CN108681281A - Full-automatic food-processing method and processing unit (plant) - Google Patents
Full-automatic food-processing method and processing unit (plant) Download PDFInfo
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- CN108681281A CN108681281A CN201810473540.XA CN201810473540A CN108681281A CN 108681281 A CN108681281 A CN 108681281A CN 201810473540 A CN201810473540 A CN 201810473540A CN 108681281 A CN108681281 A CN 108681281A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2643—Oven, cooking
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Commercial Cooking Devices (AREA)
- General Preparation And Processing Of Foods (AREA)
Abstract
The present invention relates to a kind of full-automatic food-processing method and devices, design the Central Control Module of the multiple execution modules with simple function and control execution module centered on bowl transmitting path, the Central Control Module is provided with multiple digitlizations and analog signal I/O interfaces, for connecting execution module；Designing user interactive module, so that user is managed and executes to the food formula in database；Central Control Module receives user interactive module information, automatically generates food and boils flow, to process the food selected by user.By food processor lightweight, modularization, user can arrange in pairs or groups module to minimize cost according to the demand of oneself.Each self-defined property of module is strong, can precisely adjust the dosage of food materials and dispensing.Manufacturing procedure can multithreading operate simultaneously, carry out continuous-flow type production, improve efficiency, while also can guarantee during continuous-flow type produce, remain able to every portion of food execution unique formula.
Description
Technical field
The present invention relates to cooking ware technical field, it is related to a kind of full-automatic food-processing method and processing unit (plant).
Background technology
There are many different traditional snacks, such as Wuhan zheganmian, Chongqing facet, Nanjing duck blood fans soup, clouds all over China
Southern rice noodles, Guangzhou Wanton face, fried rice of Yangzhou style etc..This based food sales volume is big, needs quick Fabrication.Current this kind of food material is very
Mostly via machinery production, but it is final step is made still is entirely manual operation, usually in selling spot, that is, restaurant or food
Hall carries out.The step of finished product is made in raw material is typically more simple, and repeatability is high, is suitble to be completed by machine, to reduce day
Cumulative high human cost.The machine of some present existing automatic cookings, but it is unpopular, and popularity rate is extremely low.This kind of machine
The shortcomings that, is expensive, makes that product is single, and bulky, programmability is weak, self-defined degree is limited.Therefore they
Price is not appropriate for middle-size and small-size restaurant, also cannot be satisfied the demand in middle-size and small-size restaurant, and middle-size and small-size restaurant quantity occupies restaurant
The overwhelming majority of sum.
In the prior art, such as a kind of full-automatic noodles cooker of patent No. CN103750082B and its application method.This patent
A kind of full-automatic noodles cooker is described, using dough as raw material, noodles can be made and add soup stock, and the soup stock of adjustable addition
Amount.The shortcomings that this kind of machine, is that making product is single, and addition condiment kind is limited.For example, if by this machine
Repacking almost needs to reform machine for making fried flour and adding solid block condiment.But machine details is described with regard to this patent
For, since entire machine can only once process a bowl of nooldes, the device that face velocity processed is limited, and stores noodle bowl can only store non-
Often minority bowl can not support continuous unmanned operation for a long time.
For another example " a kind of automatic selling face, cook noodles all-in-one machine " of patent No. CN205722163U and Patent No.
A kind of " automatic vending machine for noodles " of CN201420250598.5, purpose be all to meet city crowd high-voltage high-speed rhythm of life
Under demand to diet " convenient ", but have ignored people and more take a fancy to enjoyment in taste bud in fact.They only focus on shortening culinary art
Time but can only make single, machine-made food, user without diversification, personalized element and customization service completely
Experience the incomparable dining room for having cook.
Invention content
In view of the deficiencies of the prior art, the present invention provides a kind of alternative manpower, modularization, programmable, diversification, streams
The full-automatic food-processing method and processing unit (plant) of line type.
To achieve the goals above, the full-automatic food-processing method designed by the present invention, is characterized in that, including
Following steps：
Multiple execution module with simple function and control execution module of the S1 designs centered on bowl transmitting path
Central Control Module, the Central Control Module are provided with multiple digitlizations and analog signal I/O interfaces, and mould is executed for connecting
Block；
S2 establishes food formula database, which has expanded function；
S3 designing user interactive modules, so that user is to specifying the data of permission to select or change；
S4 Central Control Module receives user interactive module information, automatically generates food and boils flow, to process use
Food selected by family.
