CN108999614A - The basement rock crushing device of tunnelling protrusions - Google Patents

The basement rock crushing device of tunnelling protrusions Download PDF

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Publication number
CN108999614A
CN108999614A CN201810730342.7A CN201810730342A CN108999614A CN 108999614 A CN108999614 A CN 108999614A CN 201810730342 A CN201810730342 A CN 201810730342A CN 108999614 A CN108999614 A CN 108999614A
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shaft
rock
rotary components
shell
basement rock
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CN201810730342.7A
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CN108999614B (en
Inventor
丁乃祥
其他发明人请求不公开姓名
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0642Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end
    • E21D9/0657Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end structurally associated with rock crushers
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Earth Drilling (AREA)

Abstract

The present invention relates to a kind of basement rock crushing devices of tunnelling protrusions, belong to machinery field, including walking mechanism, rotating mechanism, lifting mechanism, cutting mechanism and crushing mechanism, it will be crushed after Rock cutting by pneumatic pick, broken speed is fast, it shortens the construction period, broken rock can be carried out very easily for the basement rock of tunnel surrounding different directions, reduce the damage to shield machine.

Description

The basement rock crushing device of tunnelling protrusions
Technical field
The present invention relates to a kind of basement rock crushing devices of tunnelling protrusions, belong to machinery field.
Background technique
During tunnel excavation, boulder and basement rock protrusion problem are often met, the boulder and prominent when using shield driving The basement rock risen is very serious to the damage of the drill bit of shield machine, cutterhead and cutter, seriously affects construction speed, engineering is significantly increased Cost.Therefore, rationally processing tunnel excavation during the boulder met and protrusion basement rock, going on smoothly and saving to engineering Engineering cost is of great significance.
The method of processing boulder and the basement rock of protrusion mainly has at present: first is that boulder and protrusion in shield tunneling process Basement rock handled, such as directly cut the basement rock of boulder and protrusion using shield, in hole the basement rock of explosion boulder and protrusion or The basement rock of the processing of hydraulic splitting machine boulder and protrusion in hole;Second is that being located in advance before shield-tunneling construction to the basement rock of boulder and protrusion Reason, such as being excavated the basement rock of boulder and protrusion using artificial digging pile, rock surface drills and then broken machine using hydraulic rock will Basement rock struts, the basement rock of surface drilling explosion boulder and protrusion, using basement rock of broken stone swelling agent spalling protrusion etc..
Above-mentioned several ways are attained by brokenly the effect of stone, but in tunnelling, can not predict basement rock and be imbedded in ground Depth in face, thus basement rock is entirely dug get up it is unrealistic;Hydraulic rock breaks machine, and to break effect preferable, but for tunnel The basement rock at top, hydraulic rock break machine and are difficult to fix;The mode that stone is broken in explosion has certain risk in tunnel, falls Rock may injure worker, and the huge impact force meeting tunnel top strata structure of explosion by a crashing object, there is collapsing risk;Swelling agent peace It is complete reliable, but the broken rock time is longer, will affect the tunnel excavation duration.
Summary of the invention
