CN110685017B - Light carbon weeding process for wool - Google Patents
Light carbon weeding process for wool Download PDFInfo
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- CN110685017B CN110685017B CN201910876947.1A CN201910876947A CN110685017B CN 110685017 B CN110685017 B CN 110685017B CN 201910876947 A CN201910876947 A CN 201910876947A CN 110685017 B CN110685017 B CN 110685017B
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- 210000002268 wool Anatomy 0.000 title claims abstract description 615
- 238000000034 method Methods 0.000 title claims abstract description 153
- 230000008569 process Effects 0.000 title claims abstract description 109
- 238000009333 weeding Methods 0.000 title claims abstract description 46
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 44
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 723
- 238000004140 cleaning Methods 0.000 claims abstract description 321
- 238000005406 washing Methods 0.000 claims abstract description 157
- 239000012535 impurity Substances 0.000 claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 claims abstract description 43
- 239000000835 fiber Substances 0.000 claims abstract description 40
- 244000025254 Cannabis sativa Species 0.000 claims abstract description 35
- 238000001035 drying Methods 0.000 claims abstract description 23
- 238000005096 rolling process Methods 0.000 claims abstract description 18
- 241000196324 Embryophyta Species 0.000 claims abstract description 15
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 61
- 238000003860 storage Methods 0.000 claims description 45
- 239000002253 acid Substances 0.000 claims description 26
- 230000001502 supplementing effect Effects 0.000 claims description 26
- 238000009960 carding Methods 0.000 claims description 20
- 238000011010 flushing procedure Methods 0.000 claims description 15
- 239000003599 detergent Substances 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 9
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 9
- 239000004519 grease Substances 0.000 claims description 7
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 238000005498 polishing Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 5
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- 238000005554 pickling Methods 0.000 claims description 4
- 241001391944 Commicarpus scandens Species 0.000 claims description 3
- 238000010306 acid treatment Methods 0.000 claims description 3
- 239000007844 bleaching agent Substances 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 210000003746 feather Anatomy 0.000 claims description 3
- 238000009499 grossing Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 239000004753 textile Substances 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 abstract 2
- 238000003672 processing method Methods 0.000 abstract 1
- 239000002585 base Substances 0.000 description 25
- 238000003763 carbonization Methods 0.000 description 15
- 230000006835 compression Effects 0.000 description 15
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- 238000009987 spinning Methods 0.000 description 9
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- 238000010586 diagram Methods 0.000 description 5
- 230000003020 moisturizing effect Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000013043 chemical agent Substances 0.000 description 4
- 210000004209 hair Anatomy 0.000 description 4
- 238000007792 addition Methods 0.000 description 3
- 239000003513 alkali Substances 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 241000070183 Scirpus cyperinus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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- 238000003911 water pollution Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B3/00—Mechanical removal of impurities from animal fibres
- D01B3/04—Machines or apparatus for washing or scouring loose wool fibres
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a wool light carbon weeding process, and belongs to the technical field of textile processing. The wool processing method comprises the steps of sequentially conveying and guiding wool which is processed on a previous wool washing production line to a first cleaning water tank, a second cleaning water tank and a third cleaning water tank for cleaning, conveying and guiding the wool which is processed on the previous wool washing production line to a first drying oven for heating and drying, conveying and rolling the wool by a four-cylinder wool rolling mill, separating wool from grass and weed by wool ridge sinking, sequentially conveying and guiding the wool to a fourth cleaning water tank, a fifth cleaning water tank and a sixth cleaning water tank for cleaning and processing, conveying and guiding the wool which is processed on the previous wool washing production line to a second drying oven for heating and drying, and conveying and guiding the wool which is processed on a cooling production line for combing and making wool strips. The process of the invention has reasonable design, can efficiently remove grass impurities in the wool, can effectively protect wool fibers, has high finished product yield of the wool, and meets the processing and using requirements.
Description
Technical Field
The invention belongs to the technical field of textile processing, and particularly relates to a wool light carbon weeding process.
Background
Wool is an important raw material in the textile industry, wool fibers are soft and elastic, can be used for manufacturing textiles such as woolen cloth, wool yarns, blankets, felts and the like, and wool products have the characteristics of full hand feeling, good heat retention, comfortable wearing and the like. In the production and processing process of the existing wool, no matter imported wool or domestic wool, the wool must contain impurities such as grass impurity, excrement, sand stone and the like, even if the raw material wool is processed by a wool washing process, the impurities still cannot be removed to reach the production and use standards, and the common method for processing the existing wool is to carry out a carbonization process or a combing process on the wool processed by the wool washing process to remove the impurities such as the grass impurity, the excrement, the sand stone and the like which are mixed in the wool, so that the requirements of subsequent production are met. The carbonization process of wool processing utilizes the acid resistance of wool and the acid resistance of grass impurities to bake the wool at high temperature after passing through an acid water bath to coke the grass impurities, and then repeatedly throws, beats and rolls through a plurality of groups of cylinders and broken carbon, thereby removing impurities in the wool, the wool fiber has acid resistance in acid liquor with lower concentration, but the acid absorption amount of the wool is increased along with the increase of the concentration of the acid liquor, the temperature and the pickling time, when the acid concentration of the acid water bath of the wool exceeds 8 percent, the wool fiber is damaged, the strength is obviously reduced, the acid concentration of the common acid water bath is higher in the prior carbonization process in order to improve the removal rate of weed in the wool, so that the prior carbonization process has good impurity removal effect, but can cause the damage of wool fibers, including the shortening of the fibers, the reduction of the fastness, the reduction of the glossiness and the rough hand feeling, and the existing carbonization process is only suitable for the short roving process of the wool fibers; the wool carding process for wool processing is characterized in that cleaned wool passes through a wool combining machine, a carding machine, a gilling machine and other equipment, impurities in wool are separated in a physical impurity removal mode, repeated carding is needed for high grass impurity content, although wool fibers can be completely reserved in the existing wool carding process, when wool is carded, due to the fact that hooks or thorns are arranged on grass impurity edges of wool impurities, part of wool can be taken away while the grass impurities are removed, and the integral yield is reduced. If the carding is carried out repeatedly, the finished product rate is lower, and the existing carding process is only suitable for semi-worsted and worsted cotton with less raw hair and grass impurities. Because the existing carbonization process and the carding process have certain limitations in processing and use, the existing carbonization process and the carding process are difficult to be suitable for weeding processing of wool under the conditions of longer wool fibers and higher weed content in raw wool.
