Automatic accurate system of processing of galvanized steel sheet
Technical Field
The invention relates to the technical field of galvanized steel sheets, in particular to an automatic accurate processing system for a galvanized steel sheet.
Background
Galvanized steel sheets are welded steel sheets with hot-dip coating or electro-galvanizing layers on the surfaces, hot-dip galvanized steel strips are always a short variety in the market of China, the galvanized steel sheets need to strictly control the galvanizing thickness of the surfaces of the steel sheets according to specifications in the production and processing process, the uniformity of the surface galvanizing layers needs to be ensured, but the galvanizing thickness of the surfaces of the steel sheets cannot be effectively controlled in the process of galvanizing processing of the existing galvanized steel sheets, the surface galvanizing layers of the steel sheets are uneven, multiple detection processing needs to be carried out, secondary processing needs to be carried out on the galvanizing layers on the surfaces of the steel sheets, the labor intensity is high, the accuracy is poor, and the working efficiency is low.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic precise processing system for galvanized steel sheets, which can solve the problems that the galvanized thickness on the surface of the steel sheet cannot be effectively controlled, the galvanized layer on the surface of the steel sheet is not uniform, multiple detection processing is required, the galvanized layer on the surface of the steel sheet needs to be secondarily processed, the labor intensity is high, the precision is poor, the working efficiency is low and the like in the conventional galvanized steel sheet in a galvanizing processing procedure, can realize the automatic precise processing function of the galvanized operation of the steel sheet, does not need manual operation, does not need to secondarily process the galvanized steel sheet, and has the advantages of low labor intensity, high precision and higher working efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: an automatic accurate processing system of galvanized steel sheets comprises a galvanized working box, the upper end surface of the galvanized working box is of a detachable structure, working grooves are arranged on the front side and the rear side of the galvanized working box, two operation auxiliary rollers are arranged in the working grooves through bearings, the two operation auxiliary rollers play a role in guiding and assisting the steel sheets to move when the steel sheets pass through the galvanized working box, a coating device is arranged on the inner wall of the upper end of the galvanized working box, a smearing device is arranged at the lower end of the galvanized working box, a steel sheet body sequentially passes through the operation auxiliary rollers in the working grooves on the front side of the galvanized working box, a gap between the coating device and the smearing device and operation auxiliary rollers in the working grooves on the rear side of the galvanized working box from front to back, the steel sheet body moves from front to back at a constant speed under the action of the existing uncoiling equipment, and the coating device and the smearing device are matched with each other to perform a liquid-galvanizing operation on the steel sheets passing through the galvanized working box, the galvanized operation can be carried out on the surface of the steel plate according to the specified size without manual operation, the labor intensity of workers is reduced, and the accuracy of the galvanized operation is improved.
The coating device comprises a coating support plate arranged on the inner wall of a galvanizing working box, a coating installation groove is arranged on the coating support plate, a coating storage box is arranged on the coating support plate, a coating operation groove is arranged on the coating storage box, the coating operation groove and the coating installation groove are matched with each other to move, a circulating pump is fixedly arranged on the coating storage box, a discharge port of the circulating pump is connected with the coating storage box through a conveying pipe, a feed port of the circulating pump is connected with a conveying pipe, the lower end of the conveying pipe connected to the feed port is fixed at the bottom of the galvanizing working box, a coating adjusting pipe is arranged at the lower end of the coating storage box, the lower end of the coating adjusting pipe is arranged on a coating control frame, a coating lifting cylinder is arranged at the lower end of the coating support plate, the top end of the, the coating control panel is installed through the round pin axle on the inner wall of coating control frame, be connected with coating adjustment cylinder through articulated mode between coating control frame and the coating control panel, install the coating live-rollers through the bearing between the front and back both ends inner wall of coating control frame, the circulating pump is carried the coating storage incasement with the inside galvanizing solution circulation of galvanizing work incasement, coating lift cylinder control coating control frame carries out lift adjustment, coating adjustment cylinder control coating control panel carries out angle modulation, thereby the opening size of control coating governing pipe carries out effectual control to the galvanizing solution of coating storage incasement, guarantee the accuracy of steel sheet top layer galvanizing operation, the coating live-rollers can evenly coat the galvanizing solution on the surface of steel sheet at the in-process of steel sheet motion.
