CN109022088A - A kind of biomass fuel raw material machining production line and biomass fuel production method - Google Patents
A kind of biomass fuel raw material machining production line and biomass fuel production method Download PDFInfo
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- CN109022088A CN109022088A CN201810912788.1A CN201810912788A CN109022088A CN 109022088 A CN109022088 A CN 109022088A CN 201810912788 A CN201810912788 A CN 201810912788A CN 109022088 A CN109022088 A CN 109022088A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/442—Wood or forestry waste
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/48—Solid fuels essentially based on materials of non-mineral origin on industrial residues and waste materials
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/28—Cutting, disintegrating, shredding or grinding
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/30—Pressing, compressing or compacting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Engineering & Computer Science (AREA)
- Biodiversity & Conservation Biology (AREA)
- Ecology (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The present invention relates to a kind of biomass fuel raw material machining production line and biomass fuel production methods, including bottom plate, apparatus for bending, draining device, cutter device, grinding device, support frame, the apparatus for bending is mounted on the right side upper surface of bottom plate, draining device is mounted on the middle part upper surface of bottom plate, draining device is located on the downside of support frame right end, cutter device is installed on the middle part lower end surface of support frame, grinding device is located at the underface of cutter device, and grinding device is mounted on the left side upper surface of bottom plate.Integrated doubling sugar cane crushing process may be implemented in the present invention, sugarcane crushes the function that thorough, sugarcane is directly processed into biomass fuel, and it is thorough to have many advantages, such as that manual operation is simple, crushing sugar cane moisture is thorough, mechanization doubling sugarcane carries out twice pressing, comminuted starting materials.
Description
Technical field
The present invention relates to biomass fuel manufacture field more particularly to a kind of biomass fuel raw material machining production line and
Biomass fuel production method.
Background technique
Biomass fuel: refer to biological material burning as fuel, be generally mainly agriculture and forestry organic waste material such as stalk, saw
End, bagasse, rice chaff etc., the main distinction is in fossil fuel.The application of biomass fuel, practical is mainly biomass moulding combustion
Material, be using agricultural wastes as raw material, by techniques such as crushing, mixing, extruding, drying, be made various moldings such as bulk,
Granular etc., a kind of Novel clean-fuel that can directly burn, by taking sugarcane prepares biomass fuel as an example, in production sugarcane biology
In matter Fuel Process, manually-operated process occupation proportion is big, and working efficiency is low, for fresh crop material, Bu Nengshi
Existing integration operation technological process, is allowed to become required biomass fuel.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of biomass fuel raw material machining production line and biomass fuels
Expect production method, the operation technological process that can solve existing artificial preparation sugarcane biomass fuel is more, squeezing raw material water
It point is not thorough, carries out the artificial doubling of twice pressing raw material needs, the problems such as comminuted starting materials are not thorough；Integration may be implemented
Doubling sugar cane crushing process, sugarcane crush the function that thorough, sugarcane is directly processed into biomass fuel, have manual operation letter
The advantages that single, crushing sugar cane moisture is thoroughly, mechanization doubling sugarcane carries out twice pressing, comminuted starting materials are thorough.
To achieve the goals above, the present invention uses following technical scheme, a kind of biomass fuel raw material processing
Line, including bottom plate, apparatus for bending, draining device, cutter device, grinding device, support frame, the apparatus for bending are mounted on bottom
On the right side upper surface of plate, draining device is mounted on the middle part upper surface of bottom plate, and draining device is located on the downside of support frame right end,
Cutter device is installed on the middle part lower end surface of support frame, and grinding device is located at the underface of cutter device, and grinding device is mounted on
On the left side upper surface of bottom plate.
The draining device include juicing cylinder, two juicing sliding blocks, squeeze the juice support plate, No.1 roller, No. two rollers,
No.1 motor, No. two motors, collecting mechanisms, the upper end for cylinder of squeezing the juice are mounted on the right side of support frame on lower end surface, and two juicings are slided
Block is symmetrically mounted on the right end downside of support frame, and juicing support plate is mounted on the lower end surface of juicing cylinder, and branch of squeezing the juice
Fagging is mounted between the medial surface of two juicing sliding blocks, and No.1 motor is mounted on front side of juicing support plate by motor cabinet
Juicing sliding block on, No.1 motor is connected by shaft coupling with the front end of No.1 roller, and the rear end of No.1 roller passes through bearing
It is mounted on the juicing sliding block on rear side of juicing support plate, No. two motors are located at the underface of No.1 motor, and No. two motors are logical
It crosses on motor cabinet installation support frame right end medial surface, the output shaft of No. two motors is connected by shaft coupling with the front end of No. two rollers
It connects, the rear end of No. two rollers is connected by bearing with support frame right end medial surface, and collection machine is distributed with below No. two rollers
Structure, when specific works, sugarcane right end is put between No.1 roller, No. two rollers from draining device left end, and juicing cylinder, which pushes, to be squeezed
No.1 roller on juice sliding block reaches suitable position, and No.1 motor and No. two motors carry out backwards rotation, so that sugarcane is squeezing
After can be moved to and conveyer belt horizontal position, the juice squeezed out flows into the collecting mechanism below No. two rollers, for different bores
Sugarcane can complete juicing action, increase applicability of the invention, and sugarcane after needing to bending carries out secondary juice
When, juicing cylinder pushes the No.1 roller on juicing sliding block to be finely adjusted, and No.1 motor and No. two motors carry out opposite direction rotation,
Above-mentioned movement is repeated, so that sugarcane can be moved to grinding device upper end after secondary extrusion.
