CN109048328B - Automatic assembling process for ring-shaped magnetic sheet building block toy - Google Patents
Automatic assembling process for ring-shaped magnetic sheet building block toy Download PDFInfo
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- CN109048328B CN109048328B CN201810977298.XA CN201810977298A CN109048328B CN 109048328 B CN109048328 B CN 109048328B CN 201810977298 A CN201810977298 A CN 201810977298A CN 109048328 B CN109048328 B CN 109048328B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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Abstract
The automatic assembling process of the ring-shaped magnetic force sheet building block toy comprises the following steps: s1, bottom shell feeding: the first feeding device feeds the bottom shell to the positioning plate; s2, mounting a magnet; s3, magnet pressing: the rotary driving device drives the positioning plate to rotate to the magnet pressing station, and the pressing device presses the magnet in the bottom shell; s4, feeding the upper shell; s5, pressing the upper shell and the bottom shell: the rotary driving device drives the positioning plate to rotate to the upper shell and bottom shell pressing station, and the pressing device presses the upper shell and the bottom shell tightly; s6, upper shell and bottom shell locking screws: the rotation driving device drives the positioning plate to rotate to the screw locking stations of the upper shell and the lower shell, and the screw assembling device screws the screws on the lower shell and the upper shell to complete the assembly of the product; and S7, automatic blanking. The invention has the advantages of high automation degree, simple assembly process, smooth connection among all working procedures, high stability and reliability, high assembly efficiency which is 12 to 16 times of manual work, high product yield which reaches more than 99.99 percent, saving 80 percent of manual work and great economic value.
Description
Technical Field
The invention relates to the technical field of production processes of magnetic sheet building block toys, in particular to an automatic assembly process of a circular magnetic sheet building block toy.
Background
Magnetic force piece building blocks toy passes through the suction of magnet, and the magnetic force piece can easily found all kinds of plane 2D figures to the various 3D stereomodeling of rapid transition can help children to know various colours and geometric modeling, cognitive space structure, cultivates thinking training and hands-on ability, collects interesting and benefits intelligence in an organic whole, receives child's liking deeply.
However, the magnetic sheet building block toy has more parts and different shapes, is difficult to assemble, needs workers to cooperate with machinery to carry out semi-automatic assembly in processing production, so that the production efficiency is reduced, the labor cost is high, the production cost of the magnetic sheet building block is increased, and the full-automatic assembly process aiming at the circular magnetic sheet building block toy is not available.
Disclosure of Invention
One of the objectives of the present invention is to provide an automatic assembly process for a circular magnetic sheet building block toy, so as to solve the problems mentioned in the background art.
The technical scheme of the invention is as follows:
the automatic assembling process of the ring-shaped magnetic force sheet building block toy comprises the following steps:
s1, bottom shell feeding: the first feeding device feeds the bottom shell to the positioning plates, each positioning plate is provided with an accommodating groove for bearing the bottom shell, the rear end of each positioning plate is mounted on the turntable through bolts, and three positioning columns distributed in a triangular shape are arranged in the accommodating grooves;
s2, mounting a magnet: the rotary driving device drives the positioning plates to rotate to a magnet assembling station, the magnet assembling device respectively installs three magnets in three cavities of the bottom shell, the rotary driving device is arranged at the center of the base plate, the base plate is horizontally arranged, the rotary driving device comprises a first driving motor which is vertically arranged and a turntable which is fixedly connected with the output end of the first driving motor, and the turntable is provided with a plurality of positioning plates which are uniformly distributed along the axis of the turntable;
s3, magnet pressing: the rotary driving device drives the positioning plate to rotate to the magnet pressing station, and the pressing device presses the magnet in the bottom shell;
s4, feeding of an upper shell: the rotary driving device drives the positioning plate to rotate to the upper shell feeding station, and the second feeding device feeds the upper shell to the positioning plate;
s5, pressing the upper shell and the bottom shell: the rotary driving device drives the positioning plate to rotate to the upper shell and bottom shell pressing station, and the pressing device presses the upper shell and the bottom shell tightly;
s6, upper shell and bottom shell locking screws: the rotation driving device drives the positioning plate to rotate to the screw locking stations of the upper shell and the lower shell, and the screw assembling device screws the screws on the lower shell and the upper shell to complete the assembly of the product;
s7, automatic blanking: the rotary driving device drives the positioning plate to rotate to the automatic blanking station, and the blanking manipulator automatically blanks the products assembled on the positioning plate.
In a preferred embodiment of the present invention, the first feeding device, the magnet assembling device, the pressing device, the second feeding device, the pressing device, the screw assembling device, and the discharging manipulator are sequentially disposed along an axis of the turntable.
In a preferred embodiment of the present invention, the first feeding device includes a supporting platform disposed on the substrate, a feeding assembly mounted at the rear end of the supporting platform, and a first transporting assembly mounted at the front end of the supporting platform, a material passing groove disposed along the length direction is disposed at the top of the supporting platform, a first baffle is disposed at the top of the front end of the supporting platform, the first baffle is fixedly connected to the supporting platform, the feeding assembly includes a feeding frame vertically disposed at the top of the supporting platform, and a driving portion for driving a bottom shell in the feeding frame to move towards the turntable, the driving portion includes a first driving cylinder horizontally disposed and a first pushing plate fixedly connected to an output end of the first driving cylinder, the first pushing plate is L-shaped, and a gap for the first pushing plate to pass through is disposed at the bottom of the feeding frame.