The coating scraping cylinder controls the coating scraping plate to adjust, so that redundant galvanizing liquid on the surface of the steel plate can be accurately scraped and removed, the scraped galvanizing liquid flows into the bottom of the galvanizing work box through the coating material control frame, the galvanized specification of the steel plate can be accurately controlled, manual operation is not needed, the labor intensity of workers is reduced, and the working efficiency is improved.
The smearing device comprises two smearing lifting cylinders which are arranged on the inner wall of a galvanizing working box, the two smearing lifting cylinders are symmetrically arranged on the left side and the right side of the galvanizing working box, the top ends of the smearing lifting cylinders are arranged on a smearing adjusting frame through flanges, guide rollers are arranged between the inner walls of the upper end of the smearing adjusting frame at equal intervals from front to back through bearings, two driving rollers are arranged between the inner walls of the lower end of the smearing adjusting frame through bearings, the two driving rollers are symmetrically positioned on the front side and the rear side of the smearing adjusting frame, a conveying chain is connected between the two driving rollers, conveying flanges are symmetrically arranged on the left side and the right side of the conveying chain, smearing rollers are uniformly arranged between the inner walls of the conveying flanges through bearings, the driving rollers positioned at the front end of the smearing adjusting frame are connected with an output shaft of a smearing adjusting motor through a coupler, paint lift cylinder control and paint the alignment jig and carry out altitude mixture control to ensure that the galvanizing fluid can all carry out effectual operation to the steel sheet at the whole process of the work of galvanizing in the zinc-plating work box, paint the adjusting motor control conveying chain and rotate, the conveying chain is controlled when rotating and is paintd the even coating of galvanizing fluid in the roller with the zinc-plating work box on the lower terminal surface of steel sheet, need not manual operation, reduced staff's intensity of labour, improved the efficiency of work.
The lower side of the inner wall of the rear end of the galvanizing working box is provided with a smearing supporting plate, a smearing fixing frame is arranged on the smearing supporting plate through a pin shaft, a smearing adjusting cylinder is connected between the smearing fixing frame and the smearing supporting plate in a hinged mode, a smearing control trough is arranged on the smearing fixing frame, a smearing smoothing roller is arranged at the upper end of the smearing fixing frame through a bearing, a smearing telescopic cylinder is arranged on the side wall of the smearing fixing frame, the top end of the smearing telescopic cylinder is arranged on a smearing control block through a flange, the smearing control block is positioned in the smearing control trough, the smearing adjusting cylinder controls the smearing fixing frame to carry out angle adjustment so that the smearing smoothing roller can effectively smooth the lower end face of a steel plate, the smearing telescopic cylinder controls the smearing control block to carry out motion adjustment, and therefore the steel plate is ensured to move in a matched mode, the accuracy of galvanizing operation is improved, manual operation is not needed, the labor intensity of workers is reduced, and the accuracy of galvanizing operation is improved.
When the device works, firstly, the steel plate body moves from front to back at a constant speed under the action of the existing uncoiling equipment, the circulating pump circularly conveys the galvanizing liquid in the galvanizing working box into the coating storage box, the coating lifting cylinder controls the coating control frame to carry out lifting adjustment, the coating adjusting cylinder controls the coating control panel to carry out angle adjustment, so that the opening size of the coating adjusting pipe is controlled to effectively control the galvanizing liquid in the coating storage box, the accuracy of the galvanizing operation on the surface layer of the steel plate is ensured, the coating rotating roller can uniformly coat the galvanizing liquid on the surface of the steel plate in the process of the steel plate moving, the coating material controlling cylinder controls the coating material controlling plate to move to a proper position so that the upper flattening roller can effectively flatten the upper end surface of the steel plate, the coating material scraping cylinder controls the coating scraping plate to adjust, and the redundant galvanizing liquid on the surface of the steel plate can be accurately scraped, the scraped galvanizing liquid flows into the bottom of the galvanizing work box through the coating material control frame, the galvanizing specification of a steel plate can be accurately controlled, the coating adjusting motor is arranged on the outer wall of the coating adjusting frame through the motor cover, the coating lifting cylinder controls the coating adjusting frame to perform height adjustment, so that the galvanizing liquid in the galvanizing work box can perform effective operation on the steel plate in the whole galvanizing work process, the coating adjusting motor controls the conveying chain to rotate, the conveying chain controls the coating roller to uniformly coat the galvanizing liquid in the galvanizing work box on the lower end surface of the steel plate when rotating, the coating adjusting cylinder controls the coating fixing frame to perform angle adjustment, so that the coating smoothing roller can effectively perform smoothing operation on the lower end surface of the steel plate, the coating telescopic cylinder controls the coating control block to perform motion adjustment, and accordingly, the steel plate is ensured to be matched with the coating control block to move to scrape redundant galvanizing liquid on the surface in the moving process, the automatic and accurate processing function of the galvanizing operation of the steel plate can be realized.
