CN109014013B - Quick refrigerated flange forging device - Google Patents
Quick refrigerated flange forging device Download PDFInfo
- Publication number
- CN109014013B CN109014013B CN201811215381.XA CN201811215381A CN109014013B CN 109014013 B CN109014013 B CN 109014013B CN 201811215381 A CN201811215381 A CN 201811215381A CN 109014013 B CN109014013 B CN 109014013B
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- CN
- China
- Prior art keywords
- slide
- base
- flange
- slideway
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005242 forging Methods 0.000 title claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 238000001816 cooling Methods 0.000 claims abstract description 27
- 230000006835 compression Effects 0.000 claims abstract description 24
- 238000007906 compression Methods 0.000 claims abstract description 24
- 239000007921 spray Substances 0.000 claims abstract description 21
- 238000001914 filtration Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 10
- 230000000694 effects Effects 0.000 abstract description 11
- 230000009471 action Effects 0.000 description 16
- 239000002699 waste material Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K29/00—Arrangements for heating or cooling during processing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/28—Making machine elements wheels; discs
- B21K1/32—Making machine elements wheels; discs discs, e.g. disc wheels
Abstract
The invention discloses a rapid cooling flange forging device which comprises a base, a motor, a compression spring and a third slideway, wherein a forging furnace is arranged at the left end of the base, a hydraulic rod is arranged on a hydraulic cylinder, two ends of the first slideway are connected with the base, the motor is arranged in a moving box, the left end and the right end of the second slideway are respectively provided with a fixed block, the compression spring is sleeved outside a support column, a limiting ring is arranged in a second groove, the second groove is formed in the upper end face of the base, the third slideway is arranged at the right end of the base, a spray head is arranged on the third slideway, a connecting pipe penetrates through the base, a water pump is arranged at the lower end of the connecting pipe, a water storage tank is arranged at the right lower end of the base, and the water pump is arranged at the bottom in the water storage tank. This quick refrigerated flange forging device, under the effect of third slide, remove the shower nozzle, make the shower nozzle aim at the flange, start the water pump afterwards, water sprays the flange through the shower nozzle on, reaches quick cooling's effect.
Description
Technical Field
The invention relates to the technical field of forged flanges, in particular to a rapid cooling flange forging device.
Background
The flange is called flange disc or flange, which is the part of the connection between the shafts for the connection between the pipe ends; the flange is used for connecting two devices, such as a speed reducer flange, a flange connection or a flange joint, and is used for connecting the flange, a gasket and a bolt mutually to form a detachable connection of a group of combined sealing structures. The flanges are divided into a threaded connection flange, a welding flange and a clamping flange, the flanges are used in pairs, a wire connection flange can be used for a low-pressure pipeline, a welding flange with pressure of more than four kilograms is used, a sealing gasket is added between two flange plates, then the sealing gasket is fastened by bolts, the flanges with different pressures are different in thickness, the bolts used by the flanges are also different, the water pump and the valve are also different, when the flange is connected with the pipeline, parts of equipment are also manufactured into corresponding flange shapes, the flange connection is also called, and all connecting parts which are simultaneously closed are connected at the periphery of two planes by bolts are generally called as flanges.
The conventional flange forging apparatus is currently adopted in the market, and rapid cooling of the flange is inconvenient, thus reducing forging efficiency, and thus, a rapid cooling flange forging apparatus is required to improve the above-described problems.