The collecting mechanism includes funnel, collection cups, collects fixed plate, collects fixed plate and is located under No. two rollers
Side collects fixed plate and is mounted on Right side support frame medial surface, the middle part for collecting fixed plate is mounted in the middle part of funnel, and funnel is worn
The middle part for collecting fixed plate to be crossed, is provided with collection cups immediately below funnel, collection cups are placed on, when specific works, from
The sugar-cane juice flowed out on No. two rollers is fallen into funnel, and the sugar-cane juice of surrounding is collected into collection cups by funnel.
As a preferred technical solution of the present invention, the apparatus for bending includes disk, bending motor, bending support
Frame, connecting column, conveyer belt, bending baffle, bending mechanism, idler wheel, system for compacting, the bending support frame quantity are two, folding
The bottom of curved support frame is connected with the right end upper side of bottom plate, and the upper end of each bending support frame is equipped with by motor set
Bending motor is mounted on a disk on the output shaft of each bending motor, and the position of two disks is symmetrical, connecting column peace
Between the outer end medial surface of two disks, the quantity of conveyer belt is two, and conveyer belt is mounted on two disk left end medial surfaces,
On bending baffle is mounted between two disk right end medial surfaces, fluted, bending is set in the middle part of the disk of floor rear
Mechanism is positioned on the groove inner wall of floor rear disk setting, and idler wheel is located at left and right sides of groove, and idler wheel installation is in place
In on the front end face of floor rear disk, system for compacting is located at the front side of groove, and system for compacting is mounted on circle on front side of bottom plate
It on the inside middle portion face of disk, when specific works, is transferred in disk, transmits by conveyer belt by the sugarcane that draining device squeezed
The lasting transmission of band, until the middle part of sugarcane is located on the outside of the groove being arranged in the middle part of disk, conveyer belt stops transmission, and bending baffle exists
Sugarcane plays the role of limit during transmitting, and prevents the right end of sugarcane from cannot keep level by the effect of gravity, later
Bending mechanism is controlled by sugarcane bending, idler wheel plays the role of guiding in bending process, and system for compacting can be in flexing movement
Sugarcane is adjusted after the completion, bending motor control disk is rotated, so that between the sugarcane after bending and juicing roller
Position in correspondence with each other, realize integration operation, improve work efficiency.
As a preferred technical solution of the present invention, the bending mechanism include bending push sliding block, Bending Slide Block,
Bending hook, bending sliding rail, fixed baffle, bending push plate, the bending sliding rail are mounted on the groove of floor rear disk
On front end face, bending is installed on the downside of bending sliding rail and pushes sliding block, bending push plate is mounted on the leading flank that bending pushes sliding block
On, Bending Slide Block is mounted on the middle part of bending sliding rail, and bending hook is mounted on the leading flank of Bending Slide Block, the left and right of bending sliding rail
Two sides are distributed with a fixed baffle, and fixed baffle is symmetrically mounted on the groove inner wall of floor rear disk setting, specifically
When work, when needing to carry out flexing movement to sugarcane, bending is hooked under Bending Slide Block drive, hooks the middle part of sugarcane along circle
The groove being arranged in the middle part of disk moves upwards, and fixed baffle plays the role of limit to sugarcane, needs after disk rotational to sweet
When sugarcane carries out secondary extrusion, bending push plate up moves under the drive that bending pushes sliding block, can will complete flexing movement
The groove that is arranged in the middle part of the disk of sugarcane in release, to carry out secondary extrusion to it, be not necessarily to manual adjustment, it is time saving and energy saving.
The system for compacting includes compaction cylinder, squeeze board, and compaction cylinder is uniformly mounted on bottom plate front disc
Upper end medial surface on, squeeze board is mounted on the top of compaction cylinder, when specific works, is located at bending sliding rail top in bending hook
When end, the sugarcane in bending baffle can be adjusted under the promotion of compaction cylinder, be compacted by squeeze board, it is ensured that sweet after bending
The both ends of sugarcane are in same plane, so that sugarcane is able to carry out folding extruding when secondary extrusion, improve the squeezing effect of sugarcane.
As a preferred technical solution of the present invention, the cutter device includes cutting electric pushrod, cutting plate, cuts
Sliding rail, cutting sliding block, cutter are cut, the cutting electric pushrod upper end is mounted on the middle part downside of support frame, cuts
The lower end of electric pushrod is connected with the upper center of cutting plate, and cutting sliding rail is mounted on the middle part downside of cutting plate, cuts
The quantity for cutting sliding block is three, and cutting sliding block is uniformly mounted on cutting sliding rail, and each cutting sliding block lower end is mounted on cutter,
When specific works, the sugarcane for completing secondary extrusion is moved on grinding device from draining device left end, and cutting electric pushrod pushes
Cutting plate carries out stretching motion, and cutting sliding block drives cutter to adjust to appropriate location, under the promotion of cutting electric pushrod, cuts
Cutter carries out segmentation cutting to the sugarcane on grinding device, so that sugarcane is preferably crushed.
