CN108788582B - Angle adjusting device - Google Patents
Angle adjusting device Download PDFInfo
- Publication number
- CN108788582B CN108788582B CN201810903697.1A CN201810903697A CN108788582B CN 108788582 B CN108788582 B CN 108788582B CN 201810903697 A CN201810903697 A CN 201810903697A CN 108788582 B CN108788582 B CN 108788582B
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- adjusting
- seat
- transverse
- longitudinal
- angle
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- 238000003466 welding Methods 0.000 claims abstract description 63
- 230000004927 fusion Effects 0.000 claims abstract description 30
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 15
- 239000010959 steel Substances 0.000 description 15
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses an angle adjusting device which comprises an adjusting plate, an adjusting seat, a positioning mechanism, a longitudinal angle adjusting mechanism and a transverse angle adjusting mechanism, wherein the adjusting plate is movably connected with the adjusting seat through the positioning mechanism; the longitudinal angle adjusting mechanism is respectively connected with the adjusting plate and the adjusting seat, and adjusts the longitudinal angle by taking the positioning mechanism as a center; the transverse angle adjusting mechanism is fixedly arranged between the adjusting plate and the adjusting seat, and the transverse angle adjusting mechanism is used for adjusting the transverse angle by taking the positioning mechanism as a center. The welding device has a simple structure, is convenient to use, can quickly adjust the parallelism of the fusion pipe or the welding gun and the workpiece during welding, is beneficial to improving the welding quality, and can avoid damage caused by short circuit between the fusion pipe or the welding gun and the workpiece; and can also be quickly installed on existing welders for use.
Description
Technical Field
The invention relates to the field of welding, in particular to an angle adjusting device which is mainly used for adjusting the angle of a fusion pipe or a welding gun in a welding machine.
Background
In the electrolytic aluminum production process, the cathode steel bar of the newly-built electrolytic tank or the overhauled electrolytic tank needs to be welded. At present, a welding machine is generally used for welding a cathode steel bar, and when two thick steel plates are automatically welded, a fusion pipe or a welding gun needs to be inserted into the bottoms of the two steel plates for welding because the steel plates are thick. However, since the gap between the two steel plates is small, the distance between the fusion pipe or the welding gun and the steel plates is generally smaller than 10mm, and therefore, in order to ensure the welding effect, the fusion pipe or the welding gun needs to be kept parallel to the steel plates in order to prevent the fusion pipe or the welding gun from being damaged.
The prior art with the Chinese patent publication number of CN207563886U discloses a table type steel bar welding machine in the 7 th month of 2018, and the technical scheme is as follows: including removing the base, remove and be provided with switch board and sideslip mechanism on the base, be provided with vertical lifting mechanism on the sideslip mechanism, one side of vertical lifting mechanism is fixed and is provided with the wire reel, fixedly connected with wire feed mechanism and oscillator on the slider of opposite side, wire feed mechanism is located the top of oscillator, fixedly connected with manual fine setting mechanism on the oscillator, fixedly connected with welding set on the manual fine setting mechanism. The manual fine adjustment mechanism comprises a manual horizontal fine adjustment mechanism and a manual vertical fine adjustment mechanism, wherein the manual horizontal fine adjustment mechanism is fixed on the oscillator, the manual vertical fine adjustment mechanism is connected to the manual horizontal fine adjustment mechanism, and the welding assembly is fixed on the manual vertical fine adjustment mechanism. During welding, the manual horizontal fine adjustment mechanism and the manual vertical fine adjustment mechanism are matched to finely adjust the melting nozzle in the horizontal direction and the vertical direction in the welding process. When the actual welding is carried out, the distance between the melting nozzle and the steel bar is very small, and the melting nozzle is very long, when the melting nozzle stretches into the bottom of the steel bar to be welded, the melting nozzle is directly contacted with the steel bar to cause short circuit if not parallel to the steel bar, so that the whole welding process is influenced, in order to adjust the melting nozzle to be parallel to the steel bar, a worker is required to adjust the angle of the whole trolley to enable the melting nozzle to be parallel to the steel bar, time and labor are wasted, and the operation is inconvenient.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provide an angle adjusting device which has simple structure and convenient use, can quickly adjust the parallelism between a fusion pipe or a welding gun and a workpiece during welding, is beneficial to improving the welding quality and can avoid damage caused by short circuit between the fusion pipe or the welding gun and the workpiece; and can also be quickly installed on existing welders for use.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
An angle adjusting device, characterized in that: the device comprises an adjusting plate, an adjusting seat, a positioning mechanism, a longitudinal angle adjusting mechanism and a transverse angle adjusting mechanism, wherein the adjusting plate is movably connected with the adjusting seat through the positioning mechanism; the longitudinal angle adjusting mechanism is respectively connected with the adjusting plate and the adjusting seat, and adjusts the longitudinal angle by taking the positioning mechanism as a center; the transverse angle adjusting mechanism is fixedly arranged between the adjusting plate and the adjusting seat, and the transverse angle adjusting mechanism is used for adjusting the transverse angle by taking the positioning mechanism as a center.