The wool is required to be sequentially subjected to the working procedures of cleaning, impurity removal, drying, sliver spinning and the like in the processing process of production, the cleanliness of the cleaned wool determines the production quality of wool slivers in the next working procedure, the conventional wool cleaning device is complex in structure and troublesome to operate, the wool is difficult to be fully stirred in the wool cleaning process, the wool cleaning time is increased, the conventional wool is often floated on the water surface of a cleaning water tank in the cleaning process due to the fact that grease is attached to the surface and the quality of the wool is light, the wool is difficult to be fully immersed and contacted with cleaning water, the wool cleaning efficiency and quality are reduced, the requirements of production and use are difficult to meet, and chemical agents such as penetrant and the like are often added in the conventional process to promote immersion of the wool, so that the water pollution degree is increased; the wool washing process mainly depends on a washing water tank for washing and processing, detergent for washing wool and various chemical agents for washing wool spinning are added into washing water in the washing water tank, the washing water in the washing water tank needs to flow smoothly according to the processing and conveying direction of a wool production line in the wool washing and processing process of the existing washing water tank, so that the wool can be driven to flow and convey along the processing direction by utilizing the flow of the washing water, the washing water added with the detergent and various chemical agents can flow and be uniformly mixed in the wool washing and processing process, the water quality of all the washing water in the washing water tank is uniform, the washing water in the existing washing water tank is difficult to flow circularly and stably, the continuous flow and conveying of the wool is difficult to realize, and the washing water added with the detergent and various chemical agents can be uniformly mixed, and when the existing washing water tank stops washing, processing or overhauling and maintaining wool, the washing water in the washing water tank needs to be emptied, the existing operation method is that the washing water in the washing water tank is directly discharged outwards, so that the economic benefit of an enterprise is reduced due to the large waste of the washing water, the cost of treating sewage of the enterprise is increased, and the requirements of production and use are difficult to meet.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects in the prior art, and provides the light carbon wool weeding process which is reasonable in process design, can effectively remove weeds in wool, can effectively protect wool fibers, is high in finished wool product yield and meets the processing and using requirements.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a light carbon wool weeding process is characterized by comprising the following steps: the wool light carbon weeding process comprises the following steps:
the first step is as follows: the wool processed by the previous wool washing production line is sequentially conveyed and guided to a first washing water tank, a wool detergent is added into washing water of the first washing water tank, the temperature in the first washing water tank is adjusted and controlled to be 45-50 ℃, the time for the wool to pass through the first washing water tank for washing is 3min, part of grease and impurities remained in the washed wool are removed by using the first washing water tank, and the wool is protected from fibers before being acidified;
the second step is that: conveying and guiding wool which finishes the processing procedure of the first cleaning water tank to a first wool water pressing machine, and squeezing and removing cleaning water contained in the wool by using the first wool water pressing machine;
the third step: conveying and guiding wool which finishes the processing procedure of the first wool water press machine to a second cleaning water tank, adding a wool detergent into cleaning water in the second cleaning water tank, adjusting and controlling the temperature of the second cleaning water tank to 45-50 ℃, wherein the cleaning time of the wool in the second cleaning water tank is 3min, removing partial grease and impurities remained in the cleaned wool by using the second cleaning water tank, and protecting the wool from fibers before the wool is subjected to acid treatment;
the fourth step: conveying and guiding wool which finishes the processing procedure of the second cleaning water tank to a second wool water pressing machine, and squeezing and removing cleaning water contained in the wool completely by using the second wool water pressing machine;
the fifth step: conveying the wool subjected to the second wool water press processing procedure to a third cleaning water tank, wherein the third cleaning water tank is a normal-temperature water tank, the temperature of the third cleaning water tank is 15-30 ℃, concentrated sulfuric acid is added into cleaning water in the third cleaning water tank, the concentration of the sulfuric acid in the cleaning water is adjusted and controlled to be 2-6%, the cleaning passing time of the wool in the third cleaning water tank is 3-4 min, and the pickling treatment of grass impurities in the wool is realized;
and a sixth step: conveying and guiding wool which finishes the processing procedure of the third washing water tank to a third wool water pressing machine, and squeezing and removing washing water contained in the wool by using the third wool water pressing machine;
the seventh step: conveying and guiding wool which is subjected to the processing procedure of the third wool water press machine to a first drying oven, wherein the first drying oven is heated by steam, the first drying oven is a five-section drying oven, and the temperature of the five-section drying oven of the first drying oven is 100 ℃, 110 ℃, 120 ℃, 130 ℃ and 120 ℃ in sequence along the wool conveying direction, so that the wool is sequentially heated and dried in the conveying process;
eighth step: conveying and guiding the wool which is subjected to the first oven processing procedure to a four-cylinder wool rolling machine, and conveying, rolling and polishing the wool by using the four-cylinder wool rolling machine to ensure that carbonized grass impurities in the wool are partially crushed after rolling and polishing and are separated from the wool;
the ninth step: the wool in the four-cylinder wool rolling machine is conveyed and guided into wool ridges, and carbonized and crushed grass impurities can be efficiently thrown out of the wool by utilizing the high-speed rotation of the wool ridges, so that the separation of the wool and the grass impurities is realized;
the tenth step: the wool finishing the wool ridge sinking processing procedure is conveyed and guided to a first storage feather hopper, so that transition storage of the wool is realized for later use;
the eleventh step: conveying and guiding wool in the first storage wool hopper to a fourth cleaning water tank, wherein the cleaning passing time of the wool in the fourth cleaning water tank is 2-3 min, the fourth cleaning water tank is a normal-temperature water tank, normal-temperature water flows in the fourth cleaning water tank in a circulating manner, redundant acid in the wool processed in the previous process can be diluted by utilizing the fourth cleaning water tank, and carbonized weed and grass ash in the wool are soaked and removed;
the twelfth step: conveying and guiding wool which finishes the processing procedure of the fourth washing water tank to a fourth wool water press, and squeezing and removing washing water contained in the wool by using the fourth wool water press;
the thirteenth step: conveying and guiding wool which is subjected to a fourth wool water press machining process to a fifth cleaning water tank, wherein the cleaning passing time of the wool in the fifth cleaning water tank is 2-3 min, soda is added into cleaning water in the fifth cleaning water tank, the pH value of the cleaning water in the fifth cleaning water tank is adjusted and controlled to 6-10 by using the addition amount of the soda according to the acid content of the wool in the fifth cleaning water tank, the temperature of the fifth cleaning water tank is adjusted and controlled to 45-55 ℃, acid in the wool is neutralized by using the fifth cleaning water tank, and 3-5% of a bleaching agent is added for the wool with yellow primary color, so that the whiteness of the wool is improved;
the fourteenth step is that: conveying and guiding wool which is subjected to the fifth cleaning water tank processing procedure to a fifth wool water press, and squeezing and removing cleaning water contained in the wool by using the fifth wool water press;
the fifteenth step: conveying and guiding wool which finishes a fifth wool press processing procedure to a sixth cleaning water tank, wherein the cleaning passing time of the wool in the sixth cleaning water tank is 2-3 min, the temperature of the sixth cleaning water tank is adjusted and controlled to be 45-55 ℃, 3-5% of wool smoothing agent is added into the cleaning water of the sixth cleaning water tank, the sixth cleaning water tank is utilized to soften the wool, so that the fiber of the wool is not easy to break during subsequent carding processing, 2-4% of hydrogen peroxide is added for the wool with yellow primary color, and the whiteness of the wool is improved;
sixteenth, step: conveying and guiding wool which finishes the processing procedure of the sixth cleaning water tank to a sixth wool water pressing machine, and squeezing and removing cleaning water contained in the wool by using the sixth wool water pressing machine;
seventeenth step: conveying and guiding wool which is subjected to a sixth wool water press processing procedure to a second oven, wherein the second oven is heated by steam, the second oven is a four-section oven, the temperature of the four-section oven of the second oven is sequentially 80 ℃, 90 ℃, 100 ℃ and 90 ℃ along the wool conveying direction, so that the wool is sequentially heated and dried in the conveying process, and a cooling system is arranged at the tail end of the second oven along the wool conveying direction and utilizes the quick blowing of natural wind to efficiently cool the wool;
and eighteenth step: the wool that will accomplish cooling processing conveys guide to the carding production line for wool can utilize the carding production line to comb the hair and make the strip processing.
Furthermore, a first cleaning water tank, a second cleaning water tank, a third cleaning water tank, a fourth cleaning water tank, a fifth cleaning water tank and a sixth cleaning water tank in the wool light carbon weeding process have the same structure, a cleaning water circulation system is arranged on one side of each cleaning water tank, and a wool cleaning mechanism is arranged on the upper side of each cleaning water tank.
Further, the cleaning water circulating system comprises a cleaning water tank, a circulating water tank, a water storage tank and a water circulating motor, wherein the circulating water tank is horizontally and fixedly arranged at the lower part of the outer side of the cleaning water tank, the water storage tank is horizontally and fixedly arranged at one side of the circulating water tank, a circulating water return pipe is horizontally communicated between the bottom of the cleaning water tank and the upper part of the circulating water tank, a water return filter cylinder is sleeved at the end part of the circulating water return pipe in the cleaning water tank, a water return pipe is arranged at the end part of the circulating water return pipe along the water return filter cylinder, the water return pipe is arranged in the circulating water return pipe and communicated with an external water source, the end part of the inside of the water return pipe is arranged at the inner side of the water return filter cylinder, a flushing control valve is arranged on the water return pipe, the water, the water inlet guide pipe and the circulating water return pipe are respectively arranged at two sides of the circulating water tank, a circulating water inlet pipe is arranged between the water outlet end of the water circulating motor and the cleaning water tank, the circulating water inlet pipe is communicated with the upper part of the cleaning water tank, the circulating water inlet pipe and the circulating water return pipe are respectively arranged at two sides of the cleaning water tank, a lifting clamping plate is respectively and vertically and fixedly arranged at two sides of the circulating water return pipe in the circulating water tank, a front lifting filtering plate and a rear lifting filtering plate are respectively and vertically and slidably arranged at two sides of the lifting clamping plate, a water guide filtering plate with a semicircular structure is horizontally and fixedly arranged at the lower side of the end part of the circulating water return pipe in the circulating water tank, a water guide vertical plate is vertically and fixedly arranged at the outer side above the water guide filtering plate, a water feeding guide, the water storage tank and the circulating water tank are located on the same horizontal plane, an overflow water pipe is horizontally communicated between the upper portion of the circulating water tank and the upper portion of the water storage tank, the overflow water pipe is communicated with the circulating water tank along the side of the water inlet guide pipe, a water supplementing motor is arranged between the water storage tank and the circulating water tank, a water supplementing water inlet pipe is arranged between the water inlet end of the water supplementing motor and the water storage tank, the water supplementing water inlet pipe is communicated with the bottom of the water storage tank, a water supplementing water outlet pipe is arranged between the water outlet end of the water supplementing motor and the circulating water tank, the water supplementing water outlet pipe is communicated with the upper portion.