The invention has the beneficial effects that:
1. the invention can solve the problems that the galvanized thickness on the surface of the steel plate can not be effectively controlled, the galvanized layer on the surface of the steel plate is not uniform, the detection processing needs to be carried out for multiple times, the secondary processing needs to be carried out on the galvanized layer on the surface of the steel plate, the labor intensity is high, the accuracy is poor, the working efficiency is low and the like in the existing galvanized steel plate in the galvanizing processing procedure, can realize the automatic and accurate processing function of the galvanizing operation of the steel plate, does not need manual operation, does not need to carry out the secondary processing on the galvanized steel plate, and has the advantages of low labor intensity, high accuracy higher than the working efficiency and.
2. The coating device is designed, so that the coating can effectively coat the galvanizing solution on the upper end surface of the steel plate, and the galvanizing solution can be controlled to uniformly coat the surface of the steel plate.
3. The upper smoothing roller and the coating scraping plate are designed, the coating scraping plate can accurately control the thickness of the galvanized layer on the surface of the steel plate, and the upper smoothing roller can smooth the accurately treated surface of the steel plate to ensure the flatness of the galvanized layer of the steel plate.
4. The invention designs the smearing smoothing roller and the smearing control block, and the smearing control block is used for movement adjustment, so that the redundant zinc plating liquid on the surface is scraped by the mutual matching movement between the steel plate and the smearing control block in the movement process, and the smearing smoothing roller can effectively smooth the lower end surface of the steel plate.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a cross-sectional view of the present invention;
FIG. 2 is an enlarged view of the invention taken along line A-A of FIG. 1
FIG. 3 is an enlarged view of a portion I of FIG. 1 in accordance with the present invention;
FIG. 4 is an enlarged partial view of the Y portion of FIG. 1 in accordance with the present invention;
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
As shown in fig. 1 to 4, an automatic precise processing system for galvanized steel sheets comprises a galvanized work box 1, the upper end surface of the galvanized work box 1 is of a detachable structure, working grooves are arranged on the front side and the rear side of the galvanized work box 1, two working auxiliary rollers 4 are arranged in the working grooves through bearings, when a steel sheet passes through the galvanized work box 1, the two working auxiliary rollers 4 guide and assist the steel sheet to move, a coating device 2 is arranged on the inner wall of the upper end of the galvanized work box 1, a smearing device 3 is arranged at the lower end of the galvanized work box 1, a steel sheet body 6 sequentially passes through the working auxiliary rollers 4 in the working groove at the front side of the galvanized work box 1, a gap between the coating device 2 and the smearing device 3, and the working auxiliary rollers 4 in the working groove at the rear side of the galvanized work box 1 from front to back, the steel sheet body 6 moves at a constant speed from front to back under the action of the existing uncoiling device, the coating device 2 and the smearing device 3 are matched with each other to perform liquid zinc smearing operation on the steel plate passing through the galvanizing work box 1, so that galvanizing operation on the surface of the steel plate can be performed according to the specified size, manual operation is not needed, the labor intensity of workers is reduced, and the accuracy of galvanizing operation is improved.
