CN108755199B - Long-time dyeing production method of cotton and protein fiber blended fabric - Google Patents

Long-time dyeing production method of cotton and protein fiber blended fabric Download PDF

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Publication number
CN108755199B
CN108755199B CN201810633497.9A CN201810633497A CN108755199B CN 108755199 B CN108755199 B CN 108755199B CN 201810633497 A CN201810633497 A CN 201810633497A CN 108755199 B CN108755199 B CN 108755199B
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temperature
water washing
dyeing
short
production method
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CN108755199A (en
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许小军
刘萍
张莉
黄建华
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Nantong Lianfa Printing And Dyeing Co ltd
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Nantong Lianfa Printing And Dyeing Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/38General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
    • D06L1/14De-sizing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/39General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/02Material containing basic nitrogen
    • D06P3/04Material containing basic nitrogen containing amide groups
    • D06P3/06Material containing basic nitrogen containing amide groups using acid dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/02Material containing basic nitrogen
    • D06P3/04Material containing basic nitrogen containing amide groups
    • D06P3/10Material containing basic nitrogen containing amide groups using reactive dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58Material containing hydroxyl groups
    • D06P3/60Natural or regenerated cellulose
    • D06P3/6008Natural or regenerated cellulose using acid dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58Material containing hydroxyl groups
    • D06P3/60Natural or regenerated cellulose
    • D06P3/66Natural or regenerated cellulose using reactive dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8219Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and amide groups

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

A long-vehicle dyeing production method of cotton and protein fiber blended fabric relates to the technical field of textile production technology, and is characterized in that the cotton and protein blended fabric is subjected to singeing, enzyme piling, primary short-steaming high-temperature water washing, cold piling, secondary short-steaming high-temperature water washing, primary sizing, acid dyeing, reactive dyeing, secondary sizing, liquid ammonia, water washing, tertiary sizing and preshrinking in sequence. The weft shrinkage of the produced fabric can be controlled within-4 percent. The application performance of the fabric has wide application market, completely reaches the excellent quality index and safety performance index of clothing production, and is particularly suitable for high-grade fabrics.

