CN107521779B - Intelligent cosmetic production line based on flexible manufacturing - Google Patents
Intelligent cosmetic production line based on flexible manufacturing Download PDFInfo
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- CN107521779B CN107521779B CN201710862117.4A CN201710862117A CN107521779B CN 107521779 B CN107521779 B CN 107521779B CN 201710862117 A CN201710862117 A CN 201710862117A CN 107521779 B CN107521779 B CN 107521779B
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- 239000002537 cosmetic Substances 0.000 title claims abstract description 96
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 72
- 238000011049 filling Methods 0.000 claims abstract description 61
- 239000007788 liquid Substances 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000002360 preparation method Methods 0.000 claims abstract description 26
- 238000004806 packaging method and process Methods 0.000 claims abstract description 19
- 230000001804 emulsifying effect Effects 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims description 39
- 238000003860 storage Methods 0.000 claims description 37
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000012856 packing Methods 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000005304 joining Methods 0.000 claims description 7
- 238000005303 weighing Methods 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims description 4
- 238000004945 emulsification Methods 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 3
- 230000003044 adaptive effect Effects 0.000 claims description 2
- 238000011068 loading method Methods 0.000 description 7
- 238000002372 labelling Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000012669 liquid formulation Substances 0.000 description 1
- 238000013439 planning Methods 0.000 description 1
- 238000009450 smart packaging Methods 0.000 description 1
- 238000012384 transportation and delivery Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Cosmetics (AREA)
Abstract
The invention discloses and provides an intelligent production line of cosmetics based on flexible manufacturing, which is mainly used for intelligent production of personalized cosmetics products and provides an unmanned, automatic and personalized customized cosmetic production system. The invention comprises a database, and a base material emulsifying area, a personalized filling area and a packaging area which are sequentially arranged according to the production sequence, wherein the personalized filling area comprises a customized liquid preparation module, the customized liquid preparation module is connected with the database, and the customized liquid preparation module selects a formula according to the database and adds customized liquid preparation to cosmetics. The invention can be used in the technical field of cosmetic production.
Description
Technical Field
The invention relates to an intelligent cosmetic production line based on flexible manufacturing.
Background
With the development of society, the manpower cost is continuously improved, more and more enterprises start to develop intelligent factories to replace manpower, reduce cost and improve production efficiency. The concept of 'industry 4.0' has been developed, mainly including intelligent factories, intelligent production and intelligent logistics, and aims to realize the purpose of datamation, intelligence and sales information in production and finally achieve the purpose of rapid, effective and personalized product supply.
The existing intelligent factory meets basic unmanned and automatic requirements, can be produced in a large scale in a copying way, but has insufficient response capability for diversified products for personalized requirements.
As the existing cosmetic manufacturers only can mass produce the same cosmetic according to specific proportion in the production process, the individual users can not be considered to produce the same cosmetic in a distinguishing and targeted way, so that a plurality of users can not obtain the most suitable product, and if the existing production line and the existing production line are not suitable for single production in order to meet the requirements of the individual users, the production cost is increased and the production efficiency is reduced.
Disclosure of Invention
The invention aims to solve the technical problem of providing an intelligent cosmetic production line based on flexible manufacturing, which is mainly used for intelligent production of personalized cosmetic products and provides an unmanned, automatic and personalized customized cosmetic production system.
The technical scheme adopted by the invention is as follows: the invention comprises a database, and a base material emulsifying area, a personalized filling area and a packaging area which are sequentially arranged according to the production sequence, wherein the personalized filling area comprises a customized liquid preparation module, the customized liquid preparation module is connected with the database, and the customized liquid preparation module selects a formula according to the database and adds customized liquid preparation to cosmetics.