The positioning mechanism comprises a hinge bolt, a hinge seat and a connecting shaft, wherein the hinge seat is fixed on the adjusting seat, the hinge bolt is connected on the adjusting plate, concentric through holes are formed in the hinge seat and the hinge bolt, one end of the connecting shaft is fixed in the through hole of the hinge seat, and the other end of the connecting shaft is movably sleeved in the through hole of the hinge bolt; the longitudinal angle adjusting mechanism and the transverse angle adjusting mechanism are used for adjusting angles by taking the hinge bolts as centers.
The longitudinal angle adjusting mechanism comprises a longitudinal adjusting screw rod, a fixed block, a longitudinal fixing seat and a hand wheel, wherein the longitudinal fixing seat is fixed on the adjusting seat, the fixed block is fixed on the adjusting plate, one end of the longitudinal adjusting screw rod is fixedly connected with the hand wheel, and the other end of the longitudinal adjusting screw rod sequentially penetrates through the fixed block and the adjusting plate in a threaded manner and then is connected with the longitudinal fixing seat; the longitudinal adjusting screw rod is matched with the longitudinal fixing seat to adjust the longitudinal angle.
The longitudinal fixing seat is a ball seat, a ball head matched with the head seat is fixedly arranged at the end part of the longitudinal adjusting screw rod, and the ball head is positioned in the head seat.
The transverse angle adjusting mechanism comprises a transverse adjusting screw rod, a transverse fixing seat, a rotary bolt and a hand wheel, wherein the transverse fixing seat is fixed on the adjusting seat, the rotary bolt is connected to the adjusting plate, one end of the transverse adjusting screw rod is fixedly connected with the hand wheel, and the other end of the transverse adjusting screw rod is arranged in the transverse fixing seat through the rotary bolt; the transverse adjusting screw rod is matched with the transverse fixing seat to adjust the transverse angle.
The transverse adjusting screw is characterized in that the transverse adjusting screw is fixed to form a transverse adjusting screw seat, a ball head matched with the transverse adjusting screw seat is fixedly arranged at the end part of the transverse adjusting screw, and the ball head is located in the transverse adjusting screw seat.
The adjusting seat is fixedly provided with a mounting plate perpendicular to the adjusting seat, and the transverse fixing seat is fixed on the mounting plate.
The invention has the advantages that:
1. the invention comprises an adjusting plate, an adjusting seat, a positioning mechanism, a longitudinal angle adjusting mechanism and a transverse angle adjusting mechanism, wherein the adjusting plate is movably connected with the adjusting seat through the positioning mechanism; the longitudinal angle adjusting mechanism is respectively connected with the adjusting plate and the adjusting seat, and the transverse angle adjusting mechanism is fixedly arranged between the adjusting plate and the adjusting seat. When in actual use, the longitudinal angle and the transverse angle of the fusion pipe or the welding gun can be adjusted by installing the fusion pipe or the welding gun on the adjusting plate or the adjusting seat. Compared with the prior art, the welding device has the advantages that the structure is simple, the use is convenient, the welding pipe or the welding gun can be quickly adjusted to be parallel to the workpiece during welding, the welding quality is improved, and the welding pipe or the welding gun and the workpiece are prevented from being damaged due to short circuit; and can also be quickly installed on existing welders for use.
2. The positioning mechanism comprises a hinge bolt, a hinge seat and a connecting shaft, wherein the hinge seat is fixed on the adjusting seat, the hinge bolt is connected on the adjusting plate, concentric through holes are formed in the hinge seat and the hinge bolt, one end of the connecting shaft is fixed in the through hole of the hinge seat, and the other end of the connecting shaft is movably sleeved in the through hole of the hinge bolt; the structure has the advantages of high positioning precision and capability of avoiding the influence on welding quality caused by horizontal shaking of the adjusting seat.
3. The longitudinal angle adjusting mechanism comprises a longitudinal adjusting screw rod, a fixed block, a longitudinal fixing seat and a hand wheel, wherein the longitudinal fixing seat is fixed on the adjusting seat, the fixed block is fixed on the adjusting plate, one end of the longitudinal adjusting screw rod is fixedly connected with the hand wheel, and the other end of the longitudinal adjusting screw rod sequentially penetrates through the fixed block and the adjusting plate in a threaded manner and then is connected with the longitudinal fixing seat; the structure adopts a single handle for adjustment, and in use, the vertical angle can be adjusted up and down only by rotating the vertical adjusting screw rod clockwise or anticlockwise by a single hand.
