CN108788663B - Full-automatic single-rail conveying lighter cylinder tray inserting machine - Google Patents

Full-automatic single-rail conveying lighter cylinder tray inserting machine Download PDF

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Publication number
CN108788663B
CN108788663B CN201810203664.6A CN201810203664A CN108788663B CN 108788663 B CN108788663 B CN 108788663B CN 201810203664 A CN201810203664 A CN 201810203664A CN 108788663 B CN108788663 B CN 108788663B
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CN
China
Prior art keywords
cylinder
lighter
tray
disc
empty
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Expired - Fee Related
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CN201810203664.6A
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Chinese (zh)
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CN108788663A (en
Inventor
杨天
尹来容
李重祥
李超颖
周振华
何志勇
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Changsha University of Science and Technology
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Changsha University of Science and Technology
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Publication of CN108788663A publication Critical patent/CN108788663A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/003Escapement mechanisms used therewith
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Articles To Conveyors (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention provides a full-automatic single-rail conveying lighter cylinder tray inserting machine, which comprises a rack, a lighter cylinder feeding system, a lighter cylinder grabbing system and an empty tray feeding system, and is characterized by further comprising: the device comprises a vibrating disc, a primary feeding track, a rotary brush, a secondary feeding track, a cylinder, an empty disc storage device, an air claw, a blocking disc mechanism and a material transferring mechanism; the machine frame comprises a first machine frame for supporting the vibration disc, a second machine frame for supporting the grabbing system and a machine case; the lighter cylinder feeding system comprises a vibrating disc, a primary feeding track, a rotary brush, a secondary feeding track and a material transferring mechanism; the lighter cylinder grabbing system comprises a movable arm and a gas claw; the empty tray feeding system comprises a tray feeding mechanism, a tray discharging mechanism, an empty tray storage device and a tray blocking mechanism. According to the invention, the lighter cylinders in the same direction can be screened out through the vibrating disc, and then disc insertion is automatically carried out through the disc inserting machine, so that a large amount of manpower is saved, and the operation is stable and reliable.