Further, the wool cleaning mechanism comprises a feeding guide plate, a wool guide compression roller, a wool cleaning motor, wool cleaning rotating shafts, a reciprocating connecting plate, a Y-shaped pressing plate and a wool cleaning pull rod, wherein the feeding guide plate is obliquely and downwards fixedly arranged on one side above a cleaning water tank, a bearing plate support is arranged between the lower side of the feeding guide plate and the cleaning water tank, the wool guide compression roller is horizontally and rotatably connected to the cleaning water tank on one side of the feeding guide plate, a plurality of rotating compression rods are horizontally and uniformly and fixedly arranged on the outer side of the wool guide compression roller, the end surface of each rotating compression rod is of a triangular structure, wool cleaning supports are respectively and vertically and fixedly arranged on two sides above the cleaning water tank, two wool cleaning rotating shafts are sequentially and horizontally arranged on the upper side of the cleaning water tank along the horizontal direction, two ends of each wool cleaning rotating shaft are respectively and rotatably connected to the wool cleaning supports on two sides, the lower parts of two sides of a wool washing rotating shaft are respectively and horizontally provided with a reciprocating connecting plate which is vertical to the wool washing rotating shaft, the two side ends of the upper part of the reciprocating connecting plate are respectively and fixedly connected with a rotating shaft sleeve of the wool washing rotating shaft on two sides of a washing water tank, the lower side of the reciprocating connecting plate is sequentially and horizontally fixedly provided with a plurality of pressing plate bases and pull rod bases along the horizontal direction, the pressing plate bases and the pull rod bases are arranged in a staggered manner, a Y-shaped pressing plate is vertically and downwards fixedly arranged on the lower side of the pressing plate bases, the Y-shaped pressing plate is processed by polyvinyl chloride plates, a plurality of reinforcing angle plates are vertically and fixedly arranged between two sides of the upper end of the Y-shaped pressing plate and the pressing plate bases, the lower side of the pull rod base is sequentially and vertically and fixedly provided with a plurality of wool washing pull rods along the horizontal direction, the wool washing pull rods, the end part of the lower side of the wool washing pull rod is of an arc-shaped structure, the wool washing motor is horizontally and fixedly arranged on one side of the washing water tank, the wool washing motor is in transmission connection with the wool guide press roller through a first belt, two wool washing rotating shafts above the washing water tank are in transmission connection through a second belt, and the wool guide press roller is in transmission connection with the adjacent wool washing rotating shafts through a third belt.
Compared with the prior art, the invention has the following advantages and effects: the light carbon weeding process disclosed by the invention is reasonable in process design, completely abandons the production link which is lossy to wool fibers in the existing carbonization process, reduces the concentration of an acid solution in the wool cleaning process, adjusts and controls the acid concentration in cleaning water to 2% -6%, so that the fiber state of wool can be greatly protected, and the wool processed by the light carbon weeding process can efficiently remove weed in the wool only by utilizing a subsequent wool combing production line to carry out one-time wool combing processing, so that the wool can meet the required production requirement, and the wool product yield can be greatly improved due to the fact that the wool combing processing times of the subsequent wool combing process are effectively reduced.
The production line of the wool light carbon weeding process is short, the wool weeding processing efficiency is high, the efficiency of preparing finished products from unit mass of wool can be saved by 30-40% compared with the existing carbonization process, equipment with obvious loss on wool fibers is not arranged in equipment of the production line, the fiber parameters of raw material wool can be greatly reserved, the wool light carbon weeding process can be used for processing wool with longer fiber and higher grass content, in the process of processing the wool with longer fiber and higher grass content, the wool light carbon weeding process is firstly used for removing a great amount of grass impurities in the wool, so that the grass impurity content of the wool processed by the wool light carbon weeding process can meet the processing requirements of a wool combing production line, the wool combing production line is used for combing the wool for one time, the processed wool meets the production requirements, and the wool combing process times can be effectively reduced, the unit yield is improved, the finished product rate is improved by 2-7% compared with the finished product rate of finished product wool which is processed by a carding production line after the wool light carbon weeding process is carried out, and the wool light carbon weeding process has wide application range and can be suitable for roving, semi-spinning, worsted spinning and spindle spinning.
The cleaning water circulating system of the invention is horizontally and fixedly arranged at the lower part of the outer side of the cleaning water tank through the circulating water tank, the circulating water return pipe is horizontally communicated and arranged between the bottom of the cleaning water tank and the upper part of the circulating water tank, the water circulating motor is arranged between the cleaning water tank and the circulating water tank, the water inlet guide pipe is arranged between the water inlet end of the water circulating motor and the circulating water tank, the circulating water inlet pipe is arranged between the water outlet end of the water circulating motor and the cleaning water tank, and the cleaning water in the cleaning water tank can flow and circulate between the cleaning water tank and the circulating water tank by utilizing the continuous operation of the water circulating motor, so that the wool can be driven to flow and transmit along the processing direction by utilizing the flow of the cleaning water, the cleaning water in the cleaning water tank can be ensured to fully flow and uniformly mix the cleaning water added with detergent, the back water filter cartridge is sleeved at the end part of the circulating water return pipe in the cleaning water tank, so that the wool in the cleaning water tank can be blocked by the back water filter cartridge in the flowing circulation process of cleaning water, the wool is prevented from flowing into the circulating water return pipe, the back water pipe is arranged at the end of the back water filter cartridge through the circulating water return pipe, the back water pipe is arranged in the circulating water return pipe and is communicated with an external water source, a flushing control valve is arranged on the back water pipe, the back water pipe can realize continuous back flushing of the back water filter cartridge by the back water pipe through the intermittent opening and closing of the flushing control valve, the situation that the cleaning water cannot efficiently flow and circulate due to the fact that the wool covers the outer side of the back water filter cartridge is avoided, lifting clamp plates are vertically and fixedly arranged at two sides of the end of the circulating water return pipe in the circulating water tank respectively, a front lifting filter plate and a rear lifting filter, the two layers of filter plates can be used for conveniently taking out and cleaning the front lifting filter plate and the rear lifting filter plate alternately, a water guide filter plate with a semicircular structure is horizontally and fixedly arranged at the lower side of the end part of a circulating water return pipe in the circulating water tank, a water retaining vertical plate is vertically and fixedly arranged at the outer side above the water guide filter plate, so that cleaning water flowing out of the circulating water return pipe can be filtered, surface impurities can be conveniently and efficiently cleaned by the horizontally arranged water guide filter plate, a water adding guide pipe and a cleaning agent adding guide pipe are respectively communicated and arranged along the upper part of the water inlet guide pipe side through the circulating water tank, so that the cleaning water and a cleaning agent can be conveniently added as required, the water storage tank is horizontally and fixedly arranged at one side of the circulating water tank, the water storage tank and the circulating water tank are positioned at the same horizontal plane, an overflow water pipe is horizontally communicated and arranged, the cleaning water in the cleaning water tank flows into the circulating water tank completely, the cleaning water in the circulating water tank can flow into the water storage water tank through the overflow water pipe, so that the cleaning water in the cleaning water tank can be fully and completely stored and stored by utilizing the circulating water tank and the water storage water tank, the direct discharge of the cleaning water to cause economic and environmental hazards is avoided, by arranging the water replenishing motor between the water storage tank and the circulating tank, when the cleaning tank operates normally and water circulation is reestablished, the cleaning water in the water storage tank can be guided into the water circulation of the cleaning tank and the circulating tank, a liquid level controller is vertically arranged in the circulating tank and is connected with a water supplementing motor in an electric signal control way, make the liquid level controller accuracy detect the liquid level in the circulating water groove for the moisturizing motor can open as required and stop the moisturizing, ensures to flow the circulation with the high-efficient steady realization of wool washing water.
