A kind of galvanized steel plain sheet automatic and accurate system of processing
Technical field
The present invention relates to galvanized steel plain sheet technical field, specifically a kind of galvanized steel plain sheet automatic and accurate system of processing.
Background technique
Galvanized steel plain sheet is exactly the welding steel that there are hot-dip or electro-galvanized layer in surface, hot-dip galvanized steel strip China market always
It is kind in short supply, galvanized steel plain sheet needs the Zinc Coating Thickness according to specification strict control surface of steel plate in the process of production and processing, needs
Guarantee Zinc coat the uniformity but existing galvanized steel plain sheet can not effectively be controlled in the process of zinc-plated processing
The zinc-plated thickness of surface of steel plate, surface of steel plate zinc coat is uneven, needs to carry out repeated detection processing, need to surface of steel plate
Zinc coat progress secondary treatment, large labor intensity, poor accuracy are low with working efficiency.
Summary of the invention
To solve the above-mentioned problems, it the present invention provides a kind of galvanized steel plain sheet automatic and accurate system of processing, can solve existing
There is galvanized steel plain sheet is existing in zinc-plated manufacturing procedure can not effectively control the zinc-plated thickness of surface of steel plate, surface of steel plate is zinc-plated
Layer is uneven, needs to carry out repeated detection processing, needs to carry out the zinc coat of surface of steel plate secondary treatment, large labor intensity,
The problems such as poor accuracy is low with working efficiency, may be implemented the function that galvanized steel operation automation is accurately processed, without artificial
Operation, without carrying out secondary operation processing to galvanized steel plain sheet, and small, accuracy is excellent higher than working efficiency height etc. with labor intensity
Point.
To achieve the goals above, the present invention is realized using following technical scheme: a kind of galvanized steel plain sheet automatic and accurate adds
Work system, including zinc-plated work box, the upper surface of zinc-plated work box are to open detaching structure, and the front and rear sides of zinc-plated work box are all provided with
It is equipped with work nest, work nest is interior to be arranged two operations when steel plate passes through zinc-plated work box there are two operation auxiliary roller by bearing
Help roll plays the effect of guiding and auxiliary movement to steel plate, is provided with apparatus for coating on the upper end inner wall of zinc-plated work box,
The lower end of zinc-plated work box is provided with application device, and steel plate ontology is once passed around from front to back by work on front side of zinc-plated work box
Slot and front side operation auxiliary roller, apparatus for coating, application device, zinc-plated work box rear side work nest and rear side help roll, steel plate sheet
Body at the uniform velocity moves from front to back under the action of existing unwinding device, and mutual cooperation operation can between apparatus for coating and application device
Smear operation to carry out zinc liquid to the steel plate for passing through zinc-plated work box, it is ensured that can according to regulation size to the surface of steel plate into
The zinc-plated operation of row reduces the labor intensity of staff without human intervention, improves the accuracy of zinc-plated operation.
The apparatus for coating includes the coating support plate being mounted on zinc-plated work chamber interior wall, is provided in coating support plate
Coating mounting groove is equipped with coating Storing case in coating support plate, coating operation slot, coating operation is provided on coating Storing case
Cooperate movement between slot and coating mounting groove, and circulating pump is fixedly installed on coating Storing case, and the discharge port of circulating pump is logical
It crosses delivery pipe to be connected with coating Storing case, the feed inlet of circulating pump is connected with delivery pipe, and the lower end of delivery pipe is fixed on galvanizer
Make the bottom of case, the lower end of coating Storing case is equipped with coating regulation pipe, and the lower end of coating regulation pipe is equipped with coating control cage
On, the lower end of coating support plate is equipped with coating lifting cylinder, and the top of coating lifting cylinder is mounted on coating control by flange
On frame processed, coating control cage is hatch frame, is equipped with coating control panel, coating control by pin shaft on the inner wall of coating control cage
Coating is connected with by articulated manner between frame and coating control panel processed and adjusts cylinder, the rear and front end inner wall of coating control cage it
Between coating rotating roller is equipped with by bearing, circulating pump is by the galvanizing flux circulation conveying inside zinc-plated work box to coating Storing case
Interior, coating lifting cylinder controls coating control cage and carries out lift adjustment, and coating adjusts cylinder control coating control panel and carries out angle
It adjusts, so that the openings of sizes for controlling coating regulation pipe effectively controls the galvanizing flux in coating Storing case, guarantees steel
Galvanizing flux uniformly can be coated in steel plate during steel plate moves by the accuracy of the zinc-plated operation in plate surface layer, coating rotating roller
Surface on.