According to the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is providing in a kind of tunnelling The basement rock crushing device of protrusion, will be crushed after Rock cutting by pneumatic pick, and broken speed is fast, be shortened the construction period, for tunnel surrounding The basement rock of different directions can very easily carry out broken rock, reduce the damage to shield machine.
The basement rock crushing device of tunnelling protrusions of the present invention, including walking mechanism, rotating mechanism, lifting machine Structure, cutting mechanism and crushing mechanism;
The lifting mechanism includes large arm, and the first rotary components are fixed in large arm, are fixed respectively on the first rotary components Principal arm and auxiliary, hinged first forearm on principal arm, hinged cutting mechanism on the first forearm;Hinged second forearm on auxiliary, second Hinged crushing mechanism on forearm;
First rotary components include shell, and through-hole and lower through-hole, upper through-hole is respectively set in shell upper and lower ends It is coaxial with lower through-hole, shaft is set in shell, and shaft passes through upper through-hole and lower through-hole, coaxially fixes gear wheel, canine tooth in shaft Wheel is located in shell, the position setting opening of gear wheel is corresponded on shell, pinion gear passes through opening and engages with gear wheel, on shell Rotating electric machine is fixed, pinion gear is fixed in rotating electric machine shaft, shaft upper end is fixedly mounted disk, is fixedly mounted respectively in mounting disc Principal arm and auxiliary.
Be open two sides fixed plate, and rotating electric machine shaft is mounted on axle bed, and pinion gear is located between two axle beds, when small When gear drives bull gear drive, gear wheel can have a reaction force to pinion gear, and axle bed has branch for rotating electric machine shaft Support effect, avoids rotating electric machine stress and damages.
Upper limit ring and lower limit ring are cased in shaft respectively, upper limit ring and lower limit ring are located at the two of through-hole Side, upper limit ring and lower limit ring are separately fixed in shaft, are so fixed the position of shaft, are prevented shaft in shell Axial movement.
Screw thread is arranged in shaft tail end, and washer, washer is arranged by being threadedly engaged nut in shaft tail end between nut and shell High-intensitive for polytetrafluoroethylene gasket, pollution-free, oil-free lubrication, heatproof anti-corrosion, washer plays lubricating action, the anti-rotation stop of nut Axis abjection.
The cutting mechanism includes the second rotary components, and the second rotary components are identical as the first rotary components structure, the For the housing hinge of two rotary components on the second forearm, the roller end of the second rotary components fixes two clamping plates, between two clamping plates Saw blade is installed by axis, cutting motor is fixed on clamping plate, cutting motor is sequentially connected by bevel gear and axis, and saw blade can be to rock Stone is cut, wedge-shaped in cross-section at saw blade sawtooth, for Rock cutting to be gone out to gap wide outside and narrow inside.
The crushing mechanism is pneumatic pick crusher, pick rod working end wedge-shaped in cross-section, for protruding into rock behind gap Stone struts, and is used for fractured rock.
Rotating mechanism, walking mechanism use existing rotating mechanism and walking mechanism (such as excavator), are existing There is technology, is not repeated in the present invention.
Between rotating mechanism and large arm, between principal arm and the first forearm, between auxiliary and the second forearm, crushing mechanism and It is connected and is driven by hydraulic cylinder between one forearm, between cutting mechanism and the second forearm, the swing arm class with existing excavator Seemingly.
Operation principle and process:
One, boulder or basement rock position outstanding are run to by walking mechanism, pneumatic pick crusher are retracted to below large arm, By controlling the extension and contraction control large arm of hydraulic cylinder and the stretching, extension of the first forearm, the first rotating electric machine drives pinion rotation, small tooth Wheel drives bull gear drive, and gear wheel drives shaft rotation, and shaft drives mounting disc rotation, and the first rotary components drive auxiliary to turn Dynamic, the second rotary components drive saw blade rotation, until saw blade reaches Rock cutting position, cutting motor work drives saw blade pair Rock is cut;
Two, after saw blade is cut into gap on rock, cutting mechanism is withdrawn, each hydraulic cylinder, the first rotary components, second Rotary components co-ordination, so that the pick rod of pneumatic pick crusher, which protrudes into gap, carries out brokenly stone.
Compared with the prior art, the invention has the beneficial effects that:
The basement rock crushing device of tunnelling protrusions of the present invention, first cuts rock, then passes through Crushing device carries out broken rock.Since rock surface is hard, pneumatic pick is difficult to find impetus, the pick rod of pneumatic pick rushes in impact Hit movement, it is easy to rock surface deviate, can not fractured rock, therefore merely by pneumatic pick broken rock difficulty it is big, existed by saw blade Saw out gap on rock, at pick rod inserted into gap, for pick rod in impact, pick rod end is without departing from gap, therefore pick rod will not It shifts, reduces broken rock difficulty.Meanwhile guiding role is also played to the rupture of rock in gap, can lead to a certain extent Cutting gap is crossed to guide the splitting scope of rock, so that splitting scope is controllable.The application has rotating mechanism, the first rotation group Part and the second rotary components can rotate in any dimension, be highly suitable for broken rock in tunnel.With walking mechanism, and break Rock process safety is reliable, maneuverability, reduces the damage to shield machine.
Detailed description of the invention
Fig. 1 is schematic diagram of the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the first rotary components of embodiment illustrated in fig. 1;
Fig. 3 is the structural schematic diagram of embodiment illustrated in fig. 1 cutting mechanism;
Fig. 4 is the Section A-A schematic diagram of the first rotary components of embodiment illustrated in fig. 2;
Fig. 5 is the main view of 5 pick rod of embodiment illustrated in fig. 1 crushing mechanism;
Fig. 6 is the left view of embodiment illustrated in fig. 5.
In figure: 1, walking mechanism;2, rotating mechanism;3, large arm;4, cutting mechanism;5, crushing mechanism;6, the first rotation group Part;7, principal arm;8, the first forearm;9, the second forearm;10, auxiliary;
6-1, mounting disc;6-2, upper limit ring;6-3, upper through-hole;6-4, lower limit ring;6-5, shell;6-6, opening;6- 7, axle bed;6-8, pinion gear;6-9, rotating electric machine;6-10, shaft;6-11, gear wheel;6-12, lower through-hole;6-13, washer;6- 14, nut;
4-1, clamping plate;4-2, cutting motor;4-3, bevel gear;4-4, saw blade.
As shown in figs 1 to 6, the basement rock crushing device of tunnelling protrusions of the present invention, including walking mechanism 1, Rotating mechanism 2, lifting mechanism, cutting mechanism 4 and crushing mechanism 5;
The lifting mechanism includes large arm 3, and the first rotary components 6 are fixed in large arm 3, are distinguished on the first rotary components 6 Fixed principal arm 7 and auxiliary 10, hinged first forearm 8 on principal arm 7, hinged cutting mechanism 4 on the first forearm 8;It is hinged on auxiliary 10 Second forearm 9, hinged crushing mechanism 5 on the second forearm 9;
First rotary components 6 include shell 6-5, and through-hole 6-3 and lower logical is respectively set in shell 6-5 upper and lower ends Hole 6-12, upper through-hole 6-3 and lower through-hole 6-12 are coaxial, and shaft 6-10 is arranged in shell 6-5, and shaft 6-10 passes through upper through-hole 6-3 With lower through-hole 6-12, coaxial fixed gear wheel 6-11, gear wheel 6-11 are located in shell 6-5 on shaft 6-10, shell 6-5 Shang couple Answer the position of gear wheel 6-11 that opening 6-6 is set, pinion gear 6-8 passes through opening 6-6 and engages with gear wheel 6-11, on shell 6-5 Rotating electric machine 6-9 is fixed, pinion gear 6-8 is fixed in rotating electric machine 6-9 shaft, disk 6-1, installation is fixedly mounted in the upper end shaft 6-10 Principal arm 7 and auxiliary 10 is fixedly mounted on disk 6-1 respectively.