Further, the Central Control Module receives the balance information of raw material and dispensing, to control quantity on order.
Further, in step S4, quantity and position of the Central Control Module according to existing module in system are automatic raw
At the flow that boils, it is most short with bowl transmitting path to automatically generate the flow that boils, and it is principle to avoid reverse direction operation as possible.
Further, the user interactive module includes rights management function, and user is divided into administrator and user,
The administrator has selection food cooking flow, increase and decrease or the permission for changing food cooking recipe database, the use
The permission that person only has the permission of selection food formula or modifies to the food formula picked out, user interactive module are
User interface or network AP I.
Further, there may be a plurality of for the execution module of the identical simple function.
A kind of full-automatic food processing equipment has also been devised in the present invention, is characterized in that：Including Central Control Module,
Execution module and user interactive module, the execution module include around bowl transmission device arrangement go out cup apparatus, cooker,
Food materials dispenser and proportioner.The bowl transmission device goes out cup apparatus, cooker, food materials dispenser and dispensing dress
It sets and is all connected with Central Control Module, controlled by center module.It is stored with food formula database in the Central Control Module, uses
Family by user interactive module input information, Central Control Module according to the selected control execution module of user realize single or
The food cooking of continuous several times.
Further, it is described go out cup apparatus outlet entrance top in bowl transmission device is set, the cooker is located at
The food materials outlet of bowl transmission device side, the food materials dispenser is located above cooker；The proportioner discharge port
Above bowl conveyer belt.
Further, the proportioner is according to dispensing physical aspect, is divided into blocky (or sheet, graininess), powdered
With liquid three categories, blocky (or sheet, graininess) dispensing uses the first proportioner, and first proportioner includes dispensing
Conveyer belt and ingredient capsule, the dispensing conveyer belt send blocky (or sheet, graininess) to above bowl transmission device from ingredient capsule,
In bowl conveyer belt side, dispensing conveyer belt is driven by dispensing conveyer belt stepper motor for the dispensing conveyer belt and ingredient capsule setting,
The dispensing conveyer belt stepper motor is controlled by Central Control Module；Powdered ingredient device includes feed bin, the bin bottom
It is provided with outlet damper, outlet damper folding is controlled by Central Control Module；Liquid ingredients device feed bin point is with electronic submersible type
Two kinds of the feed bin of brush DC water oil pump and the feed bin with peristaltic pump are respectively used to the defeated of newton body and non-newtonian fluid liquid flavouring
Go out, the operating of pump is controlled by Central Control Module.
Further, it is provided with dispensing transport device above the bowl transmission device, dispensing transport device is movable to respectively
Dispensing is collected below ingredient capsule, and is transported into bowl or in cooker.
Further, the food materials dispenser, proportioner, can connect external feed feedway with it is long when
Between work continuously.
Preferably, the Central Control Module is programmable processor.
The advantage of the invention is that：
By food processor lightweight, modularization, user can arrange in pairs or groups module to minimum chemical conversion according to the demand of oneself
This.The programmability of the present invention is strong, and user can play the creativity of oneself, the food for making food processor production personalized.
It is arranged in pairs or groups according to module, a food processor can produce numerous food, and the shared material of different food products or the step that boils are not required to
The module to be repeated.The food processor of the present invention takes pipeline system operation, you can work sheet part food, it can also continuous flow
Ability of swimming is processed.Since all modules are all programmable, even if numerous food can be processed if under continuous productive process, and adjust each
The materials of part food.Feature possessed by the present invention is：On hardware, large-scale raw material feed device can be connected with continuous for a long time
Operation.The present invention is subjected to external command, can be connected into internet and Internet of Things, realizes long-distance on-line operation.
