CN1088773C - Band-like cloth processing appts. - Google Patents
Band-like cloth processing appts. Download PDFInfo
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- CN1088773C CN1088773C CN96191654A CN96191654A CN1088773C CN 1088773 C CN1088773 C CN 1088773C CN 96191654 A CN96191654 A CN 96191654A CN 96191654 A CN96191654 A CN 96191654A CN 1088773 C CN1088773 C CN 1088773C
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Abstract
In a continuous fabric belt processing device which is used for at least one long belt-shaped fabric belt, a changing device for changing the moving direction of the fabric belt is arranged in an inlet part, an outlet part of at least one processing section forming a processing region or in the processing section. Besides, the changing device is provided with an introduction guiding roller and a pull-out guiding roller, wherein the rotation axis of the introduction guiding roller is perpendicular to the introduced fabric belt; the rotation axis of the pull-out guiding roller is perpendicular to the fabric belt which is pulled out; the two rotation axes of the introduction guiding roller and the pull-out guiding roller have arbitrarily set relative angles.
Description
Technical field
The present invention relates to the treating apparatus of webbing, more specifically say, it relates to carries out treating apparatus such as dyeing, heat treatment, washing, finishing to the narrow banded webbing such as the seat carrying material.
The explanation of correlation technique
Past, when to the time as the processing carried out such as the narrow banded fabric of safety belt, seat band and sling such as dyeing, heat treatment, rinsing maching finishing, usual way is the method for carrying out series of processes, feeding process from former fabric or brown goods, advance by washing, color and luster manifests, cleaning, dyeing, heat setting and use surface conditioning agent, these treatment steps are to carry out with continuous form, and some long webbings then make it to pass through thus.
For example, braiding or the knit goods herring bone of mainly being made by polyethylene terephthalate or filament carried out in the common example of the above-mentioned type processing with the acquisition finished product, as shown in figure 14, webbing is by the sequence form of each process of carrying out, and be in webbing and be arranged under the condition that some bands are parallel to each other, continuously by some treatment steps.
Also promptly, following several processes continuously and sequence arranging that webbing is feeding continuously then, and, prepare and the device 1 of process supply downstream dyestuff submergence and extract process 2 successively by each process such as former fabric, dry run 3, color and luster manifests (thermosol) process 4, water rinse (cleaning) process 5, dry run 6, oil/resin submergence and extract process 7, predrying process 8, correcting process 9 and product collection process 10, predetermined process is then carried out in each process.
In the method for the prior art that carries out above-mentioned processing, owing to require to carry out effectively each process, and manufacture a finished product with the least possible time, except not making it halfway, the continuous feed webbing do not pause until last process, the treating apparatus of corresponding said process is configured to straight line, as the webbing of processed product then with predetermined translational speed along each treating apparatus, connect the form that is approximately straight line and move.
For obtaining above-mentioned processing, because the translational speed of webbing is fixed under the predetermined condition of each process, thereby must regulate the required time of the processing of finishing requirement, this in the past or various treating apparatus must be made on request such length, perhaps same treating apparatus is provided with some levels, thereby an identical process is carried out repetition.
But, formerly technology is used for the processed continuously treating apparatus of above-mentioned fabrics band, because from former fabric feeding mechanism, its corresponding intrument 1, be used to prepare former fabric and with its process supply downstream, the final process 10 of collecting to end product requires that quite long space is arranged, thereby to adopt the webbing apparatus for continous treatment be very much difficulty, unless factory's setting ground size thereon has sufficiently long space.
Formerly in the said process of technology, owing to need straight line and the parallel shape feeding webbing pressed as much as possible, thereby must arrange some treating apparatus that are used for said process, be forced to they are made into unnecessary big like this, perhaps must unnecessarily be repeated, its result not only increases the cost of facility, the energy that also increases each process and consumed, and this causes the rising greatly of production cost.
Summary of the invention
For improving the above-mentioned defective in the prior art, the objective of the invention is to propose a kind of webbing treating apparatus, by handling webbing effectively, at high speed, and reduce energy resource consumption greatly, this webbing treating apparatus has the ability to reduce production cost.
For achieving the above object, the present invention has following structure.
Specifically, a first aspect of the present invention is to propose a kind of continuous web tape processing unit, this device is handled a long webbing that moves through some processing regions continuously at least continuously, this long webbing is then handled by its predetermined processing procedure, wherein at least on a processing section of each processing region that constitutes above-mentioned apparatus for continous treatment, at its intake section, or exit portion, or its inside is equipped with a webbing moving direction modifier at least, the rotating shaft of the introducing guide roller that it has is perpendicular with the center line that moves forward into webbing thereon, the rotation of pulling out guide roller that it has is then perpendicular with the center line of the webbing of pulling out thus, and the relative angle between these two guide roller axis then can at random be provided with.
A second aspect of the present invention is to propose a kind of continuous web tape processing unit, it uses the webbing moving direction modifier of said structure, and meter is set as, when webbing is handled by its predetermined process, at least one long webbing moves through some processing regions continuously, wherein, constitute the ordering of above-mentioned some processing sections of above-mentioned apparatus for continous treatment and the webbing feeding that is designed of above-mentioned fabrics band, thereby the order that moves through each processing section is mutually different.
A third aspect of the present invention is to propose a kind of continuous web tape processing unit, it is designed to, when webbing is handled by its predetermined process, at least one long webbing moves through some processing regions continuously, in the some processing sections that constitute apparatus for continous treatment, have at least the orientation of a part and other processing section not to be total to straight line.Fourth aspect present invention is to propose a kind of continuous web tape processing unit, it is designed to, when webbing is handled by its predetermined process, at least one long webbing moves through some processing regions continuously, it also is designed to, at least at first by constituting first processing section of above-mentioned some processing section parts, and the webbing of handling from acceptance moves to another second processing section, accept to be different from the processing of first processing section at this this webbing, after this, this webbing is turned back to first processing section.
Summary of drawings
Fig. 1 is a plane of showing each processing region and webbing moving direction among first embodiment of apparatus for continous treatment that the present invention proposes.
Fig. 2 is the perspective view of the 26S Proteasome Structure and Function of the webbing moving direction modifier of showing that the present invention proposes.
Fig. 3 to 6 has briefly showed the 26S Proteasome Structure and Function of the embodiment of webbing moving direction modifier that the present invention proposes.
Fig. 7 (A) has showed the structure situation of the webbing moving direction modifier that the present invention proposes to 7 (C).
Fig. 8 shows the structure situation of the webbing moving direction modifier that the present invention proposes.
The chart of the webbing residual deformation effect that the webbing moving direction modifier that Fig. 9 proposes for the present invention causes.
Figure 10 is the structure perspective view of another embodiment of webbing moving direction modifier of proposing of the present invention.
Figure 11 represents the embodiment of the webbing moving direction modifier application form that the present invention proposes.
Figure 12 represents the another embodiment of the webbing moving direction modifier application form that the present invention proposes.
Figure 13 represents the another again embodiment of the webbing moving direction modifier application form that the present invention proposes.
Figure 14 is a block diagram of showing processing order embodiment in the previous continuous web tape processing unit.
Figure 15 has at length showed a Processing Example in the previous continuous web tape processing unit, and Figure 15 (A) is a plane, and Figure 15 (B) is a side view.
Figure 16 has showed that the webbing that the present invention is proposed moves the embodiment that misfortune direction modifier is used for the arbitrary processing region of apparatus for continous treatment.
Figure 17 has showed that the webbing moving direction modifier that the present invention is proposed is used for the another embodiment of the arbitrary processing region of apparatus for continous treatment.
Figure 18 has represented the structure of the embodiment of apparatus for continous treatment that the present invention proposes, and Figure 18 (A) is a plane, and Figure 18 (B) is a side view.
Figure 19 and Figure 20 represent the form that webbing moves in arbitrary processing region that apparatus for continous treatment that the present invention proposes uses.
Figure 21 (A) shows that to 21 (C) webbing in arbitrary processing region that apparatus for continous treatment that the present invention proposes uses moves the another embodiment of form, and an embodiment of jockey pulley structure.
Figure 22 has represented the another embodiment of the apparatus for continous treatment that the present invention proposes, and Figure 22 (A) is a plane, and Figure 22 (B) is a side view.
Figure 23 to 27 is plane and side views of some embodiment that some processing regions are arranged in the apparatus for continous treatment that proposes of expression the present invention.
The most preferred embodiment of invention
Below with reference to appropriate accompanying drawing, the multi-form embodiment of the treating apparatus that the present invention is proposed at length is illustrated.
