CN108673692A - The production method that a kind of guitar adds a panel - Google Patents
The production method that a kind of guitar adds a panel Download PDFInfo
- Publication number
- CN108673692A CN108673692A CN201810436610.4A CN201810436610A CN108673692A CN 108673692 A CN108673692 A CN 108673692A CN 201810436610 A CN201810436610 A CN 201810436610A CN 108673692 A CN108673692 A CN 108673692A
- Authority
- CN
- China
- Prior art keywords
- plank
- panel
- adds
- carbon fiber
- production method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
Abstract
The invention discloses the production methods that a kind of guitar adds a panel, including step：A, selection carries out one to plank and opens two processing；B, drying；C, milling is dug；D, splice the two boards from same plank；E, it polishes；F, gluing is wherein carried out on one side to plank, then sticking carbon fiber silk, the grain direction of carbon fiber wire and plank is interleaved state；G, dry glue；H, it pressurizes to carbon fiber wire and plank；I, it places.The guitar panel that the present invention makes has the advantages of can guarantee that panel pronounces, promoting toughness, the intensity of panel, make not easily damaged panel, explosion.
Description
Technical field
The present invention relates to the production method that a kind of guitar adds the production method guitar panel of a panel, especially a kind of guitars
Add the production method of a panel.
Background technology
Traditional guitar is made by timber, and existing wooden guitar bears the vibration of string by body, and this
The vibration that a little vibrations are converted to panel makes a sound, and guitar panel is the important component of wooden guitar.Guitar panel is all made of wood
Plate is realized, but general plank is affected by air humidity, and guitar panel is easy to split when air is more dry, and panel is logical
Normal relatively thin insufficient strength, change panel making material can influence guitar and play sound quality again.It can be both currently, lacking one kind on the market
Ensure the original flavor of guitar pronunciation, while can guarantee the panel of guitar slab strength again.
Invention content
The object of the present invention is to provide the production methods that a kind of guitar adds a panel.The guitar panel that the present invention makes
The advantages of with can guarantee panel pronunciation, promoting toughness, the intensity of panel, make not easily damaged panel, explosion.
Technical scheme of the present invention：The production method that a kind of guitar adds a panel, this method comprise the technical steps that：A、
Selection carries out one to plank and opens two processing；B, drying；C, milling is dug；D, splice the two boards from same plank；E, it polishes；F、
Gluing is wherein carried out on one side to plank, then sticking carbon fiber silk, the grain direction of carbon fiber wire and plank is interleaved state；G、
Dry glue；H, it pressurizes to carbon fiber wire and plank；I, it places.
The production method that guitar above-mentioned adds a panel, in step A, the plank that radial texture is evenly distributed is chosen in selection,
The length, width and height size of plank is 480~520mm*210~230mm*8~12mm, carries out one and open two processing to be from lumber thickness
The heart breaks to obtain two planks, and the length, width and height size of treated plank is 480~520mm*210~230mm*3~5mm.
The production method that guitar above-mentioned adds a panel, in step B, drying, which need to first pass through, to be spontaneously dried 3-120 months, then
It is 6%-8% that plank, which is placed on drying to plank moisture content in the drying box under the conditions of 40-60 DEG C, then makes web contact steam,
The moisture content of plank is promoted to 20-25%, then plank is dried to plank moisture content under the conditions of 40-60 DEG C after 3%-6%, to put
It sets 8-15 days, that is, completes drying.
The production method that guitar above-mentioned adds a panel in step C, is to carry out plane milling processing to the stitching portion of plank, keeps away
Exempting from light can passing through from the stitching portion of two plates.
The production method that guitar above-mentioned adds a panel, in step D, when splicing, first carries out uniform gluing to stitching portion, then
Pressurization splicing；Gluing uses so good three generations's glue；Pressing force is 0.5-3.0Mpa, pressing time 2-4h.
The production method that guitar above-mentioned adds a panel, in step E, polishing uses sander, the sand of adapted 300-350 mesh
Band.
The production method that guitar above-mentioned adds a panel in step F, weighs to the plank after polishing, rejects weight
Plank less than 0.5kg adds carbon fiber wire 1000-1200 items to the plank that panel weight is 0.5-0.6kg, exists to panel weight
0.6kg's or more adds carbon fiber wire 700-900 items, the carbon fiber wire of stickup to use the length of 40-60K for the carbon of 420-460mm
Filament；Gluing uses so good three generations's glue.