Further, the customization is joined in marriage liquid module and is included carousel mechanism, evenly be provided with a plurality of screens with cosmetic bottle looks adaptation on the carousel of carousel mechanism, the upper end of carousel is provided with and joins in marriage the liquid rack, be provided with a plurality of liquid charging means on joining in marriage the liquid rack, every join in marriage the liquid charging means with the carousel all with the database is connected.
Further, two-dimensional codes are arranged on the body of the cosmetic bottle and the box body of the packaging box, a base material emulsifying area, a personalized filling area and a packaging area are provided with code scanning mechanisms matched with the two-dimensional codes, and the code scanning mechanisms are connected with the database.
Further, an AGV transport vehicle is arranged between the base material emulsifying area and the personalized filling area, a storage tank is arranged on the AGV transport vehicle, and a liquid level sensor is arranged on the storage tank.
Further, the personalized filling area further comprises a base material filling module, the base material filling module comprises a cosmetic bottle body feeding station and a filling station, a first manipulator is arranged between the cosmetic bottle body feeding station and the filling station, and the cosmetic bottle body is matched with the storage tank on the filling station to perform base material filling operation.
Further, six-axis mechanical arms are arranged between the filling station and the turntable mechanism in a matched mode.
Further, individualized filling district still includes cosmetics stirring module, cosmetics stirring module includes stirring module carousel and evenly is provided with a plurality of stirring stations on the stirring module carousel, every equal adaptation is provided with the mixer on the stirring station, one side of cosmetics stirring module is provided with stirring head cleaning module, stirring head cleaning module with be provided with the stirring head between the stirring module carousel and catch and get the manipulator.
Further, the packing area includes body conveyer belt, letter sorting robot, a plurality of rotatory storage silo and extranal packing conveyer belt, be provided with on the letter sorting robot with cosmetic body's two-dimensional code matched with sweep a yard ware, the letter sorting robot catch and get and be located cosmetic body on the body conveyer belt and pack into the rotatory storage silo of target with it, be provided with a plurality of storage levels with cosmetic body matched with on the rotatory storage silo, when the storage level is full, the letter sorting robot will rotatory storage silo catches and is located extranal packing container on the extranal packing conveyer belt.
Further, the bottle body conveyor belt and the outer package conveyor belt are respectively provided with a labeler matched with the bottle body of the cosmetics and the outer package box, and the labeler is electrically connected with the database.
Further, the outer packing conveyor belt is provided with a weighing module in an adapting mode.
The beneficial effects of the invention are as follows: the invention refers to 'industry 4.0', realizes the aim of producing personalized customized cosmetics based on automation, customization and intellectualization, firstly utilizes a computer and the Internet to collect personalized demands of each customization and upload the personalized demands to a database, analyzes the cosmetic formula by detection and customizes the favorite packaging types of users, then arranges intelligent flexible production according to the analyzed data, and finally produces exclusive cosmetics by customizing different liquid formulations; the invention combines the internet, personal data analysis and intelligent production together, and jointly improves the production efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a personalized filling zone;
FIG. 3 is a schematic view of the structure of the wrapping area;
fig. 4 is a flow chart of the present invention.
Detailed Description
As shown in fig. 1 to 4, the specific embodiments of the present invention are: the invention comprises a database, a base material emulsifying area 1, a personalized filling area 2 and a packaging area 3 which are sequentially arranged according to the production sequence; the database is used for realizing the personalized requirements of each customizer through a computer and the Internet; the base material emulsifying area 1 comprises an existing emulsifying machine, and the base material emulsifying area 1 carries out an emulsifying process of the cosmetic base material through the emulsifying machine 11; the personalized filling area 2 is mainly used for pouring emulsified base materials into a cosmetic bottle body; the packaging area 3 is mainly used for packaging and delivering the final cosmetics. The invention utilizes a computer and the Internet to collect personalized demands of each customizer and upload the personalized demands to a database, analyzes the cosmetic formula through detection, customizes the favorite packaging type of a user, arranges intelligent flexible production according to the analyzed data, and finally produces the exclusive cosmetic through different customized liquid preparation.
