CN108714782A - A kind of full-automatic package system of LED tube light - Google Patents
A kind of full-automatic package system of LED tube light Download PDFInfo
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- CN108714782A CN108714782A CN201810345288.4A CN201810345288A CN108714782A CN 108714782 A CN108714782 A CN 108714782A CN 201810345288 A CN201810345288 A CN 201810345288A CN 108714782 A CN108714782 A CN 108714782A
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- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000012360 testing method Methods 0.000 claims abstract description 37
- 238000009434 installation Methods 0.000 claims abstract description 18
- 230000007723 transport mechanism Effects 0.000 claims abstract description 15
- 239000000853 adhesive Substances 0.000 claims description 14
- 238000004026 adhesive bonding Methods 0.000 claims description 14
- 230000001070 adhesive effect Effects 0.000 claims description 14
- 230000002950 deficient Effects 0.000 claims description 14
- 230000005611 electricity Effects 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 239000011521 glass Substances 0.000 abstract description 15
- 230000000007 visual effect Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000012797 qualification Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 206010054949 Metaplasia Diseases 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
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- 230000010358 mechanical oscillation Effects 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Electroluminescent Light Sources (AREA)
Abstract
The invention discloses a kind of full-automatic package system of LED tube light, the feeding module includes fluorescent tube feed mechanism and lamp bar push-in mechanism;Transportation module is provided with after the feeding module, the transportation module both sides are disposed with lamp cap assembling module, power panel assembling module and test module;Lamp cap transport mechanism is equipped with visual sensor, improves positioning accuracy and assembly precision;Transportation module assembly line is arranged, and assembling speed is fast, thread-changing is simply easy, and changes tooling and is simply easy, and operates easy to be simple;The application is assembled to test automatically from feeding, lamp cap assembly, power panel, fluorescent tube and unqualified fluorescent tube automatic transportation after lamp cap installation automation, lamp cap and power panel installation automation, test to unqualified fluorescent tube region, pipeline automation degree is high, substantially increase production efficiency, it is suitble to the full-automatic installation of glass lamp, reduces the probability of happening of safety accident.
Description
Technical field
The present invention relates to automatic assembling devices, and in particular to a kind of full-automatic package system of LED tube light.
Background technology
When existing T8 types LED lamp tube production, generally use handwork, quality cannot ensure so that the LED lamp tube longevity
Life reduces;Simultaneously because handwork, causes production efficiency not high, promoting the use of for LED lamp tube is greatly constrained.In the market
It is badly in need of a kind of equipment for the automation LED tube light production and assembly that can be improved assembly precision, improve packaging efficiency.
It is most of to use manual assembly in existing LED lamp tube production process, for some plastic LED tubes exist compared with
The assembly system of few automation, and for LED tube light due to the difference of structure, more frangible, the assembly of plastics fluorescent tube
System is not suitable for the automatic assembling of LED tube light.Maximum problem is that glass lamp is easily broken in actual production, loss
It is especially big, it can often reach 5% loss, so can not also fully achieve automatic metaplasia only with manually being assembled at present
Production.And manually production efficiency is very low, production capacity usually for each person every day is less than 100, while product quality can not ensure, closes
Lattice rate is also exactly power supply architecture using human weld less than 95%, is easy to happen solder skip, rosin joint, service life is shorter
(usually service life was less than 1 year).
Invention content
In view of the above-mentioned problems, the present invention is intended to provide a kind of high degree of automation, effectively improving the LED Glass lamps of productivity
Manage full-automatic package system.
To realize the technical purpose, the scheme of the invention is:A kind of full-automatic package system of LED tube light includes
Feeding module, lamp cap assembling module, power panel assembling module, test module, the feeding module include fluorescent tube feed mechanism and
Lamp bar is pushed into mechanism;Transportation module is provided with after the feeding module, the transportation module both sides are disposed with lamp cap assembling
Module, power panel assembling module and test module;
Lamp cap assembling module includes lamp cap feed mechanism, lamp cap transport mechanism, lamp cap manipulator assemble mechanism, described
Power panel assembling module includes turntable, power panel feed mechanism, power panel push-in mechanism, power panel striking mechanism, power panel folder
Pawl and power panel straight trip track;The power panel feed mechanism is connected with turntable, and power panel push-in machine is disposed with by turntable
Structure, power panel striking mechanism and power panel clamping jaw;
The test module includes test chassis, guide plate, ammeter, range sensor and jacking jig, the test
Guide plate is provided in rack, test chassis is symmetricly set on transportation module both ends, close to one end of installation power panel equipped with electricity
Flow table and range sensor, one end far from installation power panel are provided with jacking jig.
