CN108987093A - A kind of assembly method based on iron core hinging workpiece assembly equipment - Google Patents
A kind of assembly method based on iron core hinging workpiece assembly equipment Download PDFInfo
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- CN108987093A CN108987093A CN201810945335.9A CN201810945335A CN108987093A CN 108987093 A CN108987093 A CN 108987093A CN 201810945335 A CN201810945335 A CN 201810945335A CN 108987093 A CN108987093 A CN 108987093A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
This application discloses a kind of assembly methods based on iron core hinging workpiece assembly equipment, it is related to the manufacture field of iron core hinging workpiece, the equipment includes: a rack, a feed mechanism is included in the rack, the feed mechanism includes pipeline one, pipeline two, and the pipeline one, pipeline two are arranged in parallel and pass through inside and outside the rack；One transfer mechanism；One conveying mechanism；One yoke assemble mechanism, a cutting agency；Feed mechanism is to iron core hinging workpiece feeding, transfer mechanism is to transfer after iron core hinging workpiece shaping, and conveying mechanism is conveyed and assembled at iron core hinging workpiece to yoke assemble mechanism with yoke, then blanking, iron core hinging workpiece assembles full process automatization degree height, and assembly flatness is high.
Description
Technical field
This application involves iron core hinging work pieces process fields, are related specifically to a kind of based on iron core hinging workpiece assembly equipment
Assembly method.
Background technique
Iron core hinging workpiece assembly equipment the degree of automation is low at present；Due to the flatness of iron core hinging workpiece product
There are error, and that there is also errors is larger for the flatness of yoke, and iron core hinging workpiece and yoke are after manufacture by fortune
Defeated equal its flatness error further expansion of operation, therefore iron core hinging workpiece and the compatible degree of yoke assembly will receive shadow
It rings, and existing iron core hinging workpiece assembly equipment cannot be guaranteed the workpiece that assembly is completed in iron core hinging workpiece assembling process
Integral planar degree.
Such as the Chinese invention patent of Publication No. " CN 105097263A ", disclosing one kind, the present invention provides one kind
The automatic iron core hinging workpiece machine of SFR, including rack and workbench, be provided on the workbench iron core combined mechanism and
Iron core combined mechanism described in yoke combined mechanism includes core vibration disk, iron core feeding mechanism, iron core discharging mechanism and twisting
Mechanism: the yoke combination machine includes yoke feeding mechanism, yoke discharging mechanism and line packet feeding mechanism: the yoke charging
Mechanism is made of mutually matched chain-type tooling with yoke feed rail, be can not achieve and is filled to iron core hinging workpiece
The raising for the flatness matched.
Summary of the invention
The application first purpose is to provide a kind of iron core hinging workpiece assembly equipment, realize to iron core hinging workpiece with
The full-automation of yoke assembly, the flatness error after considerably reducing the assembly of iron core hinging workpiece.The mesh of the application
Two be to provide a kind of a kind of assembly method of iron core hinging workpiece assembly equipment corresponding with the first purpose.
To reach one of above-mentioned purpose, the embodiment of the present application uses following technical scheme: a kind of iron core hinging workpiece assembly
Equipment, including a rack include a feed mechanism in rack, and feed mechanism includes synchronous motor one, pipeline one, pipeline
Two, pipeline one, pipeline two are arranged in parallel and pass through inside and outside rack；One transfer mechanism, transfer mechanism and then feed mechanism
Setting；One conveying mechanism, and then transfer mechanism is arranged conveying mechanism；One yoke assemble mechanism, yoke assemble mechanism is and then
Conveying mechanism setting；One cutting agency.
In above-mentioned technical proposal, the embodiment of the present application passes through setting feed mechanism to iron core hinging workpiece feeding, if
Transfer mechanism is set to the shaping of iron core hinging workpiece and transfers load to conveying mechanism, yoke assemble mechanism is to yoke feeding, shaping
It is assembled again with iron core hinging workpiece, the finally workpiece blanking by cutting agency to assembling, high degree of automation, to iron core
The fitting plane degree of twisting workpiece is high.
Further, according to an embodiment of the present application, wherein synchronous motor one is fixed on motor cabinet, synchronous motor one
Shaft end be connected with one end of shaft coupling, the other end of shaft coupling is connected with shaft one, is equidistantly fixed in shaft one by keyway
There are synchronous pulley one, synchronous pulley two；Synchronous belt one is provided on synchronous pulley one, synchronous belt one also meshes with the symmetrical peace of connection
The tensioning wheel of dress, synchronous belt one are arranged on pipeline one by the tension of tensioning wheel；It is provided on synchronous pulley two same
Band two is walked, synchronous belt one also meshes with the tensioning wheel that connection is symmetrically installed, and synchronous belt two is arranged by the tension of tensioning wheel
On pipeline two；Pipeline one, two one end of pipeline are provided with a block, realize to the automatic of iron core hinging workpiece
Change feeding.
Further, according to an embodiment of the present application, wherein transfer mechanism includes bottom plate, and both ends are symmetrical arranged on bottom plate
There are two guide post one, it is provided with mounting plate one above two guide posts one, cylinder one there are two transverse symmetrical arrangements on mounting plate one,
Each cylinder one is connected with a floating junction one, and each floating junction one is connected with a push plate, both ends pair on mounting plate one
Claim setting there are two guide post two, be provided with mounting plate two on guide post two, two top of mounting plate is vertical to be symmetrical arranged that there are two cylinders
Two, by push plate to iron core hinging workpiece shaping.