Disclosure of Invention
The invention aims to provide a rapid cooling flange forging device, which solves the problems that the conventional flange forging device proposed in the background art is inconvenient for rapid cooling of a flange, and therefore, the forging efficiency is reduced.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a quick refrigerated flange forging device, includes base, motor, compression spring and third slide, the base left end is provided with the forging furnace, and the base bottom is provided with the screen leakage, and the bottom is provided with the pneumatic cylinder in the base simultaneously, be provided with the hydraulic stem on the pneumatic cylinder, and the hydraulic stem upper end is provided with and removes the box, removes the box simultaneously and controls both ends and all set up in first slide, first slide both ends all are connected with the base, and first slide sets up in the pneumatic cylinder outside, and first slide sets up in the screen leakage inboard simultaneously, the motor sets up in removing the box, and is provided with the motor shaft on the motor, and the motor shaft upper end is provided with the second slide simultaneously, the end all is provided with the fixed block about the second slide, and the fixed block inside wall has been seted up first recess, is provided with the pillar in the first recess simultaneously, compression spring housing is in the pillar outside, and the compression spring both ends all are fixed in the fixed block inside wall, and the fixed block outside is provided with the restriction ring, the restriction ring sets up in the second recess, and the second recess is seted up at the base up end, the third is provided with the motor shaft, and the motor shaft upper end is provided with the second slide, and the connecting pipe is provided with the water pump bottom, the water pump bottom is set up to the bottom.
Preferably, the leakage net is in a circular ring shape, and the inner diameter of the leakage net is larger than the interval between the two first sliding ways.
Preferably, the moving box and the first slide way form a sliding mechanism, and the first slide way is provided with two.
Preferably, the second slide way and the fixed block form a sliding mechanism, and the fixed block is symmetrically arranged with two relative to the central axis of the motor shaft.
Preferably, the first groove length is less than half the strut length and the strut length is greater than the second ramp length.
Preferably, the third slideway and the spray head form a sliding mechanism, and the length of the third slideway is greater than half of the outer diameter of the limiting ring.
Preferably, the bottom of the third slideway is also provided with a filtering and collecting bucket, the filtering and collecting bucket is positioned at the output end of the third slideway, and the filtering and collecting bucket is fixedly connected with the third slideway.
Preferably, the filtering and collecting hopper is provided with a filter screen, the filter screen is in a plane, and the output end of the filtering and collecting hopper extends into the water storage tank.
Compared with the prior art, the invention has the beneficial effects that: the rapid cooling flange forging device comprises a flange forging device body,
(1) The motor shaft is enabled to move upwards under the action of the hydraulic cylinder, the limiting ring is firstly contacted with the flange to press the flange, the fixed block on the inner side of the limiting ring is enabled to move upwards and separate from the limiting ring, and the fixed block is enabled to move outwards and to prop against the flange under the action of the compression spring and the second slideway, so that the purpose of convenient fixing is achieved;
(2) The motor is arranged, and the motor shaft drives the fixed block to rotate under the action of the motor, so that the flange rotates, the air flow is quickened, and the cooling effect is achieved;
(3) The water pump is arranged on the flange, the water pump is started, and the water is sprayed onto the flange through the spray head, so that the effect of rapid cooling is achieved.
(4) Through setting up the filtration collection fill in the bottom of third slide, can be with the sparge water that is used for the cooling after filtering, retrieve to the storage water tank inside, carry out reuse, the waste of water resource is avoided to the saving water resource that can be great.
Drawings
FIG. 1 is a schematic diagram of a front view structure of the present invention;
FIG. 2 is a schematic view of the portion A of FIG. 1 according to the present invention;
FIG. 3 is a schematic top view of the connection of the second slide, the fixed block, the first groove, the compression spring, the strut and the confinement ring of the present invention.
In the figure: 1. the device comprises a base, 2, a forging furnace, 3, a screen, 4, a hydraulic cylinder, 5, a movable box, 6, a first slideway, 7, a motor, 8, a motor shaft, 9, a second slideway, 10, a fixed block, 11, a first groove, 12, a compression spring, 13, a strut, 14, a limiting ring, 15, a second groove, 16, a third slideway, 17, a spray head, 18, a connecting pipe, 19, a water pump, 20, a water storage tank, 21, a hydraulic rod, 22 and a filtering collecting bucket.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
If electric elements and the like appear in the paper, the electric elements are all connected with an external main controller and 220V mains supply, the main controller can be conventional known equipment which controls a computer and the like, and meanwhile, if motors, water pumps, material conveying pumps, hydraulic cylinders and the like appear in the paper, the electric elements are all conventional known equipment.
