CN108775867A - A kind of prefabricated components dimensional inspection device - Google Patents
A kind of prefabricated components dimensional inspection device Download PDFInfo
- Publication number
- CN108775867A CN108775867A CN201810907381.XA CN201810907381A CN108775867A CN 108775867 A CN108775867 A CN 108775867A CN 201810907381 A CN201810907381 A CN 201810907381A CN 108775867 A CN108775867 A CN 108775867A
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- CN
- China
- Prior art keywords
- prefabricated components
- die station
- carrier
- idler wheel
- scanning
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The present invention relates to a kind of prefabricated components dimensional inspection devices, it includes die station, carrier, weighing sensor, supporting rack, scanning sensor group and controller, die station is horizontally disposed and carrier is positioned over die station upper surface, weighing sensor is provided between carrier and die station, the translation mechanism for moving prefabricated components to be tested is provided on carrier, the lower part of supporting rack is fixedly connected with the periphery of die station upper surface, be provided on supporting rack for prefabricated components side and top surface be scanned the scanning sensor group of inspection, weighing sensor and scanning sensor group are electrically connected with the controller.It has the beneficial effect that, (including each size and weight) can be examined into automatic to prefabricated components, prefabricated components have been reached and have very been examined, while having reduced manual operation and saving human resources, have effectively increased the quality requirement of finished product member;Meanwhile the error examined is small, efficient.
Description
Technical field
The invention belongs to building prefabricated components to examine fields of measurement, and in particular to a kind of prefabricated components dimensional inspection device.
Background technology
As assembled architecture develops, in the standardized production process of prefabricated components, to prefabricated components trimmed size size
The examination requirements of measurement become the procedure calls that must carry out, and the generally conventional manual measurement amount of labour is big, high labor cost, effect
Rate is low and cannot effectively realize automated production, while there is also human error and mistakes for manual measurement, therefore cannot meet current
The requirement of standardized production.
Invention content
The present invention provides a kind of prefabricated components dimensional inspection device, it is intended to realize to the automatic of prefabricated scantling
It measures, existing many deficiencies when overcoming manual measurement.
The technical solution that the present invention solves above-mentioned technical problem is as follows:A kind of prefabricated components dimensional inspection device comprising
Die station, carrier, weighing sensor, supporting rack, scanning sensor group and controller, the die station is horizontally disposed with and the carrying
Device is positioned over the die station upper surface, and the weighing sensor, the carrying are provided between the carrier and the die station
The translation mechanism for moving prefabricated components to be tested, the lower part of support frame as described above and the die station upper surface are provided on device
Periphery is fixedly connected, be provided on support frame as described above for the prefabricated components side and top surface be scanned the institute of inspection
Scanning sensor group is stated, the weighing sensor and the scanning sensor group are electrically connected with the controller.
Based on the above technical solution, the present invention can also be improved as follows.
Further, the die station upper surface is rectangle, and support frame as described above includes being symmetrically disposed on two long side institute of the die station
Rectangle frame in side, two rectangle frames are vertically arranged and top is connected by the more horizon bars that uniform intervals are arranged, institute
It states uniform intervals between rectangle frame upper side edge and lower side and is provided with more upright bars, the scanning sensor group includes multiple sides
Scanning sensor and multiple top surface scanning sensors, the side scanning sensor are set to correspondingly in the upright bar
Portion, the top surface scanning sensor are set to the middle part of the horizon bar correspondingly.
Use the above-mentioned improved benefit of further structure for supporting rack is in die station quadrangle at closure fixing support rack, side
Just each scanning sensor (laser) is fixed, to the side for entering the prefabricated components in die station in carrier certain area (packet
Include side all around) and top surface be scanned, to reserving hole etc. in the length, width and height key dimension and component of obtain component
Internal main location dimension realizes data acquisition for follow-up comparison inspection.
Further, the translation mechanism includes multigroup orientation for making the prefabricated components be moved along the die station long side direction
Live roller and multigroup adjusting idler wheel for making the prefabricated components be moved along the die station broadside, the orientation live roller
With adjusting idler wheel respectively by the motor-driven rotation being separately provided, the motor is electrically connected with the controller.
Use the above-mentioned improved benefit of further structure for the rotation and stopping of control orientation idler wheel and adjusting idler wheel can make
Prefabricated components stay in the measured zone convenient for measuring.
Further, idler wheel is oriented described in each group or adjusts idler wheel is set along die station broadside interval including multiple
The idler wheel set is provided with the groove being packed into for the idler wheel on the carrier, is provided in the carrier and drives the idler wheel
The motor of rotation.
Use the above-mentioned improved benefit of further structure for, it is simple in structure and suitable for various sizes of prefabricated components into
Row is mobile and adjusts so that data acquire inspection.
Further, the controller includes touching display screen, data sink and microprocessor.
