CN108792108A - A kind of cylinder yarn fully-automatic packaging storage integrated intelligent integrated approach - Google Patents
A kind of cylinder yarn fully-automatic packaging storage integrated intelligent integrated approach Download PDFInfo
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- CN108792108A CN108792108A CN201810667196.8A CN201810667196A CN108792108A CN 108792108 A CN108792108 A CN 108792108A CN 201810667196 A CN201810667196 A CN 201810667196A CN 108792108 A CN108792108 A CN 108792108A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
A kind of cylinder yarn fully-automatic packaging storage integrated intelligent integrated approach, cashmere textile manufacturing technology, allotment supply unit, several production units, cylinder yarn is concentrated to pack storage unit including control unit, finish, each production unit includes and carding system, thin network contact system and network and twist system, intersection does not occur with the subsystem in other production units for the subsystem in each production unit, and control unit control finish concentrates allotment supply unit, production unit and cylinder yarn packaging storage unit to be produced.Compared with prior art, the problem of the method for the present invention can refine in yarn, rapidly, correctly different cultivars yarn is sorted, packed and stored after more batch productions, solve to need manual sorting in the past, and sorting error rate is high, inefficiency.
Description
Technical field
This field is related to being sorted after cashmere weaving automatic producing technology, especially cylinder yarn production, packs, deposits
The automatic technology of storage.
Background technology
At present, entire wool industry or even entire textile industry spinning field are all with traditional batch production processing mould
Formula operation, management thought are also traditional batch production management method, and when plant designing and device layout also only considers work up and down
Sequence production capacity balanced arrangement, but shop logistics route do not account for it is most economical, most efficiently, only according to production and processing process and factory
Room layout does device layout.Material, semi-finished product, finished product are all made of batch logistics turnover mould when traditional woolen spinning yarn processing
Formula, leads to larger production line inventory fluctuation and product, semi-finished product, material flow are more discrete, producing line be easy congestion or disconnection,
Semi-finished product flowing is more discrete to lead to that quality problems are difficult tracking and retrospect, to cause artificial quality problems to account for relatively high, but very
Hardly possible finds and prevents problem source.If producing line can be produced by the rhythmical separate room flowing of beat, will greatly improve production effect
Rate reduces workshop inventory, realizes fast and low-cost operation, can find and prevent problem hidden danger at any time.It is right after existing production
Single batch cylinder yarn can be packed directly, but refined, after multiple batches of production, sorting pack environment and existing life
Production mode is entirely different, and multiple batches of product is completed at the same time, and sorting packaging difficulty is multiplied, and needs thus a kind of special
The product of different batches is fast and accurately distinguished and is stored respectively by sorting and packing method.
Invention content
The present invention is directed to deficiency in the prior art, and it is integrated to provide a kind of cylinder yarn fully-automatic packaging storage integrated intelligent
Method can refine in yarn, rapidly, correctly different cultivars yarn is sorted, packed and deposited after more batch productions
The problem of storage solves to need manual sorting in the past, and sorting error rate is high, inefficiency.
In order to solve the above-mentioned technical problem, the present invention is addressed by following technical proposals, and a kind of cylinder yarn is automatically wrapped
Dress storage integrated intelligent integrated approach, including control unit, finish concentrate allotment supply unit, several production units, cylinder
Yarn packs storage unit, and each production unit includes and carding system, thin network contact system and network and twist system, each to produce
Intersection does not occur with the subsystem in other production units for the subsystem in unit, and control unit controls finish and concentrates allotment conveying
Unit, production unit and cylinder yarn packaging storage unit are produced；Wherein, cylinder yarn packaging storage unit includes full cylinder delivery system
System, sorting system, packaging system and automated storage and retrieval system, full cylinder transport system includes being connected to the transport skin of each twisting mill
Band, sorting system include off-sorting station and the corresponding sorting arm of each travelling belt, and packaging system includes packing conveyer belt, weighs
Platform, sealing machine, price labeling and baling press, automated storage and retrieval system include warehouse and storage transporter；Production unit was producing
The yarn finished is produced in journey expire cylinder and travelling belt is transferred to by full cylinder transport system, be then transported to point by travelling belt
Sorting zone, control unit can obtain real-time production status according to the feedback of production unit, and control unit is according to from all lifes
The production status of production unit plans the storage of different production batch products with the quantity of each production batch in off-sorting station automatically
The position in region and size are gone forward side by side Mobile state adjusting, control unit according to the manufacture priority of each production batch control product into
Enter the sequence of packaging system, if there are multiple production batch that there is identical manufacture priority, is alternately allowed by a certain amount of
The product of different production batch enters packaging system, if after off-sorting station reaches storage cap, control unit can control sorting
Arm is stopped or reduces operating rate；Yarn expires cylinder when on packaging system, first passes through weighing unit and weighs, then passes through
It crosses sealing machine and carries out plastic film sealing packaging, then labelled by price labeling, each yarn expires the label of cylinder with detailed
Product information and production information finally expire cylinder with several a batch of yarns and carry out packaging joint sealing together, then pass through storage
Designated position of the transporting apparatus transports to warehouse.