Coating material controlling frame is installed on the upside of the rear end inner wall of the zinc-plated work box, coating material controlling frame is in V-shape structure, and
The lower end of coating material controlling frame is to be sloped downwardly mechanism from middle part toward two, is coated on material controlling frame and is equipped with coating material controlling by pin shaft
Plate is coated between crop control plate and coating material controlling frame and is equipped with coating material controlling cylinder by pin shaft, and the front end for being coated with crop control plate passes through
Bearing is provided with upside smoothing roller, is coated on crop control plate and is provided with coating scraping plate, is coated between scraping plate and coating crop control plate
Coating is connected with by pin shaft and strikes off cylinder, and moving to suitable position by coating material controlling cylinder control coating crop control plate makes
Side smoothing roller can carry out the upper surface of steel plate effectively to smooth operation, and coating strikes off cylinder control coating scraping plate and adjusted
Section, it is ensured that can accurately scrape the extra galvanizing flux of surface of steel plate, the galvanizing flux after striking off passes through coating material controlling frame stream
Enter to the bottom of zinc-plated work box, the specification of galvanized steel can be accurately controlled, without human intervention, reduces staff
Labor intensity, improve the efficiency of work.
The application device includes two smearing lifting cylinders being mounted on zinc-plated work chamber interior wall, two smearing liftings
Cylinder is symmetrically mounted on the left and right sides of zinc-plated work box, and the top for smearing lifting cylinder is mounted on smearing adjusting bracket by flange
On, it smears between the upper end inner wall of adjusting bracket that spaced set has guide roll from front to back by bearing, smears under adjusting bracket
It holds between inner wall through bearing setting there are two driven roller, two driven rollers are symmetrically positioned in the front and rear sides of smearing adjusting bracket, and two
Be connected with carrier chain between a driven roller, conveying flange be symmetrically arranged at left and right sides of carrier chain, convey flange inner wall it
Between smearing roller is evenly arranged with by bearing, by shaft coupling and smear in the driven roller for smearing adjusting bracket front end and adjust electricity
The output shaft of machine is connected, and smears adjusting motor and is mounted on the outer wall for smearing adjusting bracket by motor cover, smears lifting cylinder control
System smears adjusting bracket and carries out height adjustment, so that it is guaranteed that galvanizing flux can be in the whole process of zinc-plated work in zinc-plated work box
Effective operation can be carried out to steel plate, smear adjusting motor control carrier chain and rotated, carrier chain is controlled in rotation
It smears roller to be uniformly coated in the galvanizing flux in zinc-plated work box on the lower end surface of steel plate, without human intervention, reduces work
The labor intensity for making personnel improves the efficiency of work.
Smearing support plate is installed on the downside of the rear end inner wall of the zinc-plated work box, smears and is installed in support plate by pin shaft
There is smearing fixed frame, smears fixed frame and smear to be connected between support plate by articulated manner and smear adjusting cylinder, smear solid
Determine to be provided on frame and smear material controlling slot, the upper end for smearing fixed frame is equipped with smearing smoothing roller by bearing, smears on fixed frame
Side wall on smearing telescopic cylinder is installed, smear the top of telescopic cylinder and be mounted on by flange and smeared in control block, smeared
Control block is located in smearing control flume, and smearing, which adjusts cylinder control, which smears fixed frame progress angular adjustment, enables smearing smoothing roller
Effectively the lower end surface of steel plate is carried out to smooth operation, telescopic cylinder control is smeared and smears control block progress motor adjustment, thus
Ensure that steel plate cooperates to move between smearing control block in the process of movement to strike off the galvanizing flux of excess surface, improve
The accuracy of zinc-plated operation without human intervention reduces the labor intensity of staff, improves the accurate of zinc-plated operation
Degree.