Further, according to an embodiment of the present application, wherein notch is provided in push plate, notch is cut with scissors according to iron core
The mold mouth for closing the standard shape manufacture of workpiece, can cooperate the shape of iron core hinging workpiece, and push plate is arranged to iron
Core twisting workpiece shaping, further decreases the flatness error of iron core hinging workpiece.
Further, according to an embodiment of the present application, wherein two front side of mounting plate is also vertically provided with cylinder three, gas
It is fixed among cylinder three on transverse slat one, sliding-rail sliding one is provided on transverse slat one, movable plate one is connected on sliding-rail sliding one, it is sliding
One one end of rail sliding block is provided with buffer, and the other end is horizontally arranged with cylinder four, and four output end of cylinder is connected with floating junction two,
Floating junction two is connect with movable plate one, and transverse slat two is provided with below movable plate one；Three output end of cylinder is connected with floating junction
Three, pneumatic-finger one is provided on the downside of transverse slat two, and floating junction three is connect with pneumatic-finger one, and folder is connected on pneumatic-finger one
Tool one, transfers load to pipeline mechanism for iron core hinging workpiece by fixture one.
Further, according to an embodiment of the present application, wherein conveying mechanism includes vertical plate one, and two vertical plates one are symmetrically set
It sets in front and rear sides, front side vertical plate one is provided with synchronous motor two, synchronous pulley three, and synchronous motor two passes through with synchronous pulley three
The engagement connection of synchronous belt three, synchronous pulley three are located at the inside of front side vertical plate one, and synchronous pulley three is connect with shaft two, shaft two
Both ends are respectively arranged with deep groove ball bearing；Sprocket wheel one, sprocket wheel two are symmetrically arranged between two vertical plates one, sprocket wheel one connects shaft
Two, sprocket wheel one engages connection by chain with sprocket wheel two, and sprocket wheel two is connect with shaft two；Fixture bottom is uniformly placed on chain
Seat, fixture base are provided with spring, and every two fixture base is connected with a clamping fixture seat by spring, and clamping fixture seat will by chain
It transports iron core hinging workpiece and is delivered to the other end from pipeline one end.
Further, according to an embodiment of the present application, wherein two one the same ends of vertical plate are set by adjusting screw respectively
It is equipped with bearing plate, the transport status of conveying mechanism is adjusted by adjusting screw.
Further, according to an embodiment of the present application, wherein yoke assemble mechanism includes stand one, in the connection of stand one
Expect vibrating disk, feeding vibrating disk one end is connected with connecting plate；One end is provided with cylinder five on connecting plate, and the other end is provided with cylinder
Six, five output end of cylinder connects pushing block one, and six output end of cylinder connects pushing block two；Connecting plate side is provided with vertical plate two, vertical plate
Sliding-rail sliding two is provided on two, two one end of sliding-rail sliding is provided with cylinder block, cylinder seven, sliding rail are horizontally installed on cylinder block
Two other end of sliding block is vertically provided with cylinder eight, and eight output end of cylinder connects floating junction four, and floating junction four connects pushing block three,
Pushing block three connects transverse slat three, and transverse slat three is provided with fixture two, and by feeding vibrating disk to yoke feeding, pushing block three is whole to yoke
Yoke is picked up by fixture two and is assembled on iron core hinging workpiece by shape.
Further, according to an embodiment of the present application, wherein cutting agency includes stand two, stand three, is set in stand two
It is equipped with pallet, is arranged in parallel with pipeline three, pipeline four on front side of pallet；Sliding-rail sliding three is provided on the right side of pallet, sliding rail is sliding
Block three is located at the surface of pipeline three, four one end of pipeline, and three one end of sliding-rail sliding is provided with cylinder nine, the output of cylinder nine
End is connected with floating junction five, and floating junction five connects movable block；Be additionally provided with movable plate two on sliding-rail sliding three, movable block with
Movable plate two connects, and is vertically provided with cylinder ten on movable plate two, the output end of cylinder ten is connected with fixture three；It is set in stand three
It is equipped with movable plate three, three one end of movable plate is connected with cylinder 11, and the output end of cylinder 11 is connected with floating junction six, floats
Connector six connects movable plate three, is vertically provided with cylinder 12 on movable plate three, cylinder 12 is connected with pneumatic-finger two, pneumatically
Finger two is connected with fixture four；Movable plate two is arranged in synchronous belt four, and synchronous belt four is connected to two synchronous pulleys four, synchronous belt
Wheel four is connected with synchronous motor three, and fixture four picks up the workpiece assembled, is transported by pipeline three, pipeline four, fixture three
By the workpiece clamp assembled into pallet.
Further, according to the embodiment of the present application, wherein install power control cabinet, control panel in rack, control panel is extremely
It less include display device, start button, scram button, control panel connects PLC control system, and power control cabinet facilitates maintenance of equipment,
Control panel connects PLC control system and turns the intelligent control with equipment to iron core hinging workpiece, and setting display device is convenient to behaviour
The control of the process of work, setting scram button can quickly arrestment work, and prevent some unnecessary losses.
