CN107153403A - A kind of machine tool fault diagnosis system based on internet - Google Patents

A kind of machine tool fault diagnosis system based on internet Download PDF

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Publication number
CN107153403A
CN107153403A CN201710542627.3A CN201710542627A CN107153403A CN 107153403 A CN107153403 A CN 107153403A CN 201710542627 A CN201710542627 A CN 201710542627A CN 107153403 A CN107153403 A CN 107153403A
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CN
China
Prior art keywords
central processing
processing unit
signal
cutter
sent
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Pending
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CN201710542627.3A
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Chinese (zh)
Inventor
龚冬梅
许锋
周宇
刘建树
宣亮
魏珅
侯文慧
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West Anhui University
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West Anhui University
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Priority to CN201710542627.3A priority Critical patent/CN107153403A/en
Publication of CN107153403A publication Critical patent/CN107153403A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • G05B19/4065Monitoring tool breakage, life or condition
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/37Measurements
    • G05B2219/37616Use same monitoring tools to monitor tool and workpiece

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  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

The invention discloses a kind of machine tool fault diagnosis system based on internet, including:Dynamic testing unit, Tool monitoring unit, fuselage detection unit, central processing unit, prewarning unit and wireless communication module;Dynamic testing unit is used to detect the main shaft acceleration of lathe and the pressure of hydraulic transmission part in real time;Tool monitoring unit is used for the hardness for position, detection tool abrasion and the cutter for detecting cutter pull bar in real time;Fuselage detection unit is used for vibration signal, noise signal and the fuel injection pressure signal for detecting fuselage in real time;The system will substantially reduce the maintenance cost of equipment using information-based fault diagnosis technology, progressively abandon the irrationality of planned maintenance, by implementing work condition inspection and fault diagnosis technology, final realize reliably and effectively plays the due function of numerical control equipment, and improves the service life of equipment.