The production method that guitar above-mentioned adds a panel, in step G, dry glue is the insulating box that plank is placed on to 55-65 DEG C
In 2-5h carry out dry glue.
The production method that guitar above-mentioned adds a panel, in step H, pressurization is the pressure that 20-60 tons are arranged using press
2-3h is acted on, carbon fiber wire and plank is made to combine together.
The production method that guitar above-mentioned adds a panel, in step I, it is 25-35 DEG C that place plank, which be in temperature, and humidity is
0.5-2 months are placed in the constant-temperature house of 40-50% to get finished product.
Beneficial effects of the present invention：
1, the present invention utilizes carbon fiber wire high intensity, the characteristic of high modulus fibre, Bu Huiying by increasing carbon fiber wire to panel
The vibratory sound of original plank is rung, and on the basis of ensureing that the original timber of guitar panel pronounces, obtained guitar sound
Case, sympathetic response sense are stronger.
2, by experiment test, the intensity that the present invention increases the guitar panel after carbon fiber is the 120% of same material panel
More than.Ensure its intensity in dry conditions, it is made to be not easy to burst.
3, panel produced by the present invention is processed to obtain the performance of guitar by impression, can obviously experiences its pronunciation than general
Logical panel guitar pronunciation has better tone color and sound quality, more granular sensation, lubrication sense.
4, the present invention does not change material, the size of original guitar panel, makes in the case where promoting guitar slab strength
User does not feel as inadaptable when playing.
Specific implementation mode
With reference to embodiment, the present invention is further illustrated, but is not intended as the foundation limited the present invention.
Embodiment 1.The production method that a kind of guitar adds a panel, comprises the technical steps that：
A, the plank that radial texture is evenly distributed is chosen in guitar plank raw material, the length of this plank size is 500mm,
The width of plank is 220mm, and the thickness of plank is 10mm, with the saw of 2.2mm from slave lumber thickness center break to obtain two
Plank carries out one and opens two treated two plates adjoining dimensions, constant compared with raw material length, width, thickness 3.5mm, same
Two planks that treating of wood obtains are the single-board materials of a set of guitar panel.
B, it when dried single board material, at least needs to spontaneously dry 3 months, in traditional sense, the time of panel natural drying
More more long, better, the plate of this dry 3 months of use is reprocessed, and plank is placed in the drying box under the conditions of 50 DEG C and is dried extremely
Plank moisture content is 7%, is passed directly into steam into drying box, it is 22% to allow plank to get damp again to moisture content, is later again placed on plank
After drying to plank moisture content is 5% under the conditions of 50 DEG C, places 10 days, that is, complete drying.
C, milling is dug to the stitching portion of single-board materials, two boards stitching portion is unable to light transmission after digging milling, and opaque guarantee is spliced into
It will not be ruptured at the board material splice come.
D, so good three generations's glue is uniformly applied to stitching portion, is 1.5Mpa, pressurization splicing time by splicing machine setting pressure
3h。
E, using sander, and first with the abrasive band of 180 mesh carry out first time sand to plate thickness be 2.6mm, then with 320 mesh
Abrasive band carry out second of sand to plate thickness be 2.2mm.
F, it weighs to plank, rejects plank of the weight less than 0.5kg, to the plank that panel weight is 0.5-0.6kg
Add carbon fiber wire 1100, adds carbon fiber wire 800, the carbon fiber wire of stickup to use 48K in 0.6kg or more panel weight
Length be 440mm carbon fiber wire.
G, plank is placed on 3h in 60 DEG C of insulating box and carries out dry glue.
H, 40 tons of pressure effect 2.5h is arranged in press, and carbon fiber wire and plank is made to combine together.
I, it is 30 DEG C to place plank in temperature, and January is placed in the constant-temperature house that humidity is 45% to get a panel is added, can be thrown
Enter in the production of subsequent product.
Embodiment 2.The production method that a kind of guitar adds a panel, comprises the technical steps that：
A, the original plank that radial texture is evenly distributed is chosen, the length of plank size is 495mm, and the width of plank is 215mm, wood
The thickness of plate be 9mm, with the saw of 2.2mm from slave lumber thickness center break to obtain two planks, panel length, width are not
Become, thickness 3.5mm.