To achieve the above object two, in the embodiment of the present application, also disclose a kind of iron core hinging workpiece assembly equipment
Assembly method, comprising the following steps:
A) equipment is checked without hidden danger, and the start button of manual operation control panel, PLC control system first controls synchronous motor
One starting, by driving shaft coupling rotation, under the tension of tensioning wheel, engaged transmission synchronous belt one, synchronous belt two make same
Walking band one, synchronous belt two, Synchronous Transmission iron core hinging workpiece moves feeding on pipeline one, pipeline two respectively；
B) when iron core hinging workpiece by conveying one and pipeline two be sent to transfer mechanism fixture one just under
Side, synchronous motor one stop, and cylinder four starts, and by floating junction two, movable plate one are pushed to laterally move to setting position, band
Fixture one on motion plate one laterally moves to setting position；Cylinder three starts, and transverse slat one is pushed to go downwards to setting position, transverse slat
It a pneumatic-finger one that one two sides are symmetrically installed while opening, fixture one respectively cuts with scissors the iron core on pipeline one and pipeline two
It closes workpiece to clamp, cylinder three is again started up, and band motion plate one goes upward to setting position, and cylinder four is again started up, and is pushed and is moved
Movable plate one to position, cylinder three starts, and transverse slat one is pushed to come downwards to setting position, the pneumatic hand that one two sides of transverse slat are symmetrically installed
Refer to that one opens simultaneously, fixture one unclamps iron core hinging workpiece to setting position；The cylinder one that two sides are arranged symmetrically is simultaneously
Starting pushes push plate, compresses iron core hinging workpiece, after iron core hinging workpiece is carried out shaping, gas after the completion of shaping
Cylinder one bounces back；Cylinder three starts, and pushes transverse slat one to come again downwards to setting position, presss from both sides fixture one by iron core hinging workpiece
Tightly, cylinder four is again started up, and pushes movable plate one to laterally move to one end, iron core hinging workpiece is placed on clamping fixture seat
On；
C) synchronous motor two starts, and driving synchronous pulley three rotates, so that shaft two be driven to rotate, shaft two is with movable sprocket
One rotation makes chain engaged transmission between sprocket wheel one and sprocket wheel two, drives the iron core hinging workpiece transmission on clamping fixture seat；
D) yoke pushes pushing block one and pushing block two by cylinder five and cylinder six by feeding vibrating disk feeding respectively, will
Yoke is shifted onto the processing notch in pushing block one and pushing block two, and then, pushing block one is pushed to side by cylinder five, and cylinder eight is downward
Movement pushes pushing block three downwards, and pushing block three pushes transverse slat three, and the fixture two on transverse slat three grabs yoke, and cylinder seven-way is pushed forward
Fixture two is moved to setting position, cylinder eight moves downward, and floating junction four drops to setting position, and yoke is assembled to by fixture two
In iron core hinging workpiece, assembly is completed；
E) cylinder 11 pushes forward movable plate three, and cylinder 12 pushes down on, the workpiece that pneumatic-finger two will assemble
It clamps, cylinder 12 moves up, and cylinder 11 returns to specified travel position, the downlink again of cylinder 12, pneumatic-finger two
Workpiece is placed individually on pipeline three and pipeline four, synchronous motor startup, is driven by synchronous pulley four, along sliding rail
Three direction of sliding block drives movable plate two to reach designated position, and cylinder ten pushes movable plate two to go downwards to specified travel position downwards,
Cylinder nine by retract piston bar so that movable block by the Workpiece clamping assembled between movable block and fixture three, cylinder ten
It moves up, synchronous motor three starts, and will be sequentially placed from the workpiece grabbing on pipeline three and pipeline four into pallet, refers to
It leads pallet to pile, replaces pallet.
In above-mentioned technical proposal, push plate is arranged by transfer mechanism, the notch in push plate cooperates iron core hinging workpiece
Shape carries out shaping to it, by pushing block three to yoke shaping, solves in the prior art since iron core hinging workpiece produces
The flatness of product is there are error, and that there is also errors is larger for the flatness of yoke, and iron core hinging workpiece and yoke are in life
Postpartum operates its flatness error further expansion by transport etc., therefore iron core hinging workpiece agrees with what yoke assembled
The problem of degree will receive influence, has reached and has been further ensured that iron core hinging workpiece fitting plane degree, by setting
Material mechanism, transplanting mechanism, conveying mechanism, yoke assemble mechanism, cutting agency, control panel connect PLC control system, solve
The problem low to the degree of automation of iron core hinging workpiece assembly in the prior art, has reached to iron core hinging workpiece fit on
Material, transport are assembled, the intelligent integral of blanking.
Detailed description of the invention
The application is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is a kind of main view of iron core hinging workpiece assembly equipment of the application.
Fig. 2 is the top view of the assembly equipment of iron core hinging workpiece shown in Fig. 1.
Fig. 3 is a kind of main view of the feed mechanism of iron core hinging workpiece assembly equipment of the application.
Fig. 4 is the left view of feed mechanism shown in Fig. 3.
Fig. 5 is the top view of feed mechanism shown in Fig. 3.
Fig. 6 is the cross-sectional view of the A-A along Fig. 5.
Fig. 7 is a kind of main view of the transfer mechanism of iron core hinging workpiece assembly equipment of the application.
Fig. 8 is the left view of transfer mechanism shown in Fig. 7.
Fig. 9 is the top view of transfer mechanism shown in Fig. 7.
Figure 10 is the cross-sectional view of the B-B along Fig. 9.
Figure 11 is the C of transfer mechanism shown in Fig. 7 to partial schematic diagram.
Figure 12 is a kind of main view of the conveying mechanism of iron core hinging workpiece assembly equipment of the application.
Figure 13 is the left view of conveying mechanism shown in Figure 12.
Figure 14 is the top view of conveying mechanism shown in Figure 12.
Figure 15 is the cross-sectional view of the C-C along Figure 12.
Figure 16 is the cross-sectional view of the D-D along Figure 14.