In a preferred embodiment of the present invention, the first moving assembly includes a first U-shaped frame, two first guide posts spaced apart from each other on the first U-shaped frame, a moving block sleeved on the two first guide posts, and a second driving cylinder mounted on a side wall of the first U-shaped frame, an output end of the second driving cylinder penetrates through one side of the first U-shaped frame and is fixedly connected to the moving block, the first U-shaped frame is mounted on a front end portion of the supporting platform, a third driving cylinder is disposed on a side wall of the moving block, an output end of the third driving cylinder is disposed downward and is provided with a clamping plate, and a gas claw for clamping the bottom shell is disposed at a bottom of the clamping plate.
In a preferred embodiment of the present invention, the magnet assembling apparatus includes a first magnet feeding assembly, a second magnet feeding assembly and a third magnet feeding assembly, the first magnet feeding assembly and the second magnet feeding assembly are symmetrically disposed beside the turntable, the second magnet feeding assembly and the third magnet feeding assembly are symmetrically disposed, the first magnet feeding assembly, the second magnet feeding assembly and the third magnet feeding assembly have the same structure, the first magnet feeding assembly includes a support frame disposed on the support platform, a slide rail disposed on the top of the support frame, a slide block slidably engaged with the slide rail, a feeding plate mounted on the top of the slide block, and a fourth driving cylinder disposed on the top of the support frame, an output end of the fourth driving cylinder is fixedly connected to a side wall of the slide block, a vertically disposed rotating shaft, a connecting member sleeved on the rotating shaft, and a control member disposed on the top of the support frame, With connecting piece fixed connection's confession magnetism box and install on the support frame and can drive pivot intermittent type formula pivoted second driving motor, the preceding lateral wall of support frame is equipped with the fifth that is vertical setting and drives actuating cylinder and drive actuating cylinder output fixed connection's limiting plate with the fifth, the lateral wall of limiting plate and the preceding lateral wall sliding fit of support frame, limiting plate and last flitch all are equipped with the material hole identical with magnet, supply the silo that is used for placing magnet that is equipped with a plurality of equidistant settings on the magnetism box, the top of support frame is equipped with the mount, be equipped with the sixth on the mount and drive actuating cylinder, this sixth drives actuating cylinder's output and sets up down and is equipped with the clamp plate, the bottom of clamp plate is equipped with the pressure arris identical with.
In a preferred embodiment of the present invention, the pressing device includes a fixing table disposed on the top of the substrate, a connecting frame mounted on the top of the fixing table, and a seventh driving cylinder mounted on the connecting frame, wherein an output end of the seventh driving cylinder faces downward and is provided with a pressing plate.
In a preferred embodiment of the present invention, the second feeding device includes a placing rack disposed on the top of the substrate, a conveying plate disposed on the top of the placing rack, a feeding rack mounted on the conveying plate, a second pushing plate disposed on the top of the conveying plate, and an eighth driving cylinder for driving the second pushing plate to move along the length direction of the conveying plate, the front end of the conveying plate is provided with a second baffle, the front end of the placing rack is provided with a second transferring assembly, and the second transferring assembly has the same structure as the first transferring assembly.
In a preferred embodiment of the present invention, the pressing device includes a lifting column vertically disposed on the substrate and a pressing block mounted on the lifting column.
In a preferred embodiment of the present invention, the screw assembling device includes a rotary table disposed on the top of the substrate, two bearing columns symmetrically disposed on the rotary table, a screw rod sliding table mounted on the upper end of the bearing columns, and a ninth driving cylinder mounted on the screw rod sliding table, an output end of the ninth driving cylinder is disposed downward and is provided with an L-shaped plate, a third driving motor vertically disposed is disposed on a side wall of the L-shaped plate, an output end of the third driving motor is provided with a rotating plate, an electric screw driver is disposed on the rotating plate, a screw vibrating disk is disposed beside the rotary table, and in an operating state, an output end of the electric screw driver can be abutted to an output end of the screw vibrating disk.
In a preferred embodiment of the invention, the feeding manipulator is positioned at one side of the positioning plate and comprises a feeding manipulator beam support, a rodless cylinder guide rail fixing seat is fixedly arranged on the feeding manipulator beam support, a first rodless cylinder stressing guide rail and a second rodless cylinder stressing guide rail are arranged at one side of the rodless cylinder guide rail fixing seat in parallel along the length direction, a rodless cylinder stressing guide rail is arranged between the first rodless cylinder stressing guide rail and the second rodless cylinder stressing guide rail, a first slide block, a second slide block and a third slide block on the first rodless cylinder stressing guide rail, the second rodless cylinder stressing guide rail and the rodless cylinder stressing guide rail are fixedly connected with a feeding manipulator supporting plate, three groups of center press-in finger slide rails are vertically and parallelly arranged on the feeding manipulator supporting plate, and each center press-in finger slide rail is provided with a finger slide rail backing plate, the finger slide rail backing plate is provided with a finger clamp seat, the finger clamp seat is provided with a finger cylinder, the finger cylinder is fixedly provided with a finger clamp, the finger clamp is in a ring shape when folded, and the inner side arc surface of the finger clamp is made of flexible materials.