Description of the drawings
Export cup apparatus 1 (wherein：The helical form axis of rolling 11, the first stepper motor 12, the second stepper motor 13 go out bowl biography
Band 14, bowl is sent to elapse conveyer belt 15, go out the rim of a bowl 16), (adjustable conveyer belt 21 founds tooth 22, conveyer belt to food materials transmission device 2
Driving Stepping Motor 23, food materials entrance 24, conveyer belt linkage gear 25), cooker 3 (cooking container 31, food material container 32,
Food material container Driving Stepping Motor 33, torsion shaft 34), (ingredient capsule 41, dispensing outlet baffle 42, dispensing pass the first proportioner 4
Send band stepper motor 43, dispensing conveyer belt 44), the second proportioner 5 (detachable ingredient capsule hanging plate 51, dispensing box support 52,
Powdered ingredient feed bin 53, automatically controlled outlet 54, liquid feed bin 55, electric submersible formula brush DC water oil pump 56, liquid flavouring are taken out
Go out pipeline 57, direct-current vacuum peristaltic pump 58, thick quality feed bin 59, condiment extraction pipeline 510), (bowl transmits bowl transmission device 6
Band 61, bowl belt-driven motor 62)；Dispensing transport device 7 (fast pulley 71, gear and gear shaft 72, dispensing transport device step
Stepper motor 73, electromagnetic propeller 74, gear shaft 75, proportion container 76)
Fig. 1 is the full-automatic food processing equipment structural schematic diagram of the present invention.
Fig. 2 is cup apparatus overlooking structure diagram.
Fig. 3 is cup apparatus side view.
Fig. 4 is cup apparatus normal axomometric drawing.Fig. 5 is the food materials transmission device overlooking structure diagram of the present invention.
Fig. 6 is the food materials transmission device side view of the present invention.
Fig. 7 is the food materials transmission device normal axomometric drawing of the present invention.
Fig. 8 is the cooker overlooking structure diagram of the present invention.
Fig. 9 is the steaming plant side view of the present invention.
Figure 10 is the steaming plant normal axomometric drawing of the present invention.
Figure 11 is the first proportioner overlooking structure diagram of the present invention.
Figure 12 is the first proportioner front view of the present invention.
Figure 13 is the first proportioner normal axomometric drawing of the present invention.
Figure 14 is the second proportioner positive structure diagram of the present invention.
Figure 15 is the second proportioner normal axomometric drawing of the present invention.
Figure 16 is bowl transmission device overlooking structure diagram.
Figure 17 is bowl transmission device normal axomometric drawing.
Figure 18 is the full-automatic food processing equipment structural schematic diagram of process flavouring material of capable of boiling.
Figure 19 is dispensing transport device side structure schematic view.
Figure 20 is dispensing transport device front view.
Figure 21 is dispensing transport device normal axomometric drawing.
Figure 22 is the control system schematic diagram of full-automatic food processing equipment of the present invention.
Figure 23 is the circuit details figure of invention.
Figure 24 is the control process schematic of the present invention.
Specific implementation mode
The present invention is described in further detail in the following with reference to the drawings and specific embodiments：
Full-automatic food-processing method designed by the present invention, includes the following steps：
Multiple execution module with simple function and control execution module of the S1 designs centered on bowl transmitting path
Central Control Module, the Central Control Module are provided with multiple digitlizations and analog signal I/O interfaces, and mould is executed for connecting
Block；
S2 establishes food formula database, which has expanded function；
S3 designing user interactive modules, so that user is to specifying the data of permission to select or change.
S4 Central Control Module receives user interactive module information, automatically generates food and boils flow, to process use
Food selected by family.
Wherein, Central Control Module receives the balance information of raw material and dispensing, to control quantity on order.In step S4, in
Quantity and position of the heart control module according to existing module in machine, automatically generate the flow that boils, most short with bowl transmitting path, to the greatest extent
It is principle that amount, which avoids reverse direction operation,.
Preferably, user interactive module includes rights management function, and user is divided into administrator and user, the management
There is member selection food cooking flow, increase and decrease or the permission for changing food cooking recipe database, the user only to have
The permission for selecting the permission of food formula or modifying to the food formula picked out, user interactive module is user interface
Or network AP I.
The execution module of identical simple function by taking liquid ingredients device as an example, can be deposited in machine there may be a plurality of
In multiple liquid ingredients devices to handle a variety of liquid ingredients.
A kind of full-automatic food processing equipment has also been devised in the present invention, which includes mechanical part and center control mould
Block.Mechanical part includes multiple execution modules with simple function, specifically includes out cup apparatus, food materials transmission device, boils
Device, proportioner and bowl conveyer belt.Each execution module is all alternative or increases and decreases, wherein the execution mould with store function
Block has scalability, can increase food materials capacity, such as food materials transmission device and proportioner by connecting external expansion devices.