The grinding device include front support plate, rear support plate, two blanking rotating plates, blanking motor, crush frame,
Aggregate bin crushes motor, driving gear, active rotating shaft, driven gear, driven spindle, blanking shaft, crushes cutter and crush frame
Pedestal crushes the top that frame is located at bottom plate left side central portion, and front support plate is located at the front side for crushing frame, and rear support plate is located at powder
The rear side of broken frame, front support plate and rear support plate are installed on the top of bottom plate, front support plate and rear support plate
It is connected by crushing frame pedestal with frame is crushed, crushing electricity is equipped with by motor set on the left end trailing flank of front support plate
Machine, the output shaft for crushing motor are connected by shaft coupling with the front end of active rotating shaft, and the middle part of active rotating shaft, which passes through, crushes frame,
The rear end of active rotating shaft is mounted on the left end of rear support plate by bearing, is equipped with driving tooth on the front end of active rotating shaft
Wheel, driven gear are located at the right side of driving gear, and driven gear is mounted on the front end of driven spindle, the leading flank of driven spindle
It is mounted on by bearing on the trailing flank of front support plate right end, the middle part of driven spindle, which passes through, crushes frame, after driven spindle
End is mounted in rear support plate by bearing, and crushing cutter is mounted on the middle part of active rotating shaft and driven spindle, is crushed
Cutter is spiraled knife, and two interlaced arrangements of crushing cutter, aggregate bin are located at the underface for crushing frame, and aggregate bin is put
It sets on bottom plate, crushes symmetrical there are two blanking rotating plate on the upper end of frame, the outer end of blanking rotating plate is mounted on blanking shaft
Middle part on, the left end of blanking shaft passes through the left side wall for crushing frame, and the output shaft of blanking motor is turned by shaft coupling and blanking
The left end of axis is connected, and blanking motor is mounted on the left side for crushing frame by motor set, and the right end of blanking shaft passes through axis
It holds on the right end inner wall for being mounted on and crushing frame, when specific works, when bagasse completes cutting action, when needing to crush bagasse,
Blanking motor drives blanking rotating plate to be rotated, and the sugarcane alreadyed switch off on blanking rotating plate, which can fall to, to crush in frame, driving tooth
Wheel drives driven gear to be engaged rotation, crushes the rotation that direction contrary is also carried out between cutter, the powder of interlaced arrangement
Broken cutter enables bagasse thoroughly to be crushed, and smashed bagasse is fallen in the aggregate bin crushed immediately below frame.
In addition, the present invention also provides a kind of biomass fuel production sides of biomass fuel raw material machining production line
Method, comprising the following steps:
1, sugarcane right end is put from draining device left end between No.1 roller, No. two rollers first, and juicing cylinder pushes squeezing
No.1 roller on juice sliding block reaches suitable position, and No.1 motor and No. two motors rotate synchronously, so that sugarcane is when squeezing
Also it can be moved to conveyer belt horizontal position, the juice squeezed out flows into collecting mechanism by No. two rollers；
2, the sugarcane that draining device right end squeezed later is transferred in disk by conveyer belt, and conveyer belt persistently transmits, directly
It is located on the outside of the groove being arranged in the middle part of disk to the middle part of sugarcane, conveyer belt stops transmission, the mistake that bending baffle is transmitted in sugarcane
Play the role of limit in journey, prevents the right end of sugarcane from cannot keep level by the effect of gravity；
3, control Bending Slide Block drives bending hook later, hooks the middle part of sugarcane toward end motion on bending sliding rail, fixes gear
Plate plays the role of limit to sugarcane, and when bending hook is located at bending rail tips, squeeze board can be in the promotion of compaction cylinder
The lower sugarcane by bending baffle is adjusted, is compacted, and idler wheel plays the role of guiding, bending motor control in bending process
The angle of disk rotational processed, so that the position between the sugarcane after bending and juicing roller is in correspondence with each other, bending push plate is in bending
It pushes and is up moved under the drive of sliding block, the sugarcane for having completed flexing movement can be pushed away in the groove of setting in the middle part of disk
Out, then by No.1 motor and No. two motor opposite directions it rotates, the sugarcane for having completed flexing movement is arranged in the middle part of disk
It is pushed to the position contacted between roller in groove, completes the secondary juice of sugarcane, the moisture contained in sugarcane has been squeezed
Entirely；
4, it is moved on blanking rotating plate by the sugarcane of secondary juice from the left end of roller, cuts electric pushrod later and push
Cutting plate carries out stretching motion, and cutting sliding block drives cutter to adjust to appropriate location, under the promotion of cutting electric pushrod, cuts
Cutter carries out segmentation cutting to the bagasse on blanking rotating plate, and blanking motor drives blanking rotating plate to be rotated, on blanking rotating plate
The sugarcane alreadyed switch off, which can fall to, to crush in cutter, and driving gear drives driven gear to be engaged rotation, crushing cutter it
Between also carry out the rotation of direction contrary, bagasse is thoroughly crushed；
5, the bagasse crushed is fallen in the aggregate bin crushed immediately below frame, and integrated doubling juicing may be implemented
Process crushes the function that thorough, organic matter is directly processed into biomass fuel.
