CN108672422A - A kind of auger formula pipe-line cleaner - Google Patents
A kind of auger formula pipe-line cleaner Download PDFInfo
- Publication number
- CN108672422A CN108672422A CN201810698436.0A CN201810698436A CN108672422A CN 108672422 A CN108672422 A CN 108672422A CN 201810698436 A CN201810698436 A CN 201810698436A CN 108672422 A CN108672422 A CN 108672422A
- Authority
- CN
- China
- Prior art keywords
- transmission shaft
- shell
- scrub
- telescopic arm
- transmission gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
- B08B9/051—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to a kind of pipe-line cleaners, and in particular to a kind of cleaner of auger formula pipe-line cleaner to petroleum pipeline.The cleaner includes washing and brushing device, pushing meanss and power plant；The shell one end of the power plant of power plant is equipped with cover board, and the other end is provided with plugging plate；The centre of cover board and plugging plate is respectively arranged with driving hole；Transmission shaft A is housed in the driving hole of cover board, pushing meanss are housed on transmission shaft A, transmission shaft B is housed in the driving hole of plugging plate, washing and brushing device is housed on transmission shaft B.The cleaner can carry out operation by the flexible of telescopic arm in tapered pipeline, and it keeps idler wheel in the course of work or scrubs the contact force between knife and tube wall, it is complicated to solve existing pipe-line cleaner, elimination efficiency is low, and it cannot the operation in the pipeline of reducing, the problem of influencing elimination effect to a certain extent, removes especially suitable for pipeline incrustation scale or grease and uses.
Description
Technical field
The present invention relates to a kind of pipe-line cleaners, and in particular to a kind of auger formula pipe-line cleaner to petroleum pipeline
Cleaner.
Background technology
Pipeline passes through long-term use, and incrustation scale, grease, which are accumulated to thicken constantly in pipe, influences normal operation even blocking
Pipeline, while also pipeline can be caused to corrode, great hidden danger is caused for engineer operation；Particularly with the water filling of long-time service
The incrustation scale of well, pipeline built up inside increases the resistance of pipeline, causes the requirement to pump pressure to improve, increases operation field
Security risk.To solve this problem, it needs to clean pipeline by pipe-line cleaner under normal conditions, to remove pipeline
The incrustation scale or grease of inner wall；But existing pipe-line cleaner has complicated, a low deficiency of elimination efficiency, and cannot be
Operation in the pipeline of reducing；Elimination effect is influenced to a certain extent, therefore, it is necessary to make improvements.
Invention content
It is an object of the invention to：Offer one kind is simple in structure, practicability is good, and elimination efficiency is high, and can be in tapered pipeline
The auger formula pipe-line cleaner of interior operation.
The technical scheme is that：
A kind of auger formula pipe-line cleaner, including washing and brushing device, pushing meanss and power plant；It is characterized in that：It is described
Power plant by shell, dual-axle motor, shaft coupling, commutator, transmission gear A, transmission gear B, transmission shaft A, transmission shaft B,
Transmission gear A and transmission gear B are constituted, and shell is cylindrical, and one end of shell is equipped with cover board by fixing bolt, shell
The other end is fixedly installed plugging plate；The centre of cover board and plugging plate is respectively arranged with driving hole；In the driving hole of cover board
Equipped with transmission shaft A, one end equipped with transmission shaft B, transmission shaft A and transmission shaft B extends respectively to shell in the driving hole of plugging plate
It is interior, it extends to the ends transmission shaft A in shell and transmission gear A is housed, extend to the ends transmission shaft B in shell and driving cog is housed
B to be taken turns, dual-axle motor is fixed in the shell between transmission gear A and transmission gear B, dual-axle motor is connect through conducting wire with power supply,
It is fixed with commutator in the shell of dual-axle motor side, transmission gear B, transmission are housed on the motor transmission shaft of dual-axle motor one end
Gear B engages connection with transmission gear B；The motor transmission shaft of the dual-axle motor other end is connect by shaft coupling with commutator；It changes
To on the transmission axle of device connection is engaged with transmission gear A equipped with transmission gear A, transmission gear A；On the transmission shaft A of shell outer end
Equipped with pushing meanss, washing and brushing device is housed on the transmission shaft B of shell outer end.