Fig. 1 is the layout of some processing region 1-1 to 1-5 in the continuous web tape processing unit 1 that proposes of the present invention and the described sketch of structure embodiment, Fig. 2 has then showed the structure of webbing moving direction modifier 2 embodiment simplifiedly, and this device 2 is used for constituting a processing section among the processing section 1A to 1E of the some processing regions of the continuous web tape processing unit 1-1 to 1-5 that the present invention proposes at least.
As shown in the figure, the webbing moving direction modifier 2 that proposes of the present invention is arranged on inducer IN, outlet section OUT or in relevant processing section.The structure of this webbing moving direction modifier 2 is such, be that it has the guide roller 3 of introducing, this rotation 01 of introducing guide roller 3 is perpendicular with the center line X1 that arrives the webbing 5-1 on it, with pull out the axis of guide 4, this rotation 02 of pulling out the axis of guide 4 is perpendicular with the center line X2 of the webbing of pulling out thus.Relative angle θ between two axis of guides 3 and 4 the rotation 01 and 02 can at random adjust separately.Past is when carrying out some predetermined processing to webbing, the processing of each processing procedure is to carry out continuously under the situation that webbing moves not interrupting, when webbing since aforementioned expect webbing is handled the adverse effect of quality, and in the feeding of its processing procedure, be wrapped on an operation or the position, common way is when webbing is carried out some treatment steps, various processing region is arranged in the form that is approximately common straight line, by processing region being arranged in the form of common straight line, webbing is approximately point-blank advances, so that the processing of being scheduled to, thereby cause the problems referred to above thereon.
In the present invention, carry out the processed continuously technological concept of webbing in the past transformation has been arranged, like this, in the processing procedure that webbing is scheduled to it by some processing procedures, when webbing by predetermined processing region or when between processing region, passing through, give webbing a distortion, cause any change of webbing moving direction, thereby the arrangement free degree of the processing section position in desired some processing regions is improved.
Therefore, in the present invention, not only may arrange arbitrarily some operations of applied processing region in the continuous web tape processing unit 1 that carries out the webbing processing by some predetermined process processes, comprise they are arranged in line, also can be in line with the moving direction setting of webbing 5, or be different from the shape of straight line.
The result, during some processing that webbing is scheduled to, may design the position of the processing section that constitutes each processing region effectively, and, because also possible repeated application constitutes the predetermined processing section of processing region, therefore, not only may carry out overall manufacturing control effectively, comprise the state control of each processing procedure, the operational capacity of these processing sections is improved, to reduce the overall manufacturing cost greatly.
In addition, in the present invention, in order to set up the most effective production system, the prior art that must be arranged in common straight line with the processing region of some requirements is different, because the arrangement that may arrange some processing regions arbitrarily, comprise the arrangement of arranging a three-dimensional, also owing to may significantly reduce the amount of space that the continuous web tape processing unit occupies in treatment plant, thereby may freely design a continuous web tape processing unit being suitable for the space of existing factory land area, thereby the design freedom of continuous web tape processing unit is greatly improved.
In addition, in the present invention, owing to may at random set up the moving direction of webbing, comprise along curve and move or oppositely move, rather than be limited to straight line and move, thereby may make webbing, for example, by a processing region, be back to same processing region again, this makes necessary in the past, in order to full when webbing is carried out predetermined process the part extra process zone of treatment conditions may cancel, thereby, remove outside the above-mentioned space-saving, also saved and handled the required energy total quantity of webbing.
Particularly, the present invention proposes, as Fig. 2 and shown in Figure 7, by introducing guide roller and pulling out the webbing moving direction modifier 2 that guide roller constitutes and to be arranged by wish, therefore, by the above-mentioned draw roll 3 of any adjusting with pull out relative angle θ between guide roller 3 rotation 01 and 02 separately, can be adjusted in the moving direction or the mobile route of the webbing of operation in the processing section arbitrarily.
The structure of the webbing moving direction modifier 2 that the present invention proposes does not have particular restriction, and the structure that can have any kind is as long as arbitrary the rotation of this structure in allowing above-mentioned introducing guide roller 3 and pulling out guide roller 4 can be arranged at rotation predetermined or relative another roller on the relative angle arbitrarily.For example, can have combining structure 9, wherein said introducing guide roller 3 and arbitrary roller of pulling out in the guide roller 4 are supported by a pivotable framework, and this framework then rotatably is connected with the pivot frame that another roller is installed.
In the present invention, also a kind of structure can be arranged, wherein can change the angle of introducing relative another rotation of arbitrary axis in guide roller 3 and the rotation 01 and 02 of pulling out guide roller 4.
Fig. 3 (A) has showed the side view of an embodiment of the webbing moving direction modifier 2 that the present invention proposes, the rotating shaft 01 of introducing guide roller 3 among the figure is rotatably supported by pivot frame 6,02 on the rotating shaft of pulling out guide roller 4 is rotatably supported by auxiliary frame 7, this auxiliary frame 7 and then pivotally be installed on the framework 6 by pivot pin 8.
In the above-described embodiments, carry out pivot and rotate by making above-mentioned auxiliary frame 7 make pivot pin 8 for the center, the rotation 01 that the rotation 02 of pulling out guide roller 4 just can freely be arranged on relative introducing guide roller 3 is on the angle arbitrarily.
Fig. 3 (B) expression when the direction of arrow D is seen, roller 3 and 4 with above-mentioned pivot pin 8 between the position concern.
Also be, in Fig. 3 (A), introducing guide roller 3 is located in the same direction separately with the rotation 01 and 02 of pulling out guide roller 4, do not exist relative angle poor introducing guide roller 3 and pull out between the rotation separately 01 and 02 of guide roller 4, therefore, in this case, accept relevant treatment webbing 5 can do not give with its any distortion in, move it the changes that direction has 180 degree.
Represented among such embodiment among Fig. 4 (A) that wherein above-mentioned auxiliary frame 7 has rotated 45 degree around pivot pin 8, like this, the rotation 01 that makes the rotation 02 of pulling out guide roller 4 introduce guide roller 3 relatively keeps the relative angle of 45 degree.
Fig. 4 (B) expression when the direction of arrow D is seen, roller 3 and 5 with above-mentioned pivot pin 8 between the position concern.
Therefore, in this case, the moving direction of webbing 5-1 can be from being changed to by the moving direction 0 of pulling out guide roller 4 controls by the moving direction I that introduces guide roller 3 controls, and its direction I that relatively moves has changed miter angle.
Fig. 5 (A) has represented such embodiment, and wherein above-mentioned auxiliary frame 7 has rotated 90 degree around pivot pin 8, and like this, the rotation 01 that makes the rotation 02 of pulling out guide roller 4 introduce guide roller 3 relatively keeps the relative angle of 90 degree.
Therefore, in this case, the moving direction of webbing 5-1 can be from being changed to by the moving direction 0 of pulling out guide roller 4 controls by the moving direction I that introduces guide roller 3 controls, and its direction I that relatively moves has changed an angle of 90 degrees.
Fig. 6 (A) has represented among such embodiment that wherein above-mentioned auxiliary frame 7 rotates 90 degree again around pivot pin 8, and the rotation 01 that so just makes the rotation 02 of pulling out guide roller 4 introduce guide roller 3 relatively keeps the relative angle of 180 degree.
Therefore, in this case, though it is similar to the situation shown in Fig. 3 (A), webbing 5-1 is drawn out to direction 0, and this direction is identical with the direction I that goes into guide roller 3 controls thus, and just the webbing shift position has been changed.
Like this, in the present invention, or in each processing section of the processing region that the formation plurality of continuous connects in the continuous web tape processing unit, or between processing section, by above-mentioned fabrics direction of belt travel modifier 2 suitably is provided, not only can change the direction that webbing moves continuously in each processing section, even also can be in same processing section, at random change the moving direction of webbing, or the shift position.
Also promptly in the present invention, the entrance IN of each optional treatment section or outlet section OUT are provided with one or more webbing moving direction modifiers 2 in some processing section 1A to 1E shown in Figure 1, the relative angle of introducing guide roller 3 in this webbing moving direction modifier 2 and pulling out between the rotation 01 and 02 of guide roller 4 can at random be provided with, thereby the moving direction of webbing 5 between the processing section or mobile route can at random be provided with.