B, after spontaneously drying 3 months, it is 7% that plank, which is placed on drying to plank moisture content in the drying box under the conditions of 45 DEG C,
Steam is passed directly into drying box, it is 22% to allow plank to get damp again to moisture content, is dried extremely under the conditions of plank is placed on 47 DEG C again later
After plank moisture content is 5%, places 13 days, that is, complete drying.
C, milling is dug to the stitching portion of every set single-board materials, until the two boards stitching portion after plane milling is opaque.
D, so good three generations's glue is uniformly applied to stitching portion, is 1.6Mpa, pressurization splicing time 3h by splicing machine setting pressure.
E, using sander, and first with the abrasive band of 180 mesh carry out first time sand to plate thickness be 2.6mm, then with 320 mesh
Abrasive band carry out second of sand to plate thickness be 2.2mm.
F, it weighs to plank, rejects plank of the weight less than 0.5kg, to the plank that panel weight is 0.5-0.6kg
Add carbon fiber wire 1100, adds carbon fiber wire 800, the carbon fiber wire of stickup to use 48K in 0.6kg or more panel weight
Length be 440mm carbon fiber wire.
G, plank is placed on 3h in 58 DEG C of insulating box and carries out dry glue.
H, 35 tons of pressure effect 2.5h is arranged in press, and carbon fiber wire and plank is made to combine together.
I, plank is 28 DEG C in temperature, places 0.8 month to get a guitar panel is added in the constant-temperature house that humidity is 48%, can throw
Enter in subsequent product production.
Embodiment 3.The production method that a kind of guitar adds a panel, comprises the technical steps that：
A, the original plank that radial texture is evenly distributed is chosen, the length of plank size is 490mm, and the width of plank is 210mm, wood
The thickness of plate be 9mm, with the saw of 2.2mm from slave lumber thickness center break to obtain two planks, panel length, width are not
Become, thickness 3.5mm.
B, after spontaneously drying 3 months, it is 7% that plank, which is placed on drying to plank moisture content in the drying box under the conditions of 45 DEG C,
Steam is passed directly into drying box, it is 22% to allow plank to get damp again to moisture content, is dried extremely under the conditions of plank is placed on 50 DEG C again later
After plank moisture content is 5%, places 10 days, that is, complete drying.
C, milling is dug to the stitching portion of every set single-board materials, until the two boards stitching portion after plane milling is opaque.
D, so good three generations's glue is uniformly applied to stitching portion, is 1.6Mpa, pressurization splicing time 3h by splicing machine setting pressure.
E, using sander, and first with the abrasive band of 180 mesh carry out first time sand to plate thickness be 2.6mm, then with 320 mesh
Abrasive band carry out second of sand to plate thickness be 2.2mm.
F, it weighs to plank, rejects plank of the weight less than 0.5kg, to the plank that panel weight is 0.5-0.6kg
Add carbon fiber wire 1100, adds carbon fiber wire 800, the carbon fiber wire of stickup to use 48K in 0.6kg or more panel weight
Length be 440mm carbon fiber wire.
G, plank is placed on 3h in 58 DEG C of insulating box and carries out dry glue.
H, 35 tons of pressure effect 2.5h is arranged in press, and carbon fiber wire and plank is made to combine together.
I, plank is 28 DEG C in temperature, places 0.8 month to get a guitar panel is added in the constant-temperature house that humidity is 48%, can throw
Enter in subsequent product production.
Embodiment 4.The production method that a kind of guitar adds a panel, comprises the technical steps that：
A, the original plank that radial texture is evenly distributed is chosen, the length of plank size is 495mm, and the width of plank is 220mm, wood
The thickness of plate be 10mm, with the saw of 2.2mm from slave lumber thickness center break to obtain two planks, panel length, width are not
Become, thickness 3.5mm.
B, after spontaneously drying 3 months, it is 7% that plank, which is placed on drying to plank moisture content in the drying box under the conditions of 50 DEG C,
Steam is passed directly into drying box, it is 22% to allow plank to get damp again to moisture content, is dried extremely under the conditions of plank is placed on 48 DEG C again later
After plank moisture content is 5%, places 10 days, that is, complete drying.
C, milling is dug to the stitching portion of every set single-board materials, until the two boards stitching portion after plane milling is opaque.