Description

A kind of machine tool fault diagnosis system based on internet
Technical field
The present invention relates to machine failure diagnostic techniques field, more particularly to a kind of machine failure diagnosis system based on internet System.
Background technology
With the continuous lifting of development and the intelligent chemical industry of informationization technology, information-based fault diagnosis turns into industry and manufactured Enterprise understands and grasp the currently used state of equipment, determine its it is overall or it is local whether work well, find in advance failure and its Reason, and the technology of the development trend of failure can be forecast.This technology is increasingly paid attention to, main reason is that manufacturing fast Speed development.With the continuous increase of numerical control equipment working strength, production efficiency, automaticity more and more higher, while equipment knot Structure is more complicated and changeable, and also all the more closely, flexible degree is improved quickly for the association of each several part.So, even somewhere One small fault, it is also possible to break out chain reaction, causes the environment of whole equipment or even device-dependent by calamity Breaking-up.This not only causes huge economic loss, and entail dangers to personal safety is gone back when serious, and consequence is hardly imaginable.
The content of the invention
It is an object of the invention to provide a kind of machine tool fault diagnosis system based on internet, to realize that Digit Control Machine Tool is online Remote failure early warning and automatic diagnosis.
The invention provides a kind of machine tool fault diagnosis system based on internet, including:Dynamic testing unit, cutter inspection Survey unit, fuselage detection unit, central processing unit, prewarning unit and wireless communication module;The Dynamic testing unit is used for The pressure of the main shaft acceleration of detection lathe and hydraulic transmission part in real time, and by the main shaft acceleration of detected lathe and The pressure value of hydraulic transmission part is sent to the central processing unit in real time;The Tool monitoring unit is used to detect cutter in real time The hardness of the position of pull bar, detection tool abrasion and cutter, and by the position of detected cutter pull bar, detection cutter Wear extent and the hardness of cutter are sent to the central processing unit in real time;The fuselage detection unit is used to detect fuselage in real time Vibration signal, noise signal and fuel injection pressure signal, and by the vibration signal of detected fuselage, noise signal and oil pressure Signal is sent to the central processing unit in real time;The central processing unit is used for transmitted by Dynamic testing unit described in real-time reception The main shaft acceleration of lathe and the pressure value of hydraulic transmission part and be sent to wireless communication module, central processing unit simultaneously will The main shaft acceleration and liquid of the main shaft acceleration of received lathe and the lathe of the pressure value of hydraulic transmission part and standard The pressure value of drive disk assembly is pressed to carry out real time contrast, if the main shaft acceleration and the pressure of hydraulic transmission part of received lathe There is exception in one or two in both force value, and it is abnormal that the central processing unit sends Dynamic testing to the prewarning unit Alarm command;The central processing unit be additionally operable to the position of the cutter pull bar transmitted by Tool monitoring unit described in real-time reception, The hardness of tool abrasion and cutter is simultaneously sent to wireless communication module, and central processing unit simultaneously draws received cutter The position of the cutter pull bar of the position of bar, the hardness of detection tool abrasion and cutter and standard, detection tool abrasion with And the hardness of cutter carries out real time contrast, if the position of received cutter pull bar, detection tool abrasion and cutter There is exception in one or more in hardness three, and it is abnormal that the central processing unit sends Tool monitoring to the prewarning unit Alarm command;The central processing unit be additionally operable to the vibration signal of the fuselage transmitted by fuselage detection unit described in real-time reception, Noise signal and fuel injection pressure signal are simultaneously sent to wireless communication module, and central processing unit is simultaneously by the vibration of received fuselage Vibration signal, noise signal and the fuel injection pressure signal of signal, noise signal and fuel injection pressure signal and the fuselage of standard carry out real-time Contrast, if one or more appearance in the vibration signal of received fuselage, noise signal and fuel injection pressure signal three Abnormal, the central processing unit sends fuselage detection abnormal alarm to the prewarning unit and instructed;The prewarning unit