In above-mentioned fabrics direction of belt travel modifier 2 of the present invention, as Fig. 2 and shown in Figure 7, the introducing translational surface S1 that introduces the webbing 5-1 that introduces on the guide roller 3 be set on the different each other plan-positions by the translational surface S2 that pulls out that pulls out the webbing 5-2 that guide roller 4 pulls out, by be traveling in introduce guide roller 3 and pull out angle changing translational surface S3 that the webbing 5-3 between the guide roller 4 constitutes be provided in arbitrarily angled down introduce translational surface S1 and pull out the direct UNICOM of translational surface S2 so that make.
Though as mentioned above, the introducing guide roller 3 of webbing moving direction modifier 2 among the present invention can be set arbitrarily in the present invention and pull out relative angle θ between the rotation 01 and 02 of guide roller 4, but the inventor has been informed in the space of introducing guide roller 3 and pulling out 4 of guide rollers, with introducing guide roller 3 and pulling out the rotation 01 of guide roller 4 and 02, at least there is inherent relation between the relative angle that rotates by one of roller 3 and 4 pivot and form, carried out the experiment that the following describes, purpose is to check the relation that obtains to have the big relative angle θ in little space between two rollers 3 and 4 to produce harmful effect to the webbing product for this reason.
In the webbing moving direction modifier 2 of structure shown in Fig. 7 (A) and Fig. 7 (B), if structure is shown in Fig. 7 (C), introducing guide roller 3 is fixed installations, and rotation 02 any pivot of pulling out guide roller 4 rotates, carried out a research to determine, for width be the webbing of X and the axis between two guide rollers 3 and 4 to the distance of axis be the situation of Y, when it moved, which type of influence the distortion meeting of webbing produced to properties of product.
More than Yan Jiu prerequisite is, the rotation 01 of introducing guide roller 3 is arranged to and to arrive the mobile axis D-1 of webbing 5 (5-1) thereon perpendicular, and in addition, roller carries out the surface in one side and webbing and contacts.
Webbing and the contact angle of introducing between the guide roller 3 can be provided with arbitrarily within 180 degree.In addition, pulling out guide roller 4 is mounted to the reflecting surface of webbing with the webbing of introducing the surface that guide roller 3 contacts and contacts.
Pulling out guide roller 4 and rotation 02 can be from being parallel to arbitrary at random directed to the maximum scope that becomes an angle of 90 degrees therewith of the direction of introducing guide roller 3.
When introducing guide roller 3 and pulling out the rotation 01 of guide roller 4 and 02 relative angle θ is arranged to 90 when spending separately, introducing guide roller 3 and pulling out the length of twisting between the guide roller 4 between the webbing end of advancing and determine by calculating Z, and to the relation of the width X of it and webbing 5, and to it and introduce guide roller 3 and axis to the relation of the distance Y of axis of pulling out between the guide roller 4 is observed.
As seeing by Fig. 8 (A) and Fig. 8 (B), length Z between the webbing end is the hypotenuse of right angled triangle ABD, this right angled triangle with 1/2 belt-strap width X as a limit, carried out webbing and introduce guide roller 3 contact point and and pull out distance Y between the contact point of guide roller 4, and the research of the relation between the distance Z, Y is 1/2 end as the right angled triangle ABC of a side with belt-strap width X, and apart from Z at the contact point of the edge of webbing first side and introducing guide roller 3 with and pull out distance between the contact point of guide roller 4.The results are shown in the table 1.
Specifically, the ratio apart from the distance Y of Z and its core on the webbing edge is such, the spacing of promptly introducing guide roller 3 and pulling out between the guide roller 4 is more little, the distance Y that also is relative belt-strap width X is more little, and the dimension on the marginal portion length of the length of webbing core is just big more relatively.
Have been found that by previous experience, for making the length deformation energy rectification itself by the light of nature of the difference of the length of its core relatively that depends on the webbing marginal portion, so just can the structure and the performance of webbing do not exerted an influence, wish that distortion is equal to or less than 2.8%.
For investigation with this limit deformation in for example less than 2.8% condition, carried out an experiment, the above-mentioned fabrics direction of belt travel modifier 2 that has wherein adopted the present invention to propose, above-mentioned introducing guide roller 3 and the relative angle of pulling out between the guide roller 4 corresponding rotations 01 and 02 change rightly, and determined therein to the results are shown in relation between above-mentioned two rollers and webbing marginal portion contact portion among Fig. 9 apart from the relative webbing residual deformation of ratio of the distance Y between two contact points of Z and webbing and roller.
Result of experiment can be concluded thus, when the ratio of the distance Y between relative two contact points with the distance X between the contact portion of webbing marginal portion of two rollers becomes big, it is big that residual deformation becomes, can see thus, for making residual deformation be equal to or less than 2.8%, must make to be equal to or less than 3% apart from the connect ratio of the distance Y between the contact of Z between roller and webbing marginal portion contact portion.
Relation shown in this condition and the table 1 is compared, can see, if webbing and to introduce guide roller 3 and pull out distance Y between the contact point of guide roller 4 be three times of belt-strap width, the distortion that might prevent fabric exerts an influence to the quality of webbing.
Therefore, see in the present invention, for making the belt-strap width center and introducing guide roller 3 and pull out distance Y between the contact point of guide roller 4 is 3 times of fabric bandwidth thing X, must make to be equal to or less than 1.0274 times of distance Y between the contact point of belt-strap width center and roller apart from Z between roller and the webbing marginal portion contact point.
Also be, according to above-mentioned research, in the present invention, when the introducing guide roller 3 that constitutes moving direction modifier 2 and pull out guide roller 4 separately rotation 01 and 02 relative angle θ change arbitrarily, thereby webbing is moved, the webbing distortion, when forming the translational surface S-3 of inclination, roll gap should be arranged to, make to introduce the contact point at guide roller 3 and belt-strap width X center and pull out guide roller 4 and the contact point at belt-strap width X center between distance Y be equal to or greater than three times of belt-strap width X.
On inclination translational surface S-3, it is that webbing forms on webbing when mobile between two rollers in webbing moving direction modifier 2, and wherein the relative angle between the rotation of two rollers is 90 degree, and distance Y between the contact point of roller and relative webbing center line and the relation apart from Z between roller and the webbing marginal portion contact point are shown in Table 1 as calculated.
For example, when webbing distance between center line Y is 4 times of belt-strap width X, between the marginal portion is 1.0155 times of Y apart from Z, this expression, and the part on center line is approximate relatively in the webbing marginal portion elongates 1.5%.
Equally, if Y is 3 times of X, Z is 1.0274 times of Y, this shows the approximate elongation 2.7% in webbing marginal portion, if Y is 2.25 times of X, Z is 1.0482 times of Y, this shows the approximate elongation 4.8% in webbing marginal portion, if and Y is 2 times of X, Z is 1.0607 times of Y, and this shows the approximate elongation 6.0% in webbing marginal portion.
Fig. 9 is illustrated under the normal room temperature, the residual deformation of the webbing when tensile testing machine gives the predetermined lengthening deformation of webbing 10 times, and this webbing is by the polyethylene terephthalate goods, length is the webbing band of 200 millimeters common type.
For example, when the lengthening deformation of webbing be original length 1% the time, the residual deformation of webbing is approximately 0.4%.
Equally, when lengthening deformation was 3%, residual deformation was approximately 1%, and when lengthening deformation was 7%, residual deformation was approximately 4.6%, and when lengthening deformation was 11%, residual deformation was approximately 8%.
Therefore, can see that if be equal to or less than at 1% o'clock at relative its core of the remaining lengthening deformation of webbing marginal portion, distortion is to the outward appearance and the not influence of performance of webbing.
Also can see, when the remaining lengthening deformation of webbing surpasses 1%, the edge of webbing may become ripple or distortion, and when residual deformation surpassed 4.6%, webbing became and very distorts, and reached the degree that it completely loses as band-type product value.
According to these experiments and observation, confirmed to make many band-type product between different contact points apart under the Y, by relative angle is that the result that the 90 webbing moving direction modifiers 2 of spending are handled them is, not influencing mobile the webbing outward appearance and the necessary ideal conditions of performance is, at least equaling 3 times of belt-strap width X along the distance Y between the contact point of belt-strap width center line part, also is that lengthening deformation is to be equal to or less than 1.0274 times of distance Y.
In the present invention, though introduce guide roller 3 and pull out roller or single complete feed rolls in the guide roller 4, it has one group and is fixed in a roller segmentation on the roll shaft, some thereon webbings can move simultaneously, or but cut apart roller, the roller segment that it has is divided into the some segmentations that can freely rotate relative to single rotating shaft, but another roller must be single roller at least, and single webbing moves thereon.