The pushing meanss are by pushing assembly set, idler wheel, pushing telescopic arm, promotion fixing sleeve, fixing bolt and buffering
Device A is constituted, and one end of buffer A is installed with promotion fixing sleeve, and the other end of buffer A is installed with promotion assembly
Set pushes spiral dress on the circumference of assembly set to be equipped with multiple promotion telescopic arms, pushes and be equipped with idler wheel on telescopic arm, push dress
It sets and is fixedly connected with transmission shaft A by fixing bolt by promotion fixing sleeve.
The washing and brushing device is by scrubbing assembly set, buffer B, scrubbing telescopic arm, scrub fixing sleeve and constitute, buffer B
One end be installed with scrub assembly set, scrub assembly set circumference on be evenly equipped with it is multiple scrub telescopic arm, buffer B's is another
One end, which is installed with, scrubs fixing sleeve, scrubs fixing sleeve and is fixedly connected with transmission shaft B by clamping bolt.
It is described that multiple to scrub telescopic arm on scrubbing assembly set axial direction be in two groups of settings, every group of quantity for scrubbing telescopic arm
It it is three, uniformly distributed in 120 degree on scrubbing assembly set circumferential direction, two groups are scrubbed between telescopic arm on scrubbing assembly set circumferential direction in wrong
Position shape setting.
The buffer A and buffer B is made of buffing pad, cushion collar, stop screw and torsional spring respectively；On buffing pad
It is set with cushion collar, is evenly equipped with stop screw on the port circumference of cushion collar, stop screw is slidably connected with buffing pad；Cushion collar
Multiple torsional springs are installed on interior buffing pad end face circumference, one end of torsional spring is connect with cushion collar.
The buffing pad section is in I-shaped.
It the promotion telescopic arm and scrubs telescopic arm and is made of respectively base tube, Assembly rail and assembly spring；Base tube
Interior to be equipped with Assembly rail by assembling spring, knife equipped with idler wheel or is scrubbed in the top of Assembly rail.
The present invention has the following advantages：
The auger formula pipe-line cleaner is simple in structure, practicability is good, and elimination efficiency is high, in the course of work, passes through telescopic arm
It is flexible operation can be carried out in tapered pipeline, and keep idler wheel in the course of work or scrub the contact force between knife and tube wall,
Telescopic arm is scrubbed in two groups of settings in assembly set axial direction by scrubbing, secondary cleaning can be carried out to tube wall, simultaneously as pushing
Spiral, which fills, on the circumference of assembly set is equipped with multiple promotion telescopic arms, and in the course of work, stable push away can be provided for the cleaner
Into power.Solve that existing pipe-line cleaner is complicated, and elimination efficiency is low, and cannot the operation in the pipeline of reducing, centainly
The problem of elimination effect is influenced in degree, removes especially suitable for pipeline incrustation scale or grease and uses.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the schematic cross-sectional view of the power plant of the present invention；
Fig. 3 is the schematic cross-sectional view of the pushing meanss of the present invention；
Fig. 4 is the schematic cross-sectional view of the washing and brushing device of the present invention；
Fig. 5 is the schematic cross-sectional view for scrubbing telescopic arm of the present invention.
In figure：1, washing and brushing device, 2, pushing meanss, 3, power plant, 4, shell, 5, dual-axle motor, 6, shaft coupling, 7, change
To device, 8, transmission gear A, 9, transmission gear B, 10, transmission shaft A, 11, transmission shaft B, 12, transmission gear A, 13, transmission gear B,
14, cover board, 15, plugging plate, 16, push assembly set, 17, idler wheel, 18, push telescopic arm, 19, push fixing sleeve, 20, fixed spiral shell
Bolt, 21, scrub assembly set, 22, scrub telescopic arm, 23, scrub fixing sleeve, 24, clamping bolt, 25, buffing pad, 26, cushion collar,
27, stop screw, 28, torsional spring, 29, base tube, 30, Assembly rail, 31, assembly spring, 32, scrub knife.