Be open the two sides 6-6 fixed plate 6-7, and rotating electric machine 6-9 shaft 6-10 is mounted on axle bed 6-7, and pinion gear 6-8 Between two axle bed 6-7, when pinion gear 6-8 drives gear wheel 6-11 rotation, gear wheel 6-11 can have one to pinion gear 6-8 A reaction force, axle bed 6-7 have supporting role for rotating electric machine 6-9 shaft 6-10, avoid rotating electric machine 6-9 stress and damage It is bad.
Upper limit ring 6-2 and lower limit ring 6-4, upper limit ring 6-2 and lower limit ring 6-4 points are cased on shaft 6-10 respectively Not Wei Yu upper through-hole 6-3 two sides, upper limit ring 6-2 and lower limit ring 6-4 are separately fixed on shaft 6-10, will turn in this way The position of axis 6-10 is fixed, and prevents shaft 6-10 from moving axially in shell 6-5.
Screw thread is arranged in shaft 6-10 tail end, and shaft 6-10 tail end is by being threadedly engaged nut 6-14, nut 6-14 and shell Washer 6-13 is set between 6-5, and washer 6-13 is polytetrafluoroethylene gasket 6-13, high-intensitive, pollution-free, oil-free lubrication, heatproof Anti-corrosion, washer 6-13 play lubricating action, and nut 6-14 prevents shaft 6-10 from deviating from.
The cutting mechanism 4 includes the second rotary components, and the second rotary components are identical as 6 structure of the first rotary components, The shell 6-5 of second rotary components is hinged on the second forearm 9, and two clamping plate 4- are fixed in the end shaft 6-10 of the second rotary components Saw blade 4-4 is installed by axis between 1, two clamping plate 4-1, cutting motor 4-2 is fixed on clamping plate 4-1, cutting motor 4-2 passes through cone tooth It takes turns 4-3 and axis is sequentially connected, saw blade 4-4 can cut rock, and saw blade 4-4 edge cross section is wedge shaped, be used for base Rock saws out the small cutting mouth in the big the inside of opening.
The crushing mechanism 5 is pneumatic pick crusher, is used for fractured rock, and pick rod wedge-shaped in cross-section is used for pick Pricker protrudes into the cutting mouth that saw blade 4-4 is sawed out, and basement rock is strutted.
Rotating mechanism 2, walking mechanism 1 use existing rotating mechanism 2 and walking mechanism 1 (such as excavator), For the prior art, do not repeated in the present invention.
Between rotating mechanism 2 and large arm 3, between principal arm 7 and the first forearm 8, between auxiliary 10 and the second forearm 9, it is broken It is connected and is driven by hydraulic cylinder between mechanism 5 and the first forearm 8, between cutting mechanism 4 and the second forearm 9, with existing digging The swing arm of pick machine is similar.
Operation principle and process:
One, boulder or basement rock position outstanding are run to by walking mechanism 1, pneumatic pick crusher is retracted under large arm 3 Side, by controlling the extension and contraction control large arm 3 of hydraulic cylinder and the stretching, extension of the first forearm 8, the first rotating electric machine 6-9 drives pinion gear 6- 8 rotations, pinion gear 6-8 drive gear wheel 6-11 rotation, and gear wheel 6-11 drives shaft 6-10 rotation, and shaft 6-10 drives installation Disk 6-1 rotation, the first rotary components 6 drive auxiliary 10 to rotate, and the second rotary components drive saw blade rotation, until saw blade reaches rock Stone cutting part, cutting motor work, drives saw blade to cut rock;
Two, after saw blade is cut into gap on rock, cutting mechanism 4 is withdrawn, each hydraulic cylinder, the first rotary components 6, Two rotary components co-ordinations, rock is strutted, carry out brokenly stone so that the pick rod of pneumatic pick crusher protrudes into gap.

