CN108863404A - 纯无机材料的防火保温装饰板材 - Google Patents

纯无机材料的防火保温装饰板材 Download PDF

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CN108863404A
CN108863404A CN201810841496.3A CN201810841496A CN108863404A CN 108863404 A CN108863404 A CN 108863404A CN 201810841496 A CN201810841496 A CN 201810841496A CN 108863404 A CN108863404 A CN 108863404A
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heat preservation
decorative board
insulating layer
inorganic material
surface layer
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张辉
李方勇
王晓峰
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Shandong Ju An Inorganic Insulation Decorative Material Co Ltd
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Shandong Ju An Inorganic Insulation Decorative Material Co Ltd
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Abstract

本发明涉及一种纯无机材料的防火保温装饰板材，属于建筑物外墙保温装饰行业的生产领域；本发明包括面层和板层，所述的面层是带有装饰效果的轻质发泡陶瓷板，保温层是刚性无机材料的烧结膨胀珍珠岩保温板，面层和保温层通过无机粘接砂浆粘接；所述得面层的导热系数为0.06‑0.07W/m.K，保温层导热系数为0.045‑0.055W/m.K。本发明粘接牢固，因为是无机材料和墙体、粘接砂浆有天然的结和力，又因为是刚性粘接，不会弹性变形，所以粘接牢固，不易脱落，安全性好。