The beneficial effects of the present invention are:
One, the present invention can solve manual operation process flow it is more, squeezing raw material moisture be not thorough, carry out secondary pressure
Squeezing raw material needs artificial doubling, comminuted starting materials the problems such as to be not thorough, may be implemented integrated doubling juicing process, crush it is thorough
Bottom, organic matter are directly processed into biomass fuel function, have manual operation is simple, squeezing moisture thoroughly, mechanization is to folding into
Row twice pressing, the advantages that comminuted starting materials are thorough；
Two, it is provided with bending mechanism on apparatus for bending of the present invention, squeezes, is convenient for again after organic matter is carried out bending
The moisture in biomass fuel raw material is removed, can guarantee the aridity of raw material；
Three, the present invention devises grinding device raw material is adequately crushed, so that the raw material obtained more hold
Easily carry out the processing of next process；
Four, the present invention, which devises cutter device, can effectively improve the degradation rate of raw material, do for next process
It is good to prepare, it improves work efficiency.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is that bottom plate of the present invention, disk, conveyer belt, connecting column, idler wheel, bending baffle, the structure between bending mechanism are shown
It is intended to；
Fig. 3 is bottom plate of the present invention, system for compacting, bending motor, the structural schematic diagram between bending support frame；
Fig. 4 is draining device of the present invention, support frame, the structural schematic diagram between bottom plate；
Fig. 5 is bottom plate of the present invention, cutter device, the structural schematic diagram between support frame；
Fig. 6 is the structural schematic diagram between grinding device and bottom plate of the present invention；
Fig. 7 is front support plate of the present invention, rear support plate, crushes cutter, driving gear, the structural representation between bottom plate
Figure；
Fig. 8 is the A of Fig. 6 of the present invention to partial enlarged view；
Fig. 9 is the B of Fig. 2 of the present invention to partial enlarged view.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.It should be noted that in the absence of conflict, embodiment in the application and
Feature in embodiment can be combined with each other.
As shown in Figures 1 to 9, a kind of biomass fuel raw material machining production line, including bottom plate 1, apparatus for bending 2, squeezing
Juice device 3, cutter device 4, grinding device 5, support frame 6, the apparatus for bending 2 are mounted on the right side upper surface of bottom plate 1,
Draining device 3 is mounted on the middle part upper surface of bottom plate 1, and draining device 3 is located on the downside of 6 right end of support frame, and cutter device 4 is installed
On the middle part lower end surface of support frame 6, grinding device 5 is located at the underface of cutter device 4, and grinding device 5 is mounted on a left side for bottom plate 1
On the upper surface of side.
The draining device 3 include juicing 31, two juicing sliding blocks 32 of cylinder, squeeze the juice support plate 33, No.1 roller 34,
No. two rollers 35, No.1 motor 36, No. two motors 37, collecting mechanisms 38, the upper end of juicing cylinder 31 are mounted on 6 right side of support frame
On lower end surface, two juicing sliding blocks 32 are symmetrically mounted on the right end downside of support frame 6, and juicing support plate 33 is mounted on juicing
On the lower end surface of cylinder 31, and support plate 33 of squeezing the juice is mounted between the medial surface of two juicing sliding blocks 32, and No.1 motor 36 is logical
It crosses motor cabinet to be mounted on the juicing sliding block 32 of 33 front side of juicing support plate, No.1 motor 36 is rolled by shaft coupling and No.1
The front end of cylinder 34 is connected, and the rear end of No.1 roller 34 is mounted on the juicing sliding block of 33 rear side of juicing support plate by bearing
On 32, No. two motors 37 are located at the underface of No.1 motor 36, and No. two motors 37 are installed on the inside of 6 right end of support frame by motor cabinet
On face, the output shaft of No. two motors 37 is connected by shaft coupling with the front end of No. two rollers 35, and the rear end of No. two rollers 35 is logical
Bearing to be crossed to be connected with 6 right end medial surface of support frame, the lower section of No. two rollers 35 is distributed with collecting mechanism 38, when specific works,
Sugarcane right end is put between 34, No. two rollers 35 of No.1 roller from 3 left end of draining device, and juicing cylinder 31 pushes juicing sliding block 32
On No.1 roller 34 reach suitable position, No.1 motor 36 and No. two motors 37 progress backwards rotations so that sugarcane is squeezing
After can be moved to and 25 horizontal position of conveyer belt, the juice squeezed out flows into the collecting mechanism 38 of 35 lower section of No. two rollers, for difference
The sugarcane of bore can complete juicing action, increase applicability of the invention, and sugarcane after needing to bending carries out two
When secondary juicing, juicing cylinder 31 pushes the No.1 roller 34 on juicing sliding block 32 to be finely adjusted, No.1 motor 36 and No. two motors
37 carry out opposite direction rotation, above-mentioned movement are repeated, so that sugarcane can be moved to 5 upper end of grinding device after secondary extrusion.
The collecting mechanism 38 includes funnel 381, collection cups 382, collects fixed plate 383, collects fixed plate 383 and is located at
The lower section of No. two rollers 35 is collected fixed plate 383 and is mounted on 6 medial surface of Right side support frame, collection is mounted in the middle part of funnel 381
The middle part of fixed plate 383, and funnel 381 passes through the middle part for collecting fixed plate 383, the underface of funnel 381 is provided with collection cups
382, collection cups 382 are placed on bottom plate 1, and when specific works, the sugar-cane juice flowed out from No. two rollers 35 falls into funnel 381
In, the sugar-cane juice of surrounding is collected into collection cups 382 by funnel 381.