D, so good three generations's glue is uniformly applied to stitching portion, is 1.4Mpa, pressurization splicing time 3h by splicing machine setting pressure.
E, using sander, and first with the abrasive band of 180 mesh carry out first time sand to plate thickness be 2.6mm, then with 320 mesh
Abrasive band carry out second of sand to plate thickness be 2.2mm.
F, it weighs to plank, rejects plank of the weight less than 0.5kg, to the plank that panel weight is 0.5-0.6kg
Add carbon fiber wire 1100, adds carbon fiber wire 800, the carbon fiber wire of stickup to use 48K in 0.6kg or more panel weight
Length be 440mm carbon fiber wire.
G, plank is placed on 3h in 58 DEG C of insulating box and carries out dry glue.
H, 35 tons of pressure effect 2.5h is arranged in press, and carbon fiber wire and plank is made to combine together.
I, plank is 30 DEG C in temperature, places 0.8 month to get a guitar panel is added in the constant-temperature house that humidity is 48%, can throw
Enter in subsequent product production.
Embodiment 5.The production method that a kind of guitar adds a panel, comprises the technical steps that：
A, the original plank that radial texture is evenly distributed is chosen, the length of plank size is 515mm, and the width of plank is 220mm, wood
The thickness of plate be 10mm, with the saw of 2.2mm from slave lumber thickness center break to obtain two planks, panel length, width are not
Become, thickness 3.5mm.
B, after spontaneously drying 3 months, it is 7% that plank, which is placed on drying to plank moisture content in the drying box under the conditions of 50 DEG C,
Steam is passed directly into drying box, it is 23% to allow plank to get damp again to moisture content, is dried extremely under the conditions of plank is placed on 45 DEG C again later
After plank moisture content is 5%, places 12 days, that is, complete drying.
C, milling is dug to the stitching portion of every set single-board materials, until the two boards stitching portion after plane milling is opaque.
D, so good three generations's glue is uniformly applied to stitching portion, is 1.4Mpa, pressurization splicing time 3h by splicing machine setting pressure.
E, using sander, and first with the abrasive band of 180 mesh carry out first time sand to plate thickness be 2.6mm, then with 320 mesh
Abrasive band carry out second of sand to plate thickness be 2.2mm.
F, it weighs to plank, rejects plank of the weight less than 0.5kg, to the plank that panel weight is 0.5-0.6kg
Add carbon fiber wire 1100, adds carbon fiber wire 800, the carbon fiber wire of stickup to use 48K in 0.6kg or more panel weight
Length be 440mm carbon fiber wire.
G, plank is placed on 3h in 58 DEG C of insulating box and carries out dry glue.
H, 35 tons of pressure effect 2.5h is arranged in press, and carbon fiber wire and plank is made to combine together.
I, plank is 30 DEG C in temperature, places 0.8 month to get a guitar panel is added in the constant-temperature house that humidity is 48%, can throw
Enter in subsequent product production.
Claims (10)
1. the production method that a kind of guitar adds a panel, it is characterised in that：This method comprises the technical steps that：A, selection, it is right
Plank carries out one and opens two processing；B, drying；C, milling is dug；D, splice the two boards from same plank；E, it polishes；F, to plank its
Middle one side carries out gluing, then sticking carbon fiber silk, and the grain direction of carbon fiber wire and plank is interleaved state；G, dry glue；H、
It pressurizes to carbon fiber wire and plank；I, it places.
2. the production method that guitar according to claim 1 adds a panel, it is characterised in that：In step A, diameter is chosen in selection
To the uniform plank of grain distribution, the length, width and height size of plank is 480~520mm*210~230mm*8~12mm, carries out one and opens
Two processing are to break to obtain two planks from lumber thickness center, and the length, width and height size of treated plank is 480~520mm*
210~230mm*3~5mm.
3. the production method that guitar according to claim 1 adds a panel, it is characterised in that：In step B, drying need to be passed through first
Cross natural drying 3-120 months, then it is 6%- that plank, which is placed on drying to plank moisture content in the drying box under the conditions of 40-60 DEG C,
8%, then make web contact steam, promote the moisture content of plank to 20-25%, then plank is dried extremely under the conditions of 40-60 DEG C
After plank moisture content is 3%-6%, places 8-15 days, that is, complete drying.