Specific implementation mode
The auger formula pipe-line cleaner includes washing and brushing device 1, pushing meanss 2 and power plant 3；Power plant 3 by
Shell 4, shaft coupling 6, commutator 7, transmission gear A 8, transmission gear B 9, transmission shaft A10, transmission shaft B11, passes dual-axle motor 5
Moving gear A12 and transmission gear B13 are constituted, and shell 4 is cylindrical, and one end of shell 4 is equipped with cover board 14 by fixing bolt,
The other end of shell 4 is fixedly installed plugging plate 15；The centre of cover board 14 and plugging plate 15 is respectively arranged with driving hole；Lid
Transmission shaft A10 is housed in the driving hole of plate 14, transmission shaft B11, transmission shaft A10 and transmission shaft are housed in the driving hole of plugging plate 15
One end of B11 extends respectively in shell 4, extends to the ends transmission shaft A10 in shell 4 and transmission gear A12 is housed, extend to
The ends transmission shaft B11 in shell 4 are solid in the shell 4 between transmission gear A12 and transmission gear B13 equipped with transmission gear B13
Equipped with dual-axle motor 5, commutator 7 is fixed in the shell 4 of 5 side of dual-axle motor（It is commercially available）, the motor biography of 5 one end of dual-axle motor
On moving axis connection is engaged with transmission gear B13 equipped with transmission gear B 9, transmission gear B 9；The motor of 5 other end of dual-axle motor passes
Moving axis is connect by shaft coupling 6 with commutator 7；Equipped with transmission gear A 8, transmission gear A 8 and transmission on the transmission axle of commutator 7
The engagement connection of gear A 12；Pushing meanss 2 are housed on the transmission shaft A10 of 4 outer end of shell.
Pushing meanss 2 are by pushing assembly set 16, idler wheel 17, pushing telescopic arm 18, promotion fixing sleeve 19,20 and of fixing bolt
Buffer A is constituted, and one end of buffer A, which is installed with, pushes fixing sleeve 19, the other end of buffer A to be installed with promotion
Assembly set 16 pushes helical form on the circumference of assembly set 16 to be equipped with multiple promotion telescopic arms 18, pushes and installed on telescopic arm 18
There are idler wheel 17, pushing meanss 2 to be fixedly connected with transmission shaft A10 by fixing bolt 20 by promotion fixing sleeve 19.Transmission shaft A10,
Fixing bolt 20, push assembly set 16 and buffer A on is both provided with centre bore, with facilitate conducting wire pass through for connecting ground
Power supply and dual-axle motor 5（Do not show in figure）.
Washing and brushing device 1 is housed on the transmission shaft B11 of 4 outer end of shell.Washing and brushing device 1 by scrub assembly set 21, buffer B,
It scrubs telescopic arm 22, scrub the composition of fixing sleeve 23, one end of buffer B, which is installed with, scrubs assembly set 21, scrubs assembly set
Be evenly equipped on 21 circumference it is multiple scrub telescopic arm 22, the other end of buffer B, which is installed with, scrubs fixing sleeve 23, scrubs solid
Surely set 23 is fixedly connected by clamping bolt 24 with transmission shaft B11.Multiple telescopic arms 22 of scrubbing of washing and brushing device 1 are scrubbing assembly
It is in two groups of settings to cover in 21 axial directions, and every group of quantity for scrubbing telescopic arm 22 is three, is in 120 degree on scrubbing assembly 21 circumferential directions of set
Uniformly distributed, two groups scrub between telescopic arm 22 on scrubbing assembly 21 circumferential directions of set in dislocation shape setting at work with this, is scrubbed
In one rotation period of assembly set 21, the dirt at same position can be removed twice twice.
The buffer A of the pushing meanss 2 and buffer B of washing and brushing device 1 is respectively by buffing pad 25, cushion collar 26, limit spiral shell
Nail 27 and torsional spring 28 are constituted；It is set with cushion collar 26 on I-shaped buffing pad 25, is evenly equipped on the port circumference of cushion collar 26
Stop screw 27, stop screw 27 are slidably connected with buffing pad 25；Between buffing pad 25 and cushion collar 26 in axial direction slidably, all
Rotatable upwards, the effect of stop screw 27 is to prevent from slipping between the two.On 25 end face circumference of buffing pad in cushion collar 26
Multiple torsional springs 28 are installed, one end of torsional spring 28 is connect with cushion collar 26.The purpose of torsional spring 28 is to encounter larger resistance at work
When power, the torque ripple for reducing pushing meanss 2 or washing and brushing device 1 is stored by the retraction of torsional spring 28, it may also be used for storage and release
Energy.Store energy when torque is hampered, the energy of storage discharges suddenly after reaching certain value, achievees the purpose that the broken resistance of auxiliary.