Use the above-mentioned improved benefit of further structure for, translation mechanism can easily be controlled by touching display screen, from
And prefabricated components to be measured are moved to suitable region.
Compared with prior art, the beneficial effects of the invention are as follows:
1, since current domestic rely on prefabricated components product inspection is manually inspected by random samples, it cannot reach and very examine,
Device provided by the invention is that the former component flow line production of cooperation examines (including each size and weight) automatically, is reached to prefabricated components
It to very examining, while reducing manual operation and saving human resources, effectively increase the quality requirement of finished product member;
2, new technology error existing for the inspection to prefabricated components lowers significantly with respect to desk checking, while utilizing control
Device (computer data management system) can quickly and effectively have product actual mass and more intuitively examine comparing result, effectively reach
It is required to purpose is examined.
3, using controller (computer) pipelining data acquisition is carried out with corresponding scanning sensor and weight sensor
And compared with the normal data in data management system, comparing result can be used as prefabricated components product export verification of conformity,
Process is saved, plant produced improves efficiency.
Description of the drawings
Fig. 1 is a kind of axonometric drawing of prefabricated components dimensional inspection device provided by the invention;
Fig. 2 is a kind of front view of prefabricated components dimensional inspection device provided by the invention;
Fig. 3 is a kind of right view of prefabricated components dimensional inspection device provided by the invention;
Fig. 4 is a kind of vertical view of prefabricated components dimensional inspection device provided by the invention;
In attached drawing, parts list represented by the reference numerals are as follows:
1. die station;2. carrier;3. supporting rack;4. controller;5. side scanning sensor;6. top surface scanning sensor;
7. orienting live roller;8. adjusting transmission to roll.
Specific implementation mode
Principles and features of the present invention are described below in conjunction with drawings and the specific embodiments, example is served only for solving
The present invention is released, is not intended to limit the scope of the present invention.
As shown in Figures 1 to 4, the present invention provides a kind of prefabricated components dimensional inspection device comprising die station 1, carrier 2,
Weighing sensor, supporting rack 3, scanning sensor group and controller 4, the die station 1 is horizontally disposed with and the carrier 2 is positioned over
1 upper surface of the die station, is provided with the weighing sensor between the carrier 2 and the die station 1, on the carrier 2
It is provided with the translation mechanism for moving prefabricated components to be tested, the week of the lower part of support frame as described above 3 and 1 upper surface of the die station
While be fixedly connected, be provided on support frame as described above 3 for the prefabricated components side and top surface be scanned the institute of inspection
Scanning sensor group is stated, the weighing sensor and the scanning sensor group are electrically connected with the controller 4.
Further, 1 upper surface of the die station is rectangle, and support frame as described above 3 includes being symmetrically disposed on 1 liang of long side of the die station
The rectangle frame of place side, two rectangle frames are vertically arranged and top is connected by the more horizon bars that uniform intervals are arranged,
Uniform intervals are provided with more upright bars between the rectangle frame upper side edge and lower side, and the scanning sensor group includes multiple sides
Surface scan sensor 5 and multiple top surface scanning sensors 6, the side scanning sensor 5 are set to described vertical correspondingly
The middle part of bar, the top surface scanning sensor 6 are set to the middle part of the horizon bar correspondingly.
Further, the translation mechanism includes multigroup the prefabricated components being made to determine along what 1 long side direction of the die station moved
To live roller 7 and multigroup adjusting idler wheel 8 for making the prefabricated components be moved along 1 broadside of the die station, the orientation passes
Respectively by the motor-driven rotation being separately provided, the motor is electrically connected with the controller 4 for dynamic idler wheel 7 and adjusting idler wheel 8.
Further, it includes multiple along 1 broadside interval of the die station that idler wheel is oriented described in each group or adjusts idler wheel 8
The idler wheel of setting is provided with the groove being packed into for the idler wheel on the carrier 2, is provided with described in drive in the carrier 2
The motor of idler wheel rotation.
Further, the controller 4 includes touching display screen, data sink and microprocessor.
The operation principle of device provided by the invention is summarized as follows:
Prefabricated components are sent by orientation live roller on die station carrier from production line, and cooperation scanning sensor such as 3D swashs
Light sensing (scanning) device, automatic or manual control and regulation idler wheel carry out prefabricated components position adjustment, are ready for size scanning;
Prefabricated components enter Examination region, and 3D laser sensings (scanning) device carries out component data scanning collection, carries simultaneously
Weighing sensor under device, which is pressurized, carries out weight detecting, while being handled through microprocessor electronic component, stores to data terminal and connects
Receive device;
Import data to computer management system using touch control operation display screen, carry out prefabricated components gathered data with it is corresponding
Normal data test comparison, if finally judging product quality according to comparison.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (5)
1. a kind of prefabricated components dimensional inspection device, which is characterized in that including die station (1), carrier (2), weighing sensor, branch
Support (3), scanning sensor group and controller (4), the die station (1) is horizontally disposed and the carrier (2) be positioned over it is described
Die station (1) upper surface, is provided with the weighing sensor, the carrier between the carrier (2) and the die station (1)
(2) translation mechanism for moving prefabricated components to be tested, lower part and the die station (1) of support frame as described above (3) are provided on
The periphery of upper surface is fixedly connected, be provided on support frame as described above (3) for the prefabricated components side and top surface carry out
The scanning sensor group of scanning inspection, the weighing sensor and the scanning sensor group with the controller (4)
Electrical connection.