Description

纯无机材料的防火保温装饰板材
技术领域
本发明涉及一种纯无机材料的防火保温装饰板材，属于建筑物外墙保温装饰行业的生产领域。
背景技术
保温装饰体板是由两部分组成：起装饰效果的面层和起保温效果的保温层。面层的材料目前常用的有以下几种：涂有真石漆、氟碳漆等有机涂料的硅酸钙板，彩色铝板，天然或人造大理石等。目前的面层材料存在着以下缺点：有机涂料及硅钙板耐久性不好，时间久了会老化变色，失去装饰效果。铝板价格太高，难以普及。
大理石太重，容易脱落，造成安全隐患。保温层目前常用的材料有以下几种：有机材料有聚苯板(EPS)、挤塑板(XPS)、聚氨酯(PUR)和酚醛板，无机材料只有岩棉板。
有机材料的耐火等级达不到A级、不符合国家的消防政策法规，并且和墙体的粘接牢固度不高，容易脱落，有机材料的老化问题严重，一般二十年左右就失去保温效果了。岩棉板是目前应用最多的无机保温材料，耐火等级为A级，但岩棉板同样有体积收缩、吸湿膨胀、抗拉强度低、容易脱落的问题。目前的保温层和建筑物外立面的粘接都是有弹性的，这种弹性粘接是不稳定的，随着时间的推移会有体积变形、吸湿膨胀、老化变脆的问题，几乎不可能和建筑物同寿命，二十年左右就要重新翻修保温***，从而造成人力物力和自然资源的极大浪费。
综上所述，现有的保温装饰-体板存在以下几个需要解决的问题和缺点：容易老化、粘接性差、吸湿膨胀、容易脱落。
发明内容
根据现有技术的不足，本发明要解决的技术问题是：提供一种纯无机材料的防火保温装饰板材，能够实现保温装饰一体板，并且不容易老化和脱落，能够具有良好的粘结性，使用寿命长，更加美观，性能更加良好。
本发明解决其技术问题所采用的技术方案是：提供一种纯无机材料的防火保温装饰板材，包括面层和板层，所述的面层是带有装饰效果的轻质发泡陶瓷板，保温层是刚性无机材料的烧结膨胀珍珠岩保温板，面层和保温层通过无机粘接砂浆粘接；
所述得面层的导热系数为0.06-0.07W/m.K，保温层导热系数为0.045-0.055W/m.K。
所述的轻质发泡陶瓷板得密度为400-600kg/m3。
所述的保温层密度为140-160kg/m3。
所述的面层和保温层的厚度比例为15∶(60-80)。
所述的面层材料由底料、面料和釉料组成，各部分配方如下：
底料的配方由以下质量百分数原料组成：
珍珠岩尾矿50-80％
长石10-40％
膨润土5-30％
高岭土4-20％
发泡剂0.02-0.1％
减水剂0.1-0.5％；
所述的面料的配方由以下质量百分数原料组成：
珍珠岩尾矿40-70％；
长石20-50％；
膨润土5-30％；
高岭土4.5-20％；
发泡剂0.05-0.5％；
减水剂0.1-0.5％。
所述的发泡剂为1000目细度的碳化硅微粉；所述的减水剂为三聚磷酸钠。
所述的釉料的配方由以下质量百分数原料组成：
低温熔块：40-80％
氧化铝：5-15％
氧化锌：3-10％
高岭土：5-10％
碳酸钙：5-20％
三聚磷酸钠：0.5-1％
羟甲基纤维素：0.1-0.5％。
面层材料由底料、面料和釉料组成，通过二次布料工艺，高压压制，干燥上釉，装置。
所述的保温层的配方由以下质量百分数原料组成：
珍珠岩颗粒：70-80％
粘结剂：20-30％。
所述的珍珠岩颗粒配比为0.1-8mm均匀分布；所述的粘结剂为膨润土、低温熔块、磷酸二氢铝和水研磨而成。
所述的珍珠岩颗粒用前需要膨化好。
本发明的有益效果是：
1、A级防火所用材料都是无机硅酸盐材料，本发明申请产品防火性能良好；
2、保温效果好，综合导热系数为0.05——0.06(W/m.K)；
3、重量轻不论是面层还是保温层均达到了较轻的重量；
4、粘接牢固，因为是无机材料和墙体、粘接砂浆有天然的结和力，又因为是刚性粘接，不会弹性变形，所以粘接牢固，不易脱落，安全性好；
5、装饰效果美观、耐久，因为面层材料是发泡陶瓷，无机颜料经过高温烧制永不褪色，历久弥新；
6、使用寿命长，因为装饰层和保温层都是经过高温烧制而成，强度高，耐久性口，可以达到和建筑物同寿命的要求，不必重新翻修保温装饰***，从而减少人、物力和资源的浪费等。
具体实施方式
下面对本发明的实施例做进一步描述：
实施例1
一种纯无机材料的防火保温装饰板材，包括面层和板层，所述的面层是带有装饰效果的轻质发泡陶瓷板，保温层是刚性无机材料的烧结膨胀珍珠岩保温板，面层和保温层通过无机高强粘接砂浆粘接；
所述得面层的导热系数为0.06W/m.K，保温层导热系数为0.045W/m.K。
所述的轻质发泡陶瓷板得密度为400kg/m3。
所述的保温层密度为140kg/m3。
所述的面层和保温层的厚度比例为15mm∶60mm。
所述的面层材料由底料、面料和釉料组成，各部分配方如下：
底料的配方由以下质量百分数原料组成：
珍珠岩尾矿50％
长石40％
膨润土5％
高岭土4.4％
发泡剂0.1％
减水剂0.5％；
所述的面料的配方由以下质量百分数原料组成：