Description

Long-time dyeing production method of cotton and protein fiber blended fabric
Technical Field
The invention relates to the technical field of textile production processes, in particular to a long-vehicle dyeing production process of fabric.
Background
Protein fiber is a type of artificial fiber, and is a fiber prepared by dissolving protein extracted from natural materials such as milk, soybean, peanut, corn, etc. in a suitable solvent. The industrial production of the fiber is started in the 30 th of the 20 th century, and the production is stopped successively with the advent of a plurality of synthetic fibers. Because the fiber has soft hand feeling, the wearing is comfortable; since the 90 s, producers began extracting milk casein from milk to produce "new generation protein fibers" — casein fibers, used for underwear, said to have some "skin care" effect; the product form is mainly short fiber.
Although the protein fiber has hand feeling similar to skin and glossy surface, the cost is high, the hand feeling is too soft, the shaping is difficult in shape, and the shaping effect is poor. The cotton fiber is the earliest material used as the fabric by human beings, has excellent moisture absorption and hard hand feeling.
Disclosure of Invention
Based on the above, the invention aims to provide a long-vehicle dyeing production method of cotton and protein fiber blended fabric with stable components.
The fabric is a blended fabric of cotton and protein; the production method sequentially comprises singeing, enzyme stacking, primary short-steaming high-temperature water washing, cold stacking, secondary short-steaming high-temperature water washing, primary sizing, acid dyeing, reactive dyeing, secondary sizing, liquid ammonia, water washing, tertiary sizing and preshrinking.
The invention utilizes the hygroscopicity and wearing comfort of cotton and the plump and soft hand feeling of protein fiber, has good surface glossiness and excellent rebound resilience, and the latitudinal shrinkage rate of the produced fabric can be controlled within-4 percent. The application performance of the fabric has wide application market, completely reaches the excellent quality index and safety performance index of clothing production, and is particularly suitable for high-grade fabrics.
The method is suitable for producing the cotton protein fiber blended fabric with different component ratios.
Further, the enzyme reactor, the primary short-steaming high-temperature water washing, the cold reactor, the secondary short-steaming high-temperature water washing, the acid dyeing and the active dyeing are respectively carried out under the condition without caustic soda, so that the protein fiber is prevented from being melted when encountering caustic soda.
When the enzyme is piled, the enzyme, the dispersant and water form working solution, wherein the high-temperature enzyme is 5g/l, and the dispersant is 5 g/l.
When the short steaming high-temperature water washing is carried out for one time, the speed is 55m/min, the short steaming time is 1min, the temperature of a steam box is 80-85 ℃, and the temperature of a water tank is 85 ℃. Can fully wash off impurities on the surface of the cloth cover, and is beneficial to subsequent processing.
During cold batch, the vehicle speed is 60m/min, the padder pressure is 0.15kg, and the working solution consists of a refining agent, a dispersing agent, a stabilizing agent, hydrogen peroxide, an efficient compound scouring and bleaching one-bath process auxiliary agent and water, wherein the refining agent is 20g/l, the dispersing agent is 2g/l, the stabilizing agent is 12g/l, the hydrogen peroxide is 20g/l, and the efficient compound scouring and bleaching one-bath process auxiliary agent: 20g/l, and the rolled paper is bleached after being stacked for 24 hours. The high-efficiency compound scouring-bleaching one-bath process auxiliary agent is utilized to effectively react with the sizing agent on the fabric.
When the fabric is washed by the high-temperature water through the secondary short steaming, the speed is 40m/min, the short steaming time is 1min, the temperature of a steam box is 80-85 ℃, the temperature of a water box is 85 ℃, the size on the surface of the fabric is effectively removed, and the bottom whiteness is improved.
When the cloth is shaped for one time, the speed is 65m/min, the rolling pressure is 0.3MPa, the temperature of a drying room is 100 ℃, and the cloth surface is ensured to be wrinkle-free.
And during secondary setting, the speed is 65m/min, the rolling pressure is 0.3MPa, the temperature of a drying room is 100 ℃, and the color change condition of the liquid ammonia is effectively reduced by 10g/l of the working liquid color fixative.
And in the case of liquid ammonia, the temperature of the processing chamber is 60-90 ℃, the pressure difference of the processing chamber is-10 to-100 Pa, and the tension of the blanket is 0.05-0.1 MPa.