2. a kind of prefabricated components dimensional inspection device according to claim 1, which is characterized in that die station (1) upper table
Face is rectangle, and support frame as described above (3) includes the rectangle frame of side where being symmetrically disposed on (1) two long side of the die station, two squares
Shape frame is vertically arranged and top is connected by the more horizon bars that uniform intervals are arranged, the rectangle frame upper side edge and lower side
Between uniform intervals be provided with more upright bars, the scanning sensor group includes multiple side scanning sensors (5) and multiple tops
Surface scan sensor (6), the side scanning sensor (5) are set to the middle part of the upright bar, the top surface correspondingly
Scanning sensor (6) is set to the middle part of the horizon bar correspondingly.
3. a kind of prefabricated components dimensional inspection device according to claim 2, which is characterized in that the translation mechanism includes
Multigroup orientation live roller (7) for making the prefabricated components be moved along the die station (1) long side direction and it is multigroup make it is described prefabricated
The adjusting idler wheel (8) that component is moved along the die station (1) broadside, the orientation live roller (7) and adjusting idler wheel (8) point
Not by the motor-driven rotation being separately provided, the motor is electrically connected with the controller (4).
4. a kind of prefabricated components dimensional inspection device according to claim 3, which is characterized in that orient rolling described in each group
Wheel adjusts idler wheel (8) including multiple along the spaced idler wheel of the die station (1) broadside, the carrier (2)
It is provided with the groove being packed into for the idler wheel, the motor for driving the idler wheel rotation is provided in the carrier (2).
5. a kind of prefabricated components dimensional inspection device according to any one of claims 1 to 4, which is characterized in that the control
Device (4) processed includes touching display screen, data sink and microprocessor.
Priority Applications (1)
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CN201810907381.XA CN108775867A (en) | 2018-08-09 | 2018-08-09 | A kind of prefabricated components dimensional inspection device |
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CN201810907381.XA CN108775867A (en) | 2018-08-09 | 2018-08-09 | A kind of prefabricated components dimensional inspection device |
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CN201810907381.XA Pending CN108775867A (en) | 2018-08-09 | 2018-08-09 | A kind of prefabricated components dimensional inspection device |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012058228A (en) * | 2010-08-09 | 2012-03-22 | Mitsubishi Electric Corp | Surface shape inspection device and surface shape inspection method |
CN205691212U (en) * | 2016-01-04 | 2016-11-16 | 广州市汶鑫自控工程有限公司 | A kind of weighing measurement device |
CN107497704A (en) * | 2017-08-09 | 2017-12-22 | 西安中财型材有限责任公司 | A kind of section bar on-line monitoring equipment |
CN206955158U (en) * | 2017-05-11 | 2018-02-02 | 东莞市世通国际快件监管中心有限公司 | One kind shunting streamline |
CN207698636U (en) * | 2017-12-26 | 2018-08-07 | 成都海川四维智能科技有限公司 | A kind of control mechanism in transformation transport article direction |
CN208383069U (en) * | 2018-08-09 | 2019-01-15 | 广西建工轨道装配式建筑产业有限公司 | A kind of prefabricated components dimensional inspection device |
-
2018
- 2018-08-09 CN CN201810907381.XA patent/CN108775867A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012058228A (en) * | 2010-08-09 | 2012-03-22 | Mitsubishi Electric Corp | Surface shape inspection device and surface shape inspection method |
CN205691212U (en) * | 2016-01-04 | 2016-11-16 | 广州市汶鑫自控工程有限公司 | A kind of weighing measurement device |
CN206955158U (en) * | 2017-05-11 | 2018-02-02 | 东莞市世通国际快件监管中心有限公司 | One kind shunting streamline |
CN107497704A (en) * | 2017-08-09 | 2017-12-22 | 西安中财型材有限责任公司 | A kind of section bar on-line monitoring equipment |
CN207698636U (en) * | 2017-12-26 | 2018-08-07 | 成都海川四维智能科技有限公司 | A kind of control mechanism in transformation transport article direction |
CN208383069U (en) * | 2018-08-09 | 2019-01-15 | 广西建工轨道装配式建筑产业有限公司 | A kind of prefabricated components dimensional inspection device |
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