Figure 17 is the structural schematic diagram of fixture base in a kind of conveying mechanism of iron core hinging workpiece assembly equipment of the application.
Figure 18 is a kind of main view of the yoke assemble mechanism of iron core hinging workpiece assembly equipment of the application.
Figure 19 is the top view of yoke assemble mechanism shown in Figure 18.
Figure 20 is the schematic perspective view of yoke assemble mechanism shown in Figure 18.
Figure 21 is a kind of main view of the cutting agency of iron core hinging workpiece assembly equipment of the application.
Figure 22 is the left view of cutting agency shown in Figure 21.
Figure 23 is the top view of cutting agency shown in Figure 21.
Figure 24 is the structural schematic diagram of yoke.
Figure 25 is the structural schematic diagram of iron core hinging workpiece.
In attached drawing
1, rack 2, feed mechanism 201, synchronous motor one
202, pipeline 1, pipeline 2 204, motor cabinet
205, shaft coupling 206, shaft 1, synchronous pulley one
208, synchronous pulley 2 209, synchronous belt 1, synchronous belt two
211, tensioning wheel 212, block 3, transfer mechanism
301, bottom plate 302, guide post 1, mounting plate one
304, cylinder 1, floating junction 1, push plate
307, guide post 2 308, mounting plate 2 309, cylinder two
310, cylinder 3 311, transverse slat 1, sliding-rail sliding one
313, movable plate 1, buffer 315, cylinder four
316, floating junction 2 317, transverse slat 2 318, floating junction three
319, pneumatic-finger 1, fixture 1, conveying mechanism
401, vertical plate 1, synchronous motor 2 403, synchronous pulley three
404, synchronous belt 3 405, shaft 2 406, deep groove ball bearing
407, sprocket wheel 1, sprocket wheel 2 409, chain
410, fixture base 411, spring 412, clamping fixture seat
413, adjusting screw 414, bearing plate 5, yoke assemble mechanism
501, stand 1, feeding vibrating disk 503, connecting plate
504, cylinder 5 505, cylinder 6 506, pushing block one
507, pushing block 2 508, vertical plate 2 509, sliding-rail sliding two
510, cylinder block 511, cylinder 7 512, cylinder eight
513, floating junction 4 514, pushing block 3 515, transverse slat three
516, fixture 26, cutting agency 601, stand two
602, stand 3 603, pallet 604, pipeline three
605, pipeline 4 606, sliding-rail sliding 3 607, cylinder nine
608, floating junction 5 609, movable block 610, movable plate two
611, cylinder 10, fixture 3 613, movable plate three
614, cylinder 11, floating junction 6 616, cylinder 12
617, pneumatic-finger 2 618, fixture 4 619, synchronous belt four
620, synchronous pulley 4 621, synchronous motor 37, power control cabinet
8, control panel 91, iron core hinging workpiece 92, yoke
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention
Embodiment is further elaborated.It is real to should be appreciated that the specific embodiments described herein are merely illustrative of the present invention
Example is applied, embodiment is not intended to limit the present invention.In the description of the present application, it should be noted that term " on ", "lower", " left side ",
" right side ", " in ", " two sides ", the instructions such as " symmetrical " orientation or positional relationship be to be based on the orientation or positional relationship shown in the drawings,
Be merely for convenience of description the application and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as the limitation to the application.
As shown in Figs. 1-2, present embodiment discloses a kind of iron core hinging workpiece assembly equipment, including a rack 1, the machines
A feed mechanism 2 is included on frame 1, the feed mechanism 2 includes synchronous motor 1, pipeline 1, pipeline two
203, the pipeline 1, pipeline 2 203 are arranged in parallel and pass through inside and outside the rack 1；One transfer mechanism 3, the shifting
And then the feed mechanism 2 is arranged mounted mechanism 3；One conveying mechanism 4, the conveying mechanism 4 and then transfer mechanism 3
Setting；One yoke assemble mechanism 5, and then the conveying mechanism 4 is arranged the yoke assemble mechanism 5；One cutting agency 6, on
Expect that mechanism 2 completes automation feeding, synchronous motor 1 drives pipeline 1, pipeline 2 203 to convey iron core hinge simultaneously
Workpiece is closed, transfer mechanism 3, conveying mechanism 4 are realized to the shaping before the assembly of iron core hinging workpiece 91, conveying, yoke
Iron assemble mechanism 5 and cutting agency 6 complete the feeding of yoke 92, shaping, conveying, and assemble with iron core hinging workpiece 91
Automatic blanking afterwards, charging；Rack 1, is formed using square tubes soldering, and stress relief annealing process is carried out after the completion of welding, and rack is stablized
Property it is good, each panel using Q235 material sheet metal component carry out bending form, make rack have good ductility, buckling performance is good,
And it can guarantee its size, good appearance well；Power control cabinet 7, control panel 8, the control panel 8 are installed in the rack 1
Including at least display device, start button, scram button, the control panel 8 connects PLC control system, and power control cabinet is conveniently set
Standby maintenance, control panel connect PLC control system and turn the intelligent control with equipment to iron core hinging workpiece, and display device side is arranged
Just to the control of the process of operation, scram button, which is arranged, quickly arrestment to work, and prevent some unnecessary losses.