The feeding guide plate of the wool cleaning mechanism is obliquely and downwards fixedly arranged on one side above the cleaning water tank, so that wool processed in the previous process can be smoothly and smoothly guided into the cleaning water tank by the feeding guide plate, the wool is horizontally and rotatably connected to the cleaning water tank on one side of the feeding guide plate by the wool guide press roller, the wool guide press roller rotates along the anticlockwise direction to fully and stably press the wool down, so that the wool can be efficiently immersed into the cleaning water in the cleaning water tank, a plurality of rotating press rods are horizontally and uniformly and fixedly arranged on the outer side of the wool guide press roller, the wool guide press roller can synchronously drive the plurality of rotating press rods to rotate in the rotating process, the wool guide press roller can simultaneously drive the wool to be conveyed to the rear part of the cleaning water tank by the rotating press rods in the process of immersing the wool into the cleaning water, and two wool cleaning rotating shafts are sequentially and horizontally and rotatably connected along the horizontal direction on the upper side of the, the wool washing rotating shaft is of an S-shaped symmetrical structure, the two sides of the wool washing rotating shaft are respectively and rotatably connected with a rotating shaft sleeve, the lower parts of the two sides of the wool washing rotating shaft are respectively and horizontally provided with a reciprocating connecting plate, the two side ends of the upper part of the reciprocating connecting plate are respectively and fixedly connected with the rotating shaft sleeves of the wool washing rotating shafts on the two sides of the washing water tank, the lower side of the reciprocating connecting plate is sequentially and horizontally and fixedly provided with a plurality of pressing plate bases and pull rod bases along the horizontal direction, a Y-shaped pressing plate is vertically and downwardly fixedly arranged on the lower side of the pressing plate bases, the lower side of the pull rod bases is sequentially and vertically and fixedly provided with a plurality of wool washing pull rods along the horizontal direction, the two wool washing rotating shafts are synchronously rotated, the reciprocating connecting plate can be driven by the wool washing rotating shafts to perform translational motion along an arc track, the reciprocating connecting plate can drive the Y-shaped pressing plate and the wool washing, realize the wool and wash the effective contact washing of water, wash the wool pull rod and not only can be convenient at the removal in-process draw the wool and draw and scatter, can also effectually draw the wool to the rear of wasing the basin and send, the abluent efficiency and the quality of wool is improved, and realize wool serialization assembly line production and processing, it makes to utilize Y type clamp plate to adopt polyvinyl chloride panel processing, make Y type clamp plate acid and alkali resistant, the life cycle is long, utilize vertical fixed being provided with polylith reinforcing angle board between Y type clamp plate upper end both sides and the clamp plate base, the messenger can improve the erection joint intensity of Y type clamp plate, it is crooked to avoid Y type clamp plate to produce the skew in the use, ensure can high efficiency wash the processing with the wool, and wash degree of automation height, satisfy the needs of plant use.
Drawings
FIG. 1 is a flow structure diagram of process equipment in a wool light carbon weeding process.
FIG. 2 is a schematic top view of the cleaning water circulation system of the present invention.
FIG. 3 is a schematic diagram of a front view of a circulating water tank of the cleaning water circulation system of the present invention.
Fig. 4 is an enlarged schematic view of a washing water circulation system a according to the present invention.
Fig. 5 is a front view structure diagram of the wool washing mechanism of the invention.
Fig. 6 is a right-side structural schematic diagram of the wool washing mechanism of the invention.
Fig. 7 is a structural diagram of a wool washing pull rod of the wool washing mechanism in a right view.
In the figure: 1. a cleaning water tank, 2, a circulating water tank, 3, a water storage tank, 4, a water circulating motor, 5, a circulating water return pipe, 6, a water return filter cylinder, 7, a back flushing water pipe, 8, a flushing control valve, 9, a water inlet guide pipe, 10, a circulating water inlet pipe, 11, a lifting clamp plate, 12, a front lifting filter plate, 13, a rear lifting filter plate, 14, a water guide filter plate, 15, a water retaining vertical plate, 16, a water adding guide pipe, 17, a washing agent adding guide pipe, 18, a water adding control valve, 19, an agent adding control valve, 20, an overflow water pipe, 21, a water supplementing motor, 22, a water supplementing water inlet pipe, 23, a water supplementing outlet pipe, 24, a liquid level controller, 25, a material inlet guide plate, 26, a wool guiding press roller, 27, a wool washing motor, 28, a wool washing rotating shaft, 29, a reciprocating connecting plate, 30, a Y, 32. the device comprises a bearing plate support, 33 rotating pressure rods, 34 washing hair supports, 35 rotating shaft sleeves, 36 pressing plate bases, 37 pull rod bases, 38 reinforcing angle plates, 39 locking screws, 40 first belts, 41 second belts and 42 third belts.
Detailed Description
To further illustrate the present invention, a specific embodiment of a wool light carbon weeding process is further illustrated below with reference to the accompanying drawings, and the following examples are illustrative of the present invention and the present invention is not limited to the following examples.
As shown in figure 1, the weeding process for wool light carbon comprises the following steps:
the first step is as follows: the wool processed by the previous wool washing production line is sequentially conveyed and guided to a first washing water tank, a wool detergent is added into washing water of the first washing water tank, the temperature in the first washing water tank is adjusted and controlled to be 45-50 ℃, the time for the wool to pass through the first washing water tank for washing is 3min, part of grease and impurities remained in the washed wool are removed by using the first washing water tank, and the wool is protected from fibers before being acidified;
the second step is that: conveying and guiding wool which finishes the processing procedure of the first cleaning water tank to a first wool water pressing machine, and squeezing and removing cleaning water contained in the wool by using the first wool water pressing machine;
the third step: conveying and guiding wool which finishes the processing procedure of the first wool water press machine to a second cleaning water tank, adding a wool detergent into cleaning water in the second cleaning water tank, adjusting and controlling the temperature of the second cleaning water tank to 45-50 ℃, wherein the cleaning time of the wool in the second cleaning water tank is 3min, removing partial grease and impurities remained in the cleaned wool by using the second cleaning water tank, and protecting the wool from fibers before the wool is subjected to acid treatment;
the fourth step: conveying and guiding wool which finishes the processing procedure of the second cleaning water tank to a second wool water pressing machine, and squeezing and removing cleaning water contained in the wool completely by using the second wool water pressing machine;
the fifth step: conveying the wool subjected to the second wool water press processing procedure to a third cleaning water tank, wherein the third cleaning water tank is a normal-temperature water tank, the temperature of the third cleaning water tank is 15-30 ℃, concentrated sulfuric acid is added into cleaning water in the third cleaning water tank, the concentration of the sulfuric acid in the cleaning water is adjusted and controlled to be 2-6%, the cleaning passing time of the wool in the third cleaning water tank is 3-4 min, and the pickling treatment of grass impurities in the wool is realized;
and a sixth step: conveying and guiding wool which finishes the processing procedure of the third washing water tank to a third wool water pressing machine, and squeezing and removing washing water contained in the wool by using the third wool water pressing machine;
the seventh step: conveying and guiding wool which is subjected to the processing procedure of the third wool water press machine to a first drying oven, wherein the first drying oven is heated by steam, the first drying oven is a five-section drying oven, and the temperature of the five-section drying oven of the first drying oven is 100 ℃, 110 ℃, 120 ℃, 130 ℃ and 120 ℃ in sequence along the wool conveying direction, so that the wool is sequentially heated and dried in the conveying process;
eighth step: conveying and guiding the wool which is subjected to the first oven processing procedure to a four-cylinder wool rolling machine, and conveying, rolling and polishing the wool by using the four-cylinder wool rolling machine to ensure that carbonized grass impurities in the wool are partially crushed after rolling and polishing and are separated from the wool;
the ninth step: the wool in the four-cylinder wool rolling machine is conveyed and guided into wool ridges, and carbonized and crushed grass impurities can be efficiently thrown out of the wool by utilizing the high-speed rotation of the wool ridges, so that the separation of the wool and the grass impurities is realized;
the tenth step: the wool finishing the wool ridge sinking processing procedure is conveyed and guided to a first storage feather hopper, so that transition storage of the wool is realized for later use;
the eleventh step: conveying and guiding wool in the first storage wool hopper to a fourth cleaning water tank, wherein the cleaning passing time of the wool in the fourth cleaning water tank is 2-3 min, the fourth cleaning water tank is a normal-temperature water tank, normal-temperature water flows in the fourth cleaning water tank in a circulating manner, redundant acid in the wool processed in the previous process can be diluted by utilizing the fourth cleaning water tank, and carbonized weed and grass ash in the wool are soaked and removed;
the twelfth step: conveying and guiding wool which finishes the processing procedure of the fourth washing water tank to a fourth wool water press, and squeezing and removing washing water contained in the wool by using the fourth wool water press;