The invention provides an individualized customized cosmetic production system based on an intelligent factory solution, which is mainly used for intelligent production of individualized products of cosmetics, and realizes intelligent detection, intelligent adaptation, intelligent production and intelligent packaging.
The system provides the cosmetic formula according to the system software, and can customize some colors, fragrances or other functions according to the requirements of customers, after the customers confirm and place orders, the order information is transmitted to a personalized customization intelligent factory through an enterprise resource planning ERP system, after the intelligent factory receives the order and the formula, intelligent factory production is arranged, ERP takes place order and formula information is sent to each workstation of the intelligent factory, and personalized production and personalized packaging are achieved.
In this embodiment, cosmetic bottle body and packing carton box body all are provided with the two-dimensional code, the matrix emulsification district 1 individualized filling district 2 with all be provided with on the packing district 3 with two-dimensional code matched with sweep a yard mechanism, sweep a yard mechanism with the database is connected. The code scanning mechanism is common equipment with a two-dimensional code scanning function; the two-dimensional code and the code scanning mechanism can monitor the whole flow and reflect the flow on the display panel matched with the invention in time, and can judge production equipment and timely feed back and improve the quality; the whole life cycle management of the product can be realized by carrying out code scanning, identifying and tracking on each cosmetic bottle body.
The base material emulsifying equipment meets the sanitary and clean requirements of cosmetic production, and according to the automatic production of the formula, all production process steps except manual feeding are automatically completed. Wherein, be provided with AGV transport vechicle 5 between the matrix emulsification district 1 with individualized filling district 2, be provided with the storage tank on the AGV transport vechicle 5, be provided with level sensor on the storage tank. The personalized filling area 2 is provided with a butt joint monitoring circuit module matched with the AGV transport vehicle 5 and a data transmission module matched with a liquid level sensor. After the base material is emulsified in the base material emulsifying area 1, the base material is injected into the storage tank. The liquid level sensor can monitor the stock of the base materials in the storage tank in real time, and can remind replacement in time, so that intelligent production is realized. Each storage tank is further provided with a system identification code, so that the system identification code can be used for monitoring production conditions in real time and improving safety level.
The web is transported to the personalized filling zone 2 by the AGV transport 5 and the following operations are performed in the personalized filling zone 2 in sequence: filling base materials, adding ingredients in a personalized way, stirring, automatically cleaning, filling a pump cover and filling an outer cover.
In this specific embodiment, the personalized filling zone 2 includes a base material filling module 6 located in front of the middle of the personalized filling zone, the base material filling module 6 includes a cosmetic bottle body loading station 61 and a filling station 62, and the cosmetic bottle body loading station 61 is located on the right side of the filling station 62; a first manipulator 63 is arranged between the cosmetic bottle body feeding station 61 and the filling station 62, and the first manipulator 63 is used for capturing the cosmetic bottle body to the filling station 62; the cosmetic body loading station 61 is used to provide cosmetic body empty bottles that are typically initially transported by another AGV cart; the filling station 62 is configured to provide a position for the storage tank and the empty cosmetic body bottle captured by the first manipulator 63, and the base material in the storage tank is poured into the empty cosmetic body bottle to finish filling the base material when the filling station 62. In the filling station 62, the volume of the filling base material is adjusted according to the data feedback of the database on the actual size of the cosmetic bottle body and the liquid level sensor in the storage tank. The time beat of the filling base material is generally controlled within 8 seconds, so that the management is convenient and the efficiency is improved.