Specifically, as seen in figures 3-6, the synchronous motor 1 is fixed on motor cabinet 204, the synchronous motor one
201 shaft end is connected with one end of shaft coupling 205, and the other end of the shaft coupling 205 is connected with shaft 1, the shaft
Synchronous pulley 1, synchronous pulley 2 208 are equidistantly fixed with by keyway on one 206；It is arranged on the synchronous pulley 1
There is synchronous belt 1, the synchronous belt 1 also meshes with 2 tensioning wheels 211 being symmetrically installed of connection, the synchronous belt 1
It is arranged on the pipeline 1 by the tension of the tensioning wheel 211；It is provided on the synchronous pulley 2 208
Synchronous belt 2 210, the synchronous belt 1 also mesh with 2 tensioning wheels 211 being symmetrically installed of connection, the synchronous belt two
210 are arranged on the pipeline 2 203 by the tension of the tensioning wheel 211；The pipeline 1, pipeline
2 203 one end are provided with a block 212；Synchronous motor 1 is rotated by driving shaft coupling 205, in of tensioning wheel 211
Under tight effect, engaged transmission synchronous belt 1, synchronous belt 2 210 are conveying synchronous belt 1, synchronous belt 2 210 respectively
Synchronous Transmission iron core hinging workpiece 91 moves feeding on line 1, pipeline 2 203；Synchronous motor 1 provides dynamic
Power, tensioning wheel 211 provide pressure force and compress synchronous belt 1, synchronous belt 2 210 on pipeline 1, pipeline 2 203
Circulation transmission, is realized iron core hinging workpiece feeding.
Specifically, as illustrated in figures 7-11, the transfer mechanism 3 includes bottom plate 301, and both ends are symmetrically set on the bottom plate 301
It sets there are two guide post 1, two one 302 tops of guide post are provided with mounting plate 1, cross on the mounting plate 1
To being symmetrical arranged there are two cylinder 1, each cylinder 1 is connected with a floating junction 1, each described floating
Dynamic connector 1 is connected with a push plate 306, and both ends are symmetrical arranged that there are two guide post 2 307, institutes on the mounting plate 1
It states and is provided with mounting plate 2 308 on guide post 2 307,2 308 top of mounting plate is vertically arranged symmetrically, and there are two cylinders 2 309
2 308 front side of mounting plate is also vertically provided with cylinder 3 310, is fixed on transverse slat 1 among the cylinder 3 310,
It is provided with sliding-rail sliding 1 on the transverse slat 1, movable plate 1 is connected on the sliding-rail sliding 1, it is described
One 312 one end of sliding-rail sliding is provided with buffer 314, and the other end is horizontally arranged with cylinder 4 315, and the cylinder 4 315 exports
End is connected with floating junction 2 316, and the floating junction 2 316 is connect with the movable plate 1, the movable plate 1
Lower section is provided with transverse slat 2 317；3 310 output end of cylinder is connected with floating junction 3 318,2 317 downside of transverse slat
It is provided with pneumatic-finger 1, the floating junction 3 318 is connect with the pneumatic-finger 1, the pneumatic-finger one
Fixture 1 is connected on 319；Process when buffer 314 buffers arrival one end of movable plate 1 is set, it is described two
Push plate 306 is both provided with notch, and the notch is the mold mouth manufactured according to the standard shape of iron core hinging workpiece, can be with
Cooperate the shape of iron core hinging workpiece 91；The cylinder 1 of described two laterally opposed settings pushes floating junction one
305, it pushes the push plate 306 on both sides to press iron core hinging workpiece 91 into notch therein, improves iron core hinging workpiece work
The surface planarity of part 91；Cylinder three drives transverse slat 1 to move up and down, and one 311 two sides of transverse slat be symmetrically installed 4 are pneumatic
Finger 1 opens simultaneously, and fixture 1 is driven to push the iron core hinging work on pipeline 1 and pipeline 2 203 respectively
Part workpiece 91 clamps movement, and cylinder 4 315 pushes one 313 transverse shifting of movable plate, and iron core hinging workpiece 91 is laterally moved
It is dynamic, complete the transfer to iron core hinging workpiece 91.
Specifically, as shown in Figure 12-17, the conveying mechanism 4 includes vertical plate 1, and two vertical plates 1 are symmetrical
It is arranged in front and rear sides, the front side vertical plate 1 is provided with synchronous motor 2 402, synchronous pulley 3 403, described to synchronize electricity
Machine 2 402 engages connection by synchronous belt 3 404 with the synchronous pulley 3 403, and the synchronous pulley 3 403 is located at front side institute
The inside of vertical plate 1 is stated, the synchronous pulley 3 403 is connect with shaft 2 405, and 2 405 both ends of shaft are respectively set
There is deep groove ball bearing 406；Sprocket wheel 1, sprocket wheel 2 408, the sprocket wheel one are symmetrically arranged between two vertical plates 1
The 407 connection shafts 2 405, the sprocket wheel 1 engage connection, the sprocket wheel by chain 409 with the sprocket wheel 2 408
2 408 connect with the shaft 2 405；Fixture base 410 is uniformly placed on the chain 409, the fixture base 410 is set
It is equipped with spring 411, fixture base 410 described in every two is connected with a clamping fixture seat 412 by the spring 411；Described in two
One 401 the same end of vertical plate passes through adjusting screw 413 respectively and is provided with bearing plate 414；It is provided by synchronous motor 2 402 dynamic
Power, sprocket wheel 1,2 408 engaged transmission chain 409 of sprocket wheel, fixture base 410 are engaged chain, make the iron core on clamping fixture seat 412
The transport of twisting workpiece, clamping fixture seat are provided with certain shape, and energy effective protection iron core hinging workpiece is put down during transportation
Face degree is not damaged, and setting spring 411 buffers the vibration of transportational process, and the flatness for being prevented from iron core hinging workpiece is missed
Difference increases.
