CN108723126A - A kind of deflection compensating mechanism of bending machine - Google Patents
A kind of deflection compensating mechanism of bending machine Download PDFInfo
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- CN108723126A CN108723126A CN201810515738.XA CN201810515738A CN108723126A CN 108723126 A CN108723126 A CN 108723126A CN 201810515738 A CN201810515738 A CN 201810515738A CN 108723126 A CN108723126 A CN 108723126A
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- China
- Prior art keywords
- oil cylinder
- cutter
- mold
- deflection
- bottom plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/01—Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a kind of deflection compensating mechanism of bending machine, include mainly workbench, sliding block, strain transducer, mold, oil cylinder and proportioning valve composition.The deflection of cutter and workbench is acquired by strain transducer, collected deflection information generates instruction by processor processing, the instruction control cylinder movement that processor generates, and oil cylinder, which acts on workbench, to be made its protrusion appropriate and then play the role of compensation.Beneficial effects of the present invention are:Achieve the effect that accurately control deflection compensation by the real-time linkage of sensor and oil cylinder, improve work efficiency, avoid the cumbersome and inaccurate of manual debugging, improves the precision and qualification rate of work pieces process, it is simple in structure, it is easy for installation.
Description
Technical field
The present invention relates to processing machinery fields, are specifically related to a kind of deflection compensating mechanism of bending machine.
Background technology
Bender is a kind of common processing equipment, it applies convenient, processing efficiency especially in the process of thin plate
It is high.But due to cutter in process and mold unbalance stress, cutter will appear the deflection deformation being recessed upwards, and mold meeting
There is the deflection deformation to lower recess, especially this deflection deformation is more obvious when bender span is larger, to the essence of processing
Degree influences very big.Existing deflection compensation method generally use workbench adds convex in advance, and wedge block adds the methods of convex to work
Carry out advance deflection compensation as platform or simple adjust automatically can be carried out, and these methods cannot be satisfied it is increasing
The needs of different station deflection compensation when requirement on machining accuracy and multistation are processed.
Invention content
In order to solve the above technical problems, the present invention provides a kind of deflection compensating mechanism of bending machine.
A kind of deflection compensating mechanism of bending machine of the present invention, including sliding block, cutter, tool coupling, mold and bottom
Plate, the cutter are connected by the tool coupling with the sliding block, and the mold is fixed on the bottom plate, affiliated pedestal
Under the bottom plate;Characterized by further comprising strain transducer, upper protective shell, lower protective shell, oil cylinder, proportioning valve, pedestal,
Processor, conducting wire;Several described strain transducers are embedded in the both sides of the top of the cutter and the lower part of the mold
Outer surface, each sensor are connected with the conducting wire respectively, and the other end of the every conducting wire connects the processor;By
More in the type of existing strain transducer, application method is also not quite similar, can be by it by taking resistance strain sensor as an example
It is attached to the position for needing to monitor deformation, can be pasted by level shown in attached drawing also can be according to specific working environment and data processing
It needs to paste.
The upper protective shell is sleeved on the upper outside of the cutter, and the sensor is covered, and the upper protective shell passes through
Screw is connected with the sliding block;The lower protective shell is sleeved on the lower outside of the mold, the lower protective shell by screw with
The bottom plate is connected;The upper protective shell can be customized with lower protective shell by the size of cutter and mold, and should ensure that is not influencing knife
Strain transducer is closely covered in the case of the use of tool and mold as possible, makes strain transducer and extraneous severe building ring
Border is isolated.Protective shell is connected with sliding block and bottom plate by screw respectively, easy to disassemble, does not influence to replace cutter and to sensor
It is safeguarded.
The mold is fixed on the bottom plate, several oil cylinders are disposed vertically under the bottom plate, the oil cylinder
Top and the bottom plate perpendicular contact, each described oil cylinder is coupled there are one the proportioning valve and is used cooperatively, often
One proportioning valve is connected by the conducting wire with the processor, the lower part of each oil cylinder with the pedestal
Vertical connection.
The strain transducer incudes the deformation situation of the cutter and each point of the mold and in real time passes signal
It is defeated by the processor;The processor receive information handle after the signal of the strain transducer and dynamically to
Each proportioning valve sends out instruction;The pressure of each oil cylinder of each proportional valve control, makes each oil cylinder root
Different degrees of stretch is carried out according to the needs of deflection compensation.