includes the One alarm, the second alarm and the 3rd alarm;First alarm is sent for receiving the central processing unit Dynamic testing abnormal alarm instruct and send the first alarm;Second alarm is used to receive the central processing unit hair The Tool monitoring abnormal alarm sent instructs and sends the second alarm;3rd alarm is used to receive the center processing The fuselage detection abnormal alarm that device is sent instructs and sends the 3rd alarm;The wireless communication module is used for real-time reception institute State the main shaft acceleration for the lathe that central processing unit is sent and the pressure value of hydraulic transmission part and be sent in fault diagnosis The heart and technical guidance center;The wireless communication module is additionally operable to the cutter pull bar that central processing unit described in real-time reception is sent Position, the hardness of tool abrasion and cutter and be sent to fault diagnosis center and technical guidance center;The channel radio Letter module is additionally operable to vibration signal, noise signal and the fuel injection pressure signal for the fuselage that central processing unit described in real-time reception is sent And it is sent to fault diagnosis center and technical guidance center.
It is preferred that the central processing unit also signal is connected with on-site supervision photographing module, the on-site supervision images mould Block is used for the working condition of the live lathe of captured in real-time, and sends it to technical guidance center by radio transmitter.
It is preferred that the central processing unit also signal is connected with temperature sensor, the temperature sensor is due to inspection in real time Survey the temperature of cutter.
It is preferred that the central processing unit also signal is connected with voltage sensor, the voltage sensor is used to examine in real time Survey the voltage in circuit in lathe.
It is preferred that the central processing unit also signal is connected with current sensor, the current sensor is used to examine in real time The electric current surveyed in machine tool circuitry.
It is preferred that the central processing unit also signal is connected with display, the display is used to show that lathe uses rule Model information.
It is preferred that the central processing unit is MSP430 single-chip microcomputers or model OMRONCP1E-N20DR-D PLC controls Device.
It is preferred that the wireless communication module is 3G wireless communication modules, 4G wireless communication modules or WIFI module.
A kind of machine tool fault diagnosis system based on internet of the present invention, it uses information-based fault diagnosis technology will significantly The maintenance cost of equipment is reduced, the irrationality of planned maintenance is progressively abandoned, by implementing work condition inspection and fault diagnosis technology, Final realize reliably and effectively plays the due function of numerical control equipment, and improves the service life of equipment.
Brief description of the drawings
The system block diagram that Fig. 1 provides for the present invention.
Embodiment
Below in conjunction with the accompanying drawings, the specific embodiment of the present invention is described in detail, it is to be understood that of the invention Protection domain do not limited by embodiment.
As shown in figure 1, the embodiments of the invention provide a kind of machine tool fault diagnosis system based on internet, including:It is dynamic Power detection unit, Tool monitoring unit, fuselage detection unit, central processing unit, prewarning unit and wireless communication module;It is described Dynamic testing unit is used to detect the main shaft acceleration of lathe and the pressure of hydraulic transmission part in real time, and by detected machine The main shaft acceleration of bed and the pressure value of hydraulic transmission part are sent to the central processing unit in real time;The Tool monitoring unit For the hardness of the position, detection tool abrasion and the cutter that detect cutter pull bar in real time, and detected cutter is drawn The hardness of the position of bar, detection tool abrasion and cutter is sent to the central processing unit in real time;The fuselage detection is single Member is used for vibration signal, noise signal and the fuel injection pressure signal for detecting fuselage in real time, and the vibration of detected fuselage is believed Number, noise signal and fuel injection pressure signal be sent to the central processing unit in real time;The central processing unit is used for real-time reception institute State the main shaft acceleration of the lathe transmitted by Dynamic testing unit and the pressure value of hydraulic transmission part and be sent to radio communication Module, central processing unit is simultaneously by the pressure value and standard of the main shaft acceleration of received lathe and hydraulic transmission part The main shaft acceleration of lathe and the pressure value of hydraulic transmission part carry out real time contrast, if