Preferably, the test module side, which is additionally provided with, lifts jig and defective products fishplate bar, it is described to lift jig position
The lower section in gap between adjacent defective products fishplate bar, defective products fishplate bar both sides are both provided with the reset bullet with angle of inclination
Piece, when the underproof fluorescent tube of testing result is by when lifting jig, lifting jig and jacking up fluorescent tube, fluorescent tube pass through reseting shrapnel with
It is slipped on defective products fishplate bar along reseting shrapnel afterwards.
Preferably, the fluorescent tube feed mechanism includes material-falling hopper, chain, it is parallel that material-falling hopper side is provided with plural item
Chain is equipped with a plurality of concave rubber jigs for fixed lamp tube on the chain.
Preferably, lamp bar push-in mechanism includes rotating jig and adhesive supplier, it is equipped in front of the rotating jig pair
The adhesive supplier of lamp bar gluing processing, the adhesive supplier are arranged on chain side.
Preferably, the lamp cap feed mechanism includes circular vibration disk and the straight track that shakes, the circular vibration disk connection
There is the straight track that shakes;The lamp cap transport mechanism includes fixed jaw, vision inspection apparatus, rotating jig, turnover device and gluing mould
Group;The lamp cap manipulator assemble mechanism includes manipulator, jacking system, upper cover plate, and the jacking system is fixed on close
One side of transportation module.
Beneficial effects of the present invention, lamp cap transport mechanism are equipped with visual sensor, improve positioning accuracy and assembly essence
Degree;Transportation module assembly line is arranged, and assembling speed is fast, thread-changing is simply easy, and changes tooling and is simply easy, and operates easy to be simple;This
Application is assembled to test automatically from feeding, lamp cap assembly, power panel, fluorescent tube and lamp cap installation automation, lamp cap and power panel
For unqualified fluorescent tube automatic transportation to unqualified fluorescent tube region, pipeline automation degree is high, carries significantly after installation automation, test
High production efficiency, is suitble to the full-automatic installation of glass lamp, reduces the probability of happening of safety accident.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the plan view of the present invention;
Fig. 3 is the partial structural diagram that lamp cap of the present invention assembles module;
Fig. 4 is the partial structural diagram that lamp cap of the present invention assembles module;
Fig. 5 is the structural schematic diagram of feeding module of the present invention;
Fig. 6 is the structural schematic diagram that lamp cap of the present invention assembles module;
Fig. 7 is the structural schematic diagram that power panel of the present invention assembles module;
Fig. 8 is the partial structural diagram of test module of the present invention.
Specific implementation mode
The present invention is described in further details in the following with reference to the drawings and specific embodiments.