Referring to fig. 1-3, the present invention provides a technical solution: a flange forging device capable of cooling rapidly comprises a base 1, a forging furnace 2, a drain net 3, a hydraulic cylinder 4, a moving box 5, a first slideway 6, a motor 7, a motor shaft 8, a second slideway 9, a fixed block 10, a first groove 11, a compression spring 12, a strut 13, a limiting ring 14, a second groove 15, a third slideway 16, a spray head 17, a connecting pipe 18, a water pump 19, a water storage tank 20 and a hydraulic rod 21, wherein the left end of the base 1 is provided with the forging furnace 2, the drain net 3 is arranged at the bottom of the base 1, the hydraulic cylinder 4 is arranged at the bottom of the base 1, the hydraulic rod 21 is arranged on the hydraulic cylinder 4, the moving box 5 is arranged at the upper end of the hydraulic rod 21, the left end and the right end of the moving box 5 are arranged in the first slideway 6, the two ends of the first slideway 6 are connected with the base 1, the first slideway 6 is arranged at the outer side of the hydraulic cylinder 4, the first slideway 6 is arranged at the inner side of the drain net 3, the motor 7 is arranged in the moving box 5, a motor shaft 8 is arranged on the motor 7, a second slideway 9 is arranged at the upper end of the motor shaft 8, a fixed block 10 is arranged at the left end and the right end of the second slideway 9, a first groove 11 is arranged at the inner side wall of the fixed block 10, a strut 13 is arranged in the first groove 11, a compression spring 12 is sleeved outside the strut 13, two ends of the compression spring 12 are fixed at the inner side wall of the fixed block 10, a limiting ring 14 is arranged outside the fixed block 10, the limiting ring 14 is arranged in a second groove 15, the second groove 15 is arranged at the upper end face of the base 1, a third slideway 16 is arranged at the right end of the base 1, a spray head 17 is arranged on the third slideway 16, a connecting pipe 18 is arranged at the lower end of the spray head 17, the connecting pipe 18 penetrates through the base 1, a water pump 19 is arranged at the lower end of the connecting pipe 18, a water storage tank 20 is arranged at the right lower end of the base 1, a water pump 19 is arranged at the bottom inside the bottom of the 20, the motor shaft 8 is enabled to move upwards under the action of the hydraulic cylinder 4, the limiting ring 14 is firstly contacted with the flange to press the flange, the fixing block 10 on the inner side of the limiting ring 14 is enabled to move upwards and separate from the limiting ring 14, the fixing block 10 is enabled to move outwards and prop against the flange under the action of the limiting ring 12 and the second slideway 9, the purpose of convenient fixing is achieved, the motor is arranged, the motor shaft is enabled to drive the fixing block to rotate under the action of the motor, the flange is enabled to rotate, air flow is accelerated, and the cooling effect is achieved; be provided with third slide 16, shower nozzle 17 and water pump 19, under the effect of third slide 16, remove shower nozzle 17, make shower nozzle 17 aim at the flange, start the water pump afterwards, water is spilt on the flange through the shower nozzle, reaches the effect of quick cooling, through setting up the filtration collection fill in the bottom of third slide, can be with after the sparge water that is used for the cooling filters, retrieve to the storage water tank inside, carry out reuse, water economy resource that can be great, avoid the waste of water source.
The leakage net 3 of the embodiment is in a ring shape, the inner diameter of the leakage net 3 is larger than the distance between the two first slide ways 6, and under the action of the leakage net 3, water permeated into the base 1 flows out of the base 1 through the leakage net 3.
The moving box 5 and the first slide way 6 form a sliding mechanism, and the number of the first slide ways 6 is two, so that the moving box 5 moves up and down straightly under the restriction of the first slide way 6.