Central Control Module is made of programmable processor and control circuit two parts, controls the running of each execution module.It is cooked in cooperation
Prepare food different food materials when, can realize the processing of different food materials by changing corresponding execution module.Circuit part can pass through volume
Cheng Shixian is of the same race or the single and batch machining of a variety of different food materials.
Centered on bowl conveyer belt, other devices dispose the full-automatic food processing equipment of the present invention around it.It is passed with bowl
Centered on sending band, pipeline system production can be carried out, machine can process numerous food, improve the efficiency that boils simultaneously.It is all
Execution module is respectively independent, and the structure connection between no any device, all devices can be dismantled individually, easily be replaced, easy cleaning.
Programmable processor has multiple digitlizations and an analog signal I/O interfaces, it is acceptable and export digital information and
Analog signal is mainly used for monitoring and coordinating machinery, instruction is provided for each mechanical device.Processor runs multithread programs,
It works continuously and maximum efficiency to control processing machine.Processor can connect wired or wireless network to by external control or volume
Journey.Control circuit is manipulated by programmable processor, connects each mechanical device, and instruction and electric power are provided for mechanical device.
The software of full-automatic food processing equipment of the present invention is exchanged by user interface or network AP I with the external world, is managed
Member can manage food preparation and hardware module whereby.User can be placed an order by user interface, it is also possible to which network AP I is remote
Journey places an order.The default formula of administrator may be selected in user, or self-defined to formula progress, to generate order.Control software pair
Order carries out examination and scheduling, it is ensured that the enforceability and execution efficiency of order.Software can support single part of processing, while also support
Pipelining.
Bowl is sent to the outlet of food materials device and proportioner by bowl conveyer belt, and the position of bowl and transmission speed are by program
Control.It is adjustable that output cup apparatus goes out bowl size, goes out bowl time and is controlled by program.The output deal of food materials device and proportioner
Controlled by program, can connect external repository and expand capacity, lower repository filling number and extend processing machine continuously nobody
Activity duration.
Full-automatic food processing equipment as shown in Figure 1 includes going out cup apparatus 1, food materials around what bowl transmission device 6 was arranged
Transmission device 2, cooker 3, the first proportioner 4 and the second proportioner 5.
Wherein, go out cup apparatus 1 include two sections it is adjacent go out bowl conveyer belt 14 and bowl passage conveyer belt 15, go out bowl conveyer belt 14
The helical form axis of rolling 11 of stepping motor driving, the spiral shell of the helical form axis of rolling 11 are provided with bowl passage 15 adjacent of conveyer belt
Rotation shape groove will be stuck in a bowl edge, ensure only to export a bowl every time, and 15 downstream of bowl passage conveyer belt is provided with out the rim of a bowl
16, two conveyer belts are driven by the first stepper motor 12 and the second stepper motor 13 respectively.
Preferably, the food materials transmission device 2 includes adjustable conveyer belt 21 and the food in the conveyer belt one end is arranged
Material entrance 24 can adjust conveyer belt length according to demand；To process bean vermicelli, noodle food, set on adjustable conveyer belt 21
It is equipped with vertical tooth 22, the density and quantity of tooth 22 are found by setting, to ensure the accurate transmission of bean vermicelli, noodles.Adjustable transmission
Band 21 is driven by belt-driven stepper motor 23 and conveyer belt linkage gear 25.24 outside of food materials entrance can connect large-scale food materials
Storage facilities, to ensure working continuously for whole device.
Preferably, steaming plant 3 includes cooking container 31 and the food material container 32 being placed in boiling container, food material container
32 are mounted on by torsion shaft 34 in boiling container 31, and torsion shaft 34 is connect with food material container Driving Stepping Motor 33, stepping electricity
Machine is controlled by Central Control Module.Processing powder, noodles food, boiling container 31 are boiling cylinder, and food material container 32 is filter screen.If
The food for processing other classifications, if fried rice fries powder fried flour class, steaming plant 3 is then alternatively at electromagnetic oven and frying pan.
Preferably, when dispensing is blocky, sheet or graininess, dispensing is carried out using the first proportioner 4, first matches
Expect that device 4 includes dispensing conveyer belt 44,44 top of dispensing conveyer belt is provided with ingredient capsule 41, and 41 bottom of ingredient capsule is provided with dispensing
Outlet damper 42.Dispensing conveyer belt 44 is driven by dispensing conveyer belt stepper motor 43.Dispensing additive amount is moved by dispensing conveyer belt
Distance controlling, dispensing conveyer belt stepper motor 43 are controlled by Central Control Module.