And during the third setting, the vehicle speed is 75m/min, the rolling pressure is 0.3MPa, the temperature of a drying room is 110 ℃, and a proper softening agent is added into the working solution to improve the hand feeling and enable the hand feeling to meet the requirements of customers.
Detailed Description
Firstly, production of a cotton and silk blended dyed fabric:
1. the production process comprises the following steps:
the specification of gray fabric is as follows: yarn count of 70 (85% cotton and 15% silk) x 70 (85% cotton and 15% silk), density of 159 x 121, and jacquard.
2. The long car dyeing production process flow comprises the following steps:
singeing, enzyme stacking, primary short-steaming high-temperature water washing, cold stacking, secondary short-steaming high-temperature water washing, primary sizing, acid dyeing, active dyeing, secondary sizing, liquid ammonia, water washing, tertiary sizing and preshrinking.
The specific process parameters are as follows:
singeing:
vehicle speed: 120m/min, 2 fire holes, 7 flame intensity, burning in a singeing mode, and cropping, wherein the singeing effect of the cloth surface must be ensured to reach level 4, and the cloth surface is smooth and clean.
Enzyme stacking:
vehicle speed 60m/min, padder pressure: 0.15KG, and working solution consisting of high-temperature enzyme, dispersant and water, wherein the enzyme is 5g/l, the dispersant is 5g/l, the temperature of the working solution is 65 ℃, and the coil is taken out and washed by water after being piled up for 6 hours. The process mainly aims to make the fabric fully react by using the chemical auxiliary agent so as to be convenient for removing the sizing agent.
Short steaming and high-temperature water washing for the first time:
the speed is 55m/min, the stack is not needed, the short steaming time is 1min, the temperature of a steam box is 80-85 ℃, and the temperature of a water tank is 85 ℃.
The aim is to remove surface size efficiently.
Cold stacking:
vehicle speed 60m/min, padder pressure: 0.15KG, working solution consisting of a refining agent, a dispersing agent, a stabilizing agent, hydrogen peroxide, an efficient compound scouring and bleaching one-bath process auxiliary agent and water, wherein the refining agent is 20g/l, the dispersing agent is 2g/l, the stabilizing agent is 12g/l, the hydrogen peroxide is 20g/l, and the efficient compound scouring and bleaching one-bath process auxiliary agent: 20g/l, and the rolled paper is bleached after being stacked for 24 hours.
The process mainly aims to utilize the high-efficiency compound type scouring and bleaching one-bath process auxiliary agent to play roles in desizing and bleaching, reduce the production cost and shorten the production process.
And (3) secondary short steaming and high-temperature water washing:
the speed is 40m/min, the short steaming time is 1min, the temperature of a steam box is 80-85 ℃, and the temperature of a water box is 85 ℃, so that the bleaching bottom is uniform, and the dyeing leveling property is good.
Primary sizing:
vehicle speed: 65m/min, rolling: 0.3MPa and the temperature of the drying room is 100 ℃.
The width of the cloth can be pulled open as much as possible, and the cloth surface is ensured to be smooth and without soft wrinkles.
Acid dyeing:
the silk is dyed by acid dye according to the characteristics of silk.
And (3) reactive dyeing:
the speed of the vehicle is 40m/min, the temperature of the steam box is 102 ℃, the washing temperature is 95 ℃, and the color fastness of the fabric is good by selecting the imported dye, so that the requirements of customers can be met.
Secondary sizing:
vehicle speed: 65m/min, rolling: 0.3MPa and the temperature of the drying room is 100 ℃.
The step mainly considers that the color change is large after the liquid ammonia, an alkali-resistant color fixing agent needs to be added into a material groove, and the color fading condition during the production of the liquid ammonia is reduced.
Liquid ammonia:
the temperature of the processing chamber is 60-90 ℃, the pressure difference of the processing chamber is-10 to-100 Pa, the tension of the blanket is 0.05-0.1 MPa, and the speed is 45 m/min.
Washing with water:
mainly washing off the residual ammonia on the surface of the fabric.
And (3) setting for three times:
vehicle speed: 75m/min, rolling: 0.3MPa, the temperature of a drying room is 110 ℃, and proper softening agent is added according to the hand feeling requirement of a client.
Pre-shrinking:
and determining the cloth shrinkage rate according to the shrinkage detection result, so that the shrinkage and the hand feeling of the fabric meet the requirements of customers.
2. The product quality is as follows:
specification of a finished product: yarn count 70 (85% cotton 15% silk) x 70 (85% cotton 15% silk), density 180 x 126; and a door panel 57/58.
The shrinkage test was carried out in accordance with AATCC135-2015(1) IIIA (ii)3X, and the result was-3.5% in the weft direction.
Therefore, the process of the invention has convenient operation and excellent product performance, completely reaches the excellent quality index and safety performance index of clothing production, and is particularly suitable for high-grade fabrics.