the thirteenth step: conveying and guiding wool which is subjected to a fourth wool water press machining process to a fifth cleaning water tank, wherein the cleaning passing time of the wool in the fifth cleaning water tank is 2-3 min, soda is added into cleaning water in the fifth cleaning water tank, the pH value of the cleaning water in the fifth cleaning water tank is adjusted and controlled to 6-10 by using the addition amount of the soda according to the acid content of the wool in the fifth cleaning water tank, the temperature of the fifth cleaning water tank is adjusted and controlled to 45-55 ℃, acid in the wool is neutralized by using the fifth cleaning water tank, and 3-5% of a bleaching agent is added for the wool with yellow primary color, so that the whiteness of the wool is improved;
the fourteenth step is that: conveying and guiding wool which is subjected to the fifth cleaning water tank processing procedure to a fifth wool water press, and squeezing and removing cleaning water contained in the wool by using the fifth wool water press;
the fifteenth step: conveying and guiding wool which finishes a fifth wool press processing procedure to a sixth cleaning water tank, wherein the cleaning passing time of the wool in the sixth cleaning water tank is 2-3 min, the temperature of the sixth cleaning water tank is adjusted and controlled to be 45-55 ℃, 3-5% of wool smoothing agent is added into the cleaning water of the sixth cleaning water tank, the sixth cleaning water tank is utilized to soften the wool, so that the fiber of the wool is not easy to break during subsequent carding processing, 2-4% of hydrogen peroxide is added for the wool with yellow primary color, and the whiteness of the wool is improved;
sixteenth, step: conveying and guiding wool which finishes the processing procedure of the sixth cleaning water tank to a sixth wool water pressing machine, and squeezing and removing cleaning water contained in the wool by using the sixth wool water pressing machine;
seventeenth step: conveying and guiding wool which is subjected to a sixth wool water press processing procedure to a second oven, wherein the second oven is heated by steam, the second oven is a four-section oven, the temperature of the four-section oven of the second oven is sequentially 80 ℃, 90 ℃, 100 ℃ and 90 ℃ along the wool conveying direction, so that the wool is sequentially heated and dried in the conveying process, and a cooling system is arranged at the tail end of the second oven along the wool conveying direction and utilizes the quick blowing of natural wind to efficiently cool the wool;
and eighteenth step: the wool that will accomplish cooling processing conveys guide to the carding production line for wool can utilize the carding production line to comb the hair and make the strip processing.
In the practical use process of the wool light carbon weeding process, aiming at the raw material wool with the grass impurity content of less than 5%, the eighth step and the ninth step in the process can be omitted, namely, the four-cylinder wool rolling machine and the wool ridge sinking process are omitted, the wool dried by the first oven is conveyed and guided to the first storage wool hopper, then the cleaning processing of the fourth cleaning water tank, the fifth cleaning water tank and the sixth cleaning water tank is carried out continuously, and aiming at the wool with low grass impurity content, the six cleaning water tanks are sequentially arranged to realize the efficient removal of the wool grass impurities without damaging wool fibers.
The first cleaning water tank, the second cleaning water tank, the third cleaning water tank, the fourth cleaning water tank, the fifth cleaning water tank and the sixth cleaning water tank in the wool light carbon weeding process have the same structure, a cleaning water circulating system is arranged on one side of each cleaning water tank, and a wool cleaning mechanism is arranged on the upper side of each cleaning water tank.
As shown in fig. 2, 3 and 4, the cleaning water circulating system of the present invention comprises a cleaning water tank 1, a circulating water tank 2, a water storage water tank 3 and a water circulating motor 4, wherein the circulating water tank 2 is horizontally and fixedly arranged at the lower part of the outer side of the cleaning water tank 1, the water storage water tank 3 is horizontally and fixedly arranged at one side of the circulating water tank 2, a circulating water return pipe 5 is horizontally communicated between the bottom of the cleaning water tank 1 and the upper part of the circulating water tank 2, a water return filter cylinder 6 is sleeved at the end part of the circulating water return pipe 5 in the cleaning water tank 1, a water return pipe 7 is arranged along the end of the water return filter cylinder 6, the water return pipe 7 is arranged in the circulating water return pipe 5 and is communicated with an external water source, the end part of the inner side of the water return pipe 7 is arranged at the inner side of the water return filter cylinder 6, a flushing control valve 8 is arranged on the water, the water inlet guide pipe 9 is communicated with the bottom of the circulating water tank 2, the water inlet guide pipe 9 and the circulating water return pipe 5 are respectively arranged at two sides of the circulating water tank 2, a circulating water inlet pipe 10 is arranged between the water outlet end of the water circulating motor 4 and the cleaning water tank 1, the circulating water inlet pipe 10 is communicated with the upper part of the cleaning water tank 1, the circulating water inlet pipe 10 and the circulating water return pipe 5 are respectively arranged at two sides of the cleaning water tank 1, a lifting clamping plate 11 is respectively and vertically and fixedly arranged at two sides of the end of the circulating water return pipe 5 in the circulating water tank 2, a front lifting filtering plate 12 and a rear lifting filtering plate 13 are respectively and vertically and slidably arranged at two sides of the lifting clamping plate 11, a water guide filtering plate 14 with a semicircular structure is horizontally and fixedly arranged at the lower side of the end part of the circulating water return pipe 5 in the circulating water tank 2, a water, a water adding control valve 18 is arranged on the water adding guide pipe 16, a chemical adding control valve 19 is arranged on the chemical adding guide pipe 17, the water storage tank 3 and the circulating water tank 2 are positioned on the same horizontal plane, an overflow water pipe 20 is horizontally communicated between the upper part of the circulating water tank 2 and the upper part of the water storage tank 3, the overflow water pipe 20 is communicated with the circulating water tank 2 along the side of the water inlet guide pipe 9, a water supplementing motor 21 is arranged between the water storage tank 3 and the circulating water tank 2, a water supplementing water inlet pipe 22 is arranged between the water inlet end of the water supplementing motor 21 and the water storage tank 3, the water supplementing water inlet pipe 22 is communicated with the bottom of the water storage tank 3, a water supplementing water outlet pipe 23 is arranged between the water outlet end of the water supplementing motor 21 and the circulating water tank 2, the water supplementing water outlet.
As shown in fig. 5, 6 and 7, the wool washing mechanism of the invention comprises a feeding guide plate 25, a wool guiding press roller 26, a wool washing motor 27, a wool washing rotating shaft 28, a reciprocating connecting plate 29, a Y-shaped press plate 30 and a wool washing pull rod 31, wherein the feeding guide plate 25 is obliquely and downwards fixedly arranged on one side above a washing water tank 1, a bearing plate support 32 is arranged between the lower side of the feeding guide plate 25 and the washing water tank 1, the wool guiding press roller 26 is horizontally and rotatably connected to the washing water tank 1 on one side of the feeding guide plate 25, a plurality of rotating press rods 33 are horizontally and uniformly and fixedly arranged on the outer side of the wool guiding press roller 26, the end surfaces of the rotating press rods 33 are in a triangular structure, wool washing supports 34 are respectively and vertically and fixedly arranged on two sides above the washing water tank 1, two wool washing rotating shafts 28 are sequentially and horizontally arranged on the upper side of the washing water tank, the wool washing rotating shaft 28 is of an S-shaped symmetrical structure, two sides of the wool washing rotating shaft 28 are respectively and rotatably connected with a rotating shaft sleeve 35, reciprocating connecting plates 29 are respectively and horizontally arranged below two sides of the wool washing rotating shaft 28, the reciprocating connecting plates 29 are mutually perpendicular to the wool washing rotating shaft 28, two side ends above the reciprocating connecting plates 29 are respectively and fixedly connected with the rotating shaft sleeves 35 of the wool washing rotating shaft 28 on two sides of the washing water tank 1, a plurality of pressing plate bases 36 and pull rod bases 37 are sequentially and horizontally and fixedly arranged on the lower sides of the reciprocating connecting plates 29 along the horizontal direction, the pressing plate bases 36 and the pull rod bases 37 are staggered, a Y-shaped pressing plate 30 is vertically and downwardly fixedly arranged on the lower side of the pressing plate base 36, the Y-shaped pressing plate 30 is made of a polyvinyl chloride plate, a plurality of reinforcing angle plates 38 are vertically and fixedly arranged between two sides of the upper end of the Y-, the wool washing pull rod 31 is a hard metal rod with a flat structure, the upper end of the wool washing pull rod 31 is fixedly connected with the pull rod base 37 through a locking screw 39, the width of the lower side of the wool washing pull rod 31 is uniformly reduced, the end part of the lower side of the wool washing pull rod 31 is of an arc-shaped structure, the wool washing motor 27 is horizontally and fixedly arranged on one side of the washing water tank 1, the wool washing motor 27 is in transmission connection with the wool guiding press roller 26 through a first belt 40, two wool washing rotating shafts 28 above the washing water tank 1 are in transmission connection through a second belt 41, and the wool guiding press roller 26 is in transmission connection with the adjacent wool washing rotating shafts 28 through a third belt 42.