In this embodiment, the personalized filling area 2 further includes a custom liquid preparation module 4 located at the left front side thereof, where the custom liquid preparation module 4 is used to add a specific liquid preparation to the cosmetics, and the custom of color, fragrance or other functions required by the customer can be achieved by preparing the specific liquid preparation; the customized liquid preparation module 4 is connected with the database, and the customized liquid preparation module 4 selects a formula according to the database and adds customized liquid preparation to cosmetics; the customized liquid preparation module 4 comprises a turntable mechanism 41, wherein a plurality of clamping positions matched with the cosmetic bottle body are uniformly arranged on a turntable 42 of the turntable mechanism 41, and a clamp can be arranged on the clamping positions so as to clamp the cosmetic bottle body; the upper end of carousel 42 is provided with and joins in marriage liquid rack 43, be provided with a plurality of liquid charging means of joining in marriage on joining in marriage the liquid rack 43, different join in marriage liquid charging means is equipped with different joining in marriage liquid, every join in marriage liquid charging means with carousel 42 all with the database is connected, namely different joining in marriage liquid can pass through the arrangement of database is joined in marriage the preparation thus when producing customized cosmetics, appointed required joining in marriage liquid dress is added in the specific cosmetic bottle body. The liquid level sensor for monitoring the residual capacity of the liquid is arranged in the liquid preparation feeder.
In this specific embodiment, a six-axis manipulator 7 is cooperatively disposed between the filling station 62 and the turntable mechanism 41. The six-axis mechanical arm 7 is used for capturing the cosmetic bottle body of the filling station 62 onto the turntable mechanism 41 for liquid distribution and intake.
In this particular embodiment, the personalized filling area 2 further includes a cosmetic stirring module 8 located at the left rear of the personalized filling area, the cosmetic stirring module 8 includes a stirring module rotary table 81 and a plurality of stirring stations uniformly arranged on the stirring module rotary table 81, each stirring station is provided with a stirrer 82 in an adaptive manner, one side of the cosmetic stirring module 8 is provided with a stirring head cleaning module 83, and a stirring head capturing manipulator 84 is arranged between the stirring head cleaning module 83 and the stirring module rotary table 81. The stirring module rotary table 81 is located at the rear of the six-axis mechanical arm 7, and the six-axis mechanical arm 7 can capture the cosmetic bottle body from the customized liquid preparation module 4 onto the stirring module rotary table 81. And after the stirring is finished, the packing material bottle is weighed, the whole equipment is removed, and the cleaning effect of the cleaning equipment ensures the quality requirement of cosmetics. The personalized filling area 2 also comprises a bottling cover module 9 positioned at the right rear of the personalized filling area, and the module realizes the operation of automatically and intelligently manufacturing the bottle cover by configuring the existing bottling cover machine and robot; after the bottle cap is filled, the cosmetic bottle body can be conveyed into the packaging area 3 for packaging.
In this specific embodiment, the packaging area 3 includes body conveyer 31, sorting robot 32, a plurality of rotatory storehouse 33 and extranal packing conveyer 34, be provided with on the sorting robot 32 with cosmetic bottle's two-dimensional code matched with sweep a yard ware, sorting robot 32 catch and be located cosmetic bottle on the body conveyer 31 and pack it into rotatory storage silo 33 of target, be provided with a plurality of storage levels with cosmetic bottle matched with on the rotatory storage silo 33, when the storage level is full, sorting robot 32 will rotatory storage silo 33 catches and is located extranal packing case on extranal packing conveyer 34. When the rotary storage bin 33 works, after one product is loaded, the rotary storage bin 33 is rotated by an angle of one storage level, and enters a state to be stored of the next product. The bottle body conveyor belt 31 and the outer package conveyor belt 34 are respectively provided with a labeling machine matched with the bottle body of the cosmetics and the outer package, and the labeling machine is electrically connected with the database. The outer package conveyor 34 is provided with a weighing module 35 in an adapting way, and the common weighing module is arranged to prevent neglected loading. When packaging, the single bottle is scanned, the single bottle is automatically printed and labeled (product name), the single bottle is scanned, the code is systematically assigned and sorted, namely the rotary storage bin 33, the two-dimensional code is arranged at the rear end of the bottle, and the product name is arranged at the front end of the bottle.