In the present invention, though can with above-mentioned introducing guide roller 3 with pull out guide roller 4 and make the in addition part that separates, they combine to form webbing moving direction modifier 2, but for higher efficient, also can be as shown in Figure 3, by in conjunction with introducing guide roller 3 and pulling out guide roller 4, the webbing moving direction is changed roll assembly be designed to an assembly, and some such assemblies are suitably made up.
In the present invention, for make webbing 5 can be more conveniently by in the various processing regions each, preferably maybe will introduce guide roller 3 and maybe will pull out the rotation roller that guide roller 4 is mounted to cantilevered fashion as shown in Figure 10.
Like this, Figure 10 has showed an embodiment of webbing moving direction modifier 2 structures, wherein, at least or introduce guide roller 3 or the swivel bearing axle 11 of pulling out guide roller 4 is supported with being connected of cam part 13 by it, this cam part 13 can slippage in the slit of the framework 6 that suitably is provided with, and introduces guide roller 3 and the relative angle of pulling out between the rotation separately 01 and 02 of guide roller 4 then can be provided with within this modular structure 9 anyly.
In the present invention, showed an embodiment of webbing moving direction modifier 2 among Figure 11, some assemblies 9 are arranged on the bedplate 14 with being connected in series abreast or in this webbing moving direction modifier.
In this webbing moving direction modifier 2, assembly 9,9 ', 9 " or the like be disposed on the same bedplate 14; and each assembly 9,9 ', 9 " etc. in introducing guide roller 3 with pull out guide roller 4 in have at least the rotating shaft of a roller to be provided with predetermined relative another guide roller of relative angle, also can be shown in the embodiment among Fig. 3 and Figure 10, assembly 9,9 ', 9 " etc. be arranged to, make to introduce guide roller 3 and pull out to have at least a roller to be designed in the guide roller 4 so that it is able to pivot rotates.
In addition, another the possible embodiment that in Figure 12, has showed the structure of the webbing moving direction modifier 2 that the present invention proposes, wherein be arranged on each assembly 9,9 ', 9 on the bedplate 14 " etc. introducing guide roller 3 and pull out guide roller 4 and all be arranged to; such as introducing guide roller 3 ' and pulling out guide roller 4 and 4 " rotation be perpendicular to the surface of bedplate 14, in the case, last guide roller shown in Figure 12 works to pull out guide roller 4, and lower steering roll works to introduce guide roller 3.
Using above-mentioned fabrics direction of belt travel modifier 2, for example or the outlet, or in the method within the processing section 1A of the processing region 1-1 in continuous some webbing processing regions as shown in Figure 1, be shown in above-mentioned fabrics direction of belt travel modifier 2 among Figure 12 be positioned at as shown in Figure 13 introduce guide roller 3A, 3A ', 3A " etc. and pull out guide roller 4A, 4A ', 4A " etc. between.The result, in this specific example, at above-mentioned introducing guide roller 3A, 3A ', 3A " etc. and this webbing moving direction modifier 2 in some pulling out formed some webbing moving direction modifiers 21 of the present invention between the guide roller 4, what webbing moving direction modifier 22 of the present invention then was formed at some introducing guide rollers 3 and this webbing moving direction modifier 2 pulls out guide roller 4A, 4A ', 4A " etc. between.
In a manner described, in this embodiment of the invention, one two assembly constituted webbing moving direction modifier 2.
Also be, can imagine, can be by various combinations, comprise into nested structure, to form the webbing moving direction modifier 2 that the present invention proposes, not only these combinations suitably can be arranged within the processing region or outside, if required, also can be by changing moving direction and the move angle that the angle of introducing guide roller 3 and pulling out the rotating shaft of at least one roller in the guide roller 4 freely change webbing.
Therefore, in the present invention, among the embodiment as shown in Figure 1, can use the webbing moving direction modifier 2 of right quantity, they suitably are placed on suitable orientation within some processing regions of the combination that is selected from some processing regions or between, thereby can continuous feed between the processing region or within the webbing that moves, simultaneously moving direction can backward/forward, a left side/right side and on/below freely change.
Then, will use webbing moving direction modifier 2 that the present invention proposes to the webbing continous treatment process in past and one moves through some processing regions with making webbing 5 sequences and carries out detailed comparison with the embodiment that carries out predetermined process.
Figure 15 represents that mainly the braided fabric band of the common type made by polyethylene terephthalate handles the overall pattern of an example of streamline continuously, and it is more more detailed than Figure 14, and Figure 15 (A) is its plane, and Figure 15 (B) is its side front view.
As shown in figure 15, the webbing 5 that desire is handled is from 101 inputs of fabric inlet device, move to washing process successively with (1) expression, it is the carrying out washing treatment zone that comprises sink 102, then move to washing dry run with (2) expression, it is the washing dried zone that comprises scrubbing-and-drying unit 103, move to dyestuff application process then with (3) expression, it is to comprise the dyestuff application processing region that predetermined dyestuff is used in dyestuff dip-dye assembly 104 wherein, after this by the pre-dried with (4) expression, it is the pre-dried zone that comprises pre-dryers 105.Thereafter, webbing 5 manifests (hot melt adhesive) process by the color and luster with (5) expression, it is to comprise that the color and luster of glazing machine 108 manifests processing (thermosol) zone behind the pre-calender 106 of metal, thermosol setting machine 101 and the metal, the dyestuff color and luster of being scheduled to manifests processing, after this webbing 5 is by the water cleaning process with (6) expression, and it is three grades of water clean zones that comprise first, second and the 3rd water rinse bath 109,110 and 111 respectively.Then, webbing 5 enters the back water cleaning-drying process with (7) expression, it is the water cleaning-drying processing region that comprises water washer-drier 112, after this, by finishing reagent application process with (8) expression, it is the finishing reagent submergence zone that comprises oleoresin submergence assembly 113, after this, in turn by final HEAT SETTING process with (9) expression, it is to comprise the pre-calender 114 of metal in order, dry and the HEAT SETTING processing region of the finishing reagent of calender 116 behind heat setting machine 115 and the metal, webbing finally is housed in the fabric output device 117 as finished product then.
Also promptly, in the continuous web tape handling in the past, all processing regions are arranged along a straight line, and webbing moves with straight line along these processing regions are approximate, so that by each processing region, like this, the total length of continuous web tape processing unit 1 can reach for example 40 meters.In addition, as mentioned above, owing to be provided with a plurality of processing regions with similar function, operating efficiency degenerates, and the energy that the amount of consumption is outer generates this increase thereby make.
With reference to Figure 13 and Figure 16, for example, suppose in continuous web tape processing unit 1, the webbing 5 of at least one length is continuously by some processing regions so that in the predetermined processing of each processing region acceptance, opposite with said system, by using 2 of the above-mentioned fabrics direction of belt travel modifiers may be at least within a processing section 1A who constitutes continuous web tape processing unit 1 effectively, make webbing 5 change some H1 by moving direction, H2, H3 etc., this forms some mobile route P1, P2, P3 etc., and the predetermined processing of acceptance, webbing passes through along mobile route P1 within processing section 1A, change some H1 at moving direction and be provided with a webbing moving direction modifier 21, moving direction at a H1 webbing 5 changes, on another webbing moving direction modifier 22 is set at a little, webbing 5 then enters thereon and is close to mobile route P2, and consequently webbing 5 is in turn along being parallel mobile route P1, P2, P3 etc. move.
In said structure, for example might within the processing section that constitutes processing region, obtain the annular stroke of the webbing arbitrary number of spirality or zigzag shape, thereby the length of processing section requirement can be shortened, the webbing that desire is handled passes through same processing section, like this, even also can pass through this processing section again at the treated webbing of other processing region.
This ability means, might will be that the condition that a predetermined order is provided with is used to various objectives to handle same webbing in the processing section, thereby realize many purposes purposes of single processing region, and this cuts much ice to conserve energy.
In addition, be divided into some process chambers owing to constitute the processing section inside of single processing region, might make the treatment conditions in each chamber in these process chambers different each other, this provides than the higher levels of free degree of the foregoing description, is able to realize on same webbing different processing.
As shown in figure 17, in the present invention, within at least one processing section 1A of some processing sections, webbing 5 changes some H1 by mobile route, H2, during H3 etc., described webbing constitutes some mobile route P1, P2, P3 etc., and the predetermined processing of acceptance, after passing through a selected mobile route P1 of this processing section 1A inside, a webbing direction modifier 21 is arranged at mobile route and changes on the position of some H1, webbing enters at this, another webbing direction modifier 22 " then be arranged on the point that webbing 5 enters another selected mobile route P3, consequently webbing 5 moves in parallel each other mode along the free routing within the same processing section 1A.