Secondly, producing the cotton-wool blended dyed fabric:
1. the production process comprises the following steps:
the specification of gray fabric is as follows: yarn count 50 (component: 80% cotton, 20% wool). times.50 (component: 80% cotton, 20% wool), density 127X 108, 2/2 right-oblique.
2. The long car dyeing production process flow comprises the following steps:
singeing, enzyme stacking, primary short-steaming high-temperature water washing, cold stacking, secondary short-steaming high-temperature water washing, primary sizing, acid dyeing, active dyeing, secondary sizing, liquid ammonia, water washing, tertiary sizing and preshrinking.
The specific process parameters are as follows:
singeing:
vehicle speed: 120m/min, 2 fire holes, 7 flame intensity, burning in a singeing mode, and cropping, wherein the singeing effect of the cloth surface must be ensured to reach level 4, and the cloth surface is smooth and clean.
Enzyme stacking:
vehicle speed 60m/min, padder pressure: 0.15KG, working solution is composed of enzyme, dispersant and water, wherein the temperature of the high-temperature enzyme is 5g/l, the dispersant is 5g/l, the temperature of the working solution is 65 ℃, and the coil is taken out and washed by water after being piled up for 6 hours. The process mainly aims to make the fabric fully react by using the chemical auxiliary agent so as to be convenient for removing the sizing agent.
Short steaming and high-temperature water washing for the first time:
the speed is 55m/min, the stack is not needed, the short steaming time is 1min, the temperature of a steam box is 80-85 ℃, the temperature of a water box is 85 ℃, and surface sizing agent can be effectively removed.
Cold stacking:
vehicle speed 60m/min, padder pressure: 0.15KG, working solution consisting of a refining agent, a dispersing agent, a stabilizing agent, hydrogen peroxide, an efficient compound scouring and bleaching one-bath process auxiliary agent and water, wherein the refining agent is 20g/l, the dispersing agent is 2g/l, the stabilizing agent is 12g/l, the hydrogen peroxide is 20g/l, and the efficient compound scouring and bleaching one-bath process auxiliary agent: 20 g/l. And (5) after 24 hours of stacking, reeling and bleaching.
The process mainly aims to utilize the high-efficiency compound type scouring and bleaching one-bath process auxiliary agent to play roles in desizing and bleaching, reduce the production cost and shorten the production process.
And (3) secondary short steaming and high-temperature water washing:
the speed is 40m/min, the short steaming time is 1min, the temperature of a steam box is 80-85 ℃, and the temperature of a water box is 85 ℃, so that the bleaching bottom is uniform, and the dyeing leveling property is good.
Primary sizing:
vehicle speed: 65m/min, rolling: 0.3MPa and the temperature of the drying room is 100 ℃.
The width of the cloth can be pulled open as much as possible, and the cloth surface is ensured to be smooth and without soft wrinkles.
Acid dyeing:
the wool is dyed by using the acid dye according to the characteristics of the wool, and the active dyeing of the cotton is not influenced.
And (3) reactive dyeing:
the speed of the vehicle is 40m/min, the temperature of the steam box is 102 ℃, the washing temperature is 95 ℃, and the color fastness of the fabric is good by selecting the imported dye, so that the requirements of customers can be met.
Secondary sizing:
vehicle speed: 65m/min, rolling: 0.3MPa and the temperature of the drying room is 100 ℃.
The step mainly considers that the color change is large after the liquid ammonia, an alkali-resistant color fixing agent needs to be added into a material groove, and the color fading condition during the production of the liquid ammonia is reduced.
Liquid ammonia:
the temperature of the processing chamber is 60-90 ℃, the pressure difference of the processing chamber is-10 to-100 Pa, the tension of the blanket is 0.05-0.1 MPa, and the speed is 45 m/min.
Washing with water:
mainly washing off the residual ammonia on the surface of the fabric.
And (3) setting for three times:
vehicle speed: 75m/min, rolling: 0.3MPa, the temperature of a drying room is 110 ℃, and proper softening agent is added according to the hand feeling requirement of a client.
Pre-shrinking:
and determining the cloth shrinkage rate according to the shrinkage detection result, so that the shrinkage and the hand feeling of the fabric meet the requirements of customers.
3. The product quality is as follows:
specification of a finished product: yarn count 50 (80% cotton, 20% wool) × 50 (80% cotton, 20% wool), density 150 × 110; and a door panel 57/58.
The shrinkage test was carried out in accordance with AATCC135-2015(1) IIIA (ii)3X, and the results showed that the shrinkage in the weft direction was-4.0%
Therefore, the process of the invention has convenient operation and excellent product performance, completely reaches the excellent quality index and safety performance index of clothing production, and is particularly suitable for high-grade fabrics.