As shown in figures 1-8, specific embodiment of the present invention is a kind of full-automatic package system of LED tube light, packet
Feeding module 1, lamp cap assembling module 2, power panel assembling module 3, test module 4 are included, the feeding module 1 includes on fluorescent tube
Expect that mechanism 101 and lamp bar are pushed into mechanism 102;Be provided with transportation module 5 after the feeding module 1,5 both sides of the transportation module according to
It is secondary to be provided with lamp cap assembling module 2, power panel assembling module 3 and test module 4;
The lamp cap assembling module 2 includes lamp cap feed mechanism 201, lamp cap transport mechanism 202, lamp cap manipulator assembly machine
Structure 203, the power panel assembling module 3 include turntable 301, power panel feed mechanism 302, power panel push-in mechanism 303, power supply
Plate striking mechanism 304, power panel clamping jaw 305 and power panel straight trip track 306;
The power panel assembling module 3 includes turntable 301, power panel feed mechanism 302, power panel push-in mechanism 303, electricity
Source plate striking mechanism 304, power panel clamping jaw 305 and power panel straight trip track 306;The power panel feed mechanism 302 is connected with
Turntable 301 is disposed with power panel push-in mechanism 303, power panel striking mechanism 304 and power panel clamping jaw by turntable 301
305;Lamp cap is put by clamping jaw crawl on turntable by lamp cap transport mechanism, turntable rotation, is returned to after 90 ° of four rotations of rotation every time
Script position is successively transmitted to lamp cap each position of assembly.Power panel feed mechanism is by being manually positioned over power panel
Expect on seat, then power panel clamp hand is transmitted to power panel on mirror image turntable.Push-in mechanism is made of cylinder and push rod, according to setting
Power panel is pushed into lamp cap by push rod in the presence of cylinder for the position set, and completes installation.Cylinder striking mechanism be to lamp cap and
The fixation of power panel is got needle ready by cylinder and two and is formed, gets ready under cylinder action and got ready for bayonet peg, fixed successively
Power panel and lamp cap;Lamp cap and power panel carry out getting processing ready after installation is complete after turntable is rotated by 90 °, turntable after the completion of getting ready
It is rotated by 90 °, manipulator clamping jaw crawl lamp cap is positioned over straight trip track, and turntable is rotated back to the position of transport mechanism transmission lamp cap later
It sets, cycle operation.The lamp cap for being positioned over straight trip track moves to end, captures and installs for manipulator after rotation.
The test module 4 includes test chassis 401, guide plate 402, ammeter 403, range sensor 404 and jacking
Jig 405 is provided with guide plate 402 in the test chassis 401, and test chassis 401 is symmetricly set on 5 both ends of transportation module,
Ammeter 403 and range sensor 404 are housed close to one end of installation power panel, one end far from installation power panel is provided with top
Rise jig 405.It first passes through guide plate and carries out position offset, continue to move to length testing part, pass through range sensor pair
The length of glass lamp measures.Then transportation module continues fluorescent tube to be rolled to electrostrictive coefficient measurement part, jacks under jig
Fixed lamp tube, connection power supply is pressed to be powered to fluorescent tube, then test the parameter of fluorescent tube, then feed back to underproof information
Defective products cutting agency.
The fluorescent tube feed mechanism 101 includes material-falling hopper 1011, chain 1012, and 1011 side of material-falling hopper is provided with plural item
Parallel chain 1012 is equipped with a plurality of concave rubber jigs 1013 for fixed lamp tube on the chain 1012.Fluorescent tube
By being manually positioned over material-falling hopper, when chain movement, concave rubber jig blocks the fluorescent tube close to chain, and fluorescent tube is on chain movement
It rises, rises to lamp bar installation region.Lamp bar push-in mechanism 102 includes rotating jig 1021 and adhesive supplier 1022, the rotation
Turn 1021 front of jig and be equipped with the adhesive supplier 1022 handled lamp bar gluing, the adhesive supplier 1022 is arranged on 1011 side of chain
On.Lamp bar is by being manually positioned on rotating jig, rotating jig linear motion, carries out gluing by adhesive supplier, and jig is certainly
Dynamic rotation makes the uniform gluing of lamp bar, and gluing processing is carried out so that lamp bar is packed into the fixation of fluorescent tube to lamp bar.It is lamp on adhesive supplier side
Pipe material loading part, fluorescent tube are transported to this stop, are automatically loaded lamp bar, and chain, which moves forward, transports fluorescent tube to lamp cap mounting portion
Point.
Feeding module overall structure uses flexible design, the concave rubber jig on chain that can more preferably protect fluorescent tube, prevent
Fluorescent tube is broken, and adhesive supplier handling flexibly, entire feeding module is safe, production efficiency is high.
4 side of the test module, which is additionally provided with, lifts jig 6 and defective products fishplate bar 7, and the jig 6 that lifts is positioned at adjacent
The lower section in gap between defective products fishplate bar 7,7 both sides of defective products fishplate bar are both provided with the reseting shrapnel 8 with angle of inclination, when
For the underproof fluorescent tube of testing result by when lifting jig 6, lifting jig 6 and jacking up fluorescent tube, fluorescent tube passes through reseting shrapnel 8 subsequent
It is slipped on defective products fishplate bar 7 along reseting shrapnel 8.