Though in the structure of above-mentioned continuous web tape processing unit, identical webbing 5 is positioned at given single processing region, also can be as the processing region 1C of Fig. 1, after in the different disposal zone, handling, turn back or send into webbing again.
Also be, in the above-described embodiments, in some mobile routes, herein in the section of managing, mix with the webbing of in above-mentioned processing section, accepting predetermined process and superpose, make and pass through this processing section, and in the different disposal zone, accepted the identical processing of webbing acceptance of predetermined process, or accept to be used for the processing of various objectives.
Reason for this reason, might construct the present invention, it is continuous making by some processing regions and the webbing handled therein, and the arrangement order that constitutes these some processing sections of continuous web tape processing unit is to be different from webbing order by processing section continuously.
For example, Figure 18 (A) and Figure 18 (B) should be the plane and the side view of the continuous web tape processing unit that the present invention proposes mutually.In this device, right side from figure, this device comprises fabric inlet device 201, sink 202, dyestuff filling assembly 206, it comprises the pre-calender 205 of metal, calender 203 and temper assembly 204 (this dyestuff soaks material assembly 206 and comprises dyestuff groove and general squeeze roll) behind the metal, pre-dryers/thermosol setting machine 207, three grades of water clean, it comprises first respectively, the second and the 3rd tank 208,209 and 210, the combined type oil immersion there is not assembly 213, it comprises calender 212 (this oil immersion there is not assembly 213 to comprise oil groove and general squeeze roll) behind pre-calender 211 of metal and the metal, combined type washing drying/cleaning-drying/heat setting machine 214 and fabric outlet device 215.
In the present invention, when the processing in continuous web tape processing unit 1, webbing 5 is scheduled to, shown in the mobile route of Figure 18 (B) bottom expression, webbing is at first by 201 inputs of fabric inlet device, then be washed groove 202 and handle, it constitutes the washing dried zone with (1) expression, and after this webbing is input to combined type treatment trough 214, the washing/drying zone that this combined type treatment trough 214 constitutes with (2) expression comprises washing drying/cleaning-drying/heat setting machine.Behind the washing dried zone by treatment trough 214, webbing moves through cooling package 204 in the other direction, and enter dyestuff and contaminate assembly 206, they constitute the dyestuff application region with (3) expression, dye solution predetermined in this zone is applied to this, after this webbing is by the predrying zone in predrying/thermosol setting machine 207, and it constitutes the predrying zone with (4) expression.After this, webbing 5 turns back to the pre-calender 205 of metal more in the other direction, thereafter it again reverse directions so that turn back again to same above-mentioned pre-dryers/thermosol setting machine 207, like this, because tension force is applied to behind pre-light calender 205 of metal and the metal between the calender 207, it is manifested (thermosol) by color and luster.
At this moment, webbing 5 is by the thermosol typing zone of above-mentioned pre-dryers/thermosol setting machine 207.
After this, calender 212 after webbing 5 is comprising pre-calender 211 of metal and metal, and after constituting oil immersion with the finishing reagent submergence zone of (8) expression and the effect that is not subjected to predetermined oil in the assembly 213, webbing 5 is by the pre-calender 211 of above-mentioned metal, and being transported to treatment trough 214, this treatment trough 214 comprises the combined type washing drying/water cleaning-drying/heat setting machine with (9) expression.Then, behind the HEAT SETTING zone by treatment trough 214, webbing turns back to constituting with calender 212 behind the metal in the finishing reagent submergence zone of (8) expression, and after the pulling force that is applied to it between the calender 212 behind pre-calender 211 of metal and metal reached predetermined value, it remained in the fabric output device 215 as finished product.
Though in the above-described embodiments, the processing section that is used to carry out predetermined process is known treating apparatus substantially, best, for example in sink 202, or at water rinse bath 208,209 and 210, or washing drying/water cleaning-drying/HEAT SETTING groove 214, make webbing 5 as shown in Figure 19, between some guide rollers 191 and 192, pass through with zigzag.Be the lengthening processing time, these guide rollers 191 and 192 are placed on top and bottom.Also can be as shown in figure 20, webbing is passed through with zigzag being positioned between some guide rollers 191 and 192 of top and bottom, the webbing moving direction modifier 2 that the present invention proposes also can be set on webbing 5 part mobile routes, like this, webbing 5 passes through inferior arbitrarily in same processing section with helix shape, because its mobile route changes between adjacent mobile route successively.
For example being used for the treatment trough that comprises pre-dryers/thermosol setting machine 207 and combined type washing drying/water cleaning-drying/heat setting machine 214 of the foregoing description, can use the heater of representing with A such as in Figure 21 (A).Also promptly, some heaters 193 are arranged that abreast webbing then uses at Figure 19 or guide roller 191 and 192 shown in Figure 20 and makes it to pass through betwixt.
For the pre-calender 205 of the cooling package 204, the metal that use in the foregoing description and 211, and calender 203 and 212 behind the metal, can be by such as constituting with one group of roller in B or the expression of C place among Figure 21 (A).
Also be, the B of Figure 21 (A) or the combination of the roller on the C (5-1 to 5-4) are metallic roll 5, at least their surface is made of metal, in addition, these 4 roller 5-1 to 5-4 should be placed to mutually and not contact, and the roller that also should make these metal surfaces is to carry out driving initiatively or braking by appropriate driving device 6.
Each metal surface roller 5-1 to 5-4 rotates under predetermined rotation rotary speed with the drive unit with appropriate configuration, and the rotating shaft of each metal surface roller 5-1 to 5-4 is being rotated under dealer's speed each other mutually by the suitable driving transmitting device 17 such as conveyer chain, gear or belt.
Though metal surface roller of the present invention (5-1 to 5-4) must directly not contact, therebetween space there is not specific restriction, this space can be provided with arbitrarily.Also without any specific restriction, this is that the correlation between the profile of webbing 5 and the metal surface roller surface state must be designed to not take place to slide because when transmission has the webbing 5 of predetermined pull to the number of metal surface roller.
Though above-mentioned metal surface roller 5-1 to 5-4 preferably all is made of metal, also the surface portion that can just contact with webbing 5 is made of metal.In the present invention, form above-mentioned metal at least and join the most handy hard chrome of metal on the surface of face roller 5-1 to 5-4 and carry out plating, in addition, the surface of metal surface roller 5-1 to 5-4 is preferably smooth as much as possible, and if possible, they are mirror finish.
At the guide roller 51 to 57 that is used for the heater 193 that Figure 21 (A) represents with A, have at least other part to have some roller segments, they are shown in Figure 21 (B) or Figure 21 (C), be to cut apart mutually, be positioned on the single rotating shaft, they are installed on the rotating shaft of this feed rolls, and its structure is made they can freely be rotated by relative rotation axi.If desired, all divided roller segments are freely rotated, perhaps their part is relative axle and be in the locking contact.Preferably use a kind of structure, it is able to contraction, the elongation performance of dissimilar relatively braid over braids and locks contact on request.
For example, shown in Figure 21 (B), in feed rolls, itself is divided into two parts 62 and 63 at least this feed rolls, one of these parts 62 are connected with drive unit, and be arranged to relative rotation axi 61 and fix, another part 63 then is configured to freely and relative rotation axi 61 and rotating passively.
Figure 21 (C) but showed another embodiment of cutting apart of above-mentioned passive rotation roller, its central roll is divided into three parts, core 65 relative rotation axis 61 and fixing, the part 65 and 66 of its both sides then can be rotated passively.The cutting apart length and can at random be provided with of this roller.
In this embodiment of the present invention, the webbing moving direction modifier 2 that the present invention proposes is arranged in the part that Figure 18 represents with mark Q, like this, when webbing 5 is processed, the moving direction of webbing is upper and lower, and is left and right, and it is mobile also to reach backward (also promptly comprising feed reversing) forward.
According to said structure, the total length of the continuous web tape processing unit 1 that the present invention proposes foreshortens to 29,16 meters.
In the above-described embodiments, in pre-dryers/thermosol setting machine 207,, two processing regions are set at least preferably because webbing 5 passes through for twice at different time.Each zone in these processing regions can have identical temperature conditions, and under the purpose of each processing region is different situation, then can be in the different each other treatment conditions of each processing region setting.