Specifically, as depicted in figures 18-20, the yoke assemble mechanism 5 includes stand 1, and the stand 1 connects
Feeding vibrating disk 502, described 502 one end of feeding vibrating disk are connected with connecting plate 503；One end is provided on the connecting plate 503
Cylinder 5 504, the other end are provided with cylinder 6 505, and 5 504 output end of cylinder connects pushing block 1, the cylinder six
505 output ends connect pushing block 2 507；503 side of connecting plate is provided with vertical plate 2 508, is provided on the vertical plate 2 508
Sliding-rail sliding 2 509, described 2 509 one end of sliding-rail sliding are provided with cylinder block 510, are horizontally installed on the cylinder block 510
Cylinder 7 511,2 509 other end of sliding-rail sliding are vertically provided with cylinder 8 512,8 512 output end of the cylinder connection
Floating junction 4 513, the floating junction 4 513 connect pushing block 3 514, and the pushing block 3 514 connects transverse slat 3 515, described
Transverse slat 3 515 is provided with fixture 2 516, and the pushing block 1, pushing block 2 507 are both provided with notch, and the notch is according to yoke
The mold mouth of the standard shape manufacture of iron, the shape of the notch include at least U-typed, " L-type ", " T-type ", can effectively cooperate yoke
The shape of iron 92, cylinder five, cylinder six push pushing block 1, pushing block 2 507 to press yoke in opposite directions, realize and exist to yoke 92
The shaping for assembling money, improves the flatness of yoke.Cylinder 8 512 pushes floating junction 4 513, to push on transverse slat 3 515
Fixture 2 516 clamp yoke 92 be assembled on iron core hinging workpiece 91, cylinder 7 511 push pushing block 3 514, make fixture
2 516 transverse shiftings drive 2 516 transverse shifting of fixture, realize shaping to yoke 92, to iron core hinging workpiece 91 with
The Automated assembly of yoke 92.
Specifically, as shown in figures 21-23, the cutting agency 6 includes stand 2 601, stand 3 602, the stand two
It is provided with pallet 603 on 601, pipeline 3 604, pipeline 4 605 are arranged in parallel on front side of the pallet 603；The pallet
603 right sides are provided with sliding-rail sliding 3 606, and the sliding-rail sliding 3 606 is located at the pipeline 3 604, pipeline 4 605
The surface of one end, described 3 606 one end of sliding-rail sliding are provided with cylinder 9 607, and the output end of the cylinder 9 607 is connected with
Floating junction 5 608, the floating junction 5 608 connect movable block 609；Movement is additionally provided on the sliding-rail sliding 3 606
Plate 2 610, the movable block 609 are connect with the movable plate 2 610, are vertically provided with cylinder ten on the movable plate 2 610
611, the output end of the cylinder 10 is connected with fixture 3 612；Movable plate 3 613, institute are provided in the stand 3 602
It states 3 613 one end of movable plate and is connected with cylinder 11, the output end of the cylinder 11 is connected with floating junction six
615, the floating junction 6 615 connects the movable plate 3 613, is vertically provided with cylinder 12 on the movable plate 3 613
616, the cylinder 12 is connected with pneumatic-finger 2 617, and the pneumatic-finger 2 617 is connected with fixture 4 618；It is described
Movable plate 2 610 is arranged on synchronous belt 4 619, and the synchronous belt 4 619 is connected to two synchronous pulleys 4 620, described same
Step belt wheel 4 620 is connected with synchronous motor 3 621；
The pallet 603 has workpiece putting hole, and the workpiece putting hole is in the regular arrangement of determinant, completes assembly
The charging of good workpiece；Cylinder 11 pushes forward movable plate 3 613, and cylinder 12 pushes down on, pneumatic-finger two
617 Workpiece clampings that will be assembled, cylinder 12 move up, and cylinder 11 returns to specified travel position, cylinder
12 again downlink, pneumatic-finger 2 617 workpiece is placed individually on pipeline 3 604 and pipeline 4 605, it is synchronous
Motor 621 starts, and is driven by synchronous pulley 4 620, refers to along 3 606 direction of the sliding-rail sliding driving arrival of movable plate 2 610
Positioning is set, and cylinder 10 pushes movable plate 2 610 to go downwards to specified travel position downwards, and cylinder 9 607 passes through retract piston
Bar so that movable block 609 by the Workpiece clamping assembled between movable block 609 and fixture 3 612, cylinder 10 is to moving up
Dynamic, synchronous motor 3 621 starts, and will be sequentially placed from the workpiece grabbing on pipeline 3 604 and pipeline 4 605 to pallet
In 603, pallet 603 is instructed to pile, replaces pallet 603
Finally, as shown in Fig. 1-2 5, a kind of assembly method of iron core hinging workpiece assembly equipment, comprising the following steps:
A) equipment is checked without hidden danger, and the start button of manual operation control panel 7, PLC control system first controls and synchronizes electricity
Machine 1 starts, and is rotated by driving shaft coupling 205, under the tension of tensioning wheel 211, engaged transmission synchronous belt one
209, synchronous belt 2 210 keep synchronous belt 1, synchronous belt 2 210 synchronous on pipeline 1, pipeline 2 203 respectively
It is driven the mobile feeding of iron core hinging workpiece 91；
B) fixture of transfer mechanism 3 is sent to by conveying 1 and pipeline 2 203 when iron core hinging workpiece 91
One 320 underface, synchronous motor 1 stop, and cylinder 4 315 starts, and by floating junction 2 316, push movable plate one