The lamp cap feed mechanism 201 includes circular vibration disk 2011 and the straight track 2012 that shakes, the circular vibration disk
2011 are connected with the straight track 2012 that shakes;Lamp cap material is launched on circular vibration disk, is transported forward by mechanical oscillation, lamp cap whole
It is neat to be arranged in the straight track that shakes, it is captured for the fixed jaw of lamp cap transport mechanism;The lamp cap transport mechanism 202 includes fixed jaw
2021, vision inspection apparatus 2022, rotating jig 2023, turnover device 2024 and gluing module 2025;Lamp cap transport mechanism connects
It connects lamp cap feed mechanism directly to shake the end of track, is equipped with visual sensor, transport mechanism is transmitted by a module, and module has
Three fixed jaws, for capturing lamp cap, three fixed jaws work at the same time.Lamp cap is grabbed rotation from straight track end of shaking to control
Tool, gluing module carry out gluing processing, and then fixed jaw is captured to switching mechanism, lamp cap is overturn, then fixed jaw is grabbed
It takes to rotating jig, component is rotated so that fixed jaw crawl is assembled.The lamp cap manipulator assemble mechanism 203 includes
There are manipulator 2031, jacking system 2032, upper cover plate 2033, the jacking system 2032 to be fixed on one close to transportation module 5
Side.Jacking system is fixed on transportation module on one side, and manipulator captures the lamp cap of gluing from lamp cap transport mechanism rotating jig,
Transportation module side is moved to, jacking system moves upwards, and the glass lamp on transportation module is fixed by jacking system, top
There is upper cover plate, it is ensured that glass lamp is fixed.Then the lamp cap of gluing is assembled on glass lamp by manipulator, jacking system
It resets, is mounted with that the glass lamp of lamp cap is moved forward by chain.
Staff puts LED tube light into material-falling hopper, and fluorescent tube is stuck on concave rubber jig with chain transmission up,
Another side, lamp bar is inserted into fluorescent tube by lamp bar after rotating jig arranges, by feeding manipulator, while adhesive supplier is beaten
Glue;After glass lamp installs lamp bar, by chain movement to lamp cap assembled portion, lamp cap enters from side circular vibration disk,
Lamp cap assembly machine tool hand captures lamp cap to the next position, and power panel is assembled on lamp cap by power panel assembly manipulator, simultaneously
Cylinder, which is got ready, keeps lamp cap and power panel fixation even closer, is assembled in the form of turntable here, facilitates cycle operation;Glass
After glass fluorescent tube installs completely, by test module, test module is powered test, underproof product to glass lamp
Information is carried away by lifting jig after feedback and is skidded off by defective products fishplate bar, and qualified products transport away.
Lamp cap transport mechanism is equipped with visual sensor, improves positioning accuracy and assembly precision;Transportation module assembly line
Setting, assembling speed is fast, thread-changing is simply easy, and changes tooling and is simply easy, and operates easy to be simple;The application is filled from feeding, lamp cap
Match, that power panel is assembled to test is full-automatic, fluorescent tube with after lamp cap installation automation, lamp cap and power panel installation automation, test
For unqualified fluorescent tube automatic transportation to unqualified fluorescent tube region, pipeline automation degree is high, substantially increases production efficiency, is suitble to
The full-automatic installation of glass lamp, reduces the probability of happening of safety accident.
The full-automatic package system of LED tube light of the application, it is raw using flexibility for the difficult point and pain spot in market
Production mode, solve current LED tube light it is frangible can not automated production technical barrier.
Glass lamp is transported to specified full-automatic gluing work by the application system using flexible automatic feeding module
Position carries out full-automatic assembly lamp bar by the adhesive supplier of Full-automatic flexible, and lamp strip unit, which is matched, to be completed to be cured automatically, the station
A hundred percent qualification rate is realized, traditional manual assembly technique is changed, production cost greatly reduces, automatic assembling is
As many as several times of manual assembly (per hour about can output 1200).
Glass lamp enters power supply assembling module, uses human weld from traditional power supply line, this production technology is very
It is difficult to guarantee the quality of product, qualification rate can only achieve 95%, and service life is very short, only year, using automatic
Power supply assembles module, changes traditional production technology, by way of spelling needle collection and inserting, by vision system auxiliary lamp cap manipulator dress
Fitting mechanism automatic assembling, assembly precision is 0.005, and qualification rate reaches 99.8%, and service life at least 5 years, is traditional mode of production side
Five times of formula.