By adopting the technical scheme, when the wool light-carbon weeding process is used, the light-carbon weeding process completely abandons the production link which is lossy to wool fibers in the existing carbonization process, reduces the concentration of an acid solution in the wool cleaning process, and adjusts and controls the concentration of the acid in cleaning water to be 2-6%, so that the fiber state of the wool can be greatly protected, and the wool processed by the light-carbon weeding process can efficiently remove weed in the wool only by utilizing a subsequent wool combing production line to carry out one-time wool combing processing, so that the wool can meet the required production requirement. The production line of the wool light carbon weeding process is short, the wool weeding processing efficiency is high, the efficiency of preparing finished products from unit mass of wool can be saved by 30-40% compared with the existing carbonization process, equipment with obvious loss on wool fibers is not arranged in equipment of the production line, the fiber parameters of raw material wool can be greatly reserved, the wool light carbon weeding process can be used for processing wool with longer fiber and higher grass content, in the process of processing the wool with longer fiber and higher grass content, the wool light carbon weeding process is firstly used for removing a great amount of grass impurities in the wool, so that the grass impurity content of the wool processed by the wool light carbon weeding process can meet the processing requirements of a wool combing production line, the wool combing production line is used for combing the wool for one time, the processed wool meets the production requirements, and the wool combing process times can be effectively reduced, the unit yield is improved, the finished product rate is improved by 2-7% compared with the finished product rate of finished product wool which is processed by a carding production line after the wool light carbon weeding process is carried out, and the wool light carbon weeding process has wide application range and can be suitable for roving, semi-spinning, worsted spinning and spindle spinning.
Table 1: the processing parameters of the wool light-carbon weeding process are compared with those of the existing wool carbonization process
As can be seen from table 1, when raw material wool fabrics with the same quality and the same specification are processed, the processing time of the wool light carbon weeding process of the invention is greatly saved compared with the processing time of the existing wool carbonization process, the fiber length of the wool processed by the wool light carbon weeding process of the invention is hardly changed with the fiber length of the raw material wool, the fiber parameters of the raw material wool are greatly retained, but the fiber length of the wool processed by the existing wool carbonization process is obviously reduced compared with the fiber length of the raw material wool, so that the processed wool fiber is greatly shortened, and the wool processing quality is affected, although the weed content of the wool processed by the wool light carbon weeding process of the invention is slightly higher than that of the wool processed by the existing wool carbonization process, the wool processed by the wool light carbon weeding process of the invention only needs to be combed for one time by the combing process, can effectively remove weed on the wool, so that the processed finished wool product can keep the same fiber parameters with the raw wool product, and the finished wool product has high yield, small loss and improved economic benefit.
Table 2: the processing parameters of the wool light carbon weeding process are compared with those of the existing wool combing process
As can be seen from table 2, when raw material wool spinning with the same quality and the same specification is processed, the finished product wool processed by the wool light carbon weeding process is obviously improved in yield compared with the finished product wool processed by the existing wool combing process, and the finished product wool processed by the wool light carbon weeding process is low in yield, although the content of weed processed by the wool light carbon weeding process is slightly higher than the content of weed processed by the existing wool combing process, the weed on the wool can be effectively removed only by combing the wool processed by the wool light carbon weeding process for one time by the wool combing process, the processed finished product wool can keep the same fiber parameters as the raw material wool, and the finished product wool is high in yield, low in loss and capable of improving economic benefits.
The cleaning water circulating system of the invention is horizontally and fixedly arranged at the lower part of the outer side of the cleaning water tank 1 through the circulating water tank 2, a circulating water return pipe 5 is horizontally communicated and arranged between the bottom of the cleaning water tank 1 and the upper part of the circulating water tank 2, a water circulating motor 4 is arranged between the cleaning water tank 1 and the circulating water tank 2, a water inlet pipe 9 is arranged between the water inlet end of the water circulating motor 4 and the cleaning water tank 1, a circulating water inlet pipe 10 is arranged between the water outlet end of the water circulating motor 4 and the cleaning water tank 1, the cleaning water in the cleaning water tank 1 can flow and circulate between the cleaning water tank 1 and the circulating water tank 2 by utilizing the continuous operation of the water circulating motor 4, so that the wool can be driven to flow and convey along the processing direction by utilizing the flow of the cleaning water, and the cleaning water added with detergent and various processing preparations can fully and, the water quality of all cleaning water in the cleaning water tank 1 is uniform, a return water filter cylinder 6 is sleeved at the end part of a circulating return water pipe 5 in the cleaning water tank 1, so that wool in the cleaning water tank 1 can be blocked by the return water filter cylinder 6 in the flowing circulation process of the cleaning water, the wool is prevented from flowing into the circulating return water pipe 5, a back flushing water pipe 7 is arranged at the end of the return water filter cylinder 6 through the circulating return water pipe 5, the back flushing water pipe 7 is arranged in the circulating return water pipe 5 and communicated with an external water source, a flushing control valve 8 is arranged on the back flushing water pipe 7, continuous back flushing of the back flushing water pipe 7 on the return water filter cylinder 6 can be realized by utilizing the intermittent opening and closing of the flushing control valve 8, the situation that the cleaning water cannot efficiently flow and circulate due to the fact that the wool covers the outer side of the return water filter cylinder 6 is avoided, and lifting, the two sides of the lifting clamping plate 11 are respectively provided with a front lifting filter plate 12 and a rear lifting filter plate 13 in a vertical sliding manner, so that the front lifting filter plate 12 and the rear lifting filter plate 13 can be used for efficiently filtering flowing circulating cleaning water by two layers, the front lifting filter plate 12 and the rear lifting filter plate 13 can be used for conveniently and alternately taking out and cleaning the front lifting filter plate 12 and the rear lifting filter plate 13 by two layers of filter plates, a water guide filter plate 14 with a semicircular structure is horizontally and fixedly arranged at the lower side of the end part of the circulating water return pipe 5 in the circulating water tank 2, a water retaining vertical plate 15 is vertically and fixedly arranged at the outer side above the water guide filter plate 14, so that the cleaning water flowing out from the circulating water return pipe 5 can be filtered, surface impurities can be conveniently and efficiently cleaned by the horizontally arranged water guide plate 14, a water adding guide pipe 16 and a detergent adding guide pipe 17 are, the water storage tank 3 is horizontally and fixedly arranged on one side of the circulating water tank 2, the water storage tank 3 and the circulating water tank 2 are positioned on the same horizontal plane, an overflow pipe 20 is horizontally communicated between the upper part of the circulating water tank 2 and the upper part of the water storage tank 3, so that when the cleaning water tank 1 stops cleaning wool or overhauling and maintaining wool, all cleaning water in the cleaning water tank 1 flows into the circulating water tank 2, the cleaning water in the circulating water tank 2 can flow into the water storage tank 3 through the overflow pipe 20, the cleaning water in the cleaning water tank 1 can be fully and completely stored and stored by utilizing the circulating water tank 2 and the water storage tank 3, the damage on economy and environment caused by the direct discharge of the cleaning water is avoided, and a water supplementing motor 21 is arranged between the water storage tank 3 and the circulating water tank 2, so that when the cleaning water tank 1 normally operates to establish water circulation again, the cleaning water in the water storage tank 3 can be guided into the water, utilize in the circulation basin 2 vertically to be provided with liquid level controller 24, liquid level controller 24 adopts signal of telecommunication control to be connected with moisturizing motor 21 for liquid level controller 24 accurately detects the liquid level in the circulation basin 2, makes moisturizing motor 21 can open as required and stops the moisturizing, ensures to flow the circulation with the high-efficient steady realization of wool washing water.
