CN108762134A - A kind of electric automation industry control system - Google Patents
A kind of electric automation industry control system Download PDFInfo
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- CN108762134A CN108762134A CN201810417862.2A CN201810417862A CN108762134A CN 108762134 A CN108762134 A CN 108762134A CN 201810417862 A CN201810417862 A CN 201810417862A CN 108762134 A CN108762134 A CN 108762134A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention discloses a kind of electric automation industry control systems, including:Circuit detection unit, fuselage detection unit, lubricating oil detection unit, central processing unit, prewarning unit and wireless communication module;Disconnection signal, over-current signal and short-circuit signal of the circuit detection unit for detecting circuit in electrical equipment in real time;Fuselage detection unit for detecting fuselage shaking and spindle power in real time;Lubricating oil detection unit for detecting oil pressure, pressure difference and flow in electrical equipment in real time;The system is controlled using multimode detection unit whole, and use is greatly facilitated, and by implementing work condition inspection and fault diagnosis technology, final realize reliably and effectively plays the due function of numerical control equipment, and improves the service life of equipment.
Description
Technical field
The present invention relates to technical field of electric automation, more particularly to a kind of electric automation industry control system.
Background technology
Currently, domestic a large amount of production enterprise all uses automation control appliance and is processed production, and various
Before equipment operation, needing to input relevant operational order to its control system, existing control system mostly takes button form,
And entire Control system architecture complexity, the execution of control system is visual poor and is also failed in time to the mistake wherein occurred
Feedback.And manual operation motor device is more flexible, but inefficiency, worker's long-term work at the scene is needed, and be automatically brought into operation
Production equipment efficient is, it can be achieved that the remote control opened and stopped to motor device, existing automated system open equipment
It is single with the mode stopped, cannot meet the needs of existing market, while detecting and the effect of monitoring is bad, and detect
Menu one, device fabrication finishes, and can only be directed to one or some fixterms are detected.
Invention content
The object of the present invention is to provide a kind of electric automation industry control systems, to solve to propose in above-mentioned background technology
The problem of.
The present invention provides a kind of electric automation industry control systems, including:Circuit detection unit, fuselage detection are single
Member, lubricating oil detection unit, central processing unit, prewarning unit and wireless communication module;The circuit detection unit is for real
When detection electrical equipment in circuit disconnection signal, over-current signal and short-circuit signal and by circuit in detected electrical equipment
Disconnection signal, over-current signal and short-circuit signal be sent to the central processing unit in real time;The fuselage detection unit is for real
When detection fuselage shaking and spindle power, and by detected fuselage shaking and spindle power signal be sent in real time it is described in
Central processor;The lubricating oil detection unit is used to detect oil pressure, pressure difference and flow in electrical equipment in real time and will be detected
Oil pressure, pressure difference and flow value be sent to the central processing unit in real time;The central processing unit is for electricity described in real-time reception
The disconnection signal of circuit, over-current signal and short-circuit signal and it is sent to wireless communication in electrical equipment transmitted by the detection unit of road
Module, central processing unit simultaneously by the disconnection signal of circuit, over-current signal and short-circuit signal in received electrical equipment with
The disconnection signal of circuit, over-current signal and short-circuit signal value carry out real time contrast in the electrical equipment of setting, if received
There is abnormal, institute in one or more in electrical equipment in the disconnection signal of circuit, over-current signal and short-circuit signal value three
It states central processing unit and sends out circuit abnormality alarm command to the prewarning unit;The central processing unit is additionally operable to real-time reception institute
It states the fuselage shaking and spindle power transmitted by fuselage detection unit and is sent to wireless communication module, central processing unit simultaneously will
The fuselage shaking and spindle power signal of received fuselage shaking and spindle power signal and standard carry out real time contrast, if
There is abnormal, the central processing in one or more signal in both received fuselage shaking and spindle power signal
Device sends out the instruction of fuselage abnormal alarm to the prewarning unit;The central processing unit is additionally operable to lubricating oil described in real-time reception and examines
It surveys oil pressure, pressure difference and flow in the electrical equipment transmitted by unit and is sent to wireless communication module, central processing unit simultaneously will
Oil pressure, pressure difference and flow value carry out in oil pressure, pressure difference and flow value and the electrical equipment of standard in received electrical equipment
Implement comparison, if abnormal, institute occurs in one or more in received electrical equipment in oil pressure, pressure difference and flow three
It states central processing unit and sends out lubricating oil detection abnormal alarm instruction to the prewarning unit;The prewarning unit includes the first alarm
Device, the second alarm and third alarm;First alarm is for receiving the circuit that the central processing unit is sent
Abnormal alarm instructs and sends out the first alarm;Second alarm is for receiving the fuselage that the central processing unit is sent
Abnormal alarm instructs and sends out the second alarm;The third alarm is for receiving the lubrication that the central processing unit is sent
Oil detection abnormal alarm instructs and sends out third alarm;The wireless communication module is for central processing unit described in real-time reception
The disconnection signal of circuit, over-current signal and short-circuit signal and it is sent to monitoring center and accident analysis in the electrical equipment sent
Center;The wireless communication module is additionally operable to the fuselage shaking that central processing unit described in real-time reception is sent and spindle power simultaneously
It is sent to monitoring center and failure analysis center;The wireless communication module is additionally operable to central processing unit described in real-time reception and sends
Oil pressure, pressure difference and flow and it is sent to monitoring center and failure analysis center in the electrical equipment come.