Description

Full-automatic single-rail conveying lighter cylinder tray inserting machine
Technical Field
The invention belongs to the field of lighter cylinder processing equipment, and particularly relates to a full-automatic single-rail conveying lighter cylinder disc inserting machine.
Background
The lighter is widely used in daily life, has large demand and is one of the main export commodities in China. The lighter barrel needs to be conveyed to an assembly table in order and consistently to perform tray inserting operation, the vibration tray is used for automatic feeding, and the lighter barrel has the advantages of low cost and high efficiency. Although traditional vibration dish can carry the lighter barrel one by one, can not guarantee the direction of delivery of lighter barrel, with lighter barrel sequencing be in the present lighter production comparatively loaded down with trivial details a ring consuming time.
Patent document CN201420690683.3 discloses a vibration feeding tray for small shaft parts, which has the main technical scheme that: the utility model provides a vibrations feed table of small-size axle type part, the on-line screen storage device comprises a base, vibrator and with vibrator matched with feed table, the feed table inboard is equipped with spiral shell screwing in rise's pay-off track, still including feeding device, be equipped with the output slide rail among the conveyor, the one end of this output slide rail is connected for dismantling with the discharge gate of pay-off track upper end, the other end corresponds with the guide track of sharp feeder, the tail end of output slide rail is equipped with bellied buffer in surface rather than the junction of preceding part, the width of output slide rail tail end is greater than the diameter of corresponding axle type part, but is less than the twice of its diameter, the surface of this output slide rail tail end still is equipped with anti-skidding sculpture. The technical scheme solves the conveying problem of small shaft parts, but the problem of automatic sequencing of lighter cylinders is not involved, and the vibrating disc designed by people aims at sequencing and conveying of the lighter cylinders, so that the efficiency is higher.
The patent No. 201210382837.8 discloses an automatic tray inserting machine, which comprises a bearing device, a feeding device and a pushing device, wherein the bearing device is provided with a vertical tray, the surface of the tray is provided with a plurality of transverse jacks, the feeding device is provided with a hopper for stacking and containing a plurality of forming tools, a feeding plate for conveying the forming tools is arranged below the hopper, the pushing device is provided with a first base, one side of the first base is connected with a second driver, one side of the first base is provided with a thimble, and when the feeding plate moves the forming tools to be opposite to the thimble, the second driver pushes the first base to transversely displace, so that the thimble pushes the forming tools in the moving groove; the invention enables the forming cutter to be transversely inserted into the jack on the surface of the plug-in tray, and does not relate to the problem of the plug-in tray of the plastic shell of the lighter.
With the rapid development of economy and the application of flow line production, various industries gradually move towards automation, and the automatic feeding plug tray is one of the problems which are urgently needed to be solved at present. At present, the process of putting the cylinder of the lighter into the empty tray is mostly finished manually, the situation that the cylinder of the lighter falls off can often occur, and the working mode is not only boring in operation and high in labor intensity, but also relatively low in efficiency. With the gradual rise of labor cost in recent years, the traditional manual operation becomes more and more inconvenient, and in order to improve the production efficiency of the lighter and reduce the production cost, the invention provides the full-automatic single-rail conveying lighter cylinder tray inserting machine so as to realize the automatic tray inserting of the lighter cylinder.
Disclosure of Invention
Aiming at the defects of low efficiency and high labor cost in the prior art, the invention provides the full-automatic single-rail conveying lighter cylinder tray inserting machine which can accurately place lighter cylinders, saves manpower, and simultaneously prevents the lighter cylinders from colliding and scratching each other.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a full-automatic single-rail conveying lighter cylinder tray inserting machine comprises: frame, lighter barrel feeding system, lighter barrel grasping system, empty dish feeding system, its characterized in that still includes: the device comprises a vibration disc 3, a primary feeding track 6, a rotary brush 7, a secondary feeding track 8, a first cylinder 10, a second cylinder 11, a third cylinder 12, an empty disc storage device 13, an air claw 17, a disc blocking mechanism 19 and a material transferring mechanism 22, wherein the frame comprises a first frame 1 for supporting the vibration disc, a second frame 15 for supporting a grabbing system and a case 25; the feeding system of the lighter cylinder comprises a vibrating disc 3, a primary feeding track 6, a rotating brush 7, a secondary feeding track 8 and a material transferring mechanism 22, wherein the vibrating disc 3 is installed at the upper end of a first frame 1 and is connected with the primary feeding track 6 through an output slide rail 5, a height limiting stop lever 4 is further