4. The longitudinal fixing seat is a ball seat, and the end part of the longitudinal adjusting screw rod is fixedly provided with a ball head matched with the ball seat; through the close fit of the ball head and the ball head seat, the adjusting plate and the adjusting seat can be prevented from shaking in use.
5. The transverse angle adjusting mechanism comprises a transverse adjusting screw rod, a transverse fixing seat, a rotary bolt and a hand wheel, wherein the transverse fixing seat is fixed on the adjusting seat, the rotary bolt is connected to the adjusting plate, one end of the transverse adjusting screw rod is fixedly connected with the hand wheel, and the other end of the transverse adjusting screw rod is arranged in the transverse fixing seat through the rotary bolt; the structure adopts a single handle for adjustment, and in use, the left-right adjustment of the transverse angle can be realized only by rotating the longitudinal adjusting screw rod clockwise or anticlockwise by a single hand.
6. The transverse adjusting screw is fixed into the ball seat, the end part of the transverse adjusting screw is fixedly provided with the ball head matched with the ball seat, and the adjusting plate and the adjusting seat can not shake in use through the close fit of the ball head and the ball seat.
Drawings
FIG. 1 is a schematic view of the structure of a fusion pipe or welding gun mounted on an adjusting plate according to the present invention.
Fig. 2 is a schematic perspective view of fig. 1.
FIG. 3 is a schematic view of the structure of the fusion pipe or welding gun installed on the adjusting seat in the invention.
The reference numerals in the figures are: 1. the welding device comprises an adjusting plate, 2, an adjusting seat, 3, a fusion pipe or welding gun, 4, a hinge bolt, 5, a hinge seat, 6, a connecting shaft, 7, a longitudinal adjusting screw rod, 8, a fixing block, 9, a longitudinal fixing seat, 10, a transverse adjusting screw rod, 11, a transverse fixing seat, 12, a rotating bolt, 13 and a mounting plate.
Detailed Description
The invention provides an angle adjusting device which comprises an adjusting plate 1, an adjusting seat 2, a positioning mechanism, a longitudinal angle adjusting mechanism and a transverse angle adjusting mechanism, wherein the adjusting plate 1 is movably connected with the adjusting seat 2 through the positioning mechanism, and the connected adjusting plate 1 is parallel to the adjusting seat 2; the longitudinal angle adjusting mechanism is respectively connected with the adjusting plate 1 and the adjusting seat 2, and is used for adjusting the longitudinal angle of the fusion tube or the welding gun 3 by taking the positioning mechanism as a center; the transverse angle adjusting mechanism is fixedly arranged between the adjusting plate 1 and the adjusting seat 2, and the transverse angle adjusting mechanism is used for adjusting the transverse angle of the fusion tube or the welding gun 3 by taking the positioning mechanism as a center. Wherein, the fusion pipe or welding gun 3 is arranged on the adjusting plate 1 or the adjusting seat 2, namely, the fusion pipe or welding gun 3 can be arranged on the adjusting plate 1 or the adjusting seat 2. When the fusion pipe or the welding gun 3 is arranged on the adjusting plate 1, the adjusting seat 2 is fixed on the welding machine; when the fusion pipe or the welding gun 3 is installed on the adjusting seat 2, the adjusting plate 1 is fixed on the welding machine.
In the present invention, the positioning mechanism and the longitudinal angle adjusting mechanism are preferably disposed in the middle regions of the adjusting plate 1 and the adjusting seat 2, and the lateral angle adjusting mechanism is preferably disposed in the lower regions of the adjusting plate 1 and the adjusting seat 2. The longitudinal angle adjusting mechanism is used for adjusting the longitudinal angle up and down, and the transverse angle adjusting mechanism is used for adjusting the transverse angle left and right. Specifically, the adjustment ranges of the longitudinal angle adjustment mechanism and the transverse angle adjustment mechanism are +/-20 degrees.