The second slideway 9 and the fixed block 10 form a sliding mechanism, the two fixed blocks 10 are symmetrically arranged relative to the central axis of the motor shaft 8, under the action of the second slideway 9, the fixed block 10 is prevented from separating from the upper end of the motor shaft 8 under the action of the compression spring 12, a third slideway 16, a spray head 17 and a water pump 19 are arranged, under the action of the third slideway 16, the spray head 17 is moved to enable the spray head 17 to be aligned with the flange, then the water pump is started, and water is sprayed onto the flange through the spray head, so that the effect of rapid cooling is achieved.
The length of the first groove 11 is smaller than half of the length of the strut 13, the length of the strut 13 is larger than the length of the second slideway 9, and the fixing block 10 can only move left and right under the limit of the strut 13, so that the fixing block 10 can effectively fix the flange.
The third slide 16 and the spray head 17 form a sliding mechanism, the length of the third slide 16 is greater than half of the outer diameter of the limiting ring 14, under the action of the third slide 16, the spray head 17 is convenient to move, the spray head 17 is aligned to the flange, and the filtering collecting hopper is arranged at the bottom of the third slide 16, so that flushing water for cooling can be filtered and then recycled into the water storage tank for recycling, water resources can be saved greatly, and the waste of water sources is avoided.
Working principle: when the rapid cooling flange forging device is used, when the flange forged in the forging furnace 2 needs to be cooled, the flange is taken out and placed on the first groove 11, the hydraulic cylinder 4, the motor 7 and the water pump 19 are connected with an external power supply, the hydraulic cylinder 4 is started, the hydraulic cylinder 4 drives the hydraulic rod 21 to move upwards, the movable box 5 moves upwards on the first slideway 6, the motor shaft 8 drives the fixed block 10 and the limiting ring 14 to move upwards together, the hydraulic cylinder 4, the limiting ring 14, the fixed block 10, the compression spring 12 and the second slideway 9 are arranged in the process that the fixed block 10 and the limiting ring 14 continue to move upwards, the motor shaft 8 moves upwards under the action of the hydraulic cylinder 4, the limiting ring 14 is contacted with the flange firstly, the fixed block 10 at the inner side of the limiting ring 14 is pressed, the limiting ring 14 is moved upwards and is separated from the limiting ring 14 under the action of the compression spring 12 and the second slideway 9, the fixed blocks 10 move outwards and prop against the flange to achieve the aim of being convenient for fixing, when the limiting ring 14 is blocked by the flange, the fixed blocks 10 are slowly separated from the limiting ring 14, after the fixed blocks 10 are separated from the limiting ring 14, under the action of the compression springs 12, the two fixed blocks 10 move outwards in the second slideway 9 and squeeze the flange, thereby playing a role of fixing the flange, the fixed blocks 10 move upwards continuously, a section of space exists between the flange and the base 1 to reduce friction of the flange during rotation, under the action of the third slideway 16, the spray head 17 is moved, the spray head 17 is aligned with the upper surface of the flange, the motor 7 and the water pump 19 are started, the motor 7 drives the motor shaft 8 to rotate, the fixed blocks 10 drive the flange to rotate, water is sprayed onto the flange through the water pump 19 and the spray head 17 at the moment, the aim of quickly cooling is achieved, the motor is arranged, and the motor shaft drives the fixed block to rotate under the action of the motor, so that the flange rotates, the air flow is quickened, and the cooling effect is achieved; be provided with third slide 16, shower nozzle 17 and water pump 19, under the effect of third slide 16, remove shower nozzle 17, make shower nozzle 17 aim at the flange, then start the water pump, water is spilt on the flange through the shower nozzle, reach the effect of quick cooling, through set up the filtration collection fill in the bottom of third slide, can be with the sparge water that is used for the cooling after filtering, retrieve to the storage water tank inside, carry out reuse, can great water economy resource, avoid the waste of water source, wherein the water that permeates into in the base 1 can flow out through leaking the net 3, the content that does not make detailed description in this specification belongs to the prior art that the expert in the field knows.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (6)