When dispensing is powdered and liquid, using the second proportioner 5, the second proportioner 5 includes dispensing box support
52 and the detachable ingredient capsule hanging plate 51 that is connected thereto, feed bin is connected on detachable ingredient capsule hanging plate 51, it can basis
It processes food and increases and decreases feed bin and type.When dispensing is powdered, powdered ingredient feed bin 53 as shown in Figure 14 and Figure 15, material
Orlop portion is provided with automatically controlled outlet 54, and dispensing is dropped down onto from ingredient capsule outlet at bottom in bowl, and dispensing additive amount is by the opening releases time
Control.When dispensing is liquid dispensing, such as water, oils dispensing, feed bin liquid feed bin 55 as shown in Figure 14 and Figure 15, liquid feed bin
55 bottoms are provided with electric submersible formula brush DC water oil pump 56 and mating liquid flavouring extraction pipeline 57；Dispensing is thick
When quality, feed bin thick quality feed bin 59 as shown in Figure 14 and Figure 15 is provided with anticorrosion direct-current vacuum peristaltic pump in feed bin
58 and mating thick quality condiment extract out pipeline 510.All feed bins are controlled by Central Control Module, and all feed bins are all matched
There is the rotation button of controllable dosage, but this setting can be covered by program.
Preferably, bowl transmission device 6 includes bowl conveyer belt 61 and bowl belt-driven motor 62.
It is needed in the culinary art food of addition condiment on the way to make, it is only necessary in above-mentioned full-automatic food processing equipment
Upper increase dispensing transport device 7, as shown in figs. 19-21, dispensing transport device 7 include proportion container 76, gear shaft 75 and fix
Wheel 71, proportion container 76 are arranged on gear shaft 75, are driven by gear 72 and gear shaft 75 and adjust horizontal position, needed to reach
Launch the position of dispensing；76 bottom of the proportion container is additionally provided with electromagnetic propeller 74, and proportion container overturning is pushed to topple over
Dispensing in container.Entire dispensing transport device 7 is fixed on by its fast pulley 71 on bowl transmission device side plate, and fast pulley 71 is by it
In driving wheel and dispensing transport device stepper motor 73 drive so that dispensing transport device 7 moved along bowl conveyer belt.72 be tooth
Wheel and gear shaft, by stepping motor rotate gear, mobile 75 gear shafts adjust 76 horizontal position of proportion container.74 be electromagnetism
Propeller pushes proportion container overturning to topple over dispensing in container.Dispensing transport device 7 can finish institute with independent operating in access
After needing dispensing, it is about to dispensing certainly and is sent among cooker.
Fig. 8 show the control system schematic diagram of full-automatic food processing equipment of the present invention, wherein each execution module by
Programmable processor regulates and controls, and programmable processor can regulate and control a variety of generic modules, and there may be a plurality of for each module.Spice
Component can give tacit consent to single load by rotation button manual setting, and programmable processor reads acquiescence load and thus control tune
Expect release time, to control condiment amount, programmable processor can also rewrite condiment amount according to food formula.Similarly, food materials
Container parts may also set up acquiescence food materials amount, and control food materials amount by programmable processor.The position of conveyer belt feedback bowl is given can
Programmed process device, programmable processor are able to record and calculate the position of bowl, and by proofreading conveyer belt feedback, can be more smart
The position of true confirmation bowl, ensures that food materials and condiment accurately input in bowl, by the way that infrared inductor is arranged on bowl conveyer belt
Realize that being accurately positioned for bowl, programmable processor are smart by the rotary distance of control conveyer belt stepping motor in the position for measuring bowl
The really position of control bowl.PID controller of the programmable processor as the component that boils adjusts heater electricity by reading temperature
Stream and switch, adjust the temperature of the heating device for the food materials that boil.The conveyer belt stepping motor of bowl transmission device is by may be programmed
Processor controls, and ensures one bowl of output every time, confirms bowl success by inductor feedback.If continuously exporting several bowls and needing
Most short with bowl transmitting path by Program Coordination when moving simultaneously, it is principle to avoid reverse direction operation as possible.Ensure in all bowls
Under the premise of moving simultaneously, each bowl can be according to formula execution task.