Compared with the prior art, the automatic assembly process of the ring-shaped magnetic sheet building block toy has the following beneficial effects:
(1) the utility model discloses a ring magnetic force piece building block toy, including the locating plate, the locating plate is provided with three reference column that is triangular distribution on, carry out fixed positioning to the drain pan, can accomplish ring magnetic force piece building block toy's drain pan automatically, magnet, the assembly work of epitheca and lock screw, then through the quick unloading of unloading manipulator, realize ring magnetic force piece building block toy's automatic assembly work, need not manual fit mechanical work, the amount of manual labor has been reduced, assembly process is simple, it is smooth and easy to link up between each process, compact structure takes up an area of for a short time, stability and reliability are high, the efficiency and the manual work of assembly are compared, 12-16 times have been improved, the product yield has reached more than 99.99%, 80% manual work has been practiced.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a top view of the present invention;
fig. 4 is a schematic perspective view of a first feeding device according to the present invention;
FIG. 5 is an assembly view of the annular magnetic force piece block toy and the alignment plate;
fig. 6 is a schematic perspective view of a first magnet feeding assembly according to the present invention;
FIG. 7 is a schematic perspective view of the screw assembling apparatus of the present invention;
FIG. 8 is a schematic perspective view of a second feeding device according to the present invention;
fig. 9 is a schematic perspective view of the blanking manipulator of the present invention;
FIG. 10 is a partial structural view of the feeding robot of the present invention;
FIG. 11 is a schematic perspective view of a circular magnetic sheet construction toy of the present invention;
FIG. 12 is a flow chart of the assembly process of the present invention;
description of reference numerals:
the mechanical arm comprises a base plate 1, a rotary driving device 2, a first driving motor 2a, a rotary disc 2b, a positioning plate 3, an accommodating groove 3a, a positioning column 3b, a first feeding device 4, a bearing platform 4a, a feeding assembly 4b, a feeding frame 4b1, a driving portion 4b2, a first driving cylinder 4b2a, a first pushing plate 4b2b, a first moving assembly 4c, a first U-shaped frame 4c1, a first guide pillar 4c2, a moving block 4c3, a second driving cylinder 4c4, a third driving cylinder 4c5, a clamping plate 4c6, a first baffle 4d, a magnet assembling device 5, a first magnet feeding assembly 5a, a supporting frame 5a6, a sliding rail 5a6, a sliding block 5a6, a feeding plate 5a6, a fourth driving cylinder 5a6, a rotating shaft 5a6, a connecting piece 5a 6a, a magnetic box 5a, a second guide rail 5a 6a, a sliding block 5a 367 a, a 367 b, a driving cylinder 7b, a driving cylinder 7c, a driving cylinder 7b, a driving cylinder 7c, a driving cylinder 7b, a driving cylinder 367 c, a driving cylinder 7c, a driving cylinder 7b, a driving cylinder 367 b, a driving cylinder 7b, a magnet, a driving cylinder 7c, a driving cylinder 7b, a driving cylinder 7b, a driving cylinder 7b, a driving cylinder 7c, a driving cylinder 7b, a magnet, a.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 12, and the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1-12, the automatic assembly process of the circular magnetic force sheet building block toy comprises the following steps:
s1, bottom shell feeding: the first feeding device 4 feeds the bottom shell to the positioning plates 3, each positioning plate 3 is provided with an accommodating groove 3a for bearing the bottom shell, the rear end of each positioning plate 3 is mounted on the turntable 2b through bolts, and three positioning columns 3b distributed in a triangular shape are arranged in the accommodating grooves 3 a; the first driving cylinder 4b2a drives the first pushing plate 4b2b to move in the length direction of the supporting platform 4a, the first pushing plate passes through the feeding frame 4b1, the bottom shell at the bottommost part of the feeding frame 4b1 moves, the first baffle plate 4d limits the bottom shell, then the second driving cylinder 4c4 drives the moving block 4c3 to move to the front end of the supporting platform 4a, the third driving cylinder 4c5 drives the clamping plate 4c6 to move downwards, the air claw clamps the bottom shell, and then the second driving cylinder 4c4 drives the air claw to move to one positioning plate 3 on the rotary disc 2b, so that the feeding operation of the bottom shell is completed;
s2, mounting a magnet: the rotary driving device 2 drives the positioning plate 3 to rotate to a magnet assembling station, the magnet assembling device 5 is used for installing three magnets in three cavities of the bottom shell respectively, the rotary driving device 2 is arranged at the center of the base plate 1, the base plate 1 is horizontally arranged, the rotary driving device 2 comprises a first driving motor 2a which is vertically arranged and a turntable 2b which is fixedly connected with the output end of the first driving motor 2a, and the turntable 2b is provided with a plurality of positioning plates 3 which are uniformly distributed along the axis of the turntable; when the first driving motor 2a drives the turntable 2b to intermittently rotate, so that the bottom case on the positioning plate 3 sequentially passes through the first magnet feeding assembly 5a, the second magnet feeding assembly 5b and the third magnet feeding assembly 5c, the magnet at the bottommost position in the magnetic box 5a8 falls into the material hole 5a12 of the feeding plate 5a4, the fourth driving cylinder 5a5 drives the sliding block 5a3 to move, so that the feeding plate 5a4 fixedly connected with the sliding block 5a3 is driven to move along with the sliding block, meanwhile, the fifth driving cylinder 5a10 drives the limiting plate 5a11 to move downwards, and when the material hole 5a12 on the limiting plate 5a11 is in butt joint with the material hole 5a12 on the feeding plate 5a4, the sixth driving cylinder 5a15 drives the feeding plate 5a16 to move downwards, so as to complete the feeding operation of the three magnets on the bottom case;