The apparatus for bending 2 include disk 21, bending motor 22, bending support frame 23, connecting column 24, conveyer belt 25,
Bending baffle 26, bending mechanism 27, idler wheel 28, system for compacting 29,23 quantity of bending support frame are two, bending support frame
23 bottom is connected with the right end upper side of bottom plate 1, and the upper end of each bending support frame 23 passes through motor set and is equipped with folding
Curved motor 22 is mounted on a disk 21 on the output shaft of each bending motor 22, and the position of two disks 21 is symmetrical, even
It connects column 24 to be mounted between the outer end medial surface of two disks 21, the quantity of conveyer belt 25 is two, and conveyer belt 25 is mounted on two circles
On 21 left end medial surface of disk, on bending baffle 26 is mounted between two disks, 21 right end medial surface, positioned at the circle of 1 rear side of bottom plate
Be arranged in the middle part of disk 21 it is fluted, bending mechanism 27 be positioned at 1 rear side disk 21 of bottom plate setting groove inner wall on, 28, idler wheel
At left and right sides of groove, and idler wheel 28 is mounted on the front end face of 1 rear side disk 21 of bottom plate, and system for compacting 29 is located at groove
Front side, system for compacting 29 is mounted on the inside middle portion face of 1 front disc 21 of bottom plate, when specific works, by juicing
The sugarcane that device 3 squeezed is transferred in disk 21 by conveyer belt 25, and conveyer belt 25 persistently transmits, until the middle part of sugarcane is located at
On the outside of the groove being arranged in the middle part of disk 21, conveyer belt 25 stops transmission, and bending baffle 26 plays during sugarcane transmits
The effect of limit prevents the right end of sugarcane from cannot keep level by the effect of gravity, controls bending mechanism 27 later and rolls over sugarcane
Curved, idler wheel 28 plays the role of guiding in bending process, and system for compacting 29 can carry out sugarcane after the completion of flexing movement
Adjustment, bending motor 22 control disk 21 and are rotated, so that the position between the sugarcane after bending and juicing roller is mutually opposite
It answers, realizes integration operation, improve work efficiency.
The bending mechanism 27 includes that bending pushes sliding block 271, Bending Slide Block 272, bending hook 273, bending sliding rail
274, fixed baffle 275, bending push plate 278, the bending sliding rail 274 are mounted on the groove of 1 rear side disk 21 of bottom plate
On front end face, the downside of bending sliding rail 274 is equipped with bending and pushes sliding block 271, and bending push plate 278 is mounted on bending and pushes sliding block
On 271 leading flank, Bending Slide Block 272 is mounted on the middle part of bending sliding rail 274, and bending hook 273 is mounted on Bending Slide Block 272
On leading flank, the left and right sides of bending sliding rail 274 is distributed with a fixed baffle 275, and fixed baffle 275 is symmetrically mounted on bottom
On the groove inner wall of 1 rear side disk 21 of plate setting, when specific works, when needing to carry out flexing movement to sugarcane, bending hook 273
Under the drive of Bending Slide Block 272, hooks the groove that the middle part of sugarcane is arranged in the middle part of disk 21 and move upwards, fixed baffle
275 pairs of sugarcanes play the role of limit, when needing to carry out secondary extrusion to sugarcane after the rotation of disk 21, bending push plate 278
It up moves, the sugarcane for having completed flexing movement can be arranged in the middle part of disk 21 under the drive that bending pushes sliding block 271
Groove in release, to carry out secondary extrusion to it, be not necessarily to manual adjustment, it is time saving and energy saving.
The system for compacting 29 includes compaction cylinder 291, squeeze board 292, and compaction cylinder 291 is uniformly mounted on bottom
On the upper end medial surface of 1 front disc 21 of plate, squeeze board 292 is mounted on the top of compaction cylinder 291, when specific works,
When bending hook 273 is located at bending 274 top of sliding rail, the meeting of squeeze board 292 will be in bending baffle 26 under the promotion of compaction cylinder 291
Sugarcane be adjusted, be compacted, it is ensured that the both ends of the sugarcane after bending are in same plane, so as to sugarcane energy when secondary extrusion
Folding extruding is enough carried out, the squeezing effect of sugarcane is improved.
The cutter device 4 includes cutting electric pushrod 41, cutting plate 42, cutting sliding rail 43, cutting sliding block 44, cutting
Knife 45,41 upper end of cutting electric pushrod are mounted on the middle part downside of support frame 6, cut the lower end of electric pushrod 41
It is connected with the upper center of cutting plate 42, cutting sliding rail 43 is mounted on the middle part downside of cutting plate 42, cuts sliding block 44
Quantity be three, cutting sliding block 44 uniformly is mounted on cutting sliding rail 43 on, each 44 lower end of cutting sliding block is mounted on cutter
45, when specific works, the sugarcane for completing secondary extrusion is moved on grinding device 5 from 3 left end of draining device, cuts electric pushrod
41 push cutting plate 42 to carry out stretching motion, and cutting sliding block 44 drives cutter 45 to adjust and arrives appropriate location, are cutting electronic push away
Under the promotion of bar 41, cutter 45 carry out segmentation cutting to the sugarcane on grinding device 5, so that sugarcane is preferably crushed.