Whole automatic setup system uses intelligence control system, and gathered data is simply accurate, and analytical statement is accurate, will
Our production management is simpler, quick and easy.
The above, only presently preferred embodiments of the present invention, are not intended to limit the invention, every skill according to the present invention
Art essence should be included in technical solution of the present invention to any trickle amendment, equivalent replacement and improvement made by above example
Protection domain within.
Claims (5)
1. a kind of full-automatic package system of LED tube light, it is characterised in that:Include feeding module, lamp cap assembling module, electricity
Source plate assembles module, test module, and the feeding module includes fluorescent tube feed mechanism and lamp bar push-in mechanism;The feeding module
After be provided with transportation module, the transportation module both sides are disposed with lamp cap assembling module, power panel assembling module and test
Module;
The lamp cap assembling module includes lamp cap feed mechanism, lamp cap transport mechanism, lamp cap manipulator assemble mechanism, the power supply
Die-filling piece of board group include turntable, power panel feed mechanism, power panel push-in mechanism, power panel striking mechanism, power panel clamping jaw and
Power panel straight trip track, the power panel feed mechanism are connected with turntable, and power panel push-in mechanism, electricity are disposed with by turntable
Source plate striking mechanism and power panel clamping jaw;
The test module includes test chassis, guide plate, ammeter, range sensor and jacking jig, the test chassis
On be provided with guide plate, test chassis is symmetricly set on transportation module both ends, close to installation power panel one end be equipped with ammeter
And range sensor, one end far from installation power panel are provided with jacking jig.
2. the full-automatic package system of LED tube light according to claim 1, it is characterised in that:The test module one
Side, which is additionally provided with, lifts jig and defective products fishplate bar, the lower section for lifting jig gap between adjacent defective products fishplate bar,
Defective products fishplate bar both sides are both provided with the reseting shrapnel with angle of inclination, when the underproof fluorescent tube of testing result is by lifting
It when jig, lifts jig and jacks up fluorescent tube, fluorescent tube is slipped to then along reseting shrapnel on defective products fishplate bar across reseting shrapnel.
3. the full-automatic package system of LED tube light according to claim 1, it is characterised in that:The fluorescent tube feeder
Structure includes material-falling hopper, chain, and material-falling hopper side is provided with the parallel chain of plural item, a plurality of be used for is equipped on the chain
The concave rubber jig of fixed lamp tube.
4. the full-automatic package system of LED tube light according to claim 1, it is characterised in that:The lamp bar is pushed into machine
Structure includes rotating jig and adhesive supplier, and the adhesive supplier handled lamp bar gluing, the adhesive supplier are equipped in front of the rotating jig
It is arranged on chain side.
5. according to the full-automatic package system of LED tube light described in claim 1, it is characterised in that:The lamp cap feed mechanism
Including circular vibration disk and the straight track that shakes, the circular vibration disk is connected with the straight track that shakes;The lamp cap transport mechanism includes solid
Determine pawl, vision inspection apparatus, rotating jig, turnover device and gluing module;The lamp cap manipulator assemble mechanism includes organic
Tool hand, jacking system, upper cover plate, the jacking system are fixed on close to one side of transportation module.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810345288.4A CN108714782B (en) | 2018-04-17 | 2018-04-17 | Full-automatic assembly system of LED glass fluorescent tube |
PCT/CN2019/000064 WO2019200972A1 (en) | 2018-04-17 | 2019-04-09 | Full-automatic assembling system for led glass tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810345288.4A CN108714782B (en) | 2018-04-17 | 2018-04-17 | Full-automatic assembly system of LED glass fluorescent tube |
Publications (2)
Publication Number | Publication Date |
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CN108714782A true CN108714782A (en) | 2018-10-30 |
CN108714782B CN108714782B (en) | 2023-12-12 |
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ID=63899149
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Application Number | Title | Priority Date | Filing Date |
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CN201810345288.4A Active CN108714782B (en) | 2018-04-17 | 2018-04-17 | Full-automatic assembly system of LED glass fluorescent tube |
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CN (1) | CN108714782B (en) |
WO (1) | WO2019200972A1 (en) |
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