s3, magnet pressing: the rotary driving device 2 drives the positioning plate 3 to rotate to the magnet pressing station, and the pressing device 6 presses the magnet in the bottom shell; the seventh driving cylinder 6c drives the pressure plate 6d to move downwards, so that the magnet and the bottom shell are assembled more stably;
s4, feeding of an upper shell: the rotary driving device 2 drives the positioning plate 3 to rotate to the upper shell feeding station, and the second feeding device 7 feeds the upper shell onto the positioning plate 3; the eighth driving cylinder 7e drives the second pushing plate 7d to move along the length direction of the conveying plate 7b and penetrate through the feeding frame 7c, so that the upper shell positioned at the bottommost part of the feeding frame 7c moves towards the front end of the conveying plate 7b, and the second moving and transporting assembly 7g drives the upper shell to be moved and transported to the positioning plate 3, so that the feeding operation of the upper shell is completed;
s5, pressing the upper shell and the bottom shell: the rotary driving device 2 drives the positioning plate 3 to rotate to the upper shell and bottom shell pressing station, and the pressing device 8 presses the upper shell and the bottom shell tightly; the pressing block 8b is driven by the lifting column 8a to move in the vertical direction, so that the assembly between the upper shell and the bottom shell is more stable;
s6, upper shell and bottom shell locking screws: the rotary driving device 2 drives the positioning plate 3 to rotate to the screw locking stations of the upper shell and the lower shell, and the screw assembling device 9 screws the screws on the lower shell and the upper shell to complete the assembly of the product; the screws are conveyed to the position right below the front end of the screw rod sliding table 9c through the screw vibrating disc 9i, the screw rod sliding table 9c drives the electric screwdriver 9h to be located right above the output end of the screw vibrating disc 9i, the ninth driving air cylinder 9d drives the electric screwdriver 9h to move downwards and adsorb the screws, the third driving motor 9f drives the rotating plate 9g to rotate intermittently, a plurality of screw loading operations are completed, and the whole assembling operation of the circular magnetic force sheet building block toy 10 is realized;
s7, automatic blanking: the rotary driving device 2 drives the positioning plate 3 to rotate to an automatic blanking station, the blanking manipulator 11 automatically blanks the assembled product on the positioning plate 3, two bearing columns 9b are rotated through the rotary table 9a, the blanking manipulator 11 can conveniently automatically blank the assembled circular magnetic sheet building block toy 10 on the positioning plate 3, and the blanking manipulator 11 clamps the circular magnetic sheet building block toy 10 to realize automatic blanking.
The first feeding device 4, the magnet assembling device 5, the pressing device 6, the second feeding device 7, the pressing device 8, the screw assembling device 9 and the discharging manipulator 11 are sequentially arranged along the axis of the turntable 2 b.
The first driving motor 2a drives the turntable 2b to rotate intermittently, the first feeding device 4, the magnet assembling device 5, the pressing device 6, the second feeding device 7, the pressing device 8 and the screw assembling device 9 sequentially complete automatic assembling operation of the bottom shell, the magnet and the upper shell, and the blanking manipulator 11 completes automatic blanking operation of the circular magnetic force piece building block toy 10.
The first feeding device 4 comprises a supporting platform 4a arranged on the base plate 1, a feeding assembly 4b arranged at the rear end part of the supporting platform 4a and a first transporting assembly 4c arranged at the front end part of the supporting platform 4a, wherein a material passing groove 5a13 arranged along the length direction is arranged at the top part of the supporting platform 4a, a first baffle plate 4d is arranged at the top part of the front end of the supporting platform 4a, the first baffle plate 4d is fixedly connected with the supporting platform 4a, the feeding assembly 4b comprises a feeding frame 4b1 vertically arranged at the top part of the supporting platform 4a and a driving part 4b2 for driving a bottom shell in the feeding frame 4b1 to move towards the rotating disc 2b, the bottom shell in the feeding assembly 4b is driven to move in the material passing groove 5a13 by the first transporting assembly 4c, and the first baffle plate 4d limits the movement of the bottom shell.
The driving part 4b2 comprises a first driving cylinder 4b2a arranged horizontally and a first pushing plate 4b2b fixedly connected with the output end of the first driving cylinder 4b2a, the first pushing plate 4b2b is shaped like L, the bottom of the feeding frame 4b1 is provided with a gap for the first pushing plate 4b2b to pass through, the first driving cylinder 4b2a is used for driving the first pushing plate 4b2b to move in the length direction of the supporting platform 4a and pass through the bottom of the feeding frame 4b1, and the bottom shell at the bottommost of the feeding frame 4b1 moves in the feeding groove 5a 13.