The specific structures of the positioning mechanism, the longitudinal angle adjusting mechanism and the transverse angle adjusting mechanism are respectively as follows:
The positioning mechanism comprises: the hinge comprises a hinge bolt 4, a hinge seat 5 and a connecting shaft 6, wherein the hinge bolt 4 is in threaded connection with the adjusting plate 1, and two ends of the hinge bolt 4 are respectively positioned at two ends of the adjusting plate 1; the hinge seat 5 is fixed on the adjusting seat 2, concentric through holes are formed in the hinge seat 5 and the hinge bolt 4, and the inner diameter of the through hole in the hinge bolt 4 is slightly larger than that of the through hole in the hinge seat 5; one end of the connecting shaft 6 is fixed in the through hole of the hinge seat 5, and the other end is movably sleeved in the through hole of the hinge bolt 4; the longitudinal angle adjusting mechanism and the transverse angle adjusting mechanism are used for adjusting the angle of the fusion pipe or the welding gun by taking the hinge bolt 4 as the center.
The longitudinal angle adjusting mechanism comprises: the device comprises a longitudinal adjusting screw rod 7, a fixed block 8, a longitudinal fixing seat 9 and a hand wheel, wherein the longitudinal fixing seat 9 is fixed on an adjusting seat 2, the fixed block 8 is fixed on an adjusting plate 1, one end of the longitudinal adjusting screw rod 7 is fixedly connected with the hand wheel, and the other end of the longitudinal adjusting screw rod sequentially passes through the fixed block 8 and the adjusting plate 1 in a threaded manner and then is connected with the longitudinal fixing seat 9; the longitudinal adjusting screw rod 7 is matched with the longitudinal fixing seat 9 to adjust the longitudinal angle of the fusion pipe or the welding gun 3.
Further, the longitudinal fixing seat 9 is a ball seat, and a ball head matched with the ball seat is fixedly arranged at the end part of the longitudinal adjusting screw rod 7 and is positioned in the ball seat.
The transverse angle adjusting mechanism comprises: the device comprises a transverse adjusting screw rod 10, a transverse fixing seat 11, a rotary bolt 12 and a hand wheel, wherein the transverse fixing seat 11 is fixed on an adjusting seat 2, the rotary bolt 12 is in threaded connection with an adjusting plate 1, and two ends of the rotary bolt 12 are respectively positioned at two sides of the adjusting plate 1; one end of the transverse adjusting screw rod 10 is fixedly connected with the hand wheel, and the other end of the transverse adjusting screw rod is arranged in the transverse fixing seat 11 through a rotary bolt 12; the transverse adjusting screw rod 10 is matched with the transverse fixing seat 11 to adjust the transverse angle of the fusion pipe or the welding gun 3. The adjusting seat 2 is fixedly provided with a mounting plate 13 perpendicular to the adjusting seat 2, and the transverse fixing seat 11 is fixed on the mounting plate 13. The rotary bolt 12 is used for positioning the transverse adjusting screw rod 10 and preventing the transverse adjusting screw rod 10 from shaking; specifically, the threads on the lateral adjustment screw 10 engage with the threads on the swivel bolt 12.
Further, the transverse fixing is a head seat, a ball head matched with the head seat is fixedly arranged at the end part of the transverse adjusting screw rod 10, and the ball head is positioned in the head seat.
The following description is made of the principle of implementing the angle adjusting mechanism by fixing the adjusting seat 2 to the welding machine and fixing the fusion tube or welding gun 3 to the adjusting plate 1:
When the longitudinal angle of the fusion pipe or the welding gun 3 needs to be adjusted, the longitudinal adjusting screw rod 7 can be rotated clockwise or anticlockwise through a hand wheel. When the longitudinal adjusting screw rod 7 is rotated clockwise through the hand wheel, the ball end of the longitudinal adjusting screw rod 7 moves towards the ball seat, and the ball seat is fixed on the welding machine, so that when the ball seat moves to the limit, the adjusting plate 1 receives a reaction force, at the moment, the upper part of the adjusting plate 1 is inclined towards the direction away from the adjusting seat 2 by taking the hinge bolt 4 as the center, and the lower part is inclined towards the direction close to the adjusting seat 2 by taking the hinge bolt 4 as the center, so that the longitudinal angle adjustment of the fusion tube or the welding gun 3 is realized.
On the contrary, when the longitudinal adjusting screw rod 7 is rotated anticlockwise by the hand wheel, the ball head end of the longitudinal adjusting screw rod 7 pulls the ball head seat outwards, when the ball head seat is pulled to the limit, the adjusting plate 1 is reacted, at the moment, the upper part of the adjusting plate 1 is inclined towards the direction close to the adjusting seat 2 by taking the hinge bolt 4 as the center, and the lower part is inclined towards the direction far away from the adjusting seat 2 by taking the hinge bolt 4 as the center, so that the longitudinal angle adjustment of the fusion tube or the welding gun 3 can be realized.