1. The utility model provides a quick refrigerated flange forging device, includes base (1), motor (7), compression spring (12) and third slide (16), its characterized in that: the utility model discloses a compression spring compression device, including base (1), motor (7), fixed block (10) and compression ring (13) are provided with compression ring (10) and compression ring (13) respectively, base (1) left end is provided with forging furnace (2), and base (1) bottom is provided with drain (3), is provided with pneumatic cylinder (4) in base (1) bottom simultaneously, be provided with hydraulic stem (21) on pneumatic cylinder (4) simultaneously, and pneumatic stem (21) upper end is provided with removes box (5), removes box (5) both ends and all sets up in first slide (6) simultaneously, first slide (6) both ends are all connected with base (1), and first slide (6) set up in pneumatic cylinder (4) outside, and first slide (6) set up in drain (3) inboard simultaneously, motor (7) set up in removing box (5), and be provided with motor shaft (8) on motor (7), motor shaft (8) upper end is provided with second slide (9), second slide (9) both sides all are provided with fixed block (10), and fixed block (10) inside wall sets up first recess (11) simultaneously, be provided with pillar (13) in first recess (11), compression ring (12) are provided with compression ring (12) both sides (12) outside compression ring (10), the limiting ring (14) is arranged in the second groove (15), the second groove (15) is formed in the upper end face of the base (1), the third slide way (16) is arranged at the right end of the base (1), the spray head (17) is arranged on the third slide way (16), meanwhile, the lower end of the spray head (17) is provided with the connecting pipe (18), the connecting pipe (18) penetrates through the base (1), the lower end of the connecting pipe (18) is provided with the water pump (19), the right lower end of the base (1) is provided with the water storage tank (20), and the inner bottom of the water storage tank (20) is provided with the water pump (19);
the second slide way (9) and the fixed block (10) form a sliding mechanism, and the fixed block (10) is symmetrically provided with two parts relative to the central axis of the motor shaft (8);
the length of the first groove (11) is smaller than half of the length of the strut (13), and the length of the strut (13) is larger than the length of the second slideway (9).
2. The rapid cooling flange forging apparatus as recited in claim 1, wherein: the leakage net (3) is in a circular ring shape, and the inner diameter of the leakage net (3) is larger than the distance between the two first slide ways (6).
3. A rapid cooling flange forging apparatus according to claim 1, wherein: the moving box (5) and the first slide way (6) form a sliding mechanism, and the first slide way (6) is provided with two sliding mechanisms.
4. The rapid cooling flange forging apparatus as recited in claim 1, wherein: the third slide way (16) and the spray head (17) form a sliding mechanism, and the length of the third slide way (16) is larger than half of the outer diameter of the limiting ring (14).
5. The rapid cooling flange forging apparatus as recited in claim 1, wherein: the bottom of third slide (16) still is equipped with and filters and collect fill (22), it is located to filter and collect fill (22) the output of third slide (16), just it is connected to filter and collect fill (22) with third slide (16) fixed.
6. The rapid cooling flange forging apparatus as recited in claim 5, wherein: the filtering and collecting hopper (22) is provided with a filter screen, the filter screen is in a plane, and the output end of the filtering and collecting hopper (22) extends into the water storage tank (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811215381.XA CN109014013B (en) | 2018-10-18 | 2018-10-18 | Quick refrigerated flange forging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811215381.XA CN109014013B (en) | 2018-10-18 | 2018-10-18 | Quick refrigerated flange forging device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109014013A CN109014013A (en) | 2018-12-18 |
| CN109014013B true CN109014013B (en) | 2024-03-22 |
Family
ID=64613377
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811215381.XA Active CN109014013B (en) | 2018-10-18 | 2018-10-18 | Quick refrigerated flange forging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109014013B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112317668A (en) * | 2020-11-25 | 2021-02-05 | 嘉善贯德精密锻造有限公司 | High-strength precise thread pressure-resistant flange forging device |
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