The promotion telescopic arms 18 of pushing meanss 2 and washing and brushing device 1 scrub telescopic arm 22 respectively by base tube 29, Assembly rail
30 are constituted with assembly spring 31；Assembly rail 30 is installed by assembling spring 31 in base tube 29, pushes the assembly of telescopic arm 18
The top of bar 30 is equipped with idler wheel 17, scrubs the top of the Assembly rail 30 of telescopic arm 22 equipped with scrubbing knife 32.It is in curved arc to scrub knife 32
Shape.
When the auger formula pipe-line cleaner works, under the action of dual-axle motor 5, pushing meanss 2 and washing and brushing device 1
Rotation, wherein under the action of commutator 7, the rotation direction of pushing meanss 2 is opposite with the rotation direction of washing and brushing device 1；To
It can prevent that pushing meanss 2 are identical with 1 rotation direction of washing and brushing device and lead to itself rotation of power plant 3；It is filled due to pushing
It sets helical form on 2 promotion assembly 16 circumference of set and multiple promotion telescopic arms 18 is installed, and push and rolling is installed on telescopic arm 18
Wheel 17, idler wheel 17 is installed in a helical pattern by telescopic arm in 2 rotation process of pushing meanss, thus by convert rotational motion at
Linear motion, and then the cleaner is pushed integrally to move ahead.
During the cleaner integrally moves ahead, washing and brushing device 1 also rotates at the same time, is pushed up from there through telescopic arm 22 is scrubbed
The knife 32 of scrubbing in portion is purged the dirt of inner wall of the pipe.Telescopic arm 18 and washing and brushing device 1 are pushed due to pushing meanss 2
Scrub telescopic arm 22 installation by idler wheel 17 or scrub knife 32 Assembly rail 30 be by assemble spring 31 be mounted on base tube 29 in,
In the course of work, when internal diameter of the pipeline change is small, Assembly rail 30 can bounce back under pressure, when internal diameter of the pipeline becomes larger, fill
It is stretched out with Assembly rail 30 under the action of spring 31, thereby guarantee that idler wheel 17 or scrubs contact of 32 moment of the knife holding with inner wall, it can
Stable thrust power is provided for the cleaner.Thus solve that existing pipe-line cleaner is complicated, and elimination efficiency is low, and not
Can the operation in the pipeline of reducing, to a certain extent influence elimination effect the problem of, it is clear especially suitable for pipeline incrustation scale or grease
Except use.
Claims (7)
1. a kind of auger formula pipe-line cleaner, including washing and brushing device（1）, pushing meanss（2）And power plant（3）；It is special
Sign is：The power plant（3）By shell（4）, dual-axle motor（5）, shaft coupling（6）, commutator（7）, transmission gear A
（8）, transmission gear B（9）, transmission shaft A（10）, transmission shaft B（11）, transmission gear A（12）With transmission gear B（13）It constitutes, shell
Body（4）It is cylindrical, shell（4）One end cover board is equipped with by fixing bolt（14）, shell（4）The other end fixed setting
There is plugging plate（15）；Cover board（14）And plugging plate（15）Centre be respectively arranged with driving hole；Cover board（14）Driving hole
It is interior that transmission shaft A is housed（10）, plugging plate（15）Driving hole in be equipped with transmission shaft B（11）, transmission shaft A（10）With transmission shaft B
（11）One end extend respectively to shell（4）It is interior, extend to shell（4）Interior transmission shaft A（10）End is equipped with transmission gear A
（12）, extend to shell（4）Interior transmission shaft B（11）End is equipped with transmission gear B（13）, transmission gear A（12）And driving cog
Take turns B（13）Between shell（4）Inside it is fixed with dual-axle motor（5）, dual-axle motor（5）It is connect with power supply through conducting wire, dual-axle motor
（5）The shell of side（4）Inside it is fixed with commutator（7）, dual-axle motor（5）Equipped with transmission gear B on the motor transmission shaft of one end
（9）, transmit gear B（9）With transmission gear B（13）Engagement connection；Dual-axle motor（5）The motor transmission shaft of the other end passes through shaft coupling
Device（6）With commutator（7）Connection；Commutator（7）Transmission axle on equipped with transmission gear A（8）, transmit gear A（8）With driving cog
Take turns A（12）Engagement connection；Shell（4）The transmission shaft A of outer end（10）It is upper that pushing meanss are housed（2）, shell（4）The transmission shaft of outer end
B（11）It is upper that washing and brushing device is housed（1）.