In above-mentioned technical proposal, it is preferred that travelling belt includes through type travelling belt and circulating travelling belt, transfer
Yarn is expired cylinder and is placed on through type travelling belt by mechanical arm, is then delivered to circulating transport by through type travelling belt
On belt, yarn is expired cylinder and is picked up away when on circulating travelling belt unless being sorted arm, then always on circulating travelling belt.
In above-mentioned technical proposal, it is preferred that be both provided with electronic tag on each tube, electronics is provided on packaging system
Label recognizer, each tube are required for identification electronic tag, information in electronic tag when entering packaging system from off-sorting station
Packaging system is just expired cylinder to this yarn and is opened when consistent with the information that packaging system is received from control unit.
In above-mentioned technical proposal, it is preferred that it further includes defective product area, each height of production unit that cylinder yarn, which packs storage unit,
Machine in system can identify the electronic tag on tube and each step is fed back to control unit every time, if
There are quality problems, then sorts arm and this tube is directly transferred to defective product area.
The method of the present invention be in order to adapt to it is new refine, the production of the cashmere yarn of big batch and the sorting storage side generated
Method.Existing cashmere yarn is all unified batch while producing, and not will produce the environment for needing to sort, and production of the invention uses
The pure cashmere spinning discrete type cooked mode of traditional woolen spinning is changed into continuous type（Single-piece flow）Production and processing pattern, it is both same
Time, same workshop can produce different batches（Different size model）Yarn, in the case with regard to need carry out to yarn into
Row sorting, the yarn of same batch are stored together.
Compared with prior art, the method for the present invention can be refined in yarn, after more batch production it is rapid, correctly to not
It sorted, packed and is stored with kind yarn, solve to need manual sorting in the past, sorting error rate is high, and inefficiency is asked
Topic.
Specific implementation mode
Present invention is further described in detail With reference to embodiment.
Embodiment 1, a kind of careless wool spinning continuity intelligent flexible production method, including control unit, finish, which are concentrated, to be adjusted
Storage unit is packed with supply unit, several production units, cylinder yarn.The control unit is integrated for ERP+MES+WMS+OA
Control system.Wherein ERP is enterprise resource planning, MES is that manufacturing enterprise's production process executes management system, and WMS is storehouse
Base management system, the OA office automation systems, this control unit are the set of these four systems, are completed from order to product warehouse-out
Fully automated management.