installed on the vibrating disc 3, the rotating brush 7 is installed at the upper end of the primary feeding track 6, the primary feeding track 6 is higher than the secondary feeding track 8, the material transferring mechanism 22 is installed at the tail end of the secondary feeding track 8, a fourth cylinder 24 is installed at the lower end of the material transferring mechanism 22, the material transferring mechanism 22 moves through the fourth cylinder 24, and a supporting plate 20 is further installed on the outer side of the material transferring mechanism 22; the grabbing system comprises a movable arm 14 and a gas claw 17, wherein the movable arm 14 is positioned on one side of a second rack 15, the movable arm 14 is connected with the second rack 15 through a moving pair, the direction of the moving pair is positioned in a horizontal plane, the movable arm 14 comprises a fixed end and a moving end, the moving direction of the movable arm 14 is vertical, and the gas claw 17 is fixed at the lower end of the moving end; empty dish feeding system is including sending a set mechanism, play set mechanism, empty dish storage device 13, fender dish mechanism 19, send a set mechanism to include first cylinder 10, third cylinder 12, go out set mechanism and include second cylinder 11, empty dish storage device 13 distributes in the desktop both sides, keeps off dish mechanism 19 including stiff end and removal end, and the stiff end is installed in the desktop bottom, and the removal end can reciprocate, realizes the stock stop.
The feeding track 3.1 of the vibrating disk 3 is provided with a material sieving port 3.2, the width of the feeding track is larger than that of the lighter cylinder, the length of the feeding track is smaller than that of the lighter cylinder from the center of gravity of the disk inserting machine to the large end of the lighter cylinder, and the feeding track is larger than that of the lighter cylinder from the center of gravity of the lighter cylinder to the small end of the lighter cylinder, so that the lighter cylinder entering the output sliding rail 5 can be ensured to face towards the same.
The moving pair is a ball screw 16, is arranged on the inner side of the second rack 15 and is driven by a direct current motor, and the ball screw 16 is adopted to enable transmission to be more stable; a guide rail is arranged between the lower end of the second frame 15 and the upper end of the movable arm 14, and the direction of the guide rail is the same as the moving direction of the sliding pair.
A sliding plate 9 is arranged between the first-stage feeding rail 6 and the second-stage feeding rail 8, and the lighter cylinder bodies can be overlapped together after passing through the sliding plate 9.
The gas claw 17 internally mounted has the spring, and the cylinder is installed in the outside, and this cylinder can drive the gas claw and be concertina movement, and then snatch the lighter barrel, and gag lever post 18 is installed in the gas claw 17 outside, and gag lever post 18's direction is vertical downwards, prevents that the lighter barrel from taking place the skew along the level.
The striker plate 23 is installed to commentaries on classics material mechanism 22 inboard, and striker plate 23 slope is placed, and the in-process of lighter barrel motion is because inertial effect extrusion striker plate 23, increases the stack degree of lighter barrel then.
An air pipe 21 is arranged at the upper end of the supporting plate 20, the direction of the air pipe 21 is the same as that of the secondary feeding track 8, the air pipe 21 blows air, and the lighter cylinders which are overlapped together are further erected under the action of force.
The empty disk storage device 13 is connected with the bolts through the slots, the space size of the empty disk storage device can be adjusted, and the empty disk storage device is suitable for various types of empty disks.
The tray stopping mechanism 19 comprises a baffle plate, the height of the baffle plate extending out of the table top is the same as the height of the empty tray, and the baffle plate can move up and down to realize tray stopping.
The invention has the beneficial effects that: the automatic sorting machine uses the vibration disc for feeding, can automatically sort the lighter cylinders, and has high conveying efficiency; the lighter cylinder feeding system automatically feeds the lighter cylinders to the bottom end and enables the lighter cylinders to stand up to be arranged, so that the conveying efficiency is greatly improved, and the manpower is saved; the grabbing system can move in the X axis and the Z axis, so that the lighter cylinder can be grabbed and placed in any groove of the empty tray; the empty disk storage device is connected with the bolt through the groove, the space size of the empty disk storage device can be adjusted, and the application range of the disk inserting machine is enlarged; the grabbing system adopts screw transmission, so that accurate positioning of the air claw can be realized, grabbing and disk insertion are realized, and the air claw adopts spring reset, so that grabbing is more reliable; the tray inserting machine saves manpower, is accurate in positioning, grabbing and inserting, avoids uncertainty of manual operation, improves working efficiency and saves manpower.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a cross-sectional view of the present invention.
Fig. 3 is a schematic view of a vibratory pan.
FIG. 4 is a schematic view of a slide down plate.
FIG. 5 is a schematic view of the gas claw.
Fig. 6 is an enlarged schematic view of the material transferring mechanism.