When work, steel plate ontology at the uniform velocity moves from front to back under the action of existing unwinding device first, and circulating pump will plate
In galvanizing flux circulation conveying to coating Storing case inside zinc work box, coating lifting cylinder control coating control cage is gone up and down
It adjusts, coating adjusts cylinder control coating control panel and carries out angular adjustment, to control the openings of sizes of coating regulation pipe to painting
Galvanizing flux in material Storing case is effectively controlled, and guarantees the accuracy of the zinc-plated operation in steel plate surface layer, coating rotating roller is in steel
Plate can uniformly coat galvanizing flux on a surface of a steel sheet during moving, coating material controlling cylinder control coating crop control plate fortune
Moving suitable position enables upside smoothing roller to carry out effectively smoothing operation to the upper surface of steel plate, and coating strikes off cylinder control
System coating scraping plate is adjusted, it is ensured that accurately the extra galvanizing flux of surface of steel plate can be scraped, it is zinc-plated after striking off
The bottom that liquid is flowed into zinc-plated work box by being coated with material controlling frame, can be accurately controlled the specification of galvanized steel, smear and adjust
Motor is mounted on the outer wall for smearing adjusting bracket by motor cover, is smeared lifting cylinder control and is smeared adjusting bracket progress height tune
Section, so that it is guaranteed that galvanizing flux can carry out effectively steel plate in the whole process of zinc-plated work in zinc-plated work box
Operation is smeared adjusting motor control carrier chain and is rotated, and roller is smeared in carrier chain control in rotation will be in zinc-plated work box
Galvanizing flux is uniformly coated on the lower end surface of steel plate, and smearing adjusting cylinder control smearing fixed frame progress angular adjustment makes to smear
Smoothing roller can effectively carry out the lower end surface of steel plate smoothing operation, smear telescopic cylinder control smearing control block and moved
It adjusts, moves so that it is guaranteed that steel plate cooperates between smearing control block in the process of movement by the galvanizing flux of excess surface
It strikes off, the function that galvanized steel operation automation is accurately processed may be implemented.
The beneficial effects of the present invention are:
1, the present invention can solve that existing galvanized steel plain sheet is existing in zinc-plated manufacturing procedure can not effectively to control steel plate
The zinc-plated thickness in surface, surface of steel plate zinc coat is uneven, needs to carry out repeated detection processing, need to the zinc-plated of surface of steel plate
Layer carries out secondary treatment, large labor intensity, and it is automatic that galvanized steel operation may be implemented in the problems such as poor accuracy is low with working efficiency
Change the function of accurately processing, without human intervention, without carrying out secondary operation processing to galvanized steel plain sheet, and there is labor intensity
Small, accuracy is higher than the advantages that work efficiency is high.
2, the present invention devises apparatus for coating, and coating effectively the galvanizing flux to steel plate upper surface can be applied effectively
Cloth can control galvanizing flux and uniformly coat to surface of steel plate.
3, the present invention devises upside smoothing roller and coating scraping plate, and coating scraping plate can be to surface of steel plate zinc coat
Thickness is accurately controlled, and upside smoothing roller can carry out smoothing operation to the surface of steel plate by accurately handling, it is ensured that steel
The flatness of plate zinc coat.
4, the present invention, which devises, smears smoothing roller and smears control block, smears control block and carries out motor adjustment, so that it is guaranteed that
Steel plate cooperates to move between smearing control block and strikes off the galvanizing flux of excess surface in the process of movement, and smearing smooths
Roller can effectively carry out the lower end surface of steel plate smoothing operation.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is cross-sectional view of the present invention;
Fig. 2 is the A-A of Fig. 1 of the present invention to partial enlarged view
Fig. 3 is the portion the I partial enlarged view of Fig. 1 of the present invention;
Fig. 4 is the portion the Y partial enlarged view of Fig. 1 of the present invention;
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in fig. 1 to fig. 4, a kind of galvanized steel plain sheet automatic and accurate system of processing, including zinc-plated work box 1, zinc-plated work
The upper surface of case 1 is to open detaching structure, and the front and rear sides of zinc-plated work box 1 are provided with work nest, pass through bearing in work nest
Setting there are two 4 steel plate of operation auxiliary roller pass through zinc-plated work box 1 when two operation auxiliary rollers 4 to steel plate play guiding with it is auxiliary
Mobile effect is helped, apparatus for coating 2 is provided on the upper end inner wall of zinc-plated work box 1, the lower end of zinc-plated work box 1 is provided with painting
Device 3 is smeared, steel plate ontology 6 is once passed around from front to back by zinc-plated 1 front side work nest of work box and front side operation auxiliary roller 4,
Apparatus for coating 2, application device 3,1 rear side work nest of zinc-plated work box and rear side help roll 4, steel plate ontology 6 are set in existing uncoiling
It is at the uniform velocity moved from front to back under the action of standby, mutual cooperation operation can be zinc-plated to passing through between apparatus for coating 2 and application device 3
The steel plate of work box 1 carries out zinc liquid and smears operation, it is ensured that zinc-plated operation can be carried out to the surface of steel plate according to the size of regulation,
Without human intervention, the labor intensity for reducing staff improves the accuracy of zinc-plated operation.