珍珠岩尾矿70％；
长石20％；
膨润土5％；
高岭土4.8％；
发泡剂0.1％；
减水剂0.1％。
所述的发泡剂为1000目细度的碳化硅微粉；所述的减水剂为三聚磷酸钠。
所述的釉料的配方由以下质量百分数原料组成：
低温熔块：50％
氧化铝：10％
氧化锌：10％
高岭土：10％
碳酸钙：18.9％
三聚磷酸钠：1％
羟甲基纤维素：0.1％。
所述的保温层的配方由以下质量百分数原料组成：
珍珠岩颗粒：70％
粘结剂：30％。
所述的珍珠岩颗粒配比为0.1-8mm均匀分布；所述的粘结剂为膨润土、低温熔块、磷酸二氢铝和水研磨而成。
制备的产品耐火等级为A1级。
实施例2
一种纯无机材料的防火保温装饰板材，包括面层和板层，所述的面层是带有装饰效果的轻质发泡陶瓷板，保温层是刚性无机材料的烧结膨胀珍珠岩保温板，面层和保温层通过无机粘接砂浆粘接；
所述得面层的导热系数为0.07W/m.K，保温层导热系数为0.055W/m.K。
所述的轻质发泡陶瓷板得密度为600kg/m3。
所述的保温层密度为160kg/m3。
所述的面层和保温层的厚度比例为15mm∶80mm。
所述的面层材料由底料、面料和釉料组成，各部分配方如下：
底料的配方由以下质量百分数原料组成：
珍珠岩尾矿80％
长石10％
膨润土5.8％
高岭土4％
发泡剂0.05％
减水剂0.15％；
所述的面料的配方由以下质量百分数原料组成：
珍珠岩尾矿40％；
长石50％；
膨润土5％；
高岭土4.6％；
发泡剂0.1％；
减水剂0.3％。
所述的发泡剂为1000目细度的碳化硅微粉；所述的减水剂为三聚磷酸钠。
所述的釉料的配方由以下质量百分数原料组成：
低温熔块：80％
氧化铝：5％
氧化锌：3％
高岭土：5％
碳酸钙：6％
三聚磷酸钠：0.5％
羟甲基纤维素：0.5％。
所述的保温层的配方由以下质量百分数原料组成：
珍珠岩颗粒：80％
粘结剂：20％。
所述的珍珠岩颗粒配比为0.1-8mm均匀分布；所述的粘结剂为膨润土、低温熔块、磷酸二氢铝和水研磨而成。
制备的产品耐火等级为A1级。
实施例3
一种纯无机材料的防火保温装饰板材，包括面层和板层，所述的面层是带有装饰效果的轻质发泡陶瓷板，保温层是刚性无机材料的烧结膨胀珍珠岩保温板，面层和保温层通过无机粘接砂浆粘接；
所述得面层的导热系数为0.065W/m.K，保温层导热系数为0.050W/m.K。
所述的轻质发泡陶瓷板得密度为500kg/m3。
所述的保温层密度为150kg/m3。
所述的面层和保温层的厚度比例为15mm∶70mm。
所述的面层材料由底料、面料和釉料组成，各部分配方如下：
底料的配方由以下质量百分数原料组成：
珍珠岩尾矿60％
长石20％
膨润土10％
高岭土9.8％
发泡剂0.05％
减水剂0.15％；
所述的面料的配方由以下质量百分数原料组成：
珍珠岩尾矿50％；
长石30％；
膨润土10％；
高岭土9.5％；
发泡剂0.2％；
减水剂0.3％。
所述的发泡剂为1000目细度的碳化硅微粉；所述的减水剂为三聚磷酸钠。
所述的釉料的配方由以下质量百分数原料组成：
低温熔块：64％
氧化铝：15％
氧化锌：3％
高岭土：7％
碳酸钙：10％
三聚磷酸钠：0.8％
羟甲基纤维素：0.2％。
所述的保温层的配方由以下质量百分数原料组成：
珍珠岩颗粒：75％
粘结剂：25％。
所述的珍珠岩颗粒配比为0.1-8mm均匀分布；所述的粘结剂为膨润土、低温熔块、磷酸二氢铝和水研磨而成。
制备的产品耐火等级为A1级。
实施例4
一种纯无机材料的防火保温装饰板材，包括面层和板层，所述的面层是带有装饰效果的轻质发泡陶瓷板，保温层是刚性无机材料的烧结膨胀珍珠岩保温板，面层和保温层通过无机粘接砂浆粘接；
所述得面层的导热系数为0.066W/m.K，保温层导热系数为0.049W/m.K。
所述的轻质发泡陶瓷板得密度为480kg/m3。
所述的保温层密度为155kg/m3。
所述的面层和保温层的厚度比例为15mm∶72mm。
所述的面层材料由底料、面料和釉料组成，各部分配方如下：
底料的配方由以下质量百分数原料组成：
珍珠岩尾矿70％
长石15％
膨润土7％
高岭土7.5％
发泡剂0.08％
减水剂0.42％；
所述的面料的配方由以下质量百分数原料组成：
珍珠岩尾矿50％；
长石25％；
膨润土15％；
高岭土9.5％；
发泡剂0.4％；
减水剂0.1％。
所述的发泡剂为1000目细度的碳化硅微粉；所述的减水剂为三聚磷酸钠。
所述的釉料的配方由以下质量百分数原料组成：
低温熔块：63.5％
氧化铝：10％
氧化锌：8％
高岭土：7％
碳酸钙：10％
三聚磷酸钠：1％
羟甲基纤维素：0.5％。
所述的保温层的配方由以下质量百分数原料组成：
珍珠岩颗粒：72％
粘结剂：28％。
所述的珍珠岩颗粒配比为0.1-8mm均匀分布；所述的粘结剂为膨润土、低温熔块、磷酸二氢铝和水研磨而成。
制备的产品耐火等级为A1级。