In the figure: 1-a first frame, 2-support legs, 3-a vibrating disc (3), 3.1-a feeding track, 3.2-a screening opening, 4-a height-limiting stop lever, 5-an output slide rail, 6-a first-level feeding track, 7-a rotary brush, 8-a second-level feeding track, 9-a sliding plate, 10-a first air cylinder, 11-a second air cylinder, 12-a third air cylinder, 13-an empty disc storage device, 14-a movable arm, 15-a second frame, 16-a ball screw, 17-an air claw, 18-a limiting lever, 19-a disc blocking mechanism, 20-a support plate, 21-an air pipe, 22-a material transferring mechanism, 23-a material blocking plate, 24-a fourth air cylinder and 25-a case.
Detailed description of the preferred embodiments
The invention is described in further detail below with reference to the figures and specific examples of the specification.
As shown in fig. 1 and 2, a tray inserting machine for a cylinder of a fully-automatic single-rail conveying lighter comprises: frame, lighter barrel feeding system, lighter barrel grasping system, empty dish feeding system, its characterized in that still includes: the device comprises a vibration disc 3, a primary feeding track 6, a rotary brush 7, a secondary feeding track 8, a first cylinder 10, a second cylinder 11, a third cylinder 12, an empty disc storage device 13, a gas claw 17, a disc blocking mechanism 19 and a material transferring mechanism 22, wherein the frame comprises a first frame 1 for supporting the vibration disc, a second frame 15 for supporting a grabbing system and a case 25, and four supporting legs 2 made of rubber are uniformly distributed at the lower end of the first frame 1; the lighter barrel feeding system comprises a vibrating disc 3, a primary feeding rail 6, a rotating brush 7, a secondary feeding rail 8 and a material transferring mechanism 22, wherein the vibrating disc 3 is installed at the upper end of a rack 1 and is connected with the primary feeding rail 6 through an output slide rail 5, a height limiting stop lever 4 is welded on the vibrating disc 3, the rotating brush 7 is installed at the upper end of the primary feeding rail 6, the primary feeding rail 6 is higher than the secondary feeding rail 8, a sliding plate 9 is welded between the primary feeding rail and the secondary feeding rail 8, the material transferring mechanism 22 is installed at the tail end of the secondary feeding rail 8, a fourth cylinder 24 is installed at the lower end of the material transferring mechanism 22, the material transferring mechanism 22 moves through the fourth cylinder 22, a supporting plate 20 is installed on the outer side of the material transferring mechanism 22, and an air pipe 21 is welded at; the grabbing system comprises a movable arm 14 and a pneumatic claw 17, wherein the movable arm 14 is positioned on one side of a second rack 15, the movable arm 14 is connected with the second rack 15 through a moving pair, the movable arm 14 can adopt an air cylinder, the direction of the moving pair is positioned in a horizontal plane, the movable arm 14 comprises a fixed end and a moving end, the moving direction of the movable arm 14 is a vertical direction, and the pneumatic claw 17 is fixed at the lower end of the moving end; empty dish feeding system is including sending a set mechanism, play set mechanism, empty dish storage device 13, fender dish mechanism 19, send a set mechanism to include first cylinder 10, third cylinder 12, go out set mechanism package second cylinder 11, empty dish storage device 13 distributes in the desktop both sides, keeps off dish mechanism 19 including stiff end and removal end, and the stiff end is installed in the desktop bottom, and the removal end can reciprocate, realizes the stock stop.
The working principle is as follows: after the lighter cylinder is poured into the vibrating disc 3, the lighter cylinder enters the feeding track 3.1 under the vibration action of the vibration motor, then the lighter cylinder with the same orientation is screened out through the screening opening 3.2, the lighter cylinder with the same orientation enters the output slide rail 5, the lighter cylinder enters the primary feeding track 6 through the output slide rail 5, the lighter cylinder is accelerated to enter the secondary feeding track 8 under the action of the rotary brush 7 at the tail end of the primary feeding track 6, then the lighter cylinders are overlapped together, the overlapped lighter cylinder moves forwards under the action of the conveying belt and enters the material transferring mechanism 22, the baffle 23 is squeezed under the action of inertia, the overlapping degree is increased, at the moment, the air pipe 21 blows air, and the lighter cylinder is erected; on the other hand, empty disks are stored in the empty disk storage device 13, firstly, the first air cylinder 10 pushes the plug disks along the Y direction, the empty disks are stopped after encountering a baffle, the third air cylinder 12 pushes the plug disks along the X direction, after the plug disks are pushed to the designated position, the air claws 17 grab the lighter cylinders and insert the lighter cylinders into the grooves of the empty disks, and after the empty disks are fully inserted, the blocking disk mechanism 19 moves downwards, the second air cylinder 11 pushes forwards, and then the insertion and the extraction of one plug disk lighter cylinder are completed.
While the foregoing is illustrative of the present invention, it is not intended to limit the scope of the invention; it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the spirit of the present invention, and these are all within the scope of the present invention; therefore, the protection scope of the present invention should be subject to the claims.