The apparatus for coating 2 includes the coating support plate 21 that is mounted on zinc-plated 1 inner wall of work box, in coating support plate 21
It is provided with coating mounting groove, coating Storing case 22 is installed in coating support plate 21, coating work is provided on coating Storing case 22
Industry slot, cooperate movement between coating operation slot and coating mounting groove, is fixedly installed with circulating pump 23 on coating Storing case 22,
The discharge port of circulating pump 23 is connected by delivery pipe 24 with coating Storing case 22, and the feed inlet of circulating pump 23 is connected with delivery pipe
24, the lower end of delivery pipe 24 is fixed on the bottom of zinc-plated work box 1, and the lower end of coating Storing case 22 is equipped with coating regulation pipe
25, the lower end of coating regulation pipe 25 is equipped in coating control cage 26, and the lower end of coating support plate 21 is equipped with coating lifting air
The top of cylinder 27, coating lifting cylinder 27 is mounted in coating control cage 26 by flange, and coating control cage 26 is hatch frame,
Coating control panel 28 is equipped with by pin shaft on the inner wall of coating control cage 26, between coating control cage 26 and coating control panel 28
Coating is connected with by articulated manner and adjusts cylinder 29, is equipped between the rear and front end inner wall of coating control cage 26 by bearing
Coating rotating roller 210, circulating pump 23 is by the galvanizing flux circulation conveying to coating Storing case 22 inside zinc-plated work box 1, coating
Lifting cylinder 27 controls coating control cage 26 and carries out lift adjustment, and coating adjusts cylinder 29 and controls the progress angle of coating control panel 28
It adjusts, so that the openings of sizes for controlling coating regulation pipe 25 effectively controls the galvanizing flux in coating Storing case 22, protects
The accuracy of the zinc-plated operation in steel plate surface layer is demonstrate,proved, coating rotating roller 210 can uniformly apply galvanizing flux during steel plate moves
It covers on a surface of a steel sheet.
Coating material controlling frame 211 is installed, coating material controlling frame 211 is in V-shape on the upside of the rear end inner wall of the zinc-plated work box 1
Structure, and the lower end for being coated with material controlling frame 211 is to be sloped downwardly mechanism from middle part toward two, is coated on material controlling frame 211 and passes through pin shaft
Coating crop control plate 212 is installed, is coated between crop control plate 212 and coating material controlling frame 211 and coating material controlling gas is equipped with by pin shaft
Cylinder 213, the front end for being coated with crop control plate 212 are provided with upside smoothing roller 214 by bearing, are coated on crop control plate 212 and are provided with painting
Cloth scraping plate 215 is connected with coating by pin shaft between coating scraping plate 215 and coating crop control plate 212 and strikes off cylinder 216, leads to
Cross coating material controlling cylinder 213 control coating crop control plate 212 move to suitable position enable upside smoothing roller 214 to steel plate
Upper surface carries out effectively smoothing operation, and coating strikes off the control coating scraping plate 215 of cylinder 216 and is adjusted, it is ensured that Neng Goujing
The true galvanizing flux that surface of steel plate is extra scrapes, and the galvanizing flux after striking off is flowed into galvanizer by being coated with material controlling frame 211
Make the bottom of case 1, the specification of galvanized steel can be accurately controlled, without human intervention, the labour for reducing staff is strong
Degree, improves the efficiency of work.
The application device 3 includes two smearing lifting cylinders 31 being mounted on zinc-plated 1 inner wall of work box, two smearings
Lifting cylinder 31 is symmetrically mounted on the left and right sides of zinc-plated work box 1, and the top for smearing lifting cylinder 31 is mounted on by flange
It smears on adjusting bracket 32, by bearing, spaced set has guide roll from front to back between the upper end inner wall of smearing adjusting bracket 32
33, it smears between the lower end inner wall of adjusting bracket 32 through bearing setting there are two driven roller 34, two driven rollers 34 are symmetrically positioned in
The front and rear sides of adjusting bracket 32 are smeared, are connected with carrier chain 35 between two driven rollers 34, the left and right sides of carrier chain 35 is symmetrical
It is provided with conveying flange 36, conveys to be evenly arranged between the inner wall of flange 36 by bearing and smears roller 37, be located at smearing and adjust
It is connected by shaft coupling with the output shaft for adjusting motor 38 is smeared in the driven roller 34 of 32 front end of frame, smears adjusting motor 38 and pass through
Motor cover is mounted on the outer wall for smearing adjusting bracket 32, is smeared the control of lifting cylinder 31 and is smeared the progress height adjustment of adjusting bracket 32,
So that it is guaranteed that galvanizing flux can effectively make steel plate in the whole process of zinc-plated work in zinc-plated work box 1
Industry is smeared the adjusting control carrier chain 35 of motor 38 and is rotated, and the control in rotation of carrier chain 35 smears roller 37 for zinc-plated work
Galvanizing flux in case 1 is uniformly coated on the lower end surface of steel plate, and without human intervention, the labour for reducing staff is strong
Degree, improves the efficiency of work.