Claims (7)

1. a kind of basement rock crushing device of tunnelling protrusions, it is characterised in that: including walking mechanism (1), rotating mechanism (2), lifting mechanism, cutting mechanism (4) and crushing mechanism (5);
The lifting mechanism includes large arm (3), is fixed in large arm (3) the first rotary components (6), on the first rotary components (6) Principal arm (7) and auxiliary (10) are fixed respectively, hinged first forearm (8) on principal arm (7), hinged cutting mechanism on the first forearm (8) (4);Hinged second forearm (9) on auxiliary (10), hinged crushing mechanism (5) on the second forearm (9);
First rotary components (6) include shell (6-5), shell (6-5) upper and lower ends be respectively set through-hole (6-3) and Coaxially, shaft (6-10) is arranged in shell (6-5), shaft (6- in lower through-hole (6-12), upper through-hole (6-3) and lower through-hole (6-12) 10) upper through-hole (6-3) and lower through-hole (6-12) are passed through, coaxially fixes gear wheel (6-11) in shaft (6-10), gear wheel (6- 11) it is located in shell (6-5), the position setting opening (6-6) of gear wheel (6-11), pinion gear (6-8) is corresponded on shell (6-5) It engages, is fixed on shell (6-5) rotating electric machine (6-9) with gear wheel (6-11) across opening (6-6), rotating electric machine (6-9) turns It is fixed on axis pinion gear (6-8), disk (6-1) is fixedly mounted in the shaft upper end (6-10), and master is fixedly mounted in mounting disc (6-1) respectively Arm (7) and auxiliary (10).
2. the basement rock crushing device of tunnelling protrusions according to claim 1, it is characterised in that: opening (6-6) two Side fixed plate (6-7), rotating electric machine (6-9) shaft (6-10) are mounted on axle bed (6-7), and pinion gear (6-8) is located at two Between axle bed (6-7), when pinion gear (6-8) drives gear wheel (6-11) rotation, gear wheel (6-11) can be to pinion gear (6-8) There is a reaction force, axle bed (6-7) has supporting role for rotating electric machine (6-9) shaft (6-10), avoids rotating electric machine (6- 9) stress and damage.
3. the basement rock crushing device of tunnelling protrusions according to claim 2, it is characterised in that: in shaft (6-10) It is cased with upper limit ring (6-2) and lower limit ring (6-4) respectively, upper limit ring (6-2) and lower limit ring (6-4) are located at logical The two sides in hole (6-3), upper limit ring (6-2) and lower limit ring (6-4) are separately fixed on shaft (6-10), so i.e. by shaft The position of (6-10) is fixed, and shaft (6-10) axial movement in shell (6-5) is prevented.
4. the basement rock crushing device of tunnelling protrusions according to claim 3, it is characterised in that: shaft (6-10) tail End setting screw thread, shaft (6-10) tail end are arranged between nut (6-14) and shell (6-5) by being threadedly engaged nut (6-14) Washer (6-13), washer (6-13) is polytetrafluoroethylene gasket (6-13), high-intensitive, pollution-free, oil-free lubrication, heatproof anti-corrosion, Washer (6-13) plays lubricating action, and nut (6-14) prevents shaft (6-10) from deviating from.
5. the basement rock crushing device of tunnelling protrusions according to claim 4, it is characterised in that: the cutting machine Structure (4) includes the second rotary components, and the second rotary components are identical as the first rotary components (6) structure, the shell of the second rotary components Body (6-5) is hinged on the second forearm (9), and two clamping plates (4-1), two clamping plates are fixed in end shaft (6-10) of the second rotary components Saw blade (4-4) is installed by axis between (4-1), is fixed cutting motor (4-2) on clamping plate (4-1), cutting motor (4-2) passes through cone Gear (4-3) and axis are sequentially connected, and saw blade (4-4) can cut rock, and saw blade (4-4) edge cross section is wedge shaped, For basement rock to be sawed out the small cutting mouth in the big the inside of opening.
6. the basement rock crushing device of tunnelling protrusions according to claim 5, it is characterised in that: the crusher Structure (5) is pneumatic pick crusher, is used for fractured rock, and pick rod wedge-shaped in cross-section is sawed out for pick rod to be protruded into saw blade (4-4) Cutting mouth, basement rock is strutted.
7. the basement rock crushing device of tunnelling protrusions according to claim 6, working method is:
One, boulder or basement rock position outstanding are run to by walking mechanism (1), pneumatic pick crusher is retracted under large arm (3) Side, by controlling the extension and contraction control large arm (3) of hydraulic cylinder and the stretching, extension of the first forearm (8), the first rotating electric machine (6-9) drives small Gear (6-8) rotation, pinion gear (6-8) drive gear wheel (6-11) rotation, and gear wheel (6-11) drives shaft (6-10) rotation, Shaft (6-10) drives mounting disc (6-1) rotation, and the first rotary components (6) drive auxiliary (10) rotation, the second rotary components band Dynamic saw blade rotation, until saw blade reaches Rock cutting position, cutting motor work drives saw blade to cut rock;
Two, after saw blade is cut into gap on rock, cutting mechanism (4) are withdrawn, each hydraulic cylinder, the first rotary components (6), the Two rotary components co-ordinations, rock is strutted, carry out brokenly stone so that the pick rod of pneumatic pick crusher protrudes into gap.
CN201810730342.7A 2018-07-05 2018-07-05 Bellied basement rock breaker in tunnel excavation Active CN108999614B (en)