Claims (5)

1. A full-automatic single-rail conveying lighter cylinder tray inserting machine comprises: frame, lighter barrel feeding system, lighter barrel grasping system, empty dish feeding system, its characterized in that, it still includes: the automatic feeding device comprises a vibrating disc (3), a primary feeding track (6), a rotary brush (7), a secondary feeding track (8), a first cylinder (10), a second cylinder (11), a third cylinder (12), an empty disc storage device (13), a pneumatic claw (17), a disc blocking mechanism (19) and a material transferring mechanism (22), wherein the frame comprises a first frame (1) supporting the vibrating disc, a second frame (15) supporting a grabbing system and a case (25); the lighter barrel feeding system comprises a vibrating disc (3), a first-stage feeding track (6), a rotary brush (7), a second-stage feeding track (8) and a material transferring mechanism (22), wherein the vibrating disc (3) is installed at the upper end of a first rack (1) and is connected with the first-stage feeding track (6) through an output sliding rail (5), a height limiting stop lever (4) is further installed on the vibrating disc (3), the rotary brush (7) is installed at the upper end of the first-stage feeding track (6), the first-stage feeding track (6) is higher than the second-stage feeding track (8), the material transferring mechanism (22) is installed at the tail end of the second-stage feeding track (8), a fourth cylinder (24) is installed at the lower end of the material transferring mechanism (22), the material transferring mechanism (22) moves through the fourth cylinder (24), and a supporting plate (20) is further installed on the outer side of the material transferring; an air pipe (21) is installed at the upper end of the supporting plate (20), and the direction of the air pipe (21) is the same as that of the secondary feeding track (8); the grabbing system comprises a movable arm (14) and a pneumatic claw (17), wherein the movable arm (14) is located on one side of a second rack (15), the movable arm (14) is connected with the second rack (15) through a moving pair, the direction of the moving pair is located in a horizontal plane, the movable arm (14) comprises a fixed end and a moving end, the moving direction of the movable arm (14) is the vertical direction, and the pneumatic claw (17) is fixed at the lower end of the moving end; a spring is arranged in the pneumatic claw (17), a cylinder is arranged on the side surface of the pneumatic claw, and a limiting rod (18) is arranged on the outer side of the pneumatic claw (17); the empty tray feeding system comprises a tray feeding mechanism, a tray discharging mechanism, an empty tray storage device (13) and a tray blocking mechanism (19), wherein the tray feeding mechanism comprises a first air cylinder (10) and a third air cylinder (12), the tray discharging mechanism comprises a second air cylinder (11), the empty tray storage device (13) is distributed on two sides of a desktop, the tray blocking mechanism (19) comprises a fixed end and a movable end, the fixed end is installed at the bottom of the desktop, and the movable end can move up and down to block materials; the work flow of the full-automatic single-rail conveying lighter cylinder disc inserting machine is as follows: after the lighter cylinder is poured into the vibrating disc (3), the lighter cylinder in the same direction is screened out through the screening opening (3.2) under the action of the vibrating motor, enters the first-stage feeding track (6) through the output sliding rail (5), and then enters the second-stage feeding track (8) under the action of the rotating brush (7), so that the lighter cylinders are overlapped together, the overlapped lighter cylinder extrudes the baffle plate (23), at the moment, the air pipe (21) blows, and the lighter cylinder is erected; on the other hand, empty discs are stored in the empty disc storage device (13), firstly, the disc feeding mechanism pushes the empty discs along the Y direction, then, the empty discs are pushed to the designated position along the X direction, the pneumatic claw (17) grabs the lighter cylinder body and inserts the lighter cylinder body into the groove of the empty discs, the disc blocking mechanism (19) moves downwards, the disc discharging mechanism pushes the inserted discs outwards, and then, the insertion and the taking of the inserted disc lighter cylinder body are completed; a sliding plate (9) is arranged between the first-stage feeding track (6) and the second-stage feeding track (8); the inner side of the material rotating mechanism (22) is provided with a material baffle plate (23), the material baffle plate (23) is obliquely arranged, and the vertical height is two thirds of the barrel body of the lighter.
2. The cylinder tray inserting machine of the full-automatic monorail transport lighter as recited in claim 1, wherein: the feeding rail (3.1) of the vibrating disc (3) is provided with a material screening opening (3.2), the width of the material screening opening (3.2) is larger than that of the lighter cylinder, the length of the material screening opening is smaller than that from the center of gravity of the lighter cylinder to the big end of the lighter cylinder, and the length of the material screening opening is larger than that from the center of gravity of the lighter cylinder to the small end of the lighter cylinder.
3. The cylinder tray inserting machine of the full-automatic monorail transport lighter as recited in claim 1, wherein: the moving pair is a ball screw (16), and the ball screw (16) is driven by a direct current motor; and a guide rail is arranged between the lower end of the second rack (15) and the upper end of the movable arm (14), and the direction of the guide rail is the same as the moving direction of the sliding pair.
4. The cylinder tray inserting machine of the full-automatic monorail transport lighter as recited in claim 1, wherein: the empty disk storage device (13) is connected with the bolt through a groove, and the space size of the empty disk storage device can be adjusted.
5. The cylinder tray inserting machine of the full-automatic monorail transport lighter as recited in claim 1, wherein: the tray blocking mechanism (19) comprises a baffle plate, the baffle plate can move up and down, and the height of the baffle plate extending out of the table top is the same as the height of the empty tray.
CN201810203664.6A 2018-03-13 2018-03-13 Full-automatic single-rail conveying lighter cylinder tray inserting machine Expired - Fee Related CN108788663B (en)

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Publication number Priority date Publication date Assignee Title
CN112158580B (en) * 2020-09-25 2023-05-09 湖南精专自动化技术有限公司 Continuous tray feeding and loading integrated device of lighter
CN113547326B (en) * 2021-08-23 2023-08-01 青岛金地盛金属制品有限公司 Tapping marking equipment capable of automatically feeding

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DE102012212825A1 (en) * 2012-07-20 2014-01-23 Robert Bosch Gmbh Product stacking device
CN102774660B (en) * 2012-08-08 2014-07-02 江苏中科友特机器人科技有限公司 Automatic stacker crane
US9802768B2 (en) * 2015-10-29 2017-10-31 The Procter & Gamble Company Apparatus for reorienting and/or stacking products
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CN107639397B (en) * 2017-11-06 2023-07-14 长沙理工大学 Chain type full-automatic lighter barrel disc inserting machine

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Granted publication date: 20200828