The coating device 2 comprises a coating support plate 21 arranged on the inner wall of the galvanizing working box 1, a coating installation groove is arranged on the coating support plate 21, a coating storage box 22 is arranged on the coating support plate 21, a coating working groove is arranged on the coating storage box 22, the coating working groove and the coating installation groove are mutually matched and move, a circulating pump 23 is fixedly arranged on the coating storage box 22, a discharge port of the circulating pump 23 is connected with the coating storage box 22 through a conveying pipe 24, a feed port of the circulating pump 23 is connected with the conveying pipe 24, the lower end of the conveying pipe 24 connected with the feed port is fixed at the bottom of the galvanizing working box 1, a coating adjusting pipe 25 is arranged at the lower end of the coating storage box 22, the lower end of the coating adjusting pipe 25 is arranged on a coating control frame 26, a coating lifting cylinder 27 is arranged at the lower end of the coating support plate 21, and, the coating control frame 26 is of an open structure, the coating control plate 28 is installed on the inner wall of the coating control frame 26 through a pin shaft, the coating adjusting cylinder 29 is connected between the coating control frame 26 and the coating control plate 28 in a hinged mode, the coating rotating rollers 210 are installed between the inner walls of the front end and the rear end of the coating control frame 26 through bearings, the circulating pump 23 circularly conveys the zinc plating liquid inside the galvanizing working box 1 into the coating storage box 22, the coating lifting cylinder 27 controls the coating control frame 26 to carry out lifting adjustment, the coating adjusting cylinder 29 controls the coating control plate 28 to carry out angle adjustment, so that the opening size of the coating adjusting pipe 25 is controlled to effectively control the zinc plating liquid in the coating storage box 22, the accuracy of the surface layer galvanizing operation of the steel plate is ensured, and the coating rotating rollers 210 can uniformly coat the zinc plating liquid on the surface of the steel plate in the steel.
A coating material controlling frame 211 is arranged on the upper side of the inner wall of the rear end of the galvanizing working box 1, the coating material controlling frame 211 is in a V-shaped structure, a coating material controlling plate 212 is arranged on the coating material controlling frame 211 through a pin shaft, a coating material controlling cylinder 213 is arranged between the coating material controlling plate 212 and the coating material controlling frame 211 through a pin shaft, the front end of the coating material controlling plate 212 is provided with an upper flattening roller 214 through a bearing, a coating scraping plate 215 is arranged on the coating material controlling plate 212, a coating material scraping cylinder 216 is connected between the coating scraping plate 215 and the coating material controlling plate 212 through a pin shaft, the coating material controlling cylinder 213 controls the coating material controlling plate 212 to move to a proper position so that the upper flattening roller 214 can effectively flatten the upper end surface of the steel plate, the coating material scraping cylinder 216 controls the coating scraping plate 215 to adjust, so that redundant galvanizing liquid on the surface of the steel plate can be accurately scraped, and the scraped galvanizing liquid flows into the bottom of the galvanizing working box 1 through the coating material controlling frame, the galvanized specification of the steel plate can be accurately controlled, manual operation is not needed, the labor intensity of workers is reduced, and the working efficiency is improved.
The smearing device 3 comprises two smearing lifting cylinders 31 arranged on the inner wall of the galvanizing working box 1, the two smearing lifting cylinders 31 are symmetrically arranged on the left side and the right side of the galvanizing working box 1, the top ends of the smearing lifting cylinders 31 are arranged on a smearing adjusting frame 32 through flanges, guide rollers 33 are arranged between the inner walls of the upper end of the smearing adjusting frame 32 at equal intervals from front to back through bearings, two driving rollers 34 are arranged between the inner walls of the lower end of the smearing adjusting frame 32 through bearings, the two driving rollers 34 are symmetrically positioned on the front side and the rear side of the smearing adjusting frame 32, a conveying chain 35 is connected between the two driving rollers 34, conveying flanges 36 are symmetrically arranged on the left side and the right side of the conveying chain 35, smearing rollers 37 are uniformly arranged between the inner walls of the conveying flanges 36 through bearings, and the driving rollers 34 positioned at the front end of the smearing adjusting frame 32, paint accommodate motor 38 and install on the outer wall of paining the alignment jig 32 through the motor cover, paint lift cylinder 31 control and paint alignment jig 32 and carry out altitude mixture control, thereby ensure that the galvanizing flux can all carry out effectual operation to the steel sheet at the whole process of the work of galvanizing in the zinc-plated work box 1, paint accommodate motor 38 control conveying chain 35 and rotate, conveying chain 35 controls when rotating and paints the even coating of the galvanizing flux of roller 37 in with the zinc-plated work box 1 on the lower terminal surface of steel sheet, need not manual operation, staff's intensity of labour has been reduced, the efficiency of work has been improved.