The wool cleaning mechanism comprises a feeding guide plate 25, a wool guide compression roller 26, a wool guide compression roller 33, a plurality of rotating compression rods 33 and a wool guide compression roller 26, wherein the feeding guide plate 25 is obliquely and downwards fixedly arranged on one side above a cleaning water tank 1, so that wool processed in the previous process can be smoothly and stably guided into the cleaning water tank 1 by the feeding guide plate 25, the wool guide compression roller 26 is horizontally and rotatably connected to the cleaning water tank 1 on one side of the feeding guide plate 25 and rotates along the anticlockwise direction, so that the wool can be fully and stably pressed downwards, the wool can be efficiently immersed in cleaning water in the cleaning water tank 1, the plurality of rotating compression rods 33 are horizontally and uniformly arranged on the outer side of the wool guide compression roller 26, the wool guide compression roller 26 can synchronously drive the plurality of rotating compression rods 33 to rotate in the rotating process, and the wool guide compression roller 26 can be simultaneously driven to convey to the back of the cleaning water tank, two wool washing rotating shafts 28 are sequentially and horizontally connected on the upper side of a washing water tank 1 in a rotating mode along the horizontal direction, the wool washing rotating shafts 28 are of S-shaped symmetrical structures, two sides of each wool washing rotating shaft 28 are respectively and rotatably connected with a rotating shaft sleeve 35, reciprocating connecting plates 29 are respectively and horizontally arranged below two sides of each wool washing rotating shaft 28, two side ends of the upper portions of the reciprocating connecting plates 29 are respectively and fixedly connected with the rotating shaft sleeves 35 of the wool washing rotating shafts 28 on two sides of the washing water tank 1, a plurality of pressing plate bases 36 and pull rod bases 37 are sequentially and horizontally and fixedly arranged on the lower sides of the reciprocating connecting plates 29 along the horizontal direction, Y-shaped pressing plates 30 are vertically and fixedly arranged on the lower sides of the pressing plate bases 36, a plurality of wool washing pull rods 31 are sequentially and vertically and fixedly arranged on the lower sides of the pull rod bases 37 along the horizontal direction, the two wool washing rotating shafts 28 are utilized for synchronous rotation, the reciprocating connecting plates 29 can carry out translational motion along the, the Y-shaped pressing plate 30 and the wool washing pull rod 31 are alternately and fixedly arranged, wool can be fully and efficiently pressed down and immersed in washing water by the Y-shaped pressing plate 30, effective contact washing of the wool and the washing water is realized, the wool washing pull rod 31 not only can conveniently pull and scatter the wool in the moving process, but also can effectively pull and send the wool to the rear part of the washing water tank 1, the wool washing efficiency and quality are improved, continuous flow line production and processing of the wool are realized, the Y-shaped pressing plate 30 is made of polyvinyl chloride plates, the Y-shaped pressing plate 30 is acid-resistant and alkali-resistant, the service cycle is long, a plurality of reinforcing angle plates 38 are vertically and fixedly arranged between two sides of the upper end of the Y-shaped pressing plate 30 and the pressing plate base 36, the installation and connection strength of the Y-shaped pressing plate 30 is improved, the Y-shaped pressing plate 30 is prevented from generating deviation in the using process, and the wool can be quickly, and the automatic degree of cleaning is high, and the requirements of production and use are met.
The above description of the present invention is intended to be illustrative. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (1)
1. A light carbon wool weeding process is characterized by comprising the following steps: the wool light carbon weeding process comprises the following steps:
the first step is as follows: the wool processed by the previous wool washing production line is sequentially conveyed and guided to a first washing water tank, a wool detergent is added into washing water of the first washing water tank, the temperature in the first washing water tank is adjusted and controlled to be 45-50 ℃, the time for the wool to pass through the first washing water tank for washing is 3min, part of grease and impurities remained in the washed wool are removed by using the first washing water tank, and the wool is protected from fibers before being acidified;
the second step is that: conveying and guiding wool which finishes the processing procedure of the first cleaning water tank to a first wool water pressing machine, and squeezing and removing cleaning water contained in the wool by using the first wool water pressing machine;
the third step: conveying and guiding wool which finishes the processing procedure of the first wool water press machine to a second cleaning water tank, adding a wool detergent into cleaning water in the second cleaning water tank, adjusting and controlling the temperature of the second cleaning water tank to 45-50 ℃, wherein the cleaning time of the wool in the second cleaning water tank is 3min, removing partial grease and impurities remained in the cleaned wool by using the second cleaning water tank, and protecting the wool from fibers before the wool is subjected to acid treatment;
the fourth step: conveying and guiding wool which finishes the processing procedure of the second cleaning water tank to a second wool water pressing machine, and squeezing and removing cleaning water contained in the wool completely by using the second wool water pressing machine;
the fifth step: conveying the wool subjected to the second wool water press processing procedure to a third cleaning water tank, wherein the third cleaning water tank is a normal-temperature water tank, the temperature of the third cleaning water tank is 15-30 ℃, concentrated sulfuric acid is added into cleaning water in the third cleaning water tank, the concentration of the sulfuric acid in the cleaning water is adjusted and controlled to be 2-6%, the cleaning passing time of the wool in the third cleaning water tank is 3-4 min, and the pickling treatment of grass impurities in the wool is realized;
and a sixth step: conveying and guiding wool which finishes the processing procedure of the third washing water tank to a third wool water pressing machine, and squeezing and removing washing water contained in the wool by using the third wool water pressing machine;
the seventh step: conveying and guiding wool which is subjected to the processing procedure of the third wool water press machine to a first drying oven, wherein the first drying oven is heated by steam, the first drying oven is a five-section drying oven, and the temperature of the five-section drying oven of the first drying oven is 100 ℃, 110 ℃, 120 ℃, 130 ℃ and 120 ℃ in sequence along the wool conveying direction, so that the wool is sequentially heated and dried in the conveying process;
eighth step: conveying and guiding the wool which is subjected to the first oven processing procedure to a four-cylinder wool rolling machine, and conveying, rolling and polishing the wool by using the four-cylinder wool rolling machine to ensure that carbonized grass impurities in the wool are partially crushed after rolling and polishing and are separated from the wool;
the ninth step: the wool in the four-cylinder wool rolling machine is conveyed and guided into wool ridges, and carbonized and crushed grass impurities can be efficiently thrown out of the wool by utilizing the high-speed rotation of the wool ridges, so that the separation of the wool and the grass impurities is realized;
the tenth step: the wool finishing the wool ridge sinking processing procedure is conveyed and guided to a first storage feather hopper, so that transition storage of the wool is realized for later use;
the eleventh step: conveying and guiding wool in the first storage wool hopper to a fourth cleaning water tank, wherein the cleaning passing time of the wool in the fourth cleaning water tank is 2-3 min, the fourth cleaning water tank is a normal-temperature water tank, normal-temperature water flows in the fourth cleaning water tank in a circulating manner, redundant acid in the wool processed in the previous process can be diluted by utilizing the fourth cleaning water tank, and carbonized weed and grass ash in the wool are soaked and removed;
the twelfth step: conveying and guiding wool which finishes the processing procedure of the fourth washing water tank to a fourth wool water press, and squeezing and removing washing water contained in the wool by using the fourth wool water press;
the thirteenth step: conveying and guiding wool which is subjected to a fourth wool water press machining process to a fifth cleaning water tank, wherein the cleaning passing time of the wool in the fifth cleaning water tank is 2-3 min, soda is added into cleaning water in the fifth cleaning water tank, the pH value of the cleaning water in the fifth cleaning water tank is adjusted and controlled to 6-10 by using the addition amount of the soda according to the acid content of the wool in the fifth cleaning water tank, the temperature of the fifth cleaning water tank is adjusted and controlled to 45-55 ℃, acid in the wool is neutralized by using the fifth cleaning water tank, and 3-5% of a bleaching agent is added for the wool with yellow primary color, so that the whiteness of the wool is improved;