The first moving assembly 4c comprises a first U-shaped frame 4c1, two first guide posts 4c2 arranged on the first U-shaped frame 4c1 at intervals, a moving block 4c3 sleeved on the two first guide posts 4c2, and a second driving cylinder 4c4 arranged on the side wall of the first U-shaped frame 4c1, the output end of the second driving cylinder 4c4 penetrates through one side of the first U-shaped frame 4c1 and is fixedly connected with a moving block 4c3, the first U-shaped frame 4c1 is arranged at the front end part of the supporting table 4a, a third driving cylinder 4c5 is arranged on the side wall of the moving block 4c3, the output end of the third driving cylinder 4c5 is downwards arranged and is provided with a clamping plate 4c6, the bottom of the clamping plate 4c6 is provided with an air claw for clamping the bottom case, the moving block 4c3 moves to the front end of the supporting table 4a downwards by the driving of the second driving cylinder 4c4, the third driving cylinder 4c5 makes the clamping plate 4c6 drive the moving block 4c3, the air claw clamps the bottom shell, and then the second driving air cylinder 4c4 drives the air claw to move to one positioning plate 3 on the turntable 2b, so that the feeding operation of the bottom shell is completed.
The magnet assembling device 5 comprises a first magnet feeding assembly 5a, a second magnet feeding assembly 5b and a third magnet feeding assembly 5c which are arranged at the side of the rotating disc 2b, the first magnet feeding assembly 5a and the second magnet feeding assembly 5b are symmetrically arranged, the second magnet feeding assembly 5b and the third magnet feeding assembly 5c are symmetrically arranged, the first magnet feeding assembly 5a, the second magnet feeding assembly 5b and the third magnet feeding assembly 5c have the same structure, the first magnet feeding assembly 5a comprises a supporting frame 5a1 arranged on the supporting table 4a, a sliding rail 5a2 arranged at the top of the supporting frame 5a1, a sliding block 5a3 in sliding fit with the sliding rail 5a2, a feeding plate 5a4 arranged at the top of the sliding block 5a3 and a fourth driving cylinder 5a5 arranged at the top of the supporting frame 5a1, the output end of the fourth driving cylinder 5a5 is fixedly connected with the side wall 3 of the sliding block 5a, the top of the supporting frame 5a1 is provided with a vertically arranged rotating shaft 5a6, a connecting piece 5a7 sleeved on the rotating shaft 5a6, a magnetic box 5a8 fixedly connected with the connecting piece 5a7, and a second driving motor 5a9 which is arranged on the supporting frame 5a1 and can drive the rotating shaft 5a6 to rotate intermittently, the front side wall of the supporting frame 5a1 is provided with a vertically arranged fifth driving cylinder 5a10 and a limit plate 5a11 fixedly connected with the output end of the fifth driving cylinder 5a10, the side wall of the limit plate 5a11 is in sliding fit with the front side wall of the supporting frame 5a1, the limit plate 5a11 and the feeding plate 5a4 are both provided with a material hole 12 matched with a magnet, the magnetic box 5a8 is provided with a plurality of material grooves 5a 6867 which are arranged at equal intervals and used for placing the magnet, the top of the supporting frame 5a1 is provided with a14, the fixing frame 5a14 is provided with a14, the output end of the sixth driving cylinder 14 a14 is provided with a pressing plate 14, the pressing edges matched with the material holes 5a12 are arranged at the bottom of the pressing plate 5a16, magnets located at the bottommost part in the magnetic box 5a8 fall into the material holes 5a12 of the upper plate 5a4, the fourth driving cylinder 5a5 drives the sliding block 5a3 to move, so that the upper plate 5a4 fixedly connected with the sliding block 5a3 is driven to move along with the magnets, meanwhile, the fifth driving cylinder 5a10 drives the limiting plate 5a11 to move downwards, when the material holes 5a12 in the limiting plate 5a11 are in butt joint with the material holes 5a12 in the upper plate 5a4, the sixth driving cylinder 5a15 drives the pressing plate 5a16 to move downwards to finish the primary pressing operation of the pressing edges of the magnets, and similarly, the second magnet feeding assembly 5b and the third magnet feeding assembly 5c are driven to finish the assembly operation of two magnets; when no magnet is arranged in one trough 5a13 on the magnet supply box 5a8, the second driving motor 5a9 is used for driving the rotating shaft 5a6 to rotate intermittently once, so that the other trough 5a13 is butted with the material hole 5a12 on the feeding plate 5a4, the operation of replacing the magnet supply box 5a8 is prolonged, and the magnet feeding efficiency is improved.
The pressing device 6 comprises a fixing table 6a arranged at the top of the substrate 1, a connecting frame 6b arranged at the top of the fixing table 6a and a seventh driving cylinder 6c arranged on the connecting frame 6b, the output end of the seventh driving cylinder 6c is downwards arranged and is provided with a pressure plate 6d, and the seventh driving cylinder 6c drives the pressure plate 6d to downwards move so that the magnet and the bottom shell are assembled more stably.
The second feeding device 7 comprises a placing frame 7a arranged on the top of the base plate 1, a conveying plate 7b arranged on the top of the placing frame 7a, a feeding frame 7c arranged on the conveying plate 7b, a second pushing plate 7d arranged on the top of the conveying plate 7b and an eighth driving air cylinder 7e for driving the second pushing plate 7d to move along the length direction of the conveying plate 7b, a second baffle plate 7f is arranged at the front end part of the conveying plate 7b, a second transferring component 7g is arranged at the front end part of the placing frame 7a, the second transferring component 7g has the same structure as the first transferring component 4c, the second pushing plate 7d is driven by the eighth driving air cylinder 7e to move along the length direction of the conveying plate 7b and penetrate through the feeding frame 7c, so that an upper shell positioned at the bottommost part of the feeding frame 7c moves towards the front end of the conveying plate 7b, and the second transferring component 7g drives the upper shell to be transferred to the positioning plate 3, and finishing the feeding operation of the upper shell.