By the real-time monitoring and processing to deformation signal, the deformation data of each position is collected, and then pass through oil
The flexible of cylinder applies external force to bottom plate, and cutter and the deformation quantity of mold is made mutually to compensate.
Beneficial effects of the present invention are:Reach the effect for accurately controlling deflection compensation by the real-time linkage of sensor and oil cylinder
Fruit improves work efficiency, and avoids the cumbersome and inaccurate of manual debugging, improves the precision and qualification rate of work pieces process, knot
Structure is simple, easy for installation.
Description of the drawings
In order that the present invention can be more clearly and readily understood, right below according to specific embodiment and in conjunction with attached drawing
The present invention is described in further detail.
Fig. 1 is a kind of structural schematic diagram of deflection compensating mechanism of bending machine.
Wherein:Protective shell, 7- under 1- sliding blocks, 2- cutters, 3- tool couplings, 4- strain transducers, the upper protective shells of 5-, 6-
Mold, 8- bottom plates, 9- oil cylinders, 10- proportioning valves, 11- pedestals, 12- processors, 13- conducting wires.
Specific implementation mode
As shown in Figure 1, a kind of deflection compensating mechanism of bending machine of the present invention, including the connection of sliding block 1, cutter 2, cutter
Part 3, mold 7, bottom plate 8 and pedestal 11, the cutter 2 are connected by the tool coupling 3 with the sliding block 1, the mold 7
It is fixed on the bottom plate 8, affiliated pedestal 11 is located under the bottom plate 8;Characterized by further comprising strain transducer 4, upper guarantors
Protective case 5, lower protective shell 6, oil cylinder 9, proportioning valve 10, processor 12, conducting wire 13;It is disposed vertically described in several under the bottom plate 8
Oil cylinder 9, the lower part of each oil cylinder 9 with 11 vertical connection of the pedestal;Several described strain transducers 4 are fixed on
The outer surface of the both sides of the top of the cutter 2 and the lower part of the mold 7, each sensor 4 pass through described lead respectively
Line 13 is connect with the processor 12;The top of the oil cylinder 9 and 8 perpendicular contact of the bottom plate, each described oil cylinder 9 have
One proportioning valve 10 is coupled and is used cooperatively, each described proportioning valve 10 passes through the conducting wire 13 and the place
Device 12 is managed to be connected.The upper protective shell 5 is sleeved on the upper outside of the cutter 2, and the sensor 4 on the cutter 2 is covered,
The lower protective shell 6 is sleeved on the lower outside of the mold 7, and the sensor 4 on the mold 7 is covered.
When bender works, the sliding block 1 is moved down with cutter 2, due to 7 unbalance stress of cutter 2 and mold, cutter
2 will appear upward amount of deflection, and mold 7 will appear downward amount of deflection, and when there is above-mentioned deformation, the strain transducer 4 is felt
It answers the deformation situation of 7 each point of the cutter 2 and the mold and transmits a signal to the processor 12 in real time;The place
Reason device 12 to information handle and dynamically to each 10 hair of the proportioning valve after receiving the signal of the strain transducer 4
Go out instruction;Each proportioning valve 10 controls the pressure of each oil cylinder 9, makes each oil cylinder 9 according to deflection compensation
It needs to carry out different degrees of stretch.
The foregoing is merely the preferred embodiments of the present invention, are not intended as limitation of the invention further, every to utilize this
Various equivalence changes made by description of the invention and accompanying drawing content are within protection scope of the present invention.
Claims (2)
1. a kind of deflection compensating mechanism of bending machine, including sliding block(1), cutter(2), tool coupling(3), mold(7), bottom plate
(8)And pedestal(11), the pedestal(11)Top is installed with bottom plate(8), the sliding block(1)It is described above the bottom plate
Cutter(2)Pass through the tool coupling(3)With the sliding block(1)It is connected, the mold(7)It is fixed on the bottom plate(8)On;
Characterized by further comprising strain transducers(4), oil cylinder(9), proportioning valve(10), processor(12), conducting wire(13);The oil cylinder
(9)Positioned at the bottom plate(8)With the pedestal(11)Between, the oil cylinder(9)Respectively with the bottom plate(8)With the pedestal
(11)Vertical connection;Several described strain transducers(4)It is fixed on the cutter(2)Top and the mold(7)Under
The outer surface of the both sides in portion, each sensor(4)Pass through the conducting wire respectively(13)With the processor(12)Connection;Often
One oil cylinder(9)All there are one the proportioning valves(10)It is coupled and be used cooperatively, each described proportioning valve(10)
Pass through the conducting wire(13)With the processor(12)It is connected.
