CN108656324A - The production method for transferring concrete retarder and abnormity or vertical mold transfer concrete - Google Patents
The production method for transferring concrete retarder and abnormity or vertical mold transfer concrete Download PDFInfo
- Publication number
- CN108656324A CN108656324A CN201810435284.5A CN201810435284A CN108656324A CN 108656324 A CN108656324 A CN 108656324A CN 201810435284 A CN201810435284 A CN 201810435284A CN 108656324 A CN108656324 A CN 108656324A
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- China
- Prior art keywords
- concrete
- abnormity
- pattern
- retarder
- transfer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/002—Apparatus for washing concrete for decorative purposes or similar surface treatments for exposing the texture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/04—Modelling plastic materials, e.g. clay
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/20—Retarders
- C04B2103/22—Set retarders
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
This law discloses production method and its used transfer concrete retarder of a kind of abnormity or vertical mold transfer concrete.The raw material of transfer concrete retarder, which forms, includes：White sugar, sodium gluconate, silane coupling agent and water.The method for making abnormity or vertical mold transfer concrete is as follows：1）According to required pattern, transfer concrete retarder is sprayed in abnormity or vertical mold to area of the pattern needed for being formed；2）By concreting in abnormity or vertical mold, abnormity or vertical mold are removed after concrete coagulation, obtains abnormity concrete member or vertical concrete component；3）To step 2）The area of the pattern of gained abnormity concrete member or vertical concrete component carries out high pressure washing, and area of the pattern exposes aggregate, to pattern needed for display.Transfer concrete retarder is tightly adhered to die surface, ensures the surface for being precisely attached to abnormity or vertical mold for transferring pattern, will not occur to disperse because of the flowing of concrete and obscure.
Description
Technical field
The present invention relates to cast-in-place concrete decoration technique field, more particularly to a kind of abnormity or vertical mold transfer concrete
Production method and its used transfer concrete retarder.
Background technology
As a kind of ornament materials, will be used wider and wider for concrete is transferred.Transfer concrete is not that nature generates,
It can give the space that architect and sculptor freely imagine, create, and texture and pattern can be constructed in concrete surface, to open up
Existing colourful different architectural cultures.
It transfers concrete to be imaged using the coagulating property of concrete, negative sense figure is formed using the ink with slow setting function
Imaging film is laid in prefabricated cast on prefabricated platform, slings prefabricated component after 24 hours or so, use high pressure by case, i.e. imaging film
The cement cementitious material that hydraulic giant will have pattern part to rinse out 0.5-2mm, aggregate is spilt, and the aberration of aggregate and cement is formed
Pattern.Transfer concrete slab manufacture craft is mainly at this stage：The first step makes the concrete imaging film with art pattern；
Concrete imaging film with art pattern is laid in mold bottom, and casting concrete by second step；Third walks, concrete
After component demoulding, erosion is washed with water and goes out layout；Finally all concrete component plates are carried out assembled.This technique makes transfer
Concrete can only be completed by way of plane prefabricated, and the transfer concrete slab that precasts needs to obtain area by splicing larger
Flat concrete decorative exterior wall.It is this method complex process, of high cost, greatly limit its application range.
The present invention provides a kind of abnormity or vertical mold to transfer the production method of concrete and its dedicated transfer coagulation
Native retarder.This method uses 3D spraying technologies, and homemade retarder is made to be attached to abnormity or vertical mould according to the pattern of design
The surface of tool transfers imaging film without preparing；According to silane hydrolyzate coupling mechanism, retarder is made to be tightly adhered to mold table
Face will not occur to disperse and be obscured because of the flowing of concrete, ensure the accuracy of transfer pattern；It can be real using the retarder
Application in present large-scale cast-in-place concrete, without precast spliced.
Invention content
The technical problem to be solved by the present invention is in view of the deficiency of the prior art and provide it is a kind of abnormity or
The production method and its used transfer concrete retarder, transfer concrete retarder of vertical mold transfer concrete are secured
It is adhered to die surface, ensures the surface for being precisely attached to abnormity or vertical mold of transfer pattern, it will not be because of concrete
It flows and dispersion occurs and obscures.
The present invention be solve the problems, such as it is set forth above used by technical solution be：
Concrete retarder is transferred, raw material composition is mainly white sugar, sodium gluconate, silane coupling agent and water.
By said program, the raw material composition of the transfer concrete retarder is by mass percentage：White sugar (2-
12) %, sodium gluconate (8-18) %, silane coupling agent (0.5-5) % and water (65-89.5) %.
By said program, the general formula of the silane coupling agent is Y- (CH2)n-SiX3, wherein X be selected from methoxyl group, ethyoxyl,
Acetoxyl group, Y are selected from amino, vinyl, epoxy group, n=0~3.Wherein, silane coupling agent can be selected from KBM1003,
It is one or more of in KBE1003, KBE403, KH550, KBM903, KBE903 etc..
Above-mentioned transfer concrete retarder is particularly suitable for making abnormity or vertical mold transfer concrete.