The pressing device 8 comprises a lifting column 8a vertically arranged on the substrate 1 and a pressing block 8b installed on the lifting column 8a, and the pressing block 8b is driven by the lifting column 8a to move in the vertical direction, so that the assembly between the upper shell and the bottom shell is more stable.
Referring to fig. 9-10, the feeding manipulator 11 is located at one side of the positioning plate 3, the feeding manipulator 11 includes a feeding manipulator beam support 11a, a rodless cylinder guide rail fixing seat 11b is fixedly disposed on the feeding manipulator beam support 11a, a first rodless cylinder force application guide rail 11c and a second rodless cylinder force application guide rail 11d are disposed at one side of the rodless cylinder guide rail fixing seat 11b in parallel along a length direction, a rodless force application cylinder 11e is disposed between the first rodless cylinder force application guide rail 11c and the second rodless cylinder force application guide rail 11d, the first rodless cylinder force application guide rail 11c, the second rodless cylinder force application guide rail 11d and a first slider 11c1, a second slider 11d1 and a third slider 11e1 on the rodless cylinder force application cylinder 11e are fixedly connected to a feeding manipulator support plate 11f, three sets of center press-in finger slide rails 11g are vertically and parallelly mounted on the feeding manipulator support plate 11f, all be equipped with finger slide rail backing plate 11h on every center is impressed and is pointed slide rail 11g, be equipped with finger holder 11i on the finger slide rail backing plate 11h, be equipped with finger cylinder 11j on the finger holder 11i, finger cylinder 11j has set firmly finger clamp 11k on, finger clamp 11k is ring shape when closing up, just finger clamp 11 k's inboard arcwall face is flexible material. Three groups of finger clamps 11k are arranged on the blanking manipulator 11, each group of finger clamps 11k can alternately operate, can rapidly move left and right along a first rodless cylinder stressing guide rail 11c and a second rodless cylinder stressing guide rail 11d, and can also be pressed into a finger slide rail 11g along the center to rapidly lift up and down to rapidly reach a finished product blanking station of the circular magnetic sheet building block toy 10, so that a finished product is clamped and blanked, the blanking rhythm is fast, the efficiency is high, the inner side arc surface is made of flexible materials such as silica gel or rubber, the product is protected left and right, and the surface of the product is prevented from being clamped and damaged; the blanking manipulator supporting plate 11f is supported by three groups of sliding blocks, so that the stability is good, the transverse moving speed is high, the precision is high, and the material can be clamped quickly.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. The automatic assembly process of the ring-shaped magnetic force sheet building block toy is characterized by comprising the following steps of:
s1, bottom shell feeding: a first feeding device (4) feeds a bottom shell onto the positioning plates (3), each positioning plate (3) is provided with a containing groove (3a) for bearing the bottom shell, the rear end of each positioning plate (3) is installed on the rotary table (2b) through a bolt, and three positioning columns (3b) distributed in a triangular shape are arranged in the containing grooves (3 a);
s2, mounting a magnet: the rotary driving device (2) drives the positioning plate (3) to rotate to a magnet assembling station, three magnets are respectively installed in three cavities of the bottom shell by the magnet assembling device (5), the rotary driving device (2) is arranged at the center of the base plate (1), the base plate (1) is horizontally arranged, the rotary driving device (2) comprises a first driving motor (2a) which is vertically arranged and a turntable (2b) which is fixedly connected with the output end of the first driving motor (2a), and a plurality of positioning plates (3) which are uniformly distributed along the circumferential direction of the turntable (2b) are arranged on the turntable (2 b);
s3, magnet pressing: the rotary driving device (2) drives the positioning plate (3) to rotate to the magnet pressing station, and the pressing device (6) presses the magnet in the bottom shell;
s4, feeding of an upper shell: the rotary driving device (2) drives the positioning plate (3) to rotate to the upper shell feeding station, and the second feeding device (7) feeds the upper shell to the positioning plate (3);
s5, pressing the upper shell and the bottom shell: the rotary driving device (2) drives the positioning plate (3) to rotate to the upper shell and bottom shell pressing station, and the pressing device (8) presses the upper shell and the bottom shell tightly;
s6, upper shell and bottom shell locking screws: the rotary driving device (2) drives the positioning plate (3) to rotate to the screw locking stations of the upper shell and the lower shell, and the screw assembling device (9) screws the screws on the lower shell and the upper shell to complete the assembly of the product;
s7, automatic blanking: the rotary driving device (2) drives the positioning plate (3) to rotate to an automatic blanking station, and the blanking manipulator (11) automatically blanks the products assembled on the positioning plate (3);
the first feeding device (4), the magnet assembling device (5), the pressing device (6), the second feeding device (7), the pressing device (8), the screw assembling device (9) and the blanking manipulator (11) are sequentially arranged along the circumferential direction of the turntable (2 b);