Equally, in the treatment trough 214 that comprises combined type washing drying/water cleaning-drying/heat setting machine of the foregoing description,, three processing regions are set at least preferably under different time because webbing 5 passes through for three times.Each zone in these processing regions can have identical temperature conditions, and under the purpose of each processing region is different situation, then can be in each processing region be provided with mutually different treatment conditions.
In the present invention, pulling force modifier T to the pulling force change that acts on webbing is arranged at least one processing section, for example on the input section or deferent segment of 1B, these processing sections form processing region 1-1 to 1-5, it constitutes all continuous web tape processing units 1 as shown in Figure 1, the webbing that moves through processing section 1B inside at least an one part by pulling force modifier T, thereby when webbing passes through in the zones of different in processing section and handles, make webbing have the different pulling force that is applied to it.
Please refer to embodiment shown in Figure 180, for example, tension application device T1, it comprises calender 203 and dancer rools behind the pre-calender 205 of metal in the processing region 216, the metal, corresponding pulling force modifier T of the present invention.
Also be, the tension application device T1 that comprises dancer rools is the tension application device of knowing in the past, it can be provided with load arbitrarily, calender 203 is suspension control signal control behind pre-calender 205 of metal and the metal, this control signal is exported according to the relative rotational of each rotation roller combination by tension application device T1, thereby is able to webbing is applied predetermined pulling force.
As mentioned above, the continuous web tape processing unit 1 that proposes according to the present invention on the other hand, at least one long webbing band handled by some processing regions when it moves through some processing regions continuously, and webbing is at least by constituting first processing section of a part of some processing sections, processed so that pass through thus, after this, webbing passes to second processing section at least, and it accepts to be different from the processing that first processing section is handled at this, after this, it turns back once more to above-mentioned first processing section.
Finish of the present invention above-mentioned aspect the time, preferably the webbing moving direction to one of above-mentioned processing section of major general is divided into some processing regions, and in each processing region of these processing regions, handle or have identical purpose, perhaps have and be different from the purpose of being handled in other zone.
Figure 22 (A) and Figure 22 (B) are the plane and the side direction front views of the above embodiment of the present invention, and the webbing moving direction is also marked.
Specifically, in the continuous web tape processing unit 1 shown in Figure 22 embodiment, right side from figure, this device comprises fabric input unit 301, fabric output device 315, sink 302, the pre-calender 305 of metal and 309, calender 306 behind the metal, dyestuff/oil immersion there is not assembly 310 (A) and 310 (B) (these dyestuff/oil immersions there are not assembly 310 (A) and 310 (B) to comprise dyestuff groove or oil groove, and conventional squeeze roll), combined type scrubbing-and-drying unit/pre-dryers/thermosol setting machine/water washer-drier/heat setting machine 304 (be divided into zone (A) and (B)), cooling package 307, calender 308 and comprise first separately behind the metal, second and third water rinse bath 311, three grades of water of 312 and 313 clean above-mentioned parts and place continuously by straight line.
In this embodiment, when the processing of webbing 5 being adopted apparatus for continous treatment 1 be scheduled to, shown in the path of the webbing 5 bottom at Figure 22 (B), the webbing 5 that desire is handled at first infeeds from fabric input unit 301, it is to accept washing and clean in the sink 302 of (1) expression then, after this it is infeeded to the low-temperature region of combined type scrubbing-and-drying unit/pre-dryers/thermosol setting machine/water washer-drier/heat setting machine 304 (A) of representing with (2), webbing is by the processing of the washing dried of processing region 304 (A), after this, it moves by cooling package 307 with in inverse direction, so that enter metal pre-calender 309 and combined type dyestuff submergence group machine 310 (As) of formation with the dyestuff application region of (3) expression, it is subjected to the effect of predetermined dyestuff to it in this zone, after this, webbing 5 turns back again to combined type scrubbing-and-drying unit/pre-dryers/hot melt adhesive setting machine/water washer-drier/heat setting machine 304, it is by the pre-dried district of these treatment trough 304 high-temperature areas 304 (B), after this, it is by the pre-calender 309 of metal, and locate in (5), turn back again to combined type scrubbing-and-drying unit/pre-dryers/thermosol setting machine/water washer-drier/heat setting machine 304, thermosol typing processing region at its high-temperature area 304 (B), it obtains color and luster and manifests, after this, it is again by calender 308 behind the metal, predetermined pull behind pre-calender 309 of metal and the metal between the calender 308 to its effect.
After the color and luster of webbing 5 by processing region manifested processing, it cleaned by three grades of water, and these three grades of water clean and should be first, second and the 3rd water rinse bath 311,312 and 313 mutually, and the water that their constitute with (6) expression cleans the zone.After this, webbing 5 turns back again to combined type scrubbing-and-drying unit/pre-dryers/thermosol setting machine/water washer-drier/heat setting machine 304 again, and it enters the water cleaning-drying processing region of these treatment trough 304 low-temperature spaces 304 (A) herein.
After this, webbing 5 turns back to pre-calender 305 of metal and combined type dyestuff submergence assembly 310 (B) with (8) expression, predetermined oil acts on to it at this, thereafter, webbing 5 is by the pre-calender 305 of metal, and locate to turn back again to combined type scrubbing-and-drying unit/pre-dryers/thermosol setting machine/water washer-drier/heat setting machine 304 in (9), and the final HEAT SETTING processing region of managing the low-temperature space 304 (A) of groove 304 is herein accepted final HEAT SETTING processing, after this, it is by calender 306 behind the metal, predetermined pull behind pre-calender 305 of metal and the metal between the calender 306 to its effect.
Then, webbing 5 is skipped sink 302, and is housed in the fabric output device 315 as finished product, and it is provided with as a device with fabric input unit 301.
Constitute the processing machine 303 of the major part of apparatus for continous treatment 1 in the foregoing description, become three groups in internal separation.First group of R1 comprises that dyestuff/oil immersion there is not assembly 310 (A) and 310 (B), and the monoblock type of calender 306 makes up behind the pre-calender 309 of metal, the pre-calender 305 of metal and the metal.Second group of R2 comprises treatment trough 304, it comprises all-in-one-piece scrubbing-and-drying unit/pre-dryers/thermosol setting machine/water washer-drier/heat setting machine combination, and the gas combustion apparatus that is used to heat above-mentioned treatment trough, above-mentioned treatment trough 304 also has low-temperature space 304 (A) and high-temperature region 304 (B).
The 3rd group of R3 comprises the monoblock type combination of calender 308 and pulling force controlling organization behind cooling package 307, the metal.
Then, webbing 5 passes through 304 (B) of second group of R2 again on prime direction, by 308 of the 3rd group of R3, and by behind first, second and the 3rd tank 311,312 and 313, it again reverse directions with 304 (A) by second group of R2, thereby arrive the oily filling machine assembly 310 (B) of first group of R1.
In this embodiment of the invention, the webbing moving direction modifier 2 that the present invention proposes is arranged in the part that Figure 22 represents with mark Q, like this, when webbing 5 is processed, the moving direction of webbing 5 is upper and lower, left and right, also move to forward and backward (also promptly comprising feed reversing).
According to said structure, the total length of the continuous web tape processing unit 1 that the present invention proposes is 21.65 meters, thereby compares with first and second embodiment, is requiring to reach further minimizing aspect the surface area.
Be clear that by the foregoing description the processing section that can will constitute a processing region in the present invention in inside is divided into some processing regions, also may different each other webbing treatment conditions be set each zone in some processing regions.
Like this, in the present invention, in the some processing regions within single processing section, webbing can be fed in the treating apparatus and handle, after this, same webbing is just handled in different processing sections.
For example, preferably the combined type scrubbing-and-drying unit/pre-dryers among Figure 22/thermosol setting machine/water washer-drier/heat setting machine 304 is divided at least two district 304 (A) and 304 (B), because these processing are mutually different, be preferably in the processing of being scheduled to respectively in each district.
Can be clear by the foregoing description, in the present invention, also can be fed to handle in the selected processing region of webbing some processing regions in an above-mentioned processing section for the treatment of apparatus after, in different processing sections, or in the different disposal zone of same treatment section, carry out the different disposal of webbing, after this, webbing is turned back to above-mentioned chosen place reason zone, it accepts identical processing again there.
In the present invention, can be clear by the foregoing description, can make the section processes section of some processing regions among Fig. 1, for example the orientation of 1C and 1D is different from the arranged in a straight line of other processing region 1A and 1B, like this, the direction arranged in a straight line of relative processing section 1A of this direction and 1B at an angle.