Claims (5)

1. The long-time dyeing production method of the cotton and protein fiber blended fabric is characterized by comprising the following steps of: the fabric is a blended fabric of cotton and protein; the production method comprises the steps of singeing, enzyme stacking, primary short-steaming high-temperature water washing, cold stacking, secondary short-steaming high-temperature water washing, primary sizing, acid dyeing, active dyeing, secondary sizing, liquid ammonia, water washing, tertiary sizing and preshrinking in sequence;
the enzyme reactor, the primary short-steaming high-temperature water washing, the cold reactor, the secondary short-steaming high-temperature water washing, the acid dyeing and the active dyeing are respectively carried out under the condition of no caustic soda;
the enzyme heap consists of enzyme, dispersant and water to form working solution, wherein the high-temperature enzyme is 5g/L, and the dispersant is 5 g/L;
when the primary short steaming high-temperature water washing is carried out, the speed is 55m/min, the short steaming time is 1min, the temperature of a steam box is 80-85 ℃, and the temperature of a water tank is 85 ℃;
during cold batch, the vehicle speed is 60m/min, the padder pressure is 0.15kg, and the working solution consists of a refining agent, a dispersing agent, a stabilizing agent, hydrogen peroxide, an efficient compound type scouring and bleaching one-bath process auxiliary agent and water, wherein the refining agent is 20g/L, the dispersing agent is 2g/L, the stabilizing agent is 12g/L, the hydrogen peroxide is 20g/L, and the efficient compound type scouring and bleaching one-bath process auxiliary agent: 20g/L, and after 24 hours of stacking, reeling out and bleaching;
when the secondary short steaming high-temperature water washing is carried out, the speed is 40m/min, the short steaming time is 1min, the temperature of a steam box is 80-85 ℃, and the temperature of a water tank is 85 ℃.
2. The long car dyeing production method according to claim 1, characterized in that: and during the primary shaping, the vehicle speed is 65m/min, the rolling pressure is 0.3MPa, and the temperature of a drying room is 100 ℃.
3. The long car dyeing production method according to claim 1, characterized in that: and during secondary setting, the vehicle speed is 65m/min, the rolling pressure is 0.3MPa, and the temperature of a drying room is 100 ℃.
4. The long car dyeing production method according to claim 1, characterized in that: and in the liquid ammonia process, the temperature of the processing chamber is 60-90 ℃, the pressure difference of the processing chamber is-10 to-100 Pa, and the tension of the blanket is 0.05-0.1 MPa.
5. The long car dyeing production method according to claim 1, characterized in that: and during the third setting, the vehicle speed is 75m/min, the rolling pressure is 0.3MPa, and the temperature of a drying room is 110 ℃.
CN201810633497.9A 2018-06-20 2018-06-20 Long-time dyeing production method of cotton and protein fiber blended fabric Active CN108755199B (en)

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CN111575956B (en) * 2020-06-01 2022-10-21 南通联发印染有限公司 Double-short steaming and bleaching type production process of high-count and high-density fabric
CN111663275B (en) * 2020-06-17 2022-11-01 南通联发印染有限公司 Long-vehicle production process of bio-based nylon 56 and cotton blended elastic cloth
CN113550136B (en) * 2021-07-12 2022-09-06 武汉纺织大学 Method for cold stacking pure cotton spunlace non-woven fabric step by step

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