4. the production method that guitar according to claim 1 adds a panel, it is characterised in that：It is to plank in step C
Stitching portion carries out plane milling processing, avoids light can passing through from the stitching portion of two plates.
5. the production method that guitar according to claim 1 adds a panel, it is characterised in that：In step D, when splicing, is first right
Stitching portion carries out uniform gluing, repressurization splicing；Gluing uses so good three generations's glue；Pressing force is 0.5-3.0Mpa, when pressurization
Between 2-4h.
6. the production method that guitar according to claim 1 adds a panel, it is characterised in that：In step E, polishing uses sand
Ray machine, the abrasive band of adapted 300-350 mesh.
7. the production method that guitar according to claim 1 adds a panel, it is characterised in that：In step F, after polishing
Plank is weighed, and plank of the weight less than 0.5kg is rejected, and adds carbon fiber wire to the plank that panel weight is 0.5-0.6kg
1000-1200 items add carbon fiber wire 700-900 items, the carbon fiber wire of stickup to use 40- panel weight in 0.6kg or more
The length of 60K is the carbon fiber wire of 420-460mm；Gluing uses so good three generations's glue.
8. the production method that guitar according to claim 1 adds a panel, it is characterised in that：In step G, dry glue is by plate
Material is placed on 2-5h in 55-65 DEG C of insulating box and carries out dry glue.
9. the production method that guitar according to claim 1 adds a panel, it is characterised in that：In step H, pressurization is to use
The pressure that press is arranged 20-60 tons acts on 2-3h, and carbon fiber wire and plank is made to combine together.
10. the production method that guitar according to claim 1 adds a panel, it is characterised in that：In step I, plank is placed
Be in temperature it is 25-35 DEG C, 0.5-2 months is placed in the constant-temperature house that humidity is 40-50% to get finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810436610.4A CN108673692A (en) | 2018-05-09 | 2018-05-09 | The production method that a kind of guitar adds a panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810436610.4A CN108673692A (en) | 2018-05-09 | 2018-05-09 | The production method that a kind of guitar adds a panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108673692A true CN108673692A (en) | 2018-10-19 |
Family
ID=63805866
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810436610.4A Pending CN108673692A (en) | 2018-05-09 | 2018-05-09 | The production method that a kind of guitar adds a panel |
Country Status (1)
| Country | Link |
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| CN (1) | CN108673692A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109599077A (en) * | 2018-12-12 | 2019-04-09 | 惠州全丰育乐用品有限公司 | A kind of carbonization method of guitar and its timber used |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070163418A1 (en) * | 2004-03-29 | 2007-07-19 | Allred Jimmie B Iii | Carbon-Fiber Laminate Musical Instrument Sound Board |
| CN102110433A (en) * | 2009-12-29 | 2011-06-29 | 沈金祥 | Piano sound board and manufacturing method thereof |
| CN102543048A (en) * | 2012-02-17 | 2012-07-04 | 赵振伟 | Soundboard of musical instrument with strings |
| CN107379196A (en) * | 2017-08-15 | 2017-11-24 | 贵州金韵乐器有限公司 | A kind of processing method of wooden guitar |
| CN107471384A (en) * | 2017-09-26 | 2017-12-15 | 达州市恒悦乐器有限公司 | A kind of stringed musical instrument adds filament plate material and its processing method |
-
2018
- 2018-05-09 CN CN201810436610.4A patent/CN108673692A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070163418A1 (en) * | 2004-03-29 | 2007-07-19 | Allred Jimmie B Iii | Carbon-Fiber Laminate Musical Instrument Sound Board |
| CN102110433A (en) * | 2009-12-29 | 2011-06-29 | 沈金祥 | Piano sound board and manufacturing method thereof |
| CN102543048A (en) * | 2012-02-17 | 2012-07-04 | 赵振伟 | Soundboard of musical instrument with strings |
| CN107379196A (en) * | 2017-08-15 | 2017-11-24 | 贵州金韵乐器有限公司 | A kind of processing method of wooden guitar |
| CN107471384A (en) * | 2017-09-26 | 2017-12-15 | 达州市恒悦乐器有限公司 | A kind of stringed musical instrument adds filament plate material and its processing method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109599077A (en) * | 2018-12-12 | 2019-04-09 | 惠州全丰育乐用品有限公司 | A kind of carbonization method of guitar and its timber used |
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Application publication date: 20181019 |