the fourteenth step is that: conveying and guiding wool which is subjected to the fifth cleaning water tank processing procedure to a fifth wool water press, and squeezing and removing cleaning water contained in the wool by using the fifth wool water press;
the fifteenth step: conveying and guiding wool which finishes a fifth wool press processing procedure to a sixth cleaning water tank, wherein the cleaning passing time of the wool in the sixth cleaning water tank is 2-3 min, the temperature of the sixth cleaning water tank is adjusted and controlled to be 45-55 ℃, 3-5% of wool smoothing agent is added into the cleaning water of the sixth cleaning water tank, the sixth cleaning water tank is utilized to soften the wool, so that the fiber of the wool is not easy to break during subsequent carding processing, 2-4% of hydrogen peroxide is added for the wool with yellow primary color, and the whiteness of the wool is improved;
sixteenth, step: conveying and guiding wool which finishes the processing procedure of the sixth cleaning water tank to a sixth wool water pressing machine, and squeezing and removing cleaning water contained in the wool by using the sixth wool water pressing machine;
seventeenth step: conveying and guiding wool which is subjected to a sixth wool water press processing procedure to a second oven, wherein the second oven is heated by steam, the second oven is a four-section oven, the temperature of the four-section oven of the second oven is sequentially 80 ℃, 90 ℃, 100 ℃ and 90 ℃ along the wool conveying direction, so that the wool is sequentially heated and dried in the conveying process, and a cooling system is arranged at the tail end of the second oven along the wool conveying direction and utilizes the quick blowing of natural wind to efficiently cool the wool;
and eighteenth step: conveying and guiding the wool subjected to cooling processing to a carding production line, so that the wool can be subjected to carding and sliver making processing by using the carding production line;
the first cleaning water tank, the second cleaning water tank, the third cleaning water tank, the fourth cleaning water tank, the fifth cleaning water tank and the sixth cleaning water tank in the wool light carbon weeding process have the same structure, a cleaning water circulating system is arranged on one side of each cleaning water tank, and a wool cleaning mechanism is arranged on the upper side of each cleaning water tank;
the cleaning water circulating system comprises a cleaning water tank, a circulating water tank, a water storage tank and a water circulating motor, wherein the circulating water tank is horizontally and fixedly arranged at the lower part of the outer side of the cleaning water tank, the water storage tank is horizontally and fixedly arranged at one side of the circulating water tank, a circulating water return pipe is horizontally communicated between the bottom of the cleaning water tank and the upper part of the circulating water tank, a water return filter cylinder is sleeved at the end part of the circulating water return pipe in the cleaning water tank, a water return pipe is arranged at the end of the circulating water return pipe along the end of the water return filter cylinder, the water return pipe is arranged in the circulating water return pipe and communicated with an external water source, the end part of the inside of the water return pipe is arranged at the inner side of the water return filter cylinder, a flushing control valve is arranged on the water return, the water inlet guide pipe and the circulating water return pipe are respectively arranged at two sides of the circulating water tank, a circulating water inlet pipe is arranged between the water outlet end of the water circulating motor and the cleaning water tank, the circulating water inlet pipe is communicated with the upper part of the cleaning water tank, the circulating water inlet pipe and the circulating water return pipe are respectively arranged at two sides of the cleaning water tank, a lifting clamping plate is respectively and vertically and fixedly arranged at two sides of the circulating water return pipe in the circulating water tank, a front lifting filtering plate and a rear lifting filtering plate are respectively and vertically and slidably arranged at two sides of the lifting clamping plate, a water guide filtering plate with a semicircular structure is horizontally and fixedly arranged at the lower side of the end part of the circulating water return pipe in the circulating water tank, a water guide vertical plate is vertically and fixedly arranged at the outer side above the water guide filtering plate, a water feeding guide, the water storage tank and the circulating water tank are positioned on the same horizontal plane, an overflow water pipe is horizontally communicated and arranged between the upper part of the circulating water tank and the upper part of the water storage tank, the overflow water pipe is communicated with the circulating water tank along the side of the water inlet guide pipe, a water supplementing motor is arranged between the water storage tank and the circulating water tank, a water supplementing inlet pipe is arranged between the water inlet end of the water supplementing motor and the water storage tank, the water supplementing inlet pipe is communicated with the bottom of the water storage tank, a water supplementing outlet pipe is arranged between the water outlet end of the water supplementing motor and the circulating water tank, the water supplementing outlet pipe is communicated with the upper part of the;
the wool cleaning mechanism comprises a feeding guide plate, a wool guide press roller, a wool cleaning motor, wool cleaning rotating shafts, a reciprocating connecting plate, a Y-shaped pressing plate and a wool cleaning pull rod, wherein the feeding guide plate is obliquely and downwards fixedly arranged on one side above a cleaning water tank, a bearing plate support is arranged between the lower side of the feeding guide plate and the cleaning water tank, the wool guide press roller is horizontally and rotatably connected with the cleaning water tank on one side of the feeding guide plate, a plurality of rotating press rods are horizontally and uniformly and fixedly arranged on the outer side of the wool guide press roller, the end surfaces of the rotating press rods are of a triangular structure, wool cleaning supports are respectively and vertically and fixedly arranged on two sides above the cleaning water tank, two wool cleaning rotating shafts are sequentially and horizontally arranged on the upper side of the cleaning water tank along the horizontal direction, two ends of each wool cleaning rotating shaft are respectively and horizontally and rotatably connected with the wool cleaning, the lower parts of two sides of a wool washing rotating shaft are respectively and horizontally provided with a reciprocating connecting plate which is vertical to the wool washing rotating shaft, the two side ends of the upper part of the reciprocating connecting plate are respectively and fixedly connected with a rotating shaft sleeve of the wool washing rotating shaft on two sides of a washing water tank, the lower side of the reciprocating connecting plate is sequentially and horizontally fixedly provided with a plurality of pressing plate bases and pull rod bases along the horizontal direction, the pressing plate bases and the pull rod bases are arranged in a staggered manner, a Y-shaped pressing plate is vertically and downwards fixedly arranged on the lower side of the pressing plate bases, the Y-shaped pressing plate is processed by polyvinyl chloride plates, a plurality of reinforcing angle plates are vertically and fixedly arranged between two sides of the upper end of the Y-shaped pressing plate and the pressing plate bases, the lower side of the pull rod base is sequentially and vertically and fixedly provided with a plurality of wool washing pull rods along the horizontal direction, the wool washing pull rods, the end part of the lower side of the wool washing pull rod is of an arc-shaped structure, the wool washing motor is horizontally and fixedly arranged on one side of the washing water tank, the wool washing motor is in transmission connection with the wool guide press roller through a first belt, two wool washing rotating shafts above the washing water tank are in transmission connection through a second belt, and the wool guide press roller is in transmission connection with the adjacent wool washing rotating shafts through a third belt.
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CN113151905A (en) * | 2021-04-30 | 2021-07-23 | 海宁恒力羊绒股份有限公司 | Novel wool carbonization process |
CN113668074B (en) * | 2021-09-08 | 2023-08-01 | 赤峰东黎羊绒股份有限公司 | Cashmere production high-efficient hierarchical washing device |
CN113737289A (en) * | 2021-09-16 | 2021-12-03 | 江苏巨佰羊毛制品有限公司 | Production process of carbonized wool |
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GB162313A (en) * | 1919-10-08 | 1921-05-05 | John Francis White | Improvements in wool washing machines |
CN1008126B (en) * | 1988-07-06 | 1990-05-23 | 朝阳毛纺织厂 | Charcoal-cleaning technology of wool |
CN103981577B (en) * | 2014-06-06 | 2016-06-29 | 张家港宇新羊毛工业有限公司 | The efficient water replanishing device of wool grease scouring groove in scouring of wool production |
CN108677248A (en) * | 2018-07-18 | 2018-10-19 | 芜湖锦晔双腾新能源科技有限公司 | A kind of wool cleaning device easy to use |
CN108728907A (en) * | 2018-08-03 | 2018-11-02 | 江苏浩业纤维科技有限公司 | A kind of scouring of wool device |
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