Also in the present invention promptly, when with webbing when at least one processing section that is selected from one group of processing section moves at least another selected processing section, the moving direction of webbing may be arranged to be different from arbitrarily webbing from another processing section to the moving direction of another processing section again.
In addition, in the present invention, can adopt a kind of structure, in this structure, when with webbing when at least one processing section that is selected from some processing sections moves at least another selected processing section, the webbing moving direction is opposite from the moving direction to another processing section at least again of another processing with webbing.
An embodiment of the continuous web tape processing unit that will propose the present invention is illustrated below.
Figure 23 has showed a continuous web tape processing unit 1, some or all processing regions (1) to (9) wherein shown in Figure 15 are suitably arranged and are provided with by the U font as shown in figure, there, the moving direction of webbing is suitably adjusted with the webbing moving direction modifier 2 that the present invention proposes, like this, the webbing moving direction is changed to be fit to the arrangement of processing region, Figure 24 has showed the L shaped arrangement of the continuous web tape processing unit that the present invention proposes, and some or all processing regions (1) to (9) wherein shown in Figure 15 are suitably arranged and are provided with by the L font.
Figure 25 has showed the continuous web tape processing unit that the present invention proposes, and some or all processing regions (1) to (9) wherein shown in Figure 15 are suitably arranged and are provided with by S shape as shown in figure.
Figure 26 has showed the continuous web tape processing unit that the present invention proposes, processing region is arranged by horizontal parallel form in this device, make webbing pass through thus to move like this by serpentine fashion, consequently processing region (1) to (9), is arranged in parallel them to form some processing region groups then by serial arrangement.
Specifically, fabric input unit 401, combined type comprise the carrying out washing treatment section 402 and the scrubbing-and-drying unit 403 formation group I of cooling package and sink; Fabric output device 412, comprise the treatment trough 405 formation group II that the oil immersion of the pulling force Control Component that calender behind structure type and pre-calender 211 of function and above-mentioned metal or the metal 212 is identical there is not assembly 404 and comprises knockdown water washer-drier and heat setting machine; Secondary series connects tank 406 and 407 formation group III; Secondary series connects tank 408 and 409 formation group IV; The dyestuff that comprises the pulling force Control Component that calender behind structure type and pre-calender 205 of function and above-mentioned metal or the metal 203 is identical is contaminated assembly 410, and as the treatment trough 411 formation group V of combined type pre-dryers and thermosol setting machine.Every group is arranged in as shown in figure 26, connects by parallel each other arrangement.
After the webbing 5 of accepting predetermined process moves to the sink of carrying out washing treatment section 402 from fabric input unit 401, it enters scrubbing-and-drying unit 403, and its reverse directions after this moves to the cooling package of carrying out washing treatment section 402, then, it is supplied to the dyestuff dip-dye assembly 410 of group V.Then, this webbing 5 moves to the pre-dryers processing region of treatment trough 411, and this pre-dryers processing region is made of pre-dryers and thermosol setting machine, and after this, it moves to the thermosol typing processing region of treatment trough 411.
Meanwhile, predetermined pull is at thermosol setting machine processing region be included in dyestuff and contaminate between the pulling force Control Component in the assembly 410 and act on the webbing 5.
The webbing 5 that leaves this pulling force Control Component successively, the tank 408 and 409 by formation group IV continuously, after this, it successively, continuously by the tank 407 and 406 of formation group III, it enters the oily filling machine assembly 404 of formation group II there.
After this, webbing 5 enters the water cleaning-drying processing region of the treatment trough 405 that is made of combined type water washer-drier and heat setting machine, and after this it moves to the heat setting machine processing region.
Meanwhile, predetermined pull acts on the webbing 5 between above-mentioned heat setting machine processing region and pulling force Control Component, and this pulling force Control Component is included in the oily filling machine assembly 404, and after this, webbing 5 finally receives at fabric output device 12 places as finished product.
Figure 27 has showed that its parts that have that are shown in Figure 18 are the double-deck vertically embodiment of the continuous web tape processing unit 1 of layout.
Also be, in the embodiment shown in Figure 27, except the processing region of the water rinse bath 208 to 210 that will comprise Figure 18 is arranged in two layer segments, the next door of fabric input unit 201 be will be placed on as the fabric output device 215 of final processing region, thereby the effective utilization of land area and the improvement of operating efficiency realized.
The effect of invention
By the present invention, when with webbing by some processing patterns when carrying out predetermined process, by to predetermined Webbing mobile within the processing region or between the processing region twists, and moving direction can at random change, Thereby the layout free degree of processing section of the processing region of some types is improved.
Therefore, by the present invention, not only can adopt any arrangement in some type of process zone, comprise straight Line structure also can freely change over arbitrary shape with the moving direction of webbing 5, includes but not limited to straight line.
As a result, by the present invention, when webbing is processed in some type of process, except effectively establishing Outside the layout of the processing section of each processing region of meter formation, this is because can repeated application part predetermined process district The processing section in territory can also improve overall manufacturing efficient, comprises the control to each process condition, and improves Operating efficiency, thus total production cost is reduced greatly.
In addition, by the present invention, not only can reduce the chi that the continuous web tape processing unit takes up space in factory Very little, can also design a kind of continuous web tape processing unit of using at the open area of existing factory of being suitable for, Thereby improve widely the design freedom of continuous web tape processing unit.
What is more, webbing is not only limited to uses the traveling priority direction in the present invention, and can make fabric Band is in any direction mobile, comprise along curve movement with in inverse direction and moving, thereby make move through to The webbing of deciding processing region is able to reverse directions, it is turned back to same processing region, and make section processes Regional or whole processing region is cancelled, and this not only is able to conserve space, and the processing webbing is disappeared The energy value of consumption obtains whole reduction.
Table 1
| Distance Y | Apart from Z |
| 0.125 X | 5.7446 Y |
| 0.250 X | 3.0000 Y |
| 0.375 X | 2.1344 Y |
| 0.500 X | 1.7321 Y |
| 0.625 X | 1.5100 Y |
| 0.750 X | 1.3744 Y |
| 0.875 X | 1.2857 Y |
| 1.000X | 1.2247 Y |
| 1.125 X | 1.1811 Y |
| 1.250 X | 1.1489 Y |
| 1.375 X | 1.1245 Y |
| 1.500 X | 1.1055 Y |
| 1.625 X | 1.0906 Y |
| 1.750 X | 1.0785 Y |
| 1.875 X | 1.0687 Y |
| 2.000 X | 1.0607 Y |
| 2.125 X | 1.0539 Y |
| 2.250 X | 1.0482 Y |
| 2.375 X | 1.0434 Y |
| 2.500 X | 1.0392 Y |
| 2.625 X | 1.0356 Y |
| 2.750 X | 1.0325 Y |
| 2.875 X | 1.0298 Y |
| 3.000 X | 1.0274 Y |
| 3.125 X | 1.0253 Y |
| 3.250 X | 1.0234 Y |
| 3.375 X | 1.0217 Y |
| 3.500 X | 1.0202 Y |
| 3.625 X | 1.0188 Y |
| 3.750 X | 1.0176 Y |
| 3.875 X | 1.0165 Y |
| 4.000 X | 1.0155 Y |
| 4.125 X | 1.0146 Y |
| 4.250 X | 1.0537 Y |
| 4.375 X | 1 0130 Y |
| 4.5 00X | 1.0123 Y |
| 4.625 X | 1.0116 Y |
| 4.750 X | 1.0110 Y |
| 4.875 X | 1.0105 Y |
| 5.000 X | 1.0100 Y |
Claims (22)
1. continuous web tape processing unit, this device comprises, some processing sections, each processing section comprise an intake section, exit portion, interior section and at least one processing region; With at least one long webbing band, this webbing moves through some processing regions continuously, accepts predetermined process at each processing region simultaneously,
Wherein, have at least on the position of a processing section in its intake section, its exit portion or its interior section and comprise at least one webbing deviator, this deviator has: introduce guide roller, its rotation is perpendicular with the center line that moves forward into described webbing thereon; With pull out guide roller, its rotation is perpendicular with the center line of the described webbing of pulling out thus, and described introducing guide roller and pull out guide roller and between it, limit a relative angle, this relative angle can be adjusted, thereby holds the above-mentioned different webbing treating apparatus that is provided with so that be changed.
2. continuous web tape processing unit as claimed in claim 1 is characterized in that, changes relative angle between the described rotation, can change the moving direction of described webbing in described processing section thus.
3. continuous web tape processing unit as claimed in claim 1, it is characterized in that, the intake section of the selected processing section in described some processing sections or exit portion are provided with a described webbing deviator at least, change relative angle between the described rotation, can change the moving direction of described webbing between selected processing section and another selected processing section.