the main shaft of received lathe accelerates One or two in both pressure value of degree and hydraulic transmission part occur abnormal, and the central processing unit is to the early warning Unit sends the instruction of Dynamic testing abnormal alarm;The central processing unit is additionally operable to Tool monitoring unit described in real-time reception and sent out The position of the cutter pull bar sent, the hardness of tool abrasion and cutter are simultaneously sent to wireless communication module, and central processing unit is same When by the position of received cutter pull bar, detection tool abrasion and cutter hardness and standard cutter pull bar position Put, detect that the hardness of tool abrasion and cutter carries out real time contrast, if the position of received cutter pull bar, detection knife One or more for having in the hardness three of wear extent and cutter occurs abnormal, and the central processing unit is to the early warning list Member sends the instruction of Tool monitoring abnormal alarm;The central processing unit is additionally operable to transmitted by fuselage detection unit described in real-time reception Fuselage vibration signal, noise signal and fuel injection pressure signal and be sent to wireless communication module, central processing unit is simultaneously by institute The vibration signal of vibration signal, noise signal and the fuel injection pressure signal of the fuselage received and the fuselage of standard, noise signal with And fuel injection pressure signal carries out real time contrast, if in the vibration signal of received fuselage, noise signal and fuel injection pressure signal three One or more occur abnormal, the central processing unit sends fuselage detection abnormal alarm to the prewarning unit and instructed; The prewarning unit includes the first alarm, the second alarm and the 3rd alarm;First alarm is used to receive institute The Dynamic testing abnormal alarm that central processing unit sends is stated to instruct and send the first alarm;Second alarm is used to connect The Tool monitoring abnormal alarm that the central processing unit sends is received to instruct and send the second alarm;3rd alarm is used The fuselage detection abnormal alarm sent in the reception central processing unit instructs and sends the 3rd alarm;The radio communication Module is used for the main shaft acceleration and the pressure value of hydraulic transmission part for the lathe that central processing unit described in real-time reception is sent And it is sent to fault diagnosis center and technical guidance center;The wireless communication module is additionally operable to center processing described in real-time reception The position of the cutter pull bar that device is sent, the hardness of tool abrasion and cutter are simultaneously sent to fault diagnosis center and technology refers to Guiding center;The wireless communication module is additionally operable to the vibration signal for the fuselage that central processing unit described in real-time reception is sent, made an uproar Acoustical signal and fuel injection pressure signal are simultaneously sent to fault diagnosis center and technical guidance center.
In embodiments of the present invention, the central processing unit also signal is connected with on-site supervision photographing module, the scene Monitoring camera module is used for the working condition of the live lathe of captured in real-time, and sends it to technological guidance by radio transmitter Center;The central processing unit also signal is connected with temperature sensor, temperature of the temperature sensor due to detecting cutter in real time Degree;The central processing unit also signal is connected with voltage sensor, and the voltage sensor is used to detect lathe center line road in real time In voltage;The central processing unit also signal is connected with current sensor, and the current sensor is used to detect lathe in real time Electric current in circuit;The central processing unit also signal is connected with display, and the display is used to show lathe operating specification Information;The central processing unit is MSP430 single-chip microcomputers or model OMRON CP1E-N20DR-D PLC;The nothing Line communication module is 3G wireless communication modules, 4G wireless communication modules or WIFI module.
In summary, a kind of machine tool fault diagnosis system based on internet provided in an embodiment of the present invention, it uses letter Breathization fault diagnosis technology will substantially reduce the maintenance cost of equipment, progressively abandon the irrationality of planned maintenance, by implementing Work condition inspection and fault diagnosis technology, final realize reliably and effectively play the due function of numerical control equipment, and improve equipment Service life.
Disclosed above is only several specific embodiments of the present invention, and still, the embodiment of the present invention is not limited to this, is appointed What what those skilled in the art can think change should all fall into protection scope of the present invention.