When the transverse angle of the fusion pipe or the welding gun 3 needs to be adjusted, the transverse adjusting screw rod 10 can be rotated clockwise or anticlockwise through a hand wheel. Because the ball seat is fixed on the welding machine through the adjusting seat 2, when the longitudinal adjusting screw rod 7 is rotated clockwise or anticlockwise through the hand wheel and the ball moves to the limit, the adjusting plate 1 can be inclined in the transverse direction by taking the hinge bolt 4 as the center, so that the longitudinal angle adjustment of the fusion tube or the welding gun 3 is realized.
Claims (7)
1. An angle adjusting device, characterized in that: the welding device comprises an adjusting plate (1), an adjusting seat (2), a positioning mechanism, a longitudinal angle adjusting mechanism and a transverse angle adjusting mechanism, wherein the adjusting plate (1) is movably connected with the adjusting seat (2) through the positioning mechanism, the connected adjusting plate (1) is parallel to the adjusting seat (2), and a fusion tube or welding gun (3) is arranged on the adjusting plate (1) or the adjusting seat (2); the longitudinal angle adjusting mechanism is respectively connected with the adjusting plate (1) and the adjusting seat (2), and the longitudinal angle adjusting mechanism is used for adjusting the longitudinal angle by taking the positioning mechanism as the center; the transverse angle adjusting mechanism is fixedly arranged between the adjusting plate (1) and the adjusting seat (2), and the transverse angle adjusting mechanism is used for adjusting the transverse angle by taking the positioning mechanism as the center.
2. The angle adjustment device of claim 1, wherein: the positioning mechanism comprises a hinge bolt (4), a hinge seat (5) and a connecting shaft (6), wherein the hinge seat (5) is fixed on the adjusting seat (2), the hinge bolt (4) is connected on the adjusting plate (1), concentric through holes are formed in the hinge seat (5) and the hinge bolt (4), one end of the connecting shaft (6) is fixed in the through hole of the hinge seat (5), and the other end of the connecting shaft is movably sleeved in the through hole of the hinge bolt (4); the longitudinal angle adjusting mechanism and the transverse angle adjusting mechanism are used for adjusting angles by taking a hinge bolt (4) as a center.
3. The angle adjustment device according to claim 1 or 2, characterized in that: the longitudinal angle adjusting mechanism comprises a longitudinal adjusting screw rod (7), a fixed block (8), a longitudinal fixing seat (9) and a hand wheel, wherein the longitudinal fixing seat (9) is fixed on the adjusting seat (2), the fixed block (8) is fixed on the adjusting plate (1), one end of the longitudinal adjusting screw rod (7) is fixedly connected with the hand wheel, and the other end of the longitudinal adjusting screw rod sequentially penetrates through the fixed block (8) and the adjusting plate (1) in a threaded manner and then is connected with the longitudinal fixing seat (9); the longitudinal adjusting screw rod (7) is matched with the longitudinal fixing seat (9) to adjust the longitudinal angle.
4. An angle adjustment device according to claim 3, characterized in that: the longitudinal fixing seat (9) is a ball seat, a ball head matched with the ball seat is fixedly arranged at the end part of the longitudinal adjusting screw rod (7), and the ball head is positioned in the ball seat.
5. The angle adjustment device according to claim 1 or 2, characterized in that: the transverse angle adjusting mechanism comprises a transverse adjusting screw rod (10), a transverse fixing seat (11), a rotary bolt (12) and a hand wheel, wherein the transverse fixing seat (11) is fixed on the adjusting seat (2), the rotary bolt (12) is connected to the adjusting plate (1), one end of the transverse adjusting screw rod (10) is fixedly connected with the hand wheel, and the other end of the transverse adjusting screw rod is arranged in the transverse fixing seat (11) through the rotary bolt (12); the transverse adjusting screw rod (10) is matched with the transverse fixing seat (11) to adjust the transverse angle.
6. The angle adjustment apparatus of claim 5, wherein: the end part of the transverse adjusting screw rod (10) is fixedly provided with a ball head which is matched with the transverse fixing seat (11), and the ball head is positioned in the transverse adjusting screw rod.
7. The angle adjustment apparatus of claim 5, wherein: the adjusting seat (2) is fixedly provided with a mounting plate (13) perpendicular to the adjusting seat (2), and the transverse fixing seat (11) is fixed on the mounting plate (13).
Priority Applications (1)
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CN201810903697.1A CN108788582B (en) | 2018-08-09 | 2018-08-09 | Angle adjusting device |
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CN201810903697.1A CN108788582B (en) | 2018-08-09 | 2018-08-09 | Angle adjusting device |
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CN108788582A CN108788582A (en) | 2018-11-13 |
CN108788582B true CN108788582B (en) | 2024-05-24 |
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