Programmable processor can connect external network, and processing machine is connected into internet.Programmable processor connects user circle
Face shows information by display screen to user, and user can be by modes such as keyboard and mouse, touch screen, acoustic controls to programmable place
It manages device and conveys instruction.
Fig. 9 is the circuit details figure of the present invention, and the d1 to d12 of programmable processor is that number I/O, a1 to a12 are in figure
Analog signal I/O.D1 in figure, d2, d3, d11 control the folding of relay, to control powder seasonings gate out switch, water, oil
Condiment switch pump, sticky liquid condiment switch pump and heating device switch.D4 to d10 exports digital waveform signal, and control is each
The rotational angle of a stepping motor.A1 to a3 reads the reading of each component deal setting button by measuring rheostat downstream voltage
Number.Circuit shares 3 DC power supplies, and one is specialized in master controller, and a lower wattage power supply supplies relay, condiment pump and tune
Expect gate out switch, a high power power supply stepping motor and heating device.This 3 power supplys are all become by same extraneous power supply
Pressure generates.
Figure 10 is the control process schematic of the present invention.User passes through user interface or web application interface
(API) machine is managed, user interface can be web application, mobile device application, graphical interfaces, acoustic control or order item.Pipe
Reason content includes formulation data, machine setting and user data.Formulation data includes raw-food material, condiment, dosage and cooks
It prepares food method.Machine setting includes type of modules in machine, quantity and position, and food materials module and batching modes also need setup module
The type of middle food materials or dispensing.User data includes the administrator of machine and the data of user and permission.Machine is being set up for the first time
When device or module change, administrator needs to change machine setting to reflect state at that time.Manager can add, more as needed
Change or delete formula, machine handing application can be arranged according to machine verifies formula, examines formula whether reasonable.User
Machine can be operated by user interface or API.When user needs to place an order, machine handing is applied to be shown according to existing formula
Menu, user may be selected the dispensing in existing formula or self-defined adjustment formula, may include a variety of and more portions of foods in order
Object.After placing an order, machine handing application can decide whether can perform according to module data, or part executes.Module data stores
The surplus of existing raw material and dispensing in machine.Executable order can be transferred to the application that places an order, and place an order using according to order mark
The bright execution time decides whether to execute at once, and the order of non-immediate execution can be recorded into order data, before execution, user
Order can still be changed.Order data records order, and is arranged according to formula and machine, and order is converted to one or more formula
Data are executed, every formula executes data and is only responsible for serving.Formula executes in data, and progress is executed to each module of machine
Sequence defers to module and puts sequence, forms a series of tasks as possible, since bowl conveyer belt can drive in the wrong direction, is also not excluded for module execution
There is the bowl conveyer belt caused by special culinary art scheme in sequence to drive in the wrong direction.It places an order using the priority executed according to formula, by suitable
Formula is executed data and is added in formula execution thread pond by sequence.Formula execution thread pond multithreading executes side by side, and all formulas are held
Row controls the next step task executed needed for application submission respectively to mechanical coordination simultaneously.Mechanical coordination control application can be according to institute
The position of bowl in having formula to execute is found out closest to executable one or more tasks, determines main belt and all moulds
The next step of block operates.Mechanical coordination control application can record the state of main belt and all modules, it is ensured that not have in execution
Conflict, it records the position for the bowl that each formula executes, is used as the reference of next round task execution simultaneously.Each driver will appoint
Dispensing dosage in business is converted to running speed or the running time of module, to reach expected dosage.Driver is simultaneously
The surplus of food materials and dispensing and the operating status of module can be fed back, machine handing is fed back to by mechanical coordination control application
Using for update module data and machine setting.
The concrete operations that the present invention processes zheganmian are as follows：Firstly the need of the manually loading zheganmian face at food materials entrance 24
Item, particular number can be taken the circumstances into consideration to add according to daily sales volume, if amount can connect greatly external noodles tank, then in cooking container
It is contained in 31 into hot water, the heating devices such as electromagnetic oven are installed in lower section, and hot radish, acid bean are finally packed into ingredient capsule 41, powdered
Material dosing bin 53, liquid feed bin 55 and thick quality feed bin 59 are respectively charged into salt, soy sauce, sesame paste, and above-mentioned preparation is just
Processing machine can be started after thread.