The lower side of the inner wall of the rear end of the galvanizing working box 1 is provided with a smearing supporting plate 39, the smearing supporting plate 39 is provided with a smearing fixing frame 310 through a pin shaft, a smearing adjusting cylinder 311 is connected between the smearing fixing frame 310 and the smearing supporting plate 39 in a hinged mode, a smearing control tank is arranged on the smearing fixing frame 310, the upper end of the smearing fixing frame 310 is provided with a smearing smoothing roller 312 through a bearing, the side wall of the smearing fixing frame 310 is provided with a smearing telescopic cylinder 313, the top end of the smearing telescopic cylinder 313 is arranged on a smearing control block 314 through a flange, the smearing control block 314 is positioned in the smearing control tank, the smearing adjusting cylinder 311 controls the smearing fixing frame 310 to perform angle adjustment so that the smearing smoothing roller 312 can effectively smooth the lower end surface of a steel plate, the smearing telescopic cylinder 313 controls the smearing control block 314 to perform motion adjustment, and therefore the steel plate is ensured to be matched with the smearing control block 314 to, the accuracy of galvanizing operation is improved, manual operation is not needed, the labor intensity of workers is reduced, and the accuracy of galvanizing operation is improved.
When the device works, firstly, the steel plate body 6 moves from front to back at a constant speed under the action of the existing uncoiling equipment, the circulating pump 23 circularly conveys the galvanizing liquid in the galvanizing work box 1 into the coating storage box 22, the coating lifting cylinder 27 controls the coating control frame 26 to carry out lifting adjustment, the coating adjusting cylinder 29 controls the coating control plate 28 to carry out angle adjustment, so that the opening size of the coating adjusting pipe 25 is controlled to effectively control the galvanizing liquid in the coating storage box 22, the accuracy of the galvanizing operation on the surface layer of the steel plate is ensured, the coating rotating roller 210 can uniformly coat the galvanizing liquid on the surface of the steel plate in the steel plate moving process, the coating material control cylinder 213 controls the coating material control plate 212 to move to a proper position so that the upper flattening roller 214 can effectively smooth the upper end surface of the steel plate, and the coating material scraping cylinder 216 controls the coating scraping plate 215 to carry out adjustment, the method has the advantages that the redundant galvanizing liquid on the surface of the steel plate can be accurately scraped, the scraped galvanizing liquid flows into the bottom of the galvanizing work box 1 through the coating material control frame 211, the galvanizing specification of the steel plate can be accurately controlled, the coating adjusting motor 38 is installed on the outer wall of the coating adjusting frame 32 through the motor cover, the coating lifting cylinder 31 controls the coating adjusting frame 32 to adjust the height, so that the galvanizing liquid in the galvanizing work box 1 can be ensured to effectively work on the steel plate in the whole galvanizing work process, the coating adjusting motor 38 controls the conveying chain 35 to rotate, the conveying chain 35 controls the coating roller 37 to uniformly coat the galvanizing liquid in the galvanizing work box 1 on the lower end face of the steel plate when rotating, the coating adjusting cylinder 311 controls the coating fixing frame 310 to adjust the angle, so that the coating leveling roller 312 can effectively perform leveling work on the lower end face of the steel plate, the coating telescopic cylinder 313 controls the coating control block 314 to move and adjust, so that redundant zinc plating liquid on the surface is scraped by the steel plate through the mutual matching movement between the moving process and the coating control block 314, the automatic accurate processing function of the zinc plating operation of the steel plate is realized, the problem that the zinc plating thickness on the surface of the steel plate cannot be effectively controlled when the existing zinc plating steel plate is subjected to a zinc plating processing procedure is solved, the zinc plating layer on the surface of the steel plate is not uniform, multiple detection processing is required, secondary processing is required to be carried out on the zinc plating layer on the surface of the steel plate, the labor intensity is high, the problems of poor accuracy, low working efficiency and the like are solved, and.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.