Claims (8)

1. a kind of machine tool fault diagnosis system based on internet, it is characterised in that including:Dynamic testing unit, Tool monitoring Unit, fuselage detection unit, central processing unit, prewarning unit and wireless communication module;
The Dynamic testing unit is used to detect the main shaft acceleration of lathe and the pressure of hydraulic transmission part in real time, and will be examined The main shaft acceleration of the lathe measured and the pressure value of hydraulic transmission part are sent to the central processing unit in real time;
The Tool monitoring unit is used for the hardness for position, detection tool abrasion and the cutter for detecting cutter pull bar in real time, And the hardness of the position of detected cutter pull bar, detection tool abrasion and cutter is sent to the centre in real time Manage device;
The fuselage detection unit is used for vibration signal, noise signal and the fuel injection pressure signal for detecting fuselage in real time, and will be examined Vibration signal, noise signal and the fuel injection pressure signal of the fuselage measured are sent to the central processing unit in real time;
The central processing unit is used for the main shaft acceleration and hydraulic pressure of the lathe described in real-time reception transmitted by Dynamic testing unit The pressure value of drive disk assembly is simultaneously sent to wireless communication module, and central processing unit simultaneously accelerates the main shaft of received lathe The main shaft acceleration of the lathe of the pressure value and standard of degree and hydraulic transmission part and the pressure value of hydraulic transmission part carry out real When contrast, if one or two in the main shaft acceleration of received lathe and both the pressure value of hydraulic transmission part There is exception, the central processing unit sends Dynamic testing abnormal alarm to the prewarning unit and instructed;
The central processing unit is additionally operable to the position of the cutter pull bar transmitted by Tool monitoring unit described in real-time reception, cutter mill Damage amount and the hardness of cutter are simultaneously sent to wireless communication module, and central processing unit is simultaneously by the position of received cutter pull bar Put, detect position, detection tool abrasion and the cutter of the hardness of tool abrasion and cutter and the cutter pull bar of standard Hardness carry out real time contrast, if the position of received cutter pull bar, detection tool abrasion and cutter hardness three There is exception in one or more in person, and the central processing unit sends Tool monitoring abnormal alarm to the prewarning unit and referred to Order;
The central processing unit is additionally operable to the vibration signal of the fuselage transmitted by fuselage detection unit described in real-time reception, noise letter Number and fuel injection pressure signal and be sent to wireless communication module, central processing unit simultaneously by the vibration signal of received fuselage, Vibration signal, noise signal and the fuel injection pressure signal of noise signal and fuel injection pressure signal and the fuselage of standard carry out real time contrast, If there is exception in one or more in the vibration signal of received fuselage, noise signal and fuel injection pressure signal three, The central processing unit sends fuselage detection abnormal alarm instruction to the prewarning unit;
The prewarning unit includes the first alarm, the second alarm and the 3rd alarm;First alarm is used to connect The Dynamic testing abnormal alarm that the central processing unit sends is received to instruct and send the first alarm;Second alarm is used The Tool monitoring abnormal alarm sent in the reception central processing unit instructs and sends the second alarm;3rd alarm Device instructs for receiving the fuselage detection abnormal alarm that the central processing unit is sent and sends the 3rd alarm;
The wireless communication module is used for the main shaft acceleration and hydraulic pressure for the lathe that central processing unit described in real-time reception is sent The pressure value of drive disk assembly is simultaneously sent to fault diagnosis center and technical guidance center;The wireless communication module is additionally operable in real time Receive the position of the cutter pull bar that the central processing unit is sent, the hardness of tool abrasion and cutter and be sent to failure Diagnostic center and technical guidance center;The wireless communication module is additionally operable to the machine that central processing unit described in real-time reception is sent Vibration signal, noise signal and the fuel injection pressure signal of body are simultaneously sent to fault diagnosis center and technical guidance center.
2. a kind of machine tool fault diagnosis system based on internet as claimed in claim 1, it is characterised in that the centre Reason device also signal is connected with on-site supervision photographing module, and the on-site supervision photographing module is used for the work of the live lathe of captured in real-time Make state, and it is sent to technical guidance center by radio transmitter.
3. a kind of machine tool fault diagnosis system based on internet as claimed in claim 1, it is characterised in that the centre Reason device also signal is connected with temperature sensor, temperature of the temperature sensor due to detecting cutter in real time.
4. a kind of machine tool fault diagnosis system based on internet as claimed in claim 1, it is characterised in that the centre Reason device also signal is connected with voltage sensor, and the voltage sensor is used to detect the voltage in lathe center line road in real time.
5. a kind of machine tool fault diagnosis system based on internet as claimed in claim 1, it is characterised in that the centre Reason device also signal is connected with current sensor, and the current sensor is used to detect the electric current in machine tool circuitry in real time.
6. a kind of machine tool fault diagnosis system based on internet as claimed in claim 1, it is characterised in that the centre Reason device also signal is connected with display, and the display is used to show lathe operating specification information.
7. a kind of machine tool fault diagnosis system based on internet as claimed in claim 1, it is characterised in that the centre Reason device is MSP430 single-chip microcomputers or model OMRON CP1E-N20DR-D PLC.
8. a kind of machine tool fault diagnosis system based on internet as claimed in claim 1, it is characterised in that the channel radio Believe that module is 3G wireless communication modules, 4G wireless communication modules or WIFI module.
CN201710542627.3A 2017-07-05 2017-07-05 A kind of machine tool fault diagnosis system based on internet Pending CN107153403A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN108388204A (en) * 2018-01-23 2018-08-10 襄阳科威电气有限公司 A kind of Remote Automatic Control System of metal-planing machine
CN108762134A (en) * 2018-05-04 2018-11-06 河南工业和信息化职业学院 A kind of electric automation industry control system
CN115826503A (en) * 2023-02-14 2023-03-21 深圳市玄羽科技有限公司 Machine tool remote diagnosis method based on industrial internet big data

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CN108388204A (en) * 2018-01-23 2018-08-10 襄阳科威电气有限公司 A kind of Remote Automatic Control System of metal-planing machine
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