Each production unit includes and carding system, the contact of thin network are united and network and twist system, wherein with carding system
Including automatic wool bin, mixing willow, hair storehouse and combing machine for fur are fed automatically, and multiple automatic wool bins correspond to a mixing willow.Thin network connection
System includes ring throstle, automatic winder and the automatic continuous single-piece flow device of spun yarn full packages, automatic winder and carding
It is provided with automatic transportation attachment device between machine, realizes rove stick single-piece or the transmission of whole network.Network and the system of twisting include bobbin-winding machine, simultaneously
Line machine and twisting mill, winder to doubling, doubling to double twisting are all made of overhead rail monotubular transport device one by one.Each production unit
With the subsystem in other production units intersection does not occur for interior subsystem, and both each production unit was independent production collection
Body.It includes several fluid reservoirs, blend tank, transfer pot and transport system that finish, which concentrates allotment supply unit, and transfer pot passes through defeated
It send in all production units of system connectivity and each of carding system automatic wool bin.It includes that full cylinder is defeated that cylinder yarn, which packs storage unit,
System, sorting system, packaging system and automated storage and retrieval system are sent, full cylinder transport system includes being connected to the transport of each twisting mill
Belt, sorting system include off-sorting station and the corresponding sorting arm of each travelling belt, and packaging system includes packing conveyer belt, claims
Weight platform, sealing machine, price labeling and baling press, automated storage and retrieval system include warehouse and storage transporter.Control unit control oil
Agent concentrates allotment supply unit, production unit and cylinder yarn packaging storage unit to be produced.
In general, workshop includes 10 to 20 production units, a finish concentrates allotment supply unit and several
A cylinder yarn packs storage unit, and control unit factory can share entirely, and all production equipments are in a Room.Each production unit
Interior equipment can be the Weaving device of miniaturization, can allow multiple production unit co-productions when encountering typical products in mass production, meet
It can be individually produced to when small lot by a production unit.Typically in the ring throstle in production unit number of spindle unit 30
To between 50 ingots, other equipment is matched ingot according to ring throstle.
Control unit prepares production after receiving production task, starts to monitor raw material from that point on, in order to reach quick week
The purpose turned, the present invention use the pattern that raw material arrival had both produced, no longer set up raw material silo, same batch raw material does not have full feelings
It is also to a batch production a batch under condition, then manufacture a batch, reduces inventory cost and pressure.
Control unit requires to decompose production task and manufacturing parameter according to yarn finished product, the yarn that identical yarn finished product is required
Line is divided into same production batch and then production unit is assigned to be produced according to corresponding manufacturing parameter, identical production batch
Yarn also can simultaneously produce the yarn of different production batch by multiple production unit co-productions, multiple production units simultaneously,
Other production batch must not be changed or be jumped a queue to control unit to the production unit with production task, and only current task is completed
Production unit could carry out production next time afterwards.So all production unit of product for encountering big batch can be whole
Production can solve and elastic can not be produced in existing wool spinning production with part producing cellular manufacture when encountering the product of small lot,
Need all to be switched on when encountering small lot causes huge production capacity waste problem.
After control unit obtains production batch, required to concentrate allotment supply unit transmission to refer to finish according to manufacturing parameter
It enables, finish concentrates allotment supply unit that the raw material quantitative in different fluid reservoirs is delivered to blend tank progress and hair according to instruction
After the allotment of oil and crude oil are allocated, transfer pot will be delivered to crude oil, then will be delivered to accordingly with crude oil by transfer pot
Automatic wool bin.It further includes outer cans picking that finish, which concentrates allotment supply unit, and outer cans picking is directly connected with blend tank, and outer cans picking is held
Hold the allotment raw material being of little use on demand.When needing while producing the yarn of different production batch, control unit is according to production
The degree of priority of time and production in parameter and needed for hair arrange the allotment of different batches and crude oil sequence.Pass through finish collection
Middle allotment supply unit can encounter the when carry out sequence allotment that needs co-production of multiple batches of different product, as needed and hair
Time and material storage time are adjusted, and ensure that all production units can be switched on time, do not cause the waste of production capacity.
Finish concentrates allotment supply unit inherently to have multiple fluid reservoirs, can allocate in real time and crude oil, encounter special and crude oil
When can also pass through the injection that outer cans picking carries out extraneous chemicals.
It is being both provided with Automatic Link Establishment between carding system, thin network contact system and network and twirl system so that entire
Production unit integration, automation, the automatic transportation attachment device between carding system, thin network contact system include automatic fortune
Defeated track, setting in combing machine for fur head transparent stereo yarn library, the upper yarn region of transparent stereo yarn library and ring throstle pass through from
Dynamic conveying track connection, carding is motor-driven doff after by definite sequence be placed in head transparent stereo yarn library, then by transporting automatically
Defeated track is by yarn region on rove stick automatic transportation to spun yarn board.Each step is fed back in the production process of production unit
To control unit so that control unit can accomplish the whole retrospect entirely produced.Quality management can trace back in the method
Each cylinder yarn, in actual production, the tube of each cylinder yarn can post electronic tag, and each production stage machine can all be known
The electronic tag of not each tube is simultaneously fed back, and such control unit can obtain the overall production process of each tube, to every
The management that the quality of a each product of step can be refined.