The grinding device 5 includes front support plate 51, rear support plate 52, two blanking rotating plates 53, blanking motor
54, it crushes frame 55, aggregate bin 56, crush motor 57, driving gear 58, active rotating shaft 59, driven gear 510, driven spindle
511, blanking shaft 512, crushing cutter 513 and crushing frame pedestal 514, crush the top that frame 55 is located at 1 left side central portion of bottom plate, preceding
Portion's support plate 51 is located at the front side for crushing frame 55, and rear support plate 52 is located at the rear side for crushing frame 55, and front support plate 51 is with after
Portion's support plate 52 is installed on the top of bottom plate 1, and front support plate 51 and rear support plate 52 are by crushing frame pedestal 514
It is connected with frame 55 is crushed, is equipped on the left end trailing flank of front support plate 51 by motor set and crushes motor 57, crushes electricity
The output shaft of machine 57 is connected by shaft coupling with the front end of active rotating shaft 59, and the middle part of active rotating shaft 59, which passes through, crushes frame 55,
The rear end of active rotating shaft 59 is mounted on the left end of rear support plate 52 by bearing, is equipped with master on the front end of active rotating shaft 59
Moving gear 58, driven gear 510 are located at the right side of driving gear 58, and driven gear 510 is mounted on the front end of driven spindle 511
On, the leading flank of driven spindle 511 is mounted on the trailing flank of 51 right end of front support plate by bearing, driven spindle 511
Middle part, which passes through, crushes frame 55, and the rear end of driven spindle 511 is mounted in rear support plate 52 by bearing, active rotating shaft 59 and from
It is mounted on the middle part of turn axis 511 and crushes cutter 513, crushings cutter 513 is spiraled knife, and two crushing cutters
513 interlaced arrangements, aggregate bin 56 are located at the underface for crushing frame 55, and aggregate bin 56 is placed on bottom plate 1, crush frame 55
Symmetrical there are two blanking rotating plate 53 on upper end, the outer end of blanking rotating plate 53 is mounted on the middle part of blanking shaft 512, blanking
The left end of shaft 512 passes through the left side wall for crushing frame 55, and the output shaft of blanking motor 54 passes through shaft coupling and blanking shaft 512
Left end is connected, and blanking motor 54 is mounted on the left side for crushing frame 55 by motor set, and the right end of blanking shaft 512 passes through
Bearing is mounted on the right end inner wall for crushing frame 55, when specific works, when bagasse completes cutting action, needs to crush bagasse
When, blanking motor 54 drives blanking rotating plate 53 to be rotated, and the sugarcane alreadyed switch off on blanking rotating plate 53 can fall to crushing frame
In 55, driving gear 58 drives driven gear 510 to be engaged rotation, crushes and also carries out turning for direction contrary between cutter 513
Dynamic, the crushing cutter 513 of interlaced arrangement enables bagasse thoroughly to be crushed, and smashed bagasse falls to crushing
In aggregate bin 56 immediately below frame 55.
In addition, the present invention also provides a kind of biomass fuel production sides of biomass fuel raw material machining production line
Method, comprising the following steps:
1, sugarcane right end is put from 3 left end of draining device to cylinder 31 of between 34, No. two rollers 35 of No.1 roller, squeezing the juice first
The No.1 roller 34 on juicing sliding block 32 is pushed to reach suitable position, No.1 motor 36 and No. two motors 37 rotate synchronously, make
Obtaining sugarcane can also be moved to when squeezing with 25 horizontal position of conveyer belt, and the juice squeezed out flows into collecting mechanisms by No. two rollers 35
38；
2, the sugarcane that 3 right end of draining device squeezed later is transferred in disk 21 by conveyer belt 25, and conveyer belt 25 continues
Transmission, until the middle part of sugarcane is located on the outside of the groove being arranged in the middle part of disk 21, conveyer belt 25 stops transmission, and bending baffle 26 exists
Sugarcane plays the role of limit during transmitting, and prevents the right end of sugarcane from cannot keep level by the effect of gravity；
3, control Bending Slide Block 272 drives bending hook 273 later, and the middle part for hooking sugarcane is transported toward 274 upper end of bending sliding rail
Dynamic, fixed baffle 275 plays the role of limit to sugarcane, when bending hook 273 is located at bending 274 top of sliding rail, squeeze board
Sugarcane in bending baffle 26 can be adjusted under the promotion of compaction cylinder 291, be compacted by 292, and idler wheel 28 is in bending process
In play the role of guiding, bending motor 22 controls the angle that disk 21 rotates, so that sugarcane and juicing roller after bending
Between position in correspondence with each other, bending push plate 278 bending push sliding block 271 drive under up move, can will complete
It releases in the groove that the sugarcane of flexing movement is arranged in the middle part of disk 21, then is turned by No.1 motor 36 and No. two 37 opposite directions of motor
It is dynamic, the position contacted between roller will be pushed in groove that the sugarcane for having completed flexing movement is arranged in the middle part of disk 21
It sets, completes the secondary juice of sugarcane, the moisture contained in sugarcane is squeezed complete；
4, it is moved on blanking rotating plate 53 by the sugarcane of secondary juice from the left end of roller, cuts electric pushrod 41 later
Cutting plate 42 is pushed to carry out stretching motion, cutting sliding block 44 drives cutter 45 to adjust and arrives appropriate location, in cutting electric pushrod
Under 41 promotion, cutter 45 carry out segmentation cutting to the bagasse on blanking rotating plate 53, and blanking motor 54 drives blanking rotating plate
53 are rotated, and the sugarcane alreadyed switch off on blanking rotating plate 53, which can fall to, to crush in cutter 513, and driving gear 58 drives driven
Gear 510 is engaged rotation, crushes the rotation that direction contrary is also carried out between cutter 513, enables the thorough powder of bagasse