the magnet assembling device (5) comprises a first magnet feeding assembly (5a), a second magnet feeding assembly (5b) and a third magnet feeding assembly (5c) which are arranged at the side of a turntable (2b), the first magnet feeding assembly (5a) and the second magnet feeding assembly (5b) are symmetrically arranged, the second magnet feeding assembly (5b) and the third magnet feeding assembly (5c) are symmetrically arranged, the first magnet feeding assembly (5a), the second magnet feeding assembly (5b) and the third magnet feeding assembly (5c) are identical in structure, the first magnet feeding assembly (5a) comprises a support frame (5a1) arranged on a base plate (1), a sliding rail (5a2) arranged at the top of the support frame (5a1), a sliding block (5a 64) in sliding fit with the sliding rail (5a2), an upper material plate (5a 63) arranged at the top of 39 3a, and a driving cylinder (38778) arranged at the top of the support frame (675 a1), the output end of the fourth driving cylinder (5a5) is fixedly connected with the side wall of the sliding block (5a3), the top of the support frame (5a1) is provided with a vertically arranged rotating shaft (5a6), a connecting piece (5a7) sleeved on the rotating shaft (5a6), a magnetic supply box (5a8) fixedly connected with the connecting piece (5a7) and a limiting plate (5a9) which is arranged on the support frame (5a1) and can drive the rotating shaft (5a6) to rotate intermittently, the front side wall of the support frame (5a1) is provided with a vertically arranged fifth driving cylinder (5a10) and a limiting plate (5a11) fixedly connected with the output end of the fifth driving cylinder (5a10), the side wall of the limiting plate (5a11) is in sliding fit with the front side wall of the support frame (5a1), the limiting plate (5a11) and the feeding plate (5a4) are both provided with feeding holes (5a 585 a) which are matched with the magnets, a8), and a plurality of magnet slots (12 a8) are arranged at equal intervals, the top of the supporting frame (5a1) is provided with a fixed frame (5a14), the fixed frame (5a14) is provided with a sixth driving cylinder (5a15), the output end of the sixth driving cylinder (5a15) is downwards arranged and provided with a pressing plate (5a16), and the bottom of the pressing plate (5a16) is provided with a pressing edge matched with the material hole (5a 12).
2. The automatic assembly process of a circular magnetic building block toy as claimed in claim 1, wherein the first feeding device (4) comprises a supporting platform (4a) arranged on the base plate (1), a feeding assembly (4b) arranged at the rear end of the supporting platform (4a), and a first transporting assembly (4c) arranged at the front end of the supporting platform (4a), the top of the supporting platform (4a) is provided with a feeding groove arranged along the length direction of the supporting platform, the top of the front end of the supporting platform (4a) is provided with a first baffle plate (4d), the first baffle plate (4d) is fixedly connected with the supporting platform (4a), the feeding assembly (4b) comprises a feeding frame (4b1) vertically arranged at the top of the supporting platform (4a) and a driving part (4b2) for driving a bottom shell in the feeding frame (4b1) to move towards the rotating disc (2b), the driving part (4b2) comprises a first cylinder (4b) arranged horizontally and a driving plate (a) for driving the first feeding plate (3b) to move towards the rotating disc (2b), and the driving part (b b) is provided with a first pushing plate (b b) and a pushing cylinder (3b) for driving the feeding plate (a) arranged horizontally arranged to pass through the first gap of the first transporting cylinder (364 b).
3. The automatic assembly process of a circular magnetic force sheet building block toy according to claim 2, characterized in that: the first moving and transporting assembly (4c) comprises a first U-shaped frame (4c1), two first guide posts (4c2) arranged on the first U-shaped frame (4c1) at intervals, a moving block (4c3) sleeved on the two first guide posts (4c2) and a second driving cylinder (4c4) arranged on the side wall of the first U-shaped frame (4c1), the output end of the second driving cylinder (4c4) penetrates through one side of the first U-shaped frame (4c1) and is fixedly connected with the moving block (4c3), the first U-shaped frame (4c1) is arranged at the front end of the supporting platform (4a), a third driving cylinder (4c5) is arranged on the side wall of the moving block (4c3), the output end of the third driving cylinder (4c5) is downwards arranged and is provided with a clamping plate (4c6), and the bottom of the clamping plate (4c6) is provided with air claws for clamping the bottom shell.
4. The automatic assembly process of a circular magnetic force sheet building block toy according to claim 1, characterized in that: the pressing device (6) comprises a fixed table (6a) arranged at the top of the substrate (1), a connecting frame (6b) arranged at the top of the fixed table (6a) and a seventh driving cylinder (6c) arranged on the connecting frame (6b), wherein the output end of the seventh driving cylinder (6c) is arranged downwards and is provided with a pressing plate (6 d).
5. The automatic assembly process of a circular magnetic force sheet building block toy according to claim 2, characterized in that: the second feeding device (7) comprises a placing frame (7a) arranged at the top of the base plate (1), a conveying plate (7b) arranged at the top of the placing frame (7a), an upper material frame (7c) arranged on the conveying plate (7b), a second pushing plate (7d) arranged at the top of the conveying plate (7b) and an eighth driving cylinder (7e) for driving the second pushing plate (7d) to move along the length direction of the conveying plate (7b), a second baffle plate (7f) is arranged at the front end of the conveying plate (7b), a second moving component (7g) is arranged at the front end of the placing frame (7a), and the second moving component (7g) is identical to the first moving component (4c) in structure.
6. The automatic assembly process of a circular magnetic force sheet building block toy according to claim 1, characterized in that: the pressing device (8) comprises a lifting column (8a) vertically arranged on the substrate (1) and a pressing block (8b) installed on the lifting column (8 a).