Production unit produces the yarn finished in process of production expires cylinder and is transferred to travelling belt by full cylinder transport system,
Then off-sorting station is transported to by travelling belt, twisting drive end unit is provided with transfer mechanical arm in network and twirl system, passes through transfer
Yarn after mechanical arm automatically doffs twisting mill is expired cylinder and is placed on travelling belt.Travelling belt includes through type travelling belt
With circulating travelling belt, yarn is expired cylinder and is placed on through type travelling belt, then transported by through type by transfer mechanical arm
On defeated Belt Conveying to circulating travelling belt, yarn is expired cylinder and is picked up away when on circulating travelling belt unless being sorted arm, then
Always on circulating travelling belt.Control unit can obtain real-time production status according to the feedback of production unit, control
Unit is planned in off-sorting station according to the production status from all production units with the quantity of each production batch different automatically
The position of the storage region of production batch product and size are gone forward side by side Mobile state adjusting, and control unit goes out according to each production batch
Factory's priority control product enters the sequence of packaging system, if having multiple production batch that there is identical manufacture priority,
Then enter packaging system by a certain amount of product for alternately allowing different production batch, if after off-sorting station reaches storage cap, controlling
Unit processed can control sorting arm and be stopped or reduce operating rate.Electronic label identification dress is provided on packaging system
It sets, each tube is required for identification electronic tag, information and packaging system in electronic tag when entering packaging system from off-sorting station
Packaging system is just expired cylinder to this yarn and is opened when the information received from control unit is consistent.Yarn expires cylinder on packaging system
When, it first passes through weighing unit and weighs, then pass through sealing machine and carry out plastic film sealing packaging, then labelled by price labeling,
The label that each yarn expires cylinder has detailed product information and production information, finally expires cylinder with several a batch of yarns
Packaging joint sealing is carried out together, and the designated position to warehouse is then transported by storage transporter.Cylinder yarn packs storage unit also
Including defective product area, the machine in production unit subsystems can identify the electronic tag on tube and every time each
Step is all fed back to control unit, if there is quality problems, then sorts arm and this tube is directly transferred to defective product
Area.
Entire production system is all using being automatically brought into operation, from material storage to product warehouse-out whole automation remote, as possible
Reduce human error.The characteristics of the method for the present invention is the production unit using the small production capacity of multi-quantity, in actual production can root
According to the different production capacity collocation of the progress of production requirement, the mesh of logistics and the unification of information flow and high turnover, zero inventory is accomplished
Mark, to more sensitively adapt to small kind, diversification, customization of individual character marketing model, to market can fast reaction,
Sensitive perception, quick decision.
Claims (4)
1. a kind of cylinder yarn fully-automatic packaging stores integrated intelligent integrated approach, it is characterized in that, including control unit, finish concentration
Allocate supply unit, several production units, cylinder yarn pack storage unit, each production unit include with carding system,
Thin network contact system and network simultaneously twist system, and the subsystem in each production unit is not handed over the subsystem in other production units
Collection, control unit control finish concentrate allotment supply unit, production unit and cylinder yarn packaging storage unit to be produced；
Wherein, cylinder yarn packaging storage unit includes full cylinder transport system, sorting system, packaging system and automated storage and retrieval system, full
Cylinder transport system includes being connected to the travelling belt of each twisting mill, and sorting system includes that off-sorting station and each travelling belt are opposite
The sorting arm answered, packaging system include packing conveyer belt, weighing unit, sealing machine, price labeling and baling press, automated storage and retrieval system packet
Include warehouse and storage transporter；
Production unit produces the yarn finished in process of production expires cylinder and is transferred to travelling belt by full cylinder transport system, then
It is transported to off-sorting station by travelling belt, control unit can obtain real-time production status according to the feedback of production unit, control
Unit processed is planned not in off-sorting station according to the production status from all production units with the quantity of each production batch automatically
Position and size Mobile state of going forward side by side with the storage region of production batch product is adjusted, and control unit is according to each production batch
Manufacture priority control product enters the sequence of packaging system, if there is multiple production batch to have the same of identical manufacture priority
When, then enter packaging system by a certain amount of product for alternately allowing different production batch, if after off-sorting station reaches storage cap,
Control unit can control sorting arm and be stopped or reduce operating rate；
Yarn expires cylinder when on packaging system, first passes through weighing unit and weighs, and then passes through sealing machine and carries out plastic film sealing packet
Dress, is then labelled by price labeling, and the label that each yarn expires cylinder has detailed product information and production information, finally
Expire cylinder with several a batch of yarns and carry out packaging joint sealing together, is then transported to the specified of warehouse by storage transporter
Position.