2. a kind of deflection compensating mechanism of bending machine according to claim 1, which is characterized in that further include upper protective shell(5)
With lower protective shell(6), the upper protective shell(5)It is sleeved on the cutter(2)Upper outside, by the cutter(2)On sensing
Device(4)Covering;The lower protective shell(6)It is sleeved on the mold(7)Lower outside, by the mold(7)On sensor(4)
Covering.
Priority Applications (1)
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CN201810515738.XA CN108723126A (en) | 2018-05-25 | 2018-05-25 | A kind of deflection compensating mechanism of bending machine |
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CN201810515738.XA CN108723126A (en) | 2018-05-25 | 2018-05-25 | A kind of deflection compensating mechanism of bending machine |
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CN201810515738.XA Pending CN108723126A (en) | 2018-05-25 | 2018-05-25 | A kind of deflection compensating mechanism of bending machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110639986A (en) * | 2019-11-07 | 2020-01-03 | 南通威锋重工机械有限公司 | Hydraulic plate numerical control bending machine |
CN110961496A (en) * | 2019-11-22 | 2020-04-07 | 天水锻压机床(集团)有限公司 | Intelligent compensation system and compensation method for bending high-hardness plate based on high-precision numerical control cantilever forming machine |
CN113909343A (en) * | 2021-08-24 | 2022-01-11 | 南京郎顿机床制造有限公司 | Oil-electricity hybrid electric-hydraulic numerical control bending machine with deflection compensation structure |
CN114643390A (en) * | 2022-03-11 | 2022-06-21 | 苏州群志机械设备有限公司 | Deformation compensation device and method for slender thin-walled workpiece before scraping |
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US3914975A (en) * | 1970-12-25 | 1975-10-28 | Amada Co Ltd | Hydraulic press brake |
CN103008413A (en) * | 2012-11-22 | 2013-04-03 | 宝鸡金牛锻压机床有限责任公司 | Novel independent pressurization deflection compensation mechanism of bending machine |
CN203227713U (en) * | 2013-02-28 | 2013-10-09 | 上海埃锡尔数控机床有限公司 | Bender dynamic compensation device |
CN105327982A (en) * | 2015-10-23 | 2016-02-17 | 南通太和机械集团有限公司 | Numerical control hydraulic plate bending machine with lower compensation mechanism |
CN106180303A (en) * | 2016-08-24 | 2016-12-07 | 江苏久日数控机床有限公司 | A kind of electro-hydraulic servo double pump numerical control bender |
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2018
- 2018-05-25 CN CN201810515738.XA patent/CN108723126A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3914975A (en) * | 1970-12-25 | 1975-10-28 | Amada Co Ltd | Hydraulic press brake |
CN103008413A (en) * | 2012-11-22 | 2013-04-03 | 宝鸡金牛锻压机床有限责任公司 | Novel independent pressurization deflection compensation mechanism of bending machine |
CN203227713U (en) * | 2013-02-28 | 2013-10-09 | 上海埃锡尔数控机床有限公司 | Bender dynamic compensation device |
CN105327982A (en) * | 2015-10-23 | 2016-02-17 | 南通太和机械集团有限公司 | Numerical control hydraulic plate bending machine with lower compensation mechanism |
CN106180303A (en) * | 2016-08-24 | 2016-12-07 | 江苏久日数控机床有限公司 | A kind of electro-hydraulic servo double pump numerical control bender |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110639986A (en) * | 2019-11-07 | 2020-01-03 | 南通威锋重工机械有限公司 | Hydraulic plate numerical control bending machine |
CN110961496A (en) * | 2019-11-22 | 2020-04-07 | 天水锻压机床(集团)有限公司 | Intelligent compensation system and compensation method for bending high-hardness plate based on high-precision numerical control cantilever forming machine |
CN110961496B (en) * | 2019-11-22 | 2021-07-20 | 天水锻压机床(集团)有限公司 | Intelligent compensation system and compensation method for bending high-hardness plate based on high-precision numerical control cantilever forming machine |
CN113909343A (en) * | 2021-08-24 | 2022-01-11 | 南京郎顿机床制造有限公司 | Oil-electricity hybrid electric-hydraulic numerical control bending machine with deflection compensation structure |
CN114643390A (en) * | 2022-03-11 | 2022-06-21 | 苏州群志机械设备有限公司 | Deformation compensation device and method for slender thin-walled workpiece before scraping |
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