Preferably, the central processing unit also signal is connected with motor temperature sensor, the motor temperature sensor is used
In the temperature for detecting motor in electrical equipment.
Preferably, the central processing unit also signal is connected with dust detection unit, the dust detection unit is for examining
Survey the dust particles and concentration in electrical equipment environment.
Preferably, the central processing unit also signal is connected with environment temperature sensor, the environment temperature sensor is used
In the temperature of detection electrical equipment environment entirety.
Preferably, the camera is used for the working condition of captured in real-time on-site electrical equipment, and by it by wirelessly passing
Device is sent to send monitoring center to.
Preferably, the central processing unit is MSP430 microcontrollers or the PLC controls of model OMRON CP1E-N20DR-D
Device processed.
Preferably, the wireless communication module is 3G wireless communication modules, 4G wireless communication modules or WIFI module.
The beneficial effects of the invention are as follows:
A kind of electric automation industry control system provided by the invention is controlled using multimode detection unit to whole
System, greatly facilitates use;It can be to the disconnection signal of circuit in electrical equipment, over-current signal and short by circuit detection unit
Road signal is detected, and fuselage detection unit can be detected fuselage shaking and spindle power, and lubricating oil detection can be right
Oil pressure, pressure difference and flow are detected in electrical equipment;The system is final real by implementing work condition inspection and fault diagnosis technology
The due function of numerical control equipment is now reliably and effectively played, and improves the service life of equipment.
Description of the drawings
Fig. 1 is systematic schematic diagram provided by the invention.
Specific implementation mode
Below in conjunction with the accompanying drawings, the specific embodiment of the present invention is described in detail, it is to be understood that of the invention
Protection domain be not restricted by specific implementation.
As shown in Figure 1, an embodiment of the present invention provides a kind of electric automation industry control systems, including:Circuit detects
Unit, fuselage detection unit, lubricating oil detection unit, central processing unit, prewarning unit and wireless communication module;Circuit detects
Unit for detecting disconnection signal, over-current signal and the short-circuit signal of circuit in electrical equipment and will be detected electrical in real time
The disconnection signal of circuit, over-current signal and short-circuit signal are sent to central processing unit in real time in equipment;Fuselage detection unit is used for
Detection fuselage shaking and spindle power in real time, and detected fuselage shaking and spindle power signal are sent to center in real time
Processor;Lubricating oil detection unit in real time detect electrical equipment in oil pressure, pressure difference and flow and by detected oil pressure,
Pressure difference and flow value are sent to central processing unit in real time;Central processing unit is for the electricity transmitted by real-time reception circuit detection unit
The disconnection signal of circuit, over-current signal and short-circuit signal and it is sent to wireless communication module in gas equipment, central processing unit is simultaneously
By circuit in the disconnection signal of circuit, over-current signal and short-circuit signal in received electrical equipment and the electrical equipment of setting
Disconnection signal, over-current signal and short-circuit signal value carry out real time contrast, if in received electrical equipment circuit broken string
There is exception in one or more in signal, over-current signal and short-circuit signal value three, and central processing unit is sent out to prewarning unit
Go out circuit abnormality alarm command;Central processing unit is additionally operable to fuselage shaking and main shaft transmitted by real-time reception fuselage detection unit
Power is simultaneously sent to wireless communication module, and central processing unit is simultaneously by received fuselage shaking and spindle power signal and mark
Accurate fuselage shaking and spindle power signal carries out real time contrast, if received both fuselage shaking and spindle power signal
In one or more signal occur abnormal, central processing unit sends out the instruction of fuselage abnormal alarm to prewarning unit;Centre
Reason device is additionally operable to oil pressure, pressure difference and flow in the electrical equipment transmitted by real-time reception lubricating oil detection unit and is sent to wireless
Communication module, central processing unit simultaneously set oil pressure, pressure difference and flow value in received electrical equipment and the electrical of standard
Standby middle oil pressure, pressure difference and flow value carry out implementation comparison, if in received electrical equipment in oil pressure, pressure difference and flow three
One or more occur abnormal, central processing unit sends out lubricating oil detection abnormal alarm instruction to prewarning unit;Early warning list
Member includes the first alarm, the second alarm and third alarm;First alarm is sent for receiving central processing unit
Circuit abnormality alarm command and send out the first alarm;Second alarm is different for receiving the fuselage that central processing unit is sent
Normal alarm command simultaneously sends out the second alarm;It is abnormal that third alarm is used to receive the lubricating oil detection that central processing unit is sent
Alarm command simultaneously sends out third alarm;In the electrical equipment that wireless communication module is sent for real-time reception central processing unit
Disconnection signal, over-current signal and the short-circuit signal of circuit are simultaneously sent to monitoring center and failure analysis center;Wireless communication module
It is additionally operable to fuselage shaking that real-time reception central processing unit is sent and spindle power and is sent to monitoring center and accident analysis
Center;Wireless communication module is additionally operable in the electrical equipment that real-time reception central processing unit is sent oil pressure, pressure difference and flow simultaneously
It is sent to monitoring center and failure analysis center.