It is broken；
5, the bagasse crushed is fallen in the aggregate bin 56 crushed immediately below frame 55, is realized integrated doubling and is squeezed
Juice process, crush thoroughly, organic matter be directly processed into the function of biomass fuel, solve manual operation process flow it is more,
The problems such as squeezing raw material moisture is not thorough, carries out the artificial doubling of twice pressing raw material needs, comminuted starting materials are not thorough, reach
Purpose is arrived.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (7)
1. a kind of biomass fuel raw material machining production line, including bottom plate (1), apparatus for bending (2), draining device (3), cutting
Device (4), grinding device (5), support frame (6), it is characterised in that: the apparatus for bending (2) is mounted on the right side of bottom plate (1)
On upper surface, draining device (3) is mounted on the middle part upper surface of bottom plate (1), and draining device (3) is located at support frame (6) right end
Downside, cutter device (4) install support frame (6) middle part lower end surface on, grinding device (5) be located at cutter device (4) just under
Side, grinding device (5) are mounted on the left side upper surface of bottom plate (1)；Wherein:
The grinding device (5) includes front support plate (51), rear support plate (52), two blanking rotating plates (53), blankings
Motor (54) crushes frame (55), aggregate bin (56), crushes motor (57), driving gear (58), active rotating shaft (59), driven tooth
(510) are taken turns, driven spindle (511), blanking shaft (512), cutter (513) is crushed and crushes frame pedestal (514), are crushed frame (55)
Positioned at the top of bottom plate (1) left side central portion, front support plate (51) is located at the front side for crushing frame (55), rear support plate (52) position
In the rear side for crushing frame (55), front support plate (51) and rear support plate (52) are installed on the top of bottom plate (1), front
Support plate (51) is connected by crushing frame pedestal (514) with frame (55) are crushed with rear support plate (52), front support plate
(51) it is equipped on left end trailing flank by motor set and crushes motor (57), the output shaft for crushing motor (57) passes through shaft coupling
It is connected with the front end of active rotating shaft (59), the middle part of active rotating shaft (59), which passes through, crushes frame (55), after active rotating shaft (59)
End is mounted on the left end of rear support plate (52) by bearing, is equipped with driving gear on the front end of active rotating shaft (59)
(58), driven gear (510) is located at the right side of driving gear (58), before driven gear (510) is mounted on driven spindle (511)
On end, the leading flank of driven spindle (511) is mounted on the trailing flank of front support plate (51) right end by bearing, driven spindle
(511) middle part, which passes through, crushes frame (55), and the rear end of driven spindle (511) is mounted on rear support plate (52) by bearing,
It is mounted on the middle part of active rotating shaft (59) and driven spindle (511) and crushes cutter (513), and two crushing cutters (513)
Interlaced arrangement, aggregate bin (56) are located at the underface for crushing frame (55), and aggregate bin (56) is placed on bottom plate (1), crush
Symmetrical on the upper end of frame (55) there are two blanking rotating plate (53), and the outer end of blanking rotating plate (53) is mounted on blanking shaft
(512) on middle part, the left end of blanking shaft (512) passes through the left side wall for crushing frame (55), the output shaft of blanking motor (54)
It is connected by shaft coupling with the left end of blanking shaft (512), blanking motor (54) is mounted on by motor set and crushes frame (55)
Left side on, the right end of blanking shaft (512) is mounted on the right end inner wall for crushing frame (55) by bearing；
The cutter device (4) includes cutting electric pushrod (41), cutting plate (42), cutting sliding rail (43), cutting sliding block
(44), cutter (45), described cutting electric pushrod (41) upper end are mounted on the middle part downside of support frame (6), cutting
The lower end of electric pushrod (41) is connected with the upper center of cutting plate (42), and cutting sliding rail (43) is mounted on cutting plate (42)
On the downside of middle part, the quantity of cutting sliding block (44) is three, and cutting sliding block (44) is uniformly mounted in cutting sliding rail (43), each
Cutting sliding block (44) lower end is mounted on cutter (45).
2. a kind of biomass fuel raw material machining production line according to claim 1, it is characterised in that: the bending
Device (2) includes disk (21), bending motor (22), bending support frame (23), connecting column (24), conveyer belt (25), bending gear
Plate (26), bending mechanism (27), idler wheel (28), system for compacting (29), bending support frame (23) quantity are two, bending branch
The bottom of support (23) is connected with the right end upper side of bottom plate (1), and the upper end of each bending support frame (23) passes through motor
Set is equipped with bending motor (22), and a disk (21), two disks are mounted on the output shaft of each bending motor (22)
(21) position is symmetrical, and connecting column (24) is mounted between the outer end medial surface of two disks (21), the number of conveyer belt (25)
Amount is two, and conveyer belt (25) is mounted on the medial surface of two disks (21) left end, and bending baffle (26) is mounted on two disks (21)
On between right end medial surface, disk (21) the middle part setting being located on rear side of bottom plate (1) is fluted, and bending mechanism (27) is positioned at
On the groove inner wall that disk (21) is arranged on rear side of bottom plate (1), idler wheel (28) is located at left and right sides of groove, and idler wheel (28) is mounted on
Positioned on the front end face of disk (21), system for compacting (29) is located at the front side of groove, system for compacting (29) installation on rear side of bottom plate (1)
On the inside middle portion face for being located at bottom plate (1) front disc (21).