313 laterally move to setting position, laterally move to setting position with the fixture 1 on motion plate 1；Cylinder 3 310
Starting pushes transverse slat 1 to go downwards to setting position, and 4 pneumatic-fingers 1 that one 311 two sides of transverse slat are symmetrically installed are simultaneously
It opens, fixture 1 respectively clamps the iron core hinging workpiece 91 on pipeline 1 and pipeline 2 203, cylinder three
310 are again started up, band motion plate 1 go upward to setting position, cylinder 4 315 is again started up, push movable plate 1 to
Position, cylinder 3 310 start, and transverse slat 1 is pushed to come downwards to setting position, and be symmetrically installed 4 of one 311 two sides of transverse slat are pneumatic
Finger 1 opens simultaneously, and fixture 1 unclamps iron core hinging workpiece 91 to setting position；What two sides were arranged symmetrically
Cylinder 1 starts simultaneously, pushes push plate 306, compresses iron core hinging workpiece 91, iron core hinging workpiece 91 is carried out
After shaping, shaping completes exhaust hood 1 and bounces back；Cylinder 3 310 starts, and transverse slat 1 is pushed to come again downwards to setting position,
Clamp fixture 1 by iron core hinging workpiece 91, cylinder 4 315 is again started up, and pushes one 313 transverse shifting of movable plate
To one end, iron core hinging workpiece 91 is placed on clamping fixture seat 413；
C) synchronous motor 2 402 starts, and driving synchronous pulley 3 403 rotates, so that shaft 2 405 is driven to rotate, shaft
2 405 band movable sprockets 1 rotate, and make the engaged transmission between sprocket wheel 1 and sprocket wheel 2 408 of chain 409, drive fixture
Iron core hinging workpiece 91 on seat 412 is driven；
D) yoke 92 carries out feeding by feeding vibrating disk 502, is pushed away respectively by cylinder 5 504 and cylinder 6 505
Block 1 and pushing block 2 507 shift yoke 92 in the processing notch in pushing block 1 and pushing block 2 507 onto, then, cylinder
Pushing block 1 is pushed to side by 5 504, and cylinder 8 512 moves downward, and pushing pushing block 3 514, pushing block 3 514 pushes downwards
Transverse slat 3 515, the fixture 2 516 on transverse slat three grab yoke 92, and cylinder 7 511 pushes forward fixture 2 516 to setting position
It sets, cylinder 8 512 moves downward, and floating junction 4 513 drops to setting position, and yoke 92 is assembled to iron core by fixture 2 516
In twisting workpiece 91, assembly is completed；
E) cylinder 11 pushes forward movable plate 3 613, and cylinder 12 pushes down on, and pneumatic-finger 2 617 will
The Workpiece clamping assembled, cylinder 12 move up, and cylinder 11 returns to specified travel position, cylinder 12
616 again downlink, pneumatic-finger 2 617 workpiece is placed individually on pipeline 3 604 and pipeline 4 605, synchronous motor
621 startings, are driven by synchronous pulley 4 620, reach specific bit along 3 606 direction of sliding-rail sliding driving movable plate 2 610
It sets, cylinder 10 pushes movable plate 2 610 to go downwards to specified travel position downwards, and cylinder 9 607 is made by retract piston bar
Movable block 609 is obtained by the Workpiece clamping assembled between movable block 609 and fixture 3 612, cylinder 10 moves up, together
It walks motor 3 621 to start, will be sequentially placed from the workpiece grabbing on pipeline 3 604 and pipeline 4 605 into pallet 603,
It instructs pallet 603 to pile, replaces pallet 603.
Present embodiment discloses a kind of iron core hinging workpiece assembly equipment, push plate is arranged by transfer mechanism, in push plate
Notch cooperation iron core hinging workpiece shape carries out shaping to it, by pushing block three to yoke shaping, solves the prior art
In since the flatness of iron core hinging workpiece product is there are error, and the flatness of yoke there is also errors larger, iron
Core twisting workpiece and yoke operate its flatness error further expansion, therefore iron core hinging by transport etc. after manufacture
The problem of workpiece and the compatible degree of yoke assembly will receive influence, has reached to iron core hinging workpiece fitting plane degree
Be further ensured that, pass through setting feed mechanism, transplanting mechanism, conveying mechanism, yoke assemble mechanism, cutting agency, control plane
Plate connect PLC control system, solve the problems, such as in the prior art to iron core hinging workpiece assembly the degree of automation it is low, reach
Feeding assembled to iron core hinging workpiece, transport, assembly, blanking intelligent integral；The gas of described two laterally opposed settings
Cylinder one pushes floating junction one, pushes the push plate on both sides to press iron core hinging workpiece into notch therein, improves iron core
The surface planarity of twisting workpiece, cylinder five, pushing block six push pushing block one, pushing block two to press yoke in opposite directions, realize to yoke
The shaping in assembly money of iron, improves the flatness of yoke, the outline plane of iron core hinging workpiece assembly.
Although the illustrative specific embodiment of the present invention is described above, in order to the technology of the art
Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the range of specific embodiment, to the common skill of the art
For art personnel, as long as long as various change the attached claims limit and determine spirit and scope of the invention in, one
The innovation and creation using present inventive concept are cut in the column of protection.
