickness detection device includes being mounted on transfer steel rider or the guide rail being coated on rear side of steel rider, the branch being mounted on guide rail Frame, the detector fixed with bracket, the bracket can be moved back and forth by servo motor or stepper motor drives edge guide rail, the inspection It surveys instrument and uses infrared sensor or ultrasonic sensor.
5. a kind of two-component hot melt adhesive according to claim 1 pastes package compound membrane production equipment, which is characterized in that Support plate, platen, the fever colloidal sol plate with through-hole, buffer area, the branch are disposed in the adhesive disolving tank from top to bottom Cylinder is fixed on fagging, the motion bar lower end of the cylinder connects the platen, and the adhesive disolving tank lower part is funnel-shaped;It is described Metering pump output terminal is equipped with pressure transducer.
6. a kind of two-component hot melt adhesive according to claim 1 pastes package compound membrane production equipment, which is characterized in that Spiral shape interlayer runner is provided in the transfer steel rider, coating steel rider and chill roll;The transfer steel rider, the spiral shell for being coated with steel rider Rotation clevis laminar flow road has been passed through flowing hot water;The spiral shape interlayer runner of the chill roll is passed through the cooling water of flowing.
7. a kind of two-component hot melt adhesive pastes package compound film production process, which comprises the following steps:
It will be two colloidal sols that solid component A hot melt adhesive and B component hot melt adhesive are respectively put into two-component glue feeder under room temperature Bucket in, by adhesive disolving tank heating and melting at liquid after, component A and B component are mixed into output in proportion by metering pump;
Mixed two-component hot melt adhesive successively shifts the transfer steel rider of coating through gumming mechanism, transfer rubber roller, is coated on steel rider, The wherein servo motor driving rotation that transfer steel rider and coating steel rider are controlled by PLC control device, PLC control device is according to glue-line The detection data adjustment transfer steel rider of thickness detection apparatus feedback and the linear resonance surface velocity ratio for being coated with steel rider;
The first film to be composite and the second film are separately mounted to the first unwinding device, the second unwinding device of compounding machine On, the first film, which enters, carries out gluing between the coating steel rider of apparatus for coating and gluing pressure roller, then through guiding roller group enter it is compound Between roller and composite press roller, carry out being bonded obtained composite membrane with same the second film between composite roll and composite press roller, it is cold But roller cools down to composite membrane, and is wound by wind-up roll.
8. a kind of two-component hot melt adhesive according to claim 7 pastes package compound film production process, which is characterized in that The surface of detection data adjustment transfer steel rider and coating steel rider that the PLC control device is fed back according to bondline thickness detection device Linear velocity ratio, specific method include:
The detection data of bondline thickness detection device is demarcated, according to transfer steel rider or be coated with steel rider on bondline thickness with There are proportional relationships for bondline thickness on gluing rear film, using the glue-spread of weight method actual measurement film surface, and according to reality Measured data demarcates the detection data of detector, and the data for surveying the detection data of detector with weight method are consistent;
When work, the bondline thickness for making detector shuttle-scanning transfer steel rider or being coated on steel rider will test the number that instrument detects According to PLC control device is passed to, the glue-spread measured is compared with the glue-spread of setting by PLC device, further according to comparing As a result the revolving speed of adjustment transfer steel rider: if the glue-spread measured is lower than setting value, transfer steel rider is accelerated in PLC control device order Revolving speed so that transfer steel rider be supplied within the unit time coating steel rider glue amount increase, and then make be coated with steel rider be applied to Glue-spread on the first film increases;If the glue-spread measured is higher than setting value, PLC control device order reduces transfer steel rider Revolving speed so that transfer steel rider be supplied within the unit time coating steel rider glue amount reduce, and then make be coated with steel rider be applied to Glue-spread on the first film reduces.
9. a kind of two-component hot melt adhesive according to claim 7 pastes package compound film production process, it is characterised in that: The component A is the performed polymer that side chain or main chain have isocyanato;B component is comprising anhydride modified polyalcohol, polyhydroxy The mixture of based compound, chain extender.
10. a kind of two-component hot melt adhesive according to claim 7 pastes package compound film production process, feature exists In: the heating temperature of the component A and B component in the adhesive disolving tank of glue feeder is 50-100 DEG C;The painting of the first film Glue amount is 0.6-30g/ ㎡, and application rate is 10-450m/min;The binding temperature of the first film and the second film is 50-100 DEG C, chill roll is cooled to 20-45 DEG C to the composite membrane after fitting;Film roll after winding is transferred in 20-35 DEG C of condition After setting 3-6 hours, 18-36 hours completion subsequent cures under the conditions of 40-50 DEG C of temperature are entered back into;Or it is placed on 20-35 DEG C of item 36-72 hours completion subsequent cures of part.
CN201810744554.0A 2018-07-09 2018-07-09 The production equipment and its technique of two-component hot melt adhesive stickup package compound film Pending CN109049731A (en)

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