It is equipped on the downside of the rear end inner wall of the zinc-plated work box 1 and smears support plate 39, smeared and pass through pin in support plate 39
Axis, which is equipped with, smears fixed frame 310, smears fixed frame 310 and smears to be connected with to smear by articulated manner between support plate 39 and adjusts
Displacements of cylinders 311 smears to be provided on fixed frame 310 and smears material controlling slot, and the upper end for smearing fixed frame 310 is equipped with painting by bearing
Smoothing roller 312 is smeared, smears to be equipped on the side wall on fixed frame 310 and smears telescopic cylinder 313, smear the top of telescopic cylinder 313
End is mounted on by flange and is smeared in control block 314, is smeared control block 314 and is located in smearing control flume, smears and adjust cylinder 311
The progress of fixed frame 310 angular adjustment is smeared in control enables smearing smoothing roller 312 effectively to smooth to the lower end surface of steel plate
Operation smears the control of telescopic cylinder 313 and smears the progress motor adjustment of control block 314, so that it is guaranteed that steel plate is in the process of movement
The galvanizing flux of excess surface is struck off with the movement that cooperates between control block 314 is smeared, improves the accuracy of zinc-plated operation,
Without human intervention, the labor intensity for reducing staff improves the accuracy of zinc-plated operation.
When work, steel plate ontology 6 at the uniform velocity moves from front to back under the action of existing unwinding device first, and circulating pump 23 will
In galvanizing flux circulation conveying to coating Storing case 22 inside zinc-plated work box 1, coating lifting cylinder 27 controls coating control cage
26 carry out lift adjustment, and coating adjusts cylinder 29 and controls the progress angular adjustment of coating control panel 28, to control coating regulation pipe
25 openings of sizes effectively controls the galvanizing flux in coating Storing case 22, guarantees the accurate of the zinc-plated operation in steel plate surface layer
Property, coating rotating roller 210 steel plate move during can uniformly by galvanizing flux coating on a surface of a steel sheet, be coated with material controlling
The control coating crop control plate 212 of cylinder 213, which moves to suitable position, enables upside smoothing roller 214 to carry out the upper surface of steel plate
Operation is effectively smoothed, coating strikes off the control coating scraping plate 215 of cylinder 216 and is adjusted, it is ensured that can be accurately by steel plate
The galvanizing flux of excess surface scrapes, the bottom that the galvanizing flux after striking off is flowed into zinc-plated work box 1 by being coated with material controlling frame 211
Portion can be accurately controlled the specification of galvanized steel, smear adjusting motor 38 by motor cover and be mounted on smearing adjusting bracket 32
On outer wall, smears the control of lifting cylinder 31 and smear the progress height adjustment of adjusting bracket 32, so that it is guaranteed that galvanizing flux in zinc-plated work box 1
Effective operation can be carried out to steel plate in the whole process of zinc-plated work, smear and adjust the control carrier chain of motor 38
35 are rotated, and the control in rotation of carrier chain 35 smears roller 37 and the galvanizing flux in zinc-plated work box 1 is uniformly coated in steel
On the lower end surface of plate, smearing the adjusting control smearing progress of fixed frame 310 angular adjustment of cylinder 311 enables to smear smoothing roller 312
Effectively the lower end surface of steel plate is carried out to smooth operation, the control smearing control block 314 of telescopic cylinder 313 is smeared and carries out movement tune
Section moves so that it is guaranteed that steel plate cooperates between smearing control block 314 in the process of movement by the zinc-plated of excess surface
Liquid strikes off, and realizes the function that galvanized steel operation automation is accurately processed, and solves existing galvanized steel plain sheet in zinc-plated processing work
Existing when sequence effectively to control the zinc-plated thickness of surface of steel plate, surface of steel plate zinc coat is uneven, needs to carry out repeatedly
Detection processing, needs to carry out the zinc coat of surface of steel plate secondary treatment, large labor intensity, and poor accuracy is low with working efficiency etc.
Problem has reached purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.