The first step is driven by stepping motor, zheganmian by food materials entrance 24 by with vertical tooth conveyer belt send out,
And it falls into the food material container 32 of cooker of hair placed below；
Second step, two components work at the same time：On the one hand, bowl is individually facilitated to be produced by the helical form axis of rolling 11, and by passing
Band 15 is sent to send bowl to one end of conveyer belt 6；On the other hand, noodles pass through stepping motor by heating, cooked zheganmian
The rotation of drive shaft 34 is poured by food material container 32 and is facilitated in bowl；
Third walks, and facilitates bowl to be filled sequentially into the first dispensing of solid by what the conveyer belt 61 of bowl transmission device moved the face that fills
It sets below 4 and each feed bin of powder and liquid dispensing frame 5, by sending out dispensing with can be arranged to adjust according to different demands
Amount, to adjust the taste in face, so far one bowl of zheganmian completes.
Above step is for making zheganmian, and in actual operation, according to different foods are made, concrete operations have
It can be replaced bean vermicelli, rice food materials in difference, such as food materials entrance 24, according to different food materials, vertical dentation conveyer belt can adjust
To facilitate food materials to transmit, founds tooth and cancel or increase and decrease quantity；Cooker 3 can be replaced frying pan；First proportioner 4 and second
The different foods of various condiment collocation can be changed in proportioner 5, and being can basis on detachable ingredient capsule hanging plate 51
Different foods increase and decrease flavouring box value volume and range of product.
By taking cooking powder (face) as an example, an electric submersible formula direct current can be increased under conditions of machine basic configuration is constant
Without swabbing oil pump among cooker 3.According to the requirement for making powder (face), the first step is by food materials transmission device 2 by food materials
It is placed among cooker 3, it at the same time, can be by programming so that bowl is first by bowl transmission device 6 after cup apparatus output bowl by going out
Bowl conveyer belt by being moved from left to right in the orientation Fig. 1, and addition makes the condiment of powder (face) successively.Second step is passed by bowl again
Before sending band right-to-left to be moved to cooker 3, cooked powder (face) is by the rotation of stepping motor drive shaft 34, by food materials
Container 32, which is poured into, to be facilitated in bowl, and is injected in bowl by the soup that electric submersible formula brush DC water oil pump is extracted out.Third walks,
Ready-made powder (face) is sent to exit by conveyer belt.
For making and fry powder (meal), food processor only need to more change a small amount of module, you can obtain the work(for frying powder (meal)
Can, i.e., cooker 3 is replaced with into frying pan, and addition dispensing transportation module 7 as shown in Fig. 8.The first step is transmitted by food materials
Device 2 brings powder (meal) into frying pan by food materials entrance 24, starts to stir-fry, while individually bowl being facilitated to serve bowl by output cup apparatus 1
Bowl is moved to by frying pan by bowl transmission device and is waited for by transmission device 6.Second step, dispensing transportation module are moved to solid successively
Below 5 each flavouring box of first proportioner 4 and powder and liquid dispensing frame, dispensing is obtained with dispensing transport device 7.Third
Step, dispensing transportation module are moved at frying pan, by 72 gear shaft 75 of stepping motor, proportion container are moved on frying pan
Side.4th step, electromagnetic propeller 74 overthrow proportion container, dispensing are made to fall into frying pan.After stir-frying, as cooker,
Frying pan overturning, which will fry powder (meal) and pour into, facilitates bowl.Finally bowl is sent to outlet by transmission device.
Claims (10)
1. a kind of full-automatic food-processing method, which is characterized in that include the following steps：
The center of multiple execution module with simple function and control execution module of the S1 designs centered on bowl transmitting path
Control module, the Central Control Module is provided with multiple digitlizations and analog signal I/O interfaces, for connecting execution module；
S2 establishes food formula database, which has expanded function；
S3 designing user interactive modules, so that user is to specifying the data of permission to select or change；
S4 Central Control Module receives user interactive module information, automatically generates food and boils flow, to process user institute
The food of choosing.
2. full-automatic food-processing method according to claim 1, it is characterised in that：The Central Control Module receives former
The balance information of material and dispensing, to control quantity on order.
3. full-automatic food-processing method according to claim 1, it is characterised in that：In step S4, Central Control Module
According to the quantity of existing module in system and position, the flow that boils is automatically generated, it is most short with bowl transmitting path, negative side is avoided as possible
To operating to principle.