The back labeling and real-time printing of the package box body are carried out on the outer package conveyor 34, the code scanning confirmation is carried out, the manual loading of the product is carried out at the box loading position, and the instruction book is put in.
The invention adopts personalized package, each product has different components, the printed content of the package is different, after the package is completed, the order receiving address is printed, the personalized delivery is completed, and the time required from the collection and ordering of the customer needs to the receiving of the customer is no more than 2 weeks in the whole course.
The operation mode of this embodiment is as follows: the empty bottle of the cosmetic bottle body is loaded on the loading station 61 of the cosmetic bottle body, and is removed by the first manipulator 63 and moved to the filling station 62, on the other hand, the storage tank filled with the base material is also loaded on the filling station 62 through the AGV transport vehicle 5, and then the base material in the storage tank is loaded into the cosmetic bottle body; then, capturing the cosmetic bottle body filled with the base material into the customized liquid preparation module 4 through the six-axis manipulator 7 for specific liquid preparation intake; and then, capturing the cosmetic bottle body filled with the prepared liquid to the cosmetic stirring module 8 through the six-axis mechanical arm 7 for stirring, and then installing a bottle cap through the bottling cap module 9, and finally, carrying out labeling weighing, packing and logistics distribution on the packing area 3.
The invention has the following beneficial effects:
1. summarizing skin characteristics and individual demands of consumers, and utilizing a rich formula library to perform multi-factor combination to select an optimal emulsification scheme so as to realize individual customization;
2. the optimal production plan can be planned according to the order information, the manufacturing characteristics and the state of the production resources, so that the optimal resource utilization rate is realized;
3. the full-automatic intelligent production reduces manpower, the flexible production module realizes production of different customized products, the intelligent equipment is in butt joint with the database and monitors the whole production condition, and the production process and the material dispatching can be optimized.
4. The whole process is monitored by the identification terminal and timely reflected on the panel, so that the production equipment and the quality can be timely fed back and improved. And the full life cycle management of the product is realized.
5. The full-automatic and flexible production line greatly improves the productivity and the production efficiency.
The invention can be used in the technical field of cosmetic production.
Claims (8)
1. Cosmetic intelligent production line based on flexible manufacturing, its characterized in that: the automatic packaging system comprises a database, and a base material emulsifying area (1), a personalized filling area (2) and a packaging area (3) which are sequentially arranged according to a production sequence, wherein the personalized filling area (2) comprises a customized liquid preparation module (4), a base material filling module (6) and a bottling cover module (9), the customized liquid preparation module (4) is connected with the database, and the customized liquid preparation module (4) selects a formula according to the database and adds customized liquid preparation to cosmetics; the personalized filling area (2) further comprises a cosmetic stirring module (8), the cosmetic stirring module (8) comprises a stirring module rotary table (81) and a plurality of stirring stations uniformly arranged on the stirring module rotary table (81), a stirrer (82) is arranged on each stirring station in an adaptive mode, a stirring head cleaning module (83) is arranged on one side of the cosmetic stirring module (8), and a stirring head capturing manipulator (84) is arranged between the stirring head cleaning module (83) and the stirring module rotary table (81); the packaging area (3) comprises a bottle body conveying belt (31), a sorting robot (32), a plurality of rotary storage bins (33) and an outer packing conveying belt (34), a code scanner matched with a two-dimensional code of the cosmetic bottle body is arranged on the sorting robot (32), the sorting robot (32) captures the cosmetic bottle body on the bottle body conveying belt (31) and loads the cosmetic bottle body into the rotary storage bins (33), a plurality of storage levels matched with the cosmetic bottle body are arranged on the rotary storage bins (33), and when the storage levels are fully loaded, the sorting robot (32) captures the rotary storage bins (33) into an outer packing box on the outer packing conveying belt (34).