Claims (10)

1.一种纯无机材料的防火保温装饰板材，包括面层和板层，其特征在所述的面层是带有装饰效果的轻质发泡陶瓷板，保温层是刚性无机材料的烧结膨胀珍珠岩保温板，面层和保温层通过无机粘接砂浆粘接；
所述得面层的导热系数为0.06-0.07W/m.K，保温层导热系数为0.045-0.055W/m.K。
2.根据权利要求1所述的纯无机材料的防火保温装饰板材，其特征在于所述的轻质发泡陶瓷板得密度为400-600kg/m3。
3.根据权利要求1所述的纯无机材料的防火保温装饰板材，其特征在于所述的保温层密度为140-160kg/m3。
4.根据权利要求1所述的纯无机材料的防火保温装饰板材，其特征在于所述的面层和保温层的厚度比例为15∶(60-80)。
5.根据权利要求1所述的纯无机材料的防火保温装饰板材，其特征在于所述的面层材料由底料、面料和釉料组成，各部分配方如下：
底料的配方由以下质量百分数原料组成：
珍珠岩尾矿50-80％
长石10-40％
膨润土5-30％
高岭土4-20％
发泡剂0.02-0.1％
减水剂0.1-0.5％。
6.根据权利要求5所述的纯无机材料的防火保温装饰板材，其特征在于所述的面料的配方由以下质量百分数原料组成：
珍珠岩尾矿40-70％；
长石20-50％；
膨润土5-30％；
高岭土4.5-20％；
发泡剂0.05-0.5％；
减水剂0.1-0.5％。
7.根据权利要求5或6所述的纯无机材料的防火保温装饰板材，其特征在于所述的发泡剂为1000目细度的碳化硅微粉；所述的减水剂为三聚磷酸钠。
8.根据权利要求5所述的纯无机材料的防火保温装饰板材，其特征在于所述的釉料的配方由以下质量百分数原料组成：
低温熔块：40-80％
氧化铝：5-15％
氧化锌：3-10％
高岭土：5-10％
碳酸钙：5-20％
三聚磷酸钠：0.5-1％
羟甲基纤维素：0.1-0.5％。
9.根据权利要求1所述的纯无机材料的防火保温装饰板材，其特征在于所述的保温层的配方由以下质量百分数原料组成：
珍珠岩颗粒：70-80％
粘结剂：20-30％。
10.根据权利要求9所述的纯无机材料的防火保温装饰板材，其特征在于所述的珍珠岩颗粒配比为0.1-8mm均匀分布；所述的粘结剂为膨润土、低温熔块、磷酸二氢铝和水研磨而成。
CN201810841496.3A 2018-07-27 2018-07-27 纯无机材料的防火保温装饰板材 Pending CN108863404A (zh)

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CN110282965A (zh) * 2019-07-23 2019-09-27 福建省德化琦轩陶瓷工艺有限公司 一种防烫伤保健陶瓷制品及其制备方法

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CN103216066A (zh) * 2013-04-12 2013-07-24 深圳市明远建材科技有限公司 一种磁砖保温装饰复合板、其制造方法及其安装方法
CN108129132A (zh) * 2018-01-12 2018-06-08 李珠 烧结煤废膨胀珍珠岩保温装饰一体化板及其制备方法

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CN108129132A (zh) * 2018-01-12 2018-06-08 李珠 烧结煤废膨胀珍珠岩保温装饰一体化板及其制备方法

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Publication number Priority date Publication date Assignee Title
CN110282965A (zh) * 2019-07-23 2019-09-27 福建省德化琦轩陶瓷工艺有限公司 一种防烫伤保健陶瓷制品及其制备方法

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