7. The automatic assembly process of the circular magnetic force sheet building block toy as claimed in claim 1, wherein the screw assembly device (9) comprises a rotating table (9a) arranged at the top of the base plate (1), two bearing columns (9b) symmetrically arranged on the rotating table (9a), a screw rod sliding table (9c) installed at the upper end of the bearing column (9b) and a ninth driving cylinder (9d) installed on the screw rod sliding table (9c), the output end of the ninth driving cylinder (9d) faces downwards and is provided with L type plates (9e), a third driving motor (9f) vertically arranged is arranged on the side wall of the L type plate (9e), a rotating plate (9g) is arranged at the output end of the third driving motor (9f), an electric screwdriver (9h) is arranged on the rotating plate (9g), a screw vibration disc (9i) is arranged beside the rotating table (9a), and in a working state, the output end of the electric screwdriver (9h) can be in butt joint with the output end of the screw vibration disc (9 i).
8. The automatic assembly process of a circular magnetic force sheet building block toy according to claim 1, characterized in that: the blanking manipulator (11) is positioned on one side of the positioning plate (3), the blanking manipulator (11) comprises a blanking manipulator beam support (11a), a rodless cylinder guide rail fixing seat (11b) is fixedly arranged on the blanking manipulator beam support (11a), a first rodless cylinder stressing guide rail (11c) and a second rodless cylinder stressing guide rail (11d) are arranged on one side of the rodless cylinder guide rail fixing seat (11b) in parallel along the length direction, a rodless cylinder stressing cylinder (11e) is arranged between the first rodless cylinder stressing guide rail (11c) and the second rodless cylinder stressing guide rail (11d), the first rodless cylinder stressing guide rail (11c) and the second rodless cylinder stressing guide rail (11d) are respectively in sliding fit with a first sliding block (11c1) and a second sliding block (11d1), the first sliding block (11c1) and the second sliding block (11d1) are fixedly connected to a blanking manipulator supporting plate (11f), third slider (11e1) and unloading manipulator backup pad (11f) fixed connection on rodless afterburning cylinder (11e), unloading manipulator backup pad (11f) are gone up vertical parallel and are installed three group centers and impress finger slide rail (11g), all are equipped with finger slide rail backing plate (11h) on every center impresses finger slide rail (11g), be equipped with finger holder (11i) on finger slide rail backing plate (11h), be equipped with finger cylinder (11j) on finger holder (11i), finger clamp (11k) have set firmly on finger cylinder (11j), be ring shape when finger clamp (11k) fold, just the inboard arcwall face of finger clamp (11k) is flexible material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810977298.XA CN109048328B (en) | 2018-08-27 | 2018-08-27 | Automatic assembling process for ring-shaped magnetic sheet building block toy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810977298.XA CN109048328B (en) | 2018-08-27 | 2018-08-27 | Automatic assembling process for ring-shaped magnetic sheet building block toy |
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| CN109048328A CN109048328A (en) | 2018-12-21 |
| CN109048328B true CN109048328B (en) | 2020-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810977298.XA Active CN109048328B (en) | 2018-08-27 | 2018-08-27 | Automatic assembling process for ring-shaped magnetic sheet building block toy |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109676940B (en) * | 2018-12-31 | 2023-08-18 | 张毅 | Annular friction plate assembly equipment and working method thereof |
| CN114654222B (en) * | 2020-12-22 | 2024-05-31 | 广东大王椰电器有限公司 | High-pressure pot cover baffle assembly equipment |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3675301A (en) * | 1971-01-11 | 1972-07-11 | Kenneth L Mcquary | Apparatus for assembly of valves and insertion into inflatable articles |
| CN103722368B (en) * | 2013-11-27 | 2016-04-06 | 周俊雄 | Lock tube automatic assembling |
| CN104015053B (en) * | 2014-06-20 | 2016-03-16 | 东莞市新亮点自动化设备科技有限公司 | Toy returns Reeb case automatic assembling |
| CN104070356B (en) * | 2014-07-04 | 2017-03-15 | 东莞市宏亚机械有限公司 | A kind of unusual egg automatic assembling |
| CN204954343U (en) * | 2015-09-14 | 2016-01-13 | 东莞市新亮点自动化设备科技有限公司 | Automatic kludge of inertia tooth case |
| CN105921999B (en) * | 2016-06-01 | 2018-01-12 | 东莞市火速自动化科技有限公司 | A kind of sincere Full-automatic assembling machine of toy hand |
| CN207026941U (en) * | 2017-07-10 | 2018-02-23 | 东莞市新亮点自动化设备科技有限公司 | A kind of drawstring lamp decoration automatic assembling |
| CN107138949B (en) * | 2017-07-10 | 2023-05-09 | 东莞市新亮点自动化设备科技有限公司 | Toy water pump assembly machine |
| CN107932058A (en) * | 2017-11-20 | 2018-04-20 | 东莞理工学院 | A kind of full automatic car valve kludge |
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Effective date of registration: 20200618 Address after: 325000 501 Huahai square, Station Avenue, Lucheng District, Wenzhou City, Zhejiang Province Applicant after: Guo Yanyan Address before: 523000 Guangdong province Dongguan Songshan Lake high tech Industrial Development Zone Technology Park building 11, building 2, room 205, 201E 201D Applicant before: DONGGUAN YIHUI INTELLECTUAL PROPERTY SERVICES Co.,Ltd. |
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