By said program, the special-shaped mould is with turning, arcuation or hemispheric mold or with turning, arcuation or half
Spherical area is compared with large curved surface (㎡ of S >=6) and irregular building surface mold
The method that abnormity or vertical mold transfer concrete is made using above-mentioned transfer concrete retarder, key step is such as
Under：
1) it is sprayed at after 180 ° of its flip horizontal using transfer concrete retarder special-shaped or vertical according to required pattern
Area of the pattern is formed in mold；
2) concreting is removed different in through step 1) treated abnormity or vertical mold after concrete coagulation
Shape or vertical mold obtain abnormity concrete member or vertical concrete component；
3) transfer concrete retarder is coated with to abnormity concrete member or vertical concrete component obtained by step 2)
Area of the pattern carries out high pressure washing, and the area of the pattern for being coated with transfer concrete retarder exposes aggregate, to figure needed for display
Case.
By said program, transfer concrete retarder is sprayed using 3D spraying technologies, 3D spraying process compares conventional spray paint
Technique has the advantage that：It is particularly suitable for curved surface and abnormity concrete mold, reduces die edge or corner's retarder not
Uniform Flow realizes the uniform all standing of mold.
By said program, the high pressure washing uses water, and bath pressure is generally between 5~6MPa.
Compared with prior art, the beneficial effects of the invention are as follows：
First, transfer concrete retarder of the present invention can be attached to abnormity or vertical mold according to the pattern of design
Surface so that retarder is firmly attached to die surface according to silane hydrolyzate coupling mechanism, not due to the entering mould flowing of concrete
Situations such as dispersion occurs, obscures improves the dimensioning accuracy of concrete surface transfer pattern.
Second, the production method of transfer concrete provided by the invention can not be limited by the mode that pours and mold shape,
Obtain the abnormity transfer concrete artistic product of accurate effect pattern and cast-in-place large area concrete metope.
Third, mold provided by the invention transfer concrete retarder, are easy to remove, and band concrete formation mold is removed
Afterwards, die surface is rinsed with clear water, transfer pattern can be sprayed again and reused.
Description of the drawings
Fig. 1 is target pattern；
Fig. 2 is vertical formwork；
Fig. 3 is the implementation result figure of embodiment 1；
Fig. 4 is the implementation result figure of comparative example.
Specific implementation mode
For a better understanding of the present invention, with reference to the embodiment content that the present invention is furture elucidated, but the present invention is not
It is limited only to the following examples.
Embodiment 1
Concrete retarder is transferred, raw material group becomes white sugar, sodium gluconate, silane coupling agent and water, is uniformly mixed
.Wherein, each raw material is by mass percentage：White sugar 10%, sodium gluconate 15%, silane coupling agent 1% and water
74%, silane coupling agent Y- (CH2)n-SiX3Middle X is methoxyl group, and Y is amino, n=3, i.e. KBM903.
The method that abnormity or vertical mold transfer concrete is made using above-mentioned transfer concrete retarder, key step is such as
Under：
1) coagulation will be transferred using 3D spraying technologies by after 180 ° of its flip horizontal according to required pattern described in the present embodiment
Native retarder is sprayed at steel mold surface, and the transfer concrete retarder sprayed forms area of the pattern；
2) concreting is removed into pier stud mould in through step 1) treated pier stud mold after concrete coagulation
Tool, obtains vertical concrete component；
3) area of the pattern that transfer concrete retarder is coated with to concrete component obtained by step 2) carries out high pressure washing
(hydraulic pressure is 5MPa or so), the area of the pattern for being coated with transfer concrete retarder exposes aggregate, to pattern needed for display.
Embodiment 2
Concrete retarder is transferred, raw material group becomes white sugar, sodium gluconate, silane coupling agent and water, is uniformly mixed
.Wherein, each raw material is by mass percentage：White sugar 2%, sodium gluconate 18%, silane coupling agent 1.5% and water
78.5%, silane coupling agent Y- (CH2)n-SiX3Middle X is ethyoxyl, and Y is amino, n=3, i.e. KBE903.
The method that abnormity or vertical mold transfer concrete is made using above-mentioned transfer concrete retarder, key step is such as
Under：
1) coagulation will be transferred using 3D spraying technologies by after 180 ° of its flip horizontal according to required pattern described in the present embodiment
Native retarder is sprayed at steel mold surface, and the transfer concrete retarder sprayed forms required area of the pattern；
2) concreting is removed into pier stud mould in through step 1) treated pier stud mold after concrete coagulation
Tool, obtains vertical concrete component；
3) area of the pattern that transfer concrete retarder is coated with to concrete component obtained by step 2) carries out high pressure washing
(hydraulic pressure is 5MPa or so), the area of the pattern for being coated with transfer concrete retarder exposes aggregate, to pattern needed for display.
Embodiment 3
Concrete retarder is transferred, raw material group becomes white sugar, sodium gluconate, silane coupling agent and water, is uniformly mixed
.Wherein, each raw material is by mass percentage：White sugar 12%, sodium gluconate 10%, silane coupling agent 0.5% and water
77.5%, silane coupling agent Y- (CH2)n-SiX3Middle X is methoxyl group, and Y is vinyl, n=0, i.e. KBM1003.
The method that abnormity or vertical mold transfer concrete is made using above-mentioned transfer concrete retarder, key step is such as
Under：
1) coagulation will be transferred using 3D spraying technologies by after 180 ° of its flip horizontal according to required pattern described in the present embodiment
Native retarder is sprayed at steel mold surface, and the transfer concrete retarder sprayed forms required area of the pattern；
2) concreting is removed