4. as the continuous web tape processing unit of arbitrary claim in the claim 1 to 3, it is characterized in that, enter described introducing guide roller described webbing introducing surface and be positioned at Different Plane by the described surface of pulling out of pulling out the described webbing of guide roller outlet, in addition, wherein owing to be arranged on described introducing guide roller and the described formed angle changing of described webbing surface of pulling out between the guide roller to twist into the surperficial and described surface of pulling out of described introducings that is connected to described webbing when pulling out guide roller from above-mentioned introducing guide roller with an angle.
5. continuous web tape processing unit as claimed in claim 4, it is characterized in that, the distortion that the surface of above-mentioned angle changing further makes the webbing between above-mentioned two rollers be scheduled to, thus make on the described introducing guide roller first make contact and pull out distance between second contact point on the guide roller and be at least three times of belt-strap width.
6. as the continuous web tape processing unit of arbitrary claim in the claim 1 to 3, it is characterized in that, at least one webbing is provided with one first webbing on the point and moves deviator changing along the described first direction that enters after a mobile route moves within the described processing section, after described webbing leaves the first webbing deviator, on the second direction change point of this webbing of admittance the webbing deviator of a platform independent is set, thereby makes described webbing be able to move along parallel each other adjacent mobile route.
7. continuous web tape processing unit as claimed in claim 6 is characterized in that, the described adjacent mobile route that is parallel to each other is positioned at one and be same processing section.
8. continuous web tape processing unit as claimed in claim 7 is characterized in that, also comprises the webbing of the adjacent mobile route that at least one independent formation is parallel to each other in above-mentioned same processing section.
9. as the continuous web tape processing unit of arbitrary claim in the claim 1 to 3, it is characterized in that, the physical layout of some processing sections limits the processing section of first sequence, the ordering of this second series processing section when the ordering of the processing section of this first sequence is different from described webbing and moves through each processing section.
10. as the continuous web tape processing unit of arbitrary claim in the claim 1 to 3, it is characterized in that having at least a part to be arranged to not to be straight line in described some processing sections along identical with other processing section.
11. continuous web tape processing unit as arbitrary claim in the claim 1 to 3, it is characterized in that, described at least one processing section also comprises a pulling force modifier, be used to change the pulling force that is applied on the described webbing, this pulling force modifier is set at intake section or the exit portion that constitutes at least one processing section, when described webbing moves through described processing section, the processing of described webbing being scheduled to mutually different pulling force condition.
12. continuous web tape processing unit as arbitrary claim in the claim 1 to 3, it is characterized in that, described webbing is first processing section of the part by described some processing sections at first, and accepted processing at this first processing section, webbing moves at least one second processing section subsequently, and being different from processing in the processing of described first processing section in this acceptance, after this described webbing is folded back first processing section.
13. continuous web tape processing unit as arbitrary claim in the claim 1 to 3, it is characterized in that, wherein said at least one processing section is divided into some processing regions again in inside, the purpose of in each described processing region, described webbing being handled or identical with the purpose handled in other processing region in this processing section, or different with it.
14. the continuous web tape processing unit as claim 13 is characterized in that, it is mutually different wherein being arranged at the condition that described webbing is handled that each described some processing region of a described processing section have.
15. continuous web tape processing unit as claim 13, it is characterized in that, handled in described webbing first processing region in some processing regions of a described processing section, after this this webbing is processed in another processing section, wherein the processing in this processing section is different from the processing in above-mentioned first processing region, and this webbing is folded back first processing section so that processed in independent second processing region subsequently.
16. continuous web tape processing unit as claim 13, it is characterized in that, described webbing is handled in the selected processing region in some processing regions in a described processing section, in an independent processing region of different disposal section or same treatment section, handled then, after this, described webbing is folded back to a described selected processing region.
17. continuous web tape processing unit as arbitrary claim in the claim 1 to 3, it is characterized in that, on above-mentioned fabrics band deviator, at least one guide roller is installed rotatably, can be arranged on described fabric thus arbitrarily from introducing guide roller to the guide roller angle the rotation of moving direction straight line of pulling out guide roller and above-mentioned rotatable guide roller.
18. the continuous web tape processing unit as arbitrary claim in the claim 1 to 3 is characterized in that, at least one described introducing guide roller and one pull out guide roller and are designed to an assembly.
19. the continuous web tape processing unit as claim 18 is characterized in that, at least one described assembly is arranged at least one part in intake section, exit portion and the interior section of at least one processing section in described some processing sections.
20. the continuous web tape processing unit as claim 19 is characterized in that, two described assemblies are applied as a combination.
21. continuous web tape processing unit as claimed in claim 3, it is characterized in that, when making described webbing when at least one first processing section that is selected from one group of processing section is moved at least one selected second processing section, the moving direction of described webbing from described first processing section to second processing section is different from the moving direction of described webbing from described second processing section to another the 3rd processing section.
22. webbing processing method as claimed in claim 3, wherein move at least one selected second when selecting processing section from least one first processing section that is selected from some processing sections when described webbing, first moving direction of described webbing be with when second moving direction of described webbing when at least one selected the 3rd processing section moves to selected the 4th processing section relative each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN96191654A CN1088773C (en) | 1996-09-13 | 1996-09-13 | Band-like cloth processing appts. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN96191654A CN1088773C (en) | 1996-09-13 | 1996-09-13 | Band-like cloth processing appts. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1197491A CN1197491A (en) | 1998-10-28 |
| CN1088773C true CN1088773C (en) | 2002-08-07 |
Family
ID=5128217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN96191654A Expired - Fee Related CN1088773C (en) | 1996-09-13 | 1996-09-13 | Band-like cloth processing appts. |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1088773C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107982556A (en) * | 2017-12-28 | 2018-05-04 | 宁波高新区盛文途纺织品有限公司 | Garment material method for disinfection |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3256831B2 (en) * | 1995-11-10 | 2002-02-18 | ワイケイケイ株式会社 | Dyeing machine |
| CN108796882B (en) * | 2018-06-28 | 2021-04-06 | 阿斯福特纺织（漳州）有限公司 | Printing and dyeing process with high dyeing automation degree |
| CN108930118B (en) * | 2018-06-28 | 2020-12-08 | 阿斯福特纺织（漳州）有限公司 | Efficient desizing printing and dyeing process |
| CN108750225A (en) * | 2018-06-29 | 2018-11-06 | 江苏仅联合智造有限公司 | The change pitch adjusting structure and method of adjustment of multiple row bag packaging facilities |
| CN112678595A (en) * | 2020-12-22 | 2021-04-20 | 抚州市鸿源纺织科技有限公司 | Weaving is with weaving cloth conveyer |
| CN114655769B (en) * | 2022-03-02 | 2024-04-02 | 安徽致达包装有限公司 | Cutting device for degradable polyethylene heat-shrinkable film |
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| JPS6434845A (en) * | 1987-07-27 | 1989-02-06 | Kikuchi Kogyo | Device for displacing running position of narrow width web |
| CN1079786A (en) * | 1992-05-15 | 1993-12-22 | 吉田工业株式会社 | Handle the method and apparatus of ribbon |
| JPH0712360A (en) * | 1993-06-22 | 1995-01-17 | Matsushita Electric Ind Co Ltd | Heat conveyor |
| CN1108323A (en) * | 1993-01-21 | 1995-09-13 | 汉斯·彼得·施坦格 | Apparatus for treating long fabrics |
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|---|---|---|---|---|
| EP0065057A1 (en) * | 1981-05-18 | 1982-11-24 | The Ichikin, Ltd. | Method and apparatus for continuous treatment of textile sheet material by application of microwaves |
| JPS6434845A (en) * | 1987-07-27 | 1989-02-06 | Kikuchi Kogyo | Device for displacing running position of narrow width web |
| CN1079786A (en) * | 1992-05-15 | 1993-12-22 | 吉田工业株式会社 | Handle the method and apparatus of ribbon |
| CN1108323A (en) * | 1993-01-21 | 1995-09-13 | 汉斯·彼得·施坦格 | Apparatus for treating long fabrics |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107982556A (en) * | 2017-12-28 | 2018-05-04 | 宁波高新区盛文途纺织品有限公司 | Garment material method for disinfection |
| CN107982556B (en) * | 2017-12-28 | 2020-04-28 | 宁波高新区盛文途纺织品有限公司 | Garment fabric sterilization method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1197491A (en) | 1998-10-28 |
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