3. a kind of biomass fuel raw material machining production line according to claim 1, it is characterised in that: the juicing
Device (3) includes juicing cylinder (31), two juicing sliding blocks (32), juicing support plate (33), No.1 roller (34), No. two rollers
(35), the upper end of No.1 motor (36), No. two motors (37), collecting mechanism (38), juicing cylinder (31) is mounted on support frame (6)
On the lower end surface of right side, two juicings sliding block (32) are symmetrically mounted on the right end downside of support frame (6), are squeezed the juice support plate (33)
Be mounted on juicing cylinder (31) lower end surface on, and squeeze the juice support plate (33) be mounted on two juicing sliding block (32) medial surface it
Between, No.1 motor (36) is mounted on the juicing sliding block (32) on front side of juicing support plate (33) by motor cabinet, No.1 electricity
Machine (36) is connected by shaft coupling with the front end of No.1 roller (34), and the rear end of No.1 roller (34) is installed in place by bearing
On juicing sliding block (32) on rear side of juicing support plate (33), No. two motors (37) are located at the underface of No.1 motor (36), and two
Number motor (37) is installed on support frame (6) right end medial surface by motor cabinet, and the output shaft of No. two motors (37) passes through shaft coupling
It is connected with the front end of No. two rollers (35), the rear end of No. two rollers (35) passes through bearing and support frame (6) right end medial surface phase
It connects, collecting mechanism (38) is distributed with below No. two rollers (35).
4. a kind of biomass fuel raw material machining production line according to claim 2, it is characterised in that: the bending
Mechanism (27) includes that bending pushes sliding block (271), Bending Slide Block (272), bending hook (273), bending sliding rail (274), fixed gear
Plate (275), bending push plate (278), the bending sliding rail (274) are mounted on the groove of disk (21) on rear side of bottom plate (1)
On front end face, bending is installed on the downside of bending sliding rail (274) and pushes sliding block (271), bending push plate (278) is mounted on bending and pushes away
On the leading flank of movable slider (271), Bending Slide Block (272) is mounted on the middle part of bending sliding rail (274), bending hook (273) installation
On the leading flank of Bending Slide Block (272), a fixed baffle (275) is distributed at left and right sides of bending sliding rail (274), Gu
Determine baffle (275) to be symmetrically mounted on the groove inner wall that disk (21) is arranged on rear side of bottom plate (1).
5. a kind of biomass fuel raw material machining production line according to claim 2, it is characterised in that: the compacting
Mechanism (29) includes compaction cylinder (291), squeeze board (292), and compaction cylinder (291) is uniformly mounted on front side of bottom plate (1)
On the upper end medial surface of disk (21), squeeze board (292) is mounted on the top of compaction cylinder (291).
6. a kind of biomass fuel raw material machining production line according to claim 3, it is characterised in that: the collection
Mechanism (38) includes funnel (381), collection cups (382), collects fixed plate (383), collects fixed plate (383) and is located at No. two rollers
(35) lower section is collected fixed plate (383) and is mounted on Right side support frame (6) medial surface, is mounted on collection in the middle part of funnel (381)
The middle part of fixed plate (383), and funnel (381) passes through the middle part for collecting fixed plate (383), the underface setting of funnel (381)
Have collection cups (382), collection cups (382) are placed on bottom plate (1).
7. a kind of biomass fuel raw material machining production line according to claim 1, it is characterised in that: crush cutter
It (513) is spiraled knife.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810912788.1A CN109022088B (en) | 2018-08-13 | 2018-08-13 | Biomass fuel raw material processing production line and biomass fuel manufacturing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810912788.1A CN109022088B (en) | 2018-08-13 | 2018-08-13 | Biomass fuel raw material processing production line and biomass fuel manufacturing method |
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| CN109022088B CN109022088B (en) | 2020-11-13 |
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Cited By (1)
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| WO2017059483A1 (en) * | 2015-10-09 | 2017-04-13 | Innovative Vending Pty Ltd | Machine for dispensing an ice beverage |
| CN106345788A (en) * | 2016-07-13 | 2017-01-25 | 余乾 | Biomass waste treatment device |
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| CN109022088B (en) | 2020-11-13 |
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Effective date of registration: 20201030 Address after: Room 99-25, Binjiang Huayuan, Taizhen Road, Binjiang Industrial Park, Taizhou City, Jiangsu Province 225300 Applicant after: Taizhou Gangrun Investment Development Co., Ltd Address before: 231602 Room 116, 103 Block A, North East China International Building Materials Center, Hedian Road, Qizhen Town, Feidong County, Hefei City, Anhui Province Applicant before: HEFEI MIHONG INTELLIGENT TECHNOLOGY Co.,Ltd. |