2. a kind of cylinder yarn fully-automatic packaging according to claim 1 stores integrated intelligent integrated approach, it is characterized in that, fortune
Defeated belt includes through type travelling belt and circulating travelling belt, and yarn is expired cylinder and is placed on through type transport by transfer mechanical arm
It on belt, is then delivered on circulating travelling belt by through type travelling belt, yarn expires cylinder in circulating travelling belt
It was picked up away when upper unless being sorted arm, then always on circulating travelling belt.
3. a kind of cylinder yarn fully-automatic packaging according to claim 1 stores integrated intelligent integrated approach, it is characterized in that, often
Be both provided with electronic tag on a tube, be provided with electronic tag recognition device on packaging system, each tube from off-sorting station into
Identification electronic tag, the information that information is received with packaging system from control unit in electronic tag are required for when entering packaging system
Packaging system is just expired cylinder to this yarn and is opened when consistent.
4. a kind of cylinder yarn fully-automatic packaging according to claim 3 stores integrated intelligent integrated approach, it is characterized in that, cylinder
It further includes defective product area that yarn, which packs storage unit, and the machine in production unit subsystems can identify on tube every time
Electronic tag simultaneously feeds back each step to control unit, if there is quality problems, then sorts arm directly by this yarn
Cylinder is transferred to defective product area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810667196.8A CN108792108B (en) | 2018-06-26 | 2018-06-26 | Full-automatic package and storage integrated intelligent integration method for cone yarn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810667196.8A CN108792108B (en) | 2018-06-26 | 2018-06-26 | Full-automatic package and storage integrated intelligent integration method for cone yarn |
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| CN108792108A true CN108792108A (en) | 2018-11-13 |
| CN108792108B CN108792108B (en) | 2020-06-05 |
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| CN201810667196.8A Active CN108792108B (en) | 2018-06-26 | 2018-06-26 | Full-automatic package and storage integrated intelligent integration method for cone yarn |
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Cited By (4)
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| CN109726971A (en) * | 2019-03-13 | 2019-05-07 | 广州南信信息科技有限公司 | A kind of yarn picking stock preparation system and yarn picking are got ready the goods method |
| CN110171745A (en) * | 2019-06-14 | 2019-08-27 | 无锡旭洲智能科技有限公司 | Take-up winding falls a system automatically |
| CN111893609A (en) * | 2020-07-17 | 2020-11-06 | 康赛妮集团有限公司 | Flexible production system of circulating type carding wool spinning |
| CN113917913A (en) * | 2020-07-08 | 2022-01-11 | 北京众仁智杰科技发展有限公司 | Automatic navigation barrel and navigation control system and method thereof |
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| CN113917913A (en) * | 2020-07-08 | 2022-01-11 | 北京众仁智杰科技发展有限公司 | Automatic navigation barrel and navigation control system and method thereof |
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|---|---|
| CN108792108B (en) | 2020-06-05 |
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Denomination of invention: An intelligent integration method for full-automatic packaging and storage of barrel yarn Effective date of registration: 20210917 Granted publication date: 20200605 Pledgee: Bank of Ningbo Co.,Ltd. Jiangbei sub branch Pledgor: CONSINEE GROUP Co.,Ltd. Registration number: Y2021330001638 |