In embodiments of the present invention, central processing unit also signal is connected with motor temperature sensor, motor temperature sensor
Temperature for detecting motor in electrical equipment.Central processing unit also signal is connected with dust detection unit, dust detection unit
For detecting dust particles and concentration in electrical equipment environment.Central processing unit also signal is connected with environment temperature sensor,
Environment temperature sensor is used to detect the temperature of electrical equipment environment entirety.Camera is for captured in real-time on-site electrical equipment
Working condition, and it is sent to monitoring center by radio transmitter.Central processing unit is MSP430 microcontrollers or model
The PLC controller of OMRON CP1E-N20DR-D.Wireless communication module be 3G wireless communication modules, 4G wireless communication modules or
WIFI module.
In conclusion a kind of electric automation industry control system provided in an embodiment of the present invention, is detected using multimode
Unit is controlled whole, greatly facilitates use;It can be to the broken string of circuit in electrical equipment by circuit detection unit
Signal, over-current signal and short-circuit signal are detected, and fuselage detection unit can be detected fuselage shaking and spindle power,
Lubricating oil detection can be detected oil pressure, pressure difference and flow in electrical equipment;The system is by implementing work condition inspection and event
Hinder diagnostic techniques, final realize reliably and effectively plays the due function of numerical control equipment, and improves the service life of equipment.
Disclosed above is only several specific embodiments of the present invention, and still, the embodiment of the present invention is not limited to this, is appointed
What what those skilled in the art can think variation should all fall into protection scope of the present invention.
Claims (7)
1. a kind of electric automation industry control system, which is characterized in that including:Circuit detection unit, fuselage detection unit, profit
Lubricating oil detection unit, central processing unit, prewarning unit and wireless communication module;
The circuit detection unit for detecting disconnection signal, over-current signal and the short-circuit signal of circuit in electrical equipment simultaneously in real time
The disconnection signal of circuit, over-current signal and short-circuit signal in detected electrical equipment are sent to the central processing in real time
Device;
The fuselage detection unit for detecting fuselage shaking and spindle power in real time, and by detected fuselage shaking and master
Shaft power signal is sent to the central processing unit in real time;
The lubricating oil detection unit for detecting in electrical equipment oil pressure, pressure difference and flow and by detected oil in real time
Pressure, pressure difference and flow value are sent to the central processing unit in real time;
Broken string letter of the central processing unit for circuit in the electrical equipment transmitted by circuit detection unit described in real-time reception
Number, over-current signal and short-circuit signal and be sent to wireless communication module, central processing unit is simultaneously by received electrical equipment
Disconnection signal, the over-current signal of circuit in disconnection signal, over-current signal and the short-circuit signal of middle circuit and the electrical equipment of setting
Real time contrast is carried out with short-circuit signal value, if the disconnection signal of circuit, over-current signal and short circuit in received electrical equipment
There is exception in one or more in signal value three, and the central processing unit sends out circuit abnormality report to the prewarning unit
Alert instruction;
The central processing unit is additionally operable to fuselage shaking transmitted by fuselage detection unit described in real-time reception and spindle power simultaneously
It is sent to wireless communication module, central processing unit is simultaneously by the machine of received fuselage shaking and spindle power signal and standard
Body vibrates and spindle power signal carries out real time contrast, if one in both received fuselage shaking and spindle power signal
There is exception in a or multiple signals, and the central processing unit sends out the instruction of fuselage abnormal alarm to the prewarning unit;
The central processing unit is additionally operable to oil pressure, pressure difference in the electrical equipment transmitted by lubricating oil detection unit described in real-time reception
With flow and be sent to wireless communication module, central processing unit is simultaneously by oil pressure, pressure difference and stream in received electrical equipment