Claims (1)
1. a kind of assembly method based on iron core hinging workpiece assembly equipment, which is characterized in that method includes the following steps:
A) equipment is checked without hidden danger, and the start button of manual operation control panel (7), PLC control system first controls synchronous motor
One (201) starting, by driving shaft coupling (205) rotation, under the tension of tensioning wheel (211), engaged transmission synchronous belt
One (209), synchronous belt two (210) make synchronous belt one (209), synchronous belt two (210) respectively in pipeline one (202), pipeline
Synchronous Transmission iron core hinging workpiece (91) moves feeding on two (203)；
B) when iron core hinging workpiece (91) are sent to transfer mechanism (3) by one (202) of conveying and pipeline two (203)
The underface of fixture one (320), synchronous motor one (201) stop, cylinder four (315) starting, by floating junction two (316),
It pushes movable plate one (313) to laterally move to setting position, is laterally moved to the fixture one (320) on motion plate one (311)
Setting position；Cylinder three (310) starting, pushes transverse slat one (311) to go downwards to setting position, transverse slat one (311) two sides are symmetrically pacified
4 pneumatic-fingers one (319) of dress are opened simultaneously, and fixture one (320) is respectively by pipeline one (202) and pipeline two (203)
On iron core hinging workpiece (91) clamp；Cylinder three (310) is again started up, and band motion plate one (311) goes upward to setting position
It sets, cylinder four (315) is again started up, and pushes movable plate one (313) to position, and cylinder three (310) starting pushes transverse slat one
(311) setting position is come downwards to, 4 pneumatic-fingers one (319) that transverse slat one (311) two sides are symmetrically installed while being opened, fixture
One (320) are unclamped to setting position by iron core hinging workpiece (91)；It cylinder one (304) that two sides are arranged symmetrically while opening
It is dynamic, it pushes push plate (306), compresses iron core hinging workpiece (91), it is whole after iron core hinging workpiece (91) are carried out shaping
Shape completes exhaust hood one (304) retraction；Cylinder three (310) starting, pushes transverse slat one (311) to come again downwards to setting position, makes
Fixture one (320) clamps iron core hinging workpiece (91), and cylinder four (315) is again started up, and pushes movable plate one (313) horizontal
To one end is moved to, iron core hinging workpiece (91) is placed on clamping fixture seat (413)；
C) synchronous motor two (402) starts, and driving synchronous pulley three (403) rotation turns so that shaft two (405) be driven to rotate
Axis two (405) band movable sprocket one (407) rotates, and chain (409) is made to engage biography between sprocket wheel one (407) and sprocket wheel two (408)
It is dynamic, drive the iron core hinging workpiece (91) on clamping fixture seat (412) to drive to setting position；
D) yoke (92) carries out feeding by feeding vibrating disk (502), is pushed away respectively by cylinder five (504) and cylinder six (505)
Yoke (92), is shifted onto the processing notch in pushing block one (506) and pushing block two (507) by dynamic pushing block one (506) and pushing block two (507)
In, then, pushing block one (506) is pushed to side by cylinder five (504), and cylinder eight (512) moves downward, and pushes pushing block three
(514) downwards, pushing block three (514) pushes transverse slat three (515), and the fixture two (516) on transverse slat three grabs yoke (92), cylinder
Seven (511) push fixture two to setting position forward, and cylinder eight (512) moves downward, and floating junction four (513) drops to setting
Yoke (92) is assembled in the iron core hinging workpiece (91) on clamping fixture seat (412) by position, fixture two (516), completes dress
Match；
E) cylinder 11 (614) pushes forward movable plate three (613), and cylinder 12 (616) pushes down on, pneumatic-finger two
(617) workpiece assembled is clamped from clamping fixture seat (412), cylinder 12 (616) moves up, and cylinder 11 (614) moves back
Specified travel position is returned to, workpiece is placed individually into pipeline to cylinder 12 (616) by downlink, pneumatic-finger two (617) again
On three (604) and pipeline four (605), synchronous motor (621) starting is driven by synchronous pulley four (620), sliding along sliding rail
Block three (606) direction drives movable plate two (610) to reach designated position, under cylinder ten (611) pushes movable plate two (610) downward
Row is to specified travel position, and cylinder nine (607) is by retract piston bar, so that the Workpiece clamping that movable block (609) will assemble
Between movable block (609) and fixture three (612), cylinder ten (611) is moved up, synchronous motor three (621) starting, will be from defeated
Workpiece grabbing in line sending three (604) and pipeline four (605) is sequentially placed in pallet (603), and pallet (603) is instructed to put
It is full, it replaces pallet (603).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810945335.9A CN108987093B (en) | 2018-08-20 | 2018-08-20 | Iron core hinged workpiece assembling equipment and assembling method thereof |
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| CN201810945335.9A CN108987093B (en) | 2018-08-20 | 2018-08-20 | Iron core hinged workpiece assembling equipment and assembling method thereof |
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| CN108987093B CN108987093B (en) | 2020-08-25 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109748088A (en) * | 2019-02-25 | 2019-05-14 | 杭州泰尚机械有限公司 | Iron core is automatically positioned feeding mechanism and its control method |
| CN111319959A (en) * | 2020-02-28 | 2020-06-23 | 张家港市欧微自动化研发有限公司 | Relay electrical performance testing method |
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| CN111319959A (en) * | 2020-02-28 | 2020-06-23 | 张家港市欧微自动化研发有限公司 | Relay electrical performance testing method |
| CN111319959B (en) * | 2020-02-28 | 2021-10-26 | 张家港市欧微自动化研发有限公司 | Relay electrical performance testing method |
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| CN108987093B (en) | 2020-08-25 |
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