2. a kind of auger formula pipe-line cleaner according to claim 1, it is characterised in that：The pushing meanss
（2）By pushing assembly set（16）, idler wheel（17）, push telescopic arm（18）, push fixing sleeve（19）, fixing bolt（20）And buffering
Device A is constituted, and one end of buffer A is installed with promotion fixing sleeve（19）, the other end of buffer A, which is installed with, pushes dress
It is mating（16）, push assembly set（16）Circumference on spiral dress multiple promotion telescopic arms are installed（18）, push telescopic arm（18）
On idler wheel is installed（17）, pushing meanss（2）By promotion fixing sleeve（19）Pass through fixing bolt（20）With transmission shaft A（10）It is fixed
Connection.
3. a kind of auger formula pipe-line cleaner according to claim 1, it is characterised in that：The washing and brushing device
（1）By scrubbing assembly set（21）, buffer B, scrub telescopic arm（22）, scrub fixing sleeve（23）It constitutes, one end of buffer B is solid
Dingan County is covered equipped with assembly is scrubbed（21）, scrub assembly set（21）Circumference on be evenly equipped with and multiple scrub telescopic arm（22）, buffer B
The other end be installed with and scrub fixing sleeve（23）, scrub fixing sleeve（23）Pass through clamping bolt（24）With transmission shaft B（11）
It is fixedly connected.
4. a kind of auger formula pipe-line cleaner according to claim 3, it is characterised in that：Multiple scrub is stretched
Contracting arm（22）Scrubbing assembly set（21）It is in two groups of settings in axial direction, every group is scrubbed telescopic arm（22）Quantity be three, washing
Brush assembly set（21）Uniformly distributed in 120 degree in circumferential direction, two groups are scrubbed telescopic arm（22）Between scrubbing assembly set（21）It is in circumferential direction
Misplace shape setting.
5. a kind of auger formula pipe-line cleaner according to claim 2, it is characterised in that：The buffer A and
Buffer B is respectively by buffing pad（25）, cushion collar（26）, stop screw（27）And torsional spring（28）It constitutes；Buffing pad（25）Upper set
Equipped with cushion collar（26）, cushion collar（26）Port circumference on be evenly equipped with stop screw（27）, stop screw（27）With buffing pad
（25）It is slidably connected；Cushion collar（26）Interior buffing pad（25）Multiple torsional springs are installed on the circumference of end face（28）, torsional spring（28）'s
One end and cushion collar（26）Connection.
6. a kind of auger formula pipe-line cleaner according to claim 5, it is characterised in that：The buffing pad（25）
Section is in I-shaped.
7. a kind of auger formula pipe-line cleaner according to claim 2, it is characterised in that：The promotion telescopic arm
（18）With scrub telescopic arm（22）Respectively by base tube（29）, Assembly rail（30）With assembly spring（31）It constitutes；Base tube（29）
It is interior to pass through assembly spring（31）Assembly rail is installed（30）, Assembly rail（30）Top be equipped with idler wheel（17）Or scrub knife（32）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810698436.0A CN108672422B (en) | 2018-06-29 | 2018-06-29 | Spiral pushing type pipeline cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810698436.0A CN108672422B (en) | 2018-06-29 | 2018-06-29 | Spiral pushing type pipeline cleaner |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108672422A true CN108672422A (en) | 2018-10-19 |
| CN108672422B CN108672422B (en) | 2023-07-04 |
Family
ID=63812533
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810698436.0A Active CN108672422B (en) | 2018-06-29 | 2018-06-29 | Spiral pushing type pipeline cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108672422B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111112251A (en) * | 2020-01-10 | 2020-05-08 | 天津职业技术师范大学(中国职业培训指导教师进修中心) | Pipeline cleaning robot |
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| WO2011070321A2 (en) * | 2009-12-08 | 2011-06-16 | Industrial Brushware Limited | Pipe cleaning apparatus |
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| CN111112251A (en) * | 2020-01-10 | 2020-05-08 | 天津职业技术师范大学(中国职业培训指导教师进修中心) | Pipeline cleaning robot |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108672422B (en) | 2023-07-04 |
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