Oil pressure, pressure difference and flow value carry out implementation comparison in magnitude and the electrical equipment of standard, if oily in received electrical equipment
There is exception in one or more in pressure, pressure difference and flow three, and the central processing unit sends out profit to the prewarning unit
Lubricating oil detects abnormal alarm instruction;
The prewarning unit includes the first alarm, the second alarm and third alarm;First alarm is for connecing
It receives the circuit abnormality alarm command that the central processing unit is sent and sends out the first alarm;Second alarm is for connecing
The fuselage abnormal alarm that the central processing unit is sent is received to instruct and send out the second alarm;The third alarm is for connecing
The lubricating oil detection abnormal alarm that the central processing unit is sent is received to instruct and send out third alarm;
The broken string letter of circuit in the electrical equipment that the wireless communication module is sent for central processing unit described in real-time reception
Number, over-current signal and short-circuit signal and be sent to monitoring center and failure analysis center;The wireless communication module is additionally operable to reality
When receive fuselage shaking and spindle power that the central processing unit is sent and be sent to monitoring center and failure analysis center;
The wireless communication module is additionally operable to oil pressure, pressure difference and flow in the electrical equipment that central processing unit described in real-time reception is sent
And it is sent to monitoring center and failure analysis center.
2. electric automation industry control system as described in claim 1, which is characterized in that the central processing unit also signal
It is connected with motor temperature sensor, the motor temperature sensor is used to detect the temperature of motor in electrical equipment.
3. electric automation industry control system as described in claim 1, which is characterized in that the central processing unit also signal
It is connected with dust detection unit, the dust detection unit is used to detect the dust particles and concentration in electrical equipment environment.
4. electric automation industry control system as described in claim 1, which is characterized in that the central processing unit also signal
It is connected with environment temperature sensor, the environment temperature sensor is used to detect the temperature of electrical equipment environment entirety.
5. electric automation industry control system as described in claim 1, which is characterized in that the camera for clapping in real time
The working condition of on-site electrical equipment is taken the photograph, and it is sent to monitoring center by radio transmitter.
6. electric automation industry control system as described in claim 1, which is characterized in that the central processing unit is
The PLC controller of MSP430 microcontrollers or model OMRON CP1E-N20DR-D.
7. electric automation industry control system as described in claim 1, which is characterized in that the wireless communication module is 3G
Wireless communication module, 4G wireless communication modules or WIFI module.
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CN201810417862.2A CN108762134A (en) | 2018-05-04 | 2018-05-04 | A kind of electric automation industry control system |
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CN201810417862.2A CN108762134A (en) | 2018-05-04 | 2018-05-04 | A kind of electric automation industry control system |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102494236A (en) * | 2011-11-30 | 2012-06-13 | 烟台华顺机械工程设备有限公司 | Electric control system for oil-gas lubrication |
CN105386958A (en) * | 2015-12-09 | 2016-03-09 | 苏州工业职业技术学院 | Compressor system |
CN107153403A (en) * | 2017-07-05 | 2017-09-12 | 皖西学院 | A kind of machine tool fault diagnosis system based on internet |
CN206522699U (en) * | 2017-01-06 | 2017-09-26 | 成都聚立汇信科技有限公司 | Fault detect and wireless transmission circuit structure for street lamp |
CN107357276A (en) * | 2017-08-03 | 2017-11-17 | 商洛学院 | A kind of electric automation industry control system |
-
2018
- 2018-05-04 CN CN201810417862.2A patent/CN108762134A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102494236A (en) * | 2011-11-30 | 2012-06-13 | 烟台华顺机械工程设备有限公司 | Electric control system for oil-gas lubrication |
CN105386958A (en) * | 2015-12-09 | 2016-03-09 | 苏州工业职业技术学院 | Compressor system |
CN206522699U (en) * | 2017-01-06 | 2017-09-26 | 成都聚立汇信科技有限公司 | Fault detect and wireless transmission circuit structure for street lamp |
CN107153403A (en) * | 2017-07-05 | 2017-09-12 | 皖西学院 | A kind of machine tool fault diagnosis system based on internet |
CN107357276A (en) * | 2017-08-03 | 2017-11-17 | 商洛学院 | A kind of electric automation industry control system |
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Application publication date: 20181106 |
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