2. The intelligent production line for cosmetics based on flexible manufacturing according to claim 1, characterized in that: the customization is joined in marriage liquid module (4) including carousel mechanism (41), evenly be provided with a plurality of screens with cosmetic bottle looks adaptation on carousel (42) of carousel mechanism (41), the upper end of carousel (42) is provided with and is joined in marriage liquid rack (43), be provided with a plurality of liquid charging means on joining in marriage liquid rack (43), every join in marriage liquid charging means with carousel (42) all with the database is connected.
3. The intelligent production line for cosmetics based on flexible manufacturing according to claim 1, characterized in that: the cosmetic bottle body and the packaging box body are both provided with two-dimension codes, the base material emulsifying area (1), the personalized filling area (2) and the packaging area (3) are both provided with code scanning mechanisms matched with the two-dimension codes, and the code scanning mechanisms are connected with the database.
4. The intelligent production line for cosmetics based on flexible manufacturing according to claim 2, characterized in that: be provided with AGV transport vechicle (5) between matrix emulsification district (1) with individualized filling district (2), be provided with the storage tank on AGV transport vechicle (5), be provided with level sensor on the storage tank.
5. The intelligent production line for cosmetics based on flexible manufacturing according to claim 4, wherein: the base material filling module (6) comprises a cosmetic bottle body feeding station (61) and a filling station (62), a first manipulator (63) is arranged between the cosmetic bottle body feeding station (61) and the filling station (62), and the cosmetic bottle body is matched with the storage tank on the filling station (62) for base material filling operation.
6. The intelligent production line for cosmetics based on flexible manufacturing according to claim 5, wherein: six-axis mechanical arm (7) is arranged between the filling station (62) and the turntable mechanism (41) in a matching way.
7. The intelligent production line for cosmetics based on flexible manufacturing according to claim 1, characterized in that: the bottle body conveyor belt (31) and the outer package conveyor belt (34) are respectively provided with a labeler matched with the bottle body of the cosmetics and the outer package box, and the labeler is electrically connected with the database.
8. The intelligent production line for cosmetics based on flexible manufacturing according to claim 1, characterized in that: and a weighing module (35) is adaptively arranged on the outer package conveyor belt (34).
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CN201710862117.4A CN107521779B (en) | 2017-09-21 | 2017-09-21 | Intelligent cosmetic production line based on flexible manufacturing |
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CN201710862117.4A CN107521779B (en) | 2017-09-21 | 2017-09-21 | Intelligent cosmetic production line based on flexible manufacturing |
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CN109062168A (en) * | 2018-09-21 | 2018-12-21 | 闫海峰 | A kind of long-range control large-scale customization personalized cosmetics automatic assembly line |
CN109159987B (en) * | 2018-09-23 | 2020-07-28 | 浙江欧诺化妆品有限公司 | Automatic cosmetic processing production line and control method |
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CN112479125A (en) * | 2019-09-12 | 2021-03-12 | 深圳万隆行贸易有限公司 | Liquid mixture filling system and method |
GB2592099A (en) * | 2019-09-12 | 2021-08-18 | Meiyume Shenzhen Ltd | Method and system for dispensing liquid mixtures |
CN111013417A (en) * | 2019-12-26 | 2020-04-17 | 深圳市运泰利自动化设备有限公司 | Method for preparing cosmetic liquid |
CN112109990B (en) * | 2020-07-21 | 2022-06-24 | 广州佳帆计算机有限公司 | Bottled product production system |
CN111908413A (en) * | 2020-07-21 | 2020-11-10 | 广州佳帆计算机有限公司 | Bottled product filling method and system |
CN113911992A (en) * | 2021-11-08 | 2022-01-11 | 拜斯特药业(广州)有限公司 | Automatic cosmetic canning production line |
CN117125667B (en) * | 2023-09-18 | 2024-06-18 | 广东雪蕾香氛产业园有限公司 | Perfume customizing method |
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