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CN201810730342.7A CN108999614B (en) 2018-07-05 2018-07-05 Bellied basement rock breaker in tunnel excavation

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Application Number Priority Date Filing Date Title
CN201810730342.7A CN108999614B (en) 2018-07-05 2018-07-05 Bellied basement rock breaker in tunnel excavation

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CN108999614B CN108999614B (en) 2020-11-20

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116290175A (en) * 2023-03-14 2023-06-23 泰兴一建建设集团有限公司 Construction equipment for building engineering

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Publication number Priority date Publication date Assignee Title
JPH11294065A (en) * 1998-04-06 1999-10-26 Kajima Corp Tunnel wall surface image photographing method and device
CN1600999A (en) * 2004-10-18 2005-03-30 王永昌 Revolving gear of digging rising arm in digging machine
CN201250657Y (en) * 2008-09-22 2009-06-03 沈绍成 Multifunctional tunnel digging machine
CN201650285U (en) * 2010-05-07 2010-11-24 郭灿峰 Coal mining loader
CN204002828U (en) * 2014-08-23 2014-12-10 上海科煤机电有限公司 Saw blade cutting type and breaker combined type development machine
CN104847347A (en) * 2015-05-25 2015-08-19 安徽宏昌机电装备制造有限公司 Multifunctional mine roadway milling and digging machine
CN105478890A (en) * 2015-12-16 2016-04-13 南通威驰机电有限公司 Portable cutting machine
CN106625757A (en) * 2016-11-25 2017-05-10 南陵县襄荷产业协会 Rotational structure of mechanical arm
CN206813955U (en) * 2017-05-03 2017-12-29 东莞市金峥机械有限公司 A kind of structure improved cross whirling arm rig

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11294065A (en) * 1998-04-06 1999-10-26 Kajima Corp Tunnel wall surface image photographing method and device
CN1600999A (en) * 2004-10-18 2005-03-30 王永昌 Revolving gear of digging rising arm in digging machine
CN201250657Y (en) * 2008-09-22 2009-06-03 沈绍成 Multifunctional tunnel digging machine
CN201650285U (en) * 2010-05-07 2010-11-24 郭灿峰 Coal mining loader
CN204002828U (en) * 2014-08-23 2014-12-10 上海科煤机电有限公司 Saw blade cutting type and breaker combined type development machine
CN104847347A (en) * 2015-05-25 2015-08-19 安徽宏昌机电装备制造有限公司 Multifunctional mine roadway milling and digging machine
CN105478890A (en) * 2015-12-16 2016-04-13 南通威驰机电有限公司 Portable cutting machine
CN106625757A (en) * 2016-11-25 2017-05-10 南陵县襄荷产业协会 Rotational structure of mechanical arm
CN206813955U (en) * 2017-05-03 2017-12-29 东莞市金峥机械有限公司 A kind of structure improved cross whirling arm rig

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116290175A (en) * 2023-03-14 2023-06-23 泰兴一建建设集团有限公司 Construction equipment for building engineering
CN116290175B (en) * 2023-03-14 2023-09-12 泰兴一建建设集团有限公司 Construction equipment for building engineering

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