4. full-automatic food-processing method according to claim 1, it is characterised in that：The user interactive module includes power
Management function is limited, user is divided into administrator and user, the administrator has selection food cooking flow, increases and decreases or repair
Change the permission of food cooking recipe database, the permission or the food to picking out that the user only has selection food formula
The permission that product formula is modified, user interactive module are user interface or network AP I.
5. full-automatic food-processing method according to claim 3, it is characterised in that：The identical simple function is held
There may be a plurality of for row module.
6. a kind of full-automatic food processing equipment, it is characterised in that：Mould is interacted including Central Control Module, execution module and user
Block, the execution module include going out cup apparatus, cooker, food materials dispenser and dispensing dress around bowl transmission device arrangement
Set, the bowl transmission device, go out cup apparatus, cooker, food materials dispenser and proportioner be both connected to center control mould
It on block, is controlled by center module, food formula database is stored in the Central Control Module, user interacts mould by user
Block input information, Central Control Module realize that the food of single or continuous several times is cooked according to the selected control execution module of user
It prepares food.
7. a kind of full-automatic food processing equipment according to claim 6, it is characterised in that：It is described go out cup apparatus outlet set
The entrance top in bowl transmission device is set, the cooker is located at bowl transmission device side, the food of the food materials dispenser
Material outlet is located above cooker；The proportioner discharge port is located above bowl conveyer belt.
8. a kind of full-automatic food processing equipment according to claim 7, it is characterised in that：Proportioner is according to material
Form is managed, blocky (or sheet, graininess), powdered and liquid three categories are divided into, blocky (or sheet, graininess) dispensing uses
First proportioner, first proportioner include dispensing conveyer belt and ingredient capsule, and the dispensing conveyer belt is by blocky (or piece
Shape, graininess) it is sent from ingredient capsule to above bowl transmission device, the dispensing conveyer belt and ingredient capsule are arranged in bowl conveyer belt side
Side, dispensing conveyer belt are driven by dispensing conveyer belt stepper motor, and the dispensing conveyer belt stepper motor is by Central Control Module control
System；Powdered ingredient device includes feed bin, and the bin bottom is provided with outlet damper, and outlet damper folding controls mould by center
Block controls；Liquid ingredients device feed bin is divided to the feed bin with electronic submersible type brush DC water oil pump and the feed bin two with peristaltic pump
Kind, it is respectively used to the output of newton body and non-newtonian fluid liquid flavouring, the operating of pump is controlled by Central Control Module.
9. a kind of full-automatic food processing equipment according to claim 8, it is characterised in that：Above the bowl transmission device
Be provided with dispensing transport device, dispensing transport device, which is movable to below each ingredient capsule, collects dispensing, and transport into bowl or
In cooker.
10. a kind of full-automatic food processing equipment according to claim 9, it is characterised in that：The food materials dispenser,
Proportioner can connect external feed feedway to work continuously for a long time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810473540.XA CN108681281A (en) | 2018-05-17 | 2018-05-17 | Full-automatic food-processing method and processing unit (plant) |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810473540.XA CN108681281A (en) | 2018-05-17 | 2018-05-17 | Full-automatic food-processing method and processing unit (plant) |
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| Application Number | Title | Priority Date | Filing Date |
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| CN109720647A (en) * | 2018-12-29 | 2019-05-07 | 上海理工大学 | A kind of unmanned restaurant system of processing and food providing method |
| CN109770406A (en) * | 2019-03-07 | 2019-05-21 | 任中委 | A kind of dilated food automatically supplies method and apparatus |
| CN111034975A (en) * | 2019-12-17 | 2020-04-21 | 宁夏天香红食品有限公司 | Slag-free red oil hotpot condiment production system and preparation process |
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| CN113241180A (en) * | 2021-06-01 | 2021-08-10 | 北京京东拓先科技有限公司 | Health management method and device |
| CN114259075A (en) * | 2021-12-22 | 2022-04-01 | 唐德顺 | Food preprocessing equipment and automatic continuous cooking system who joins in marriage meal |
| CN114601188A (en) * | 2022-03-21 | 2022-06-10 | 河南华樱生物科技股份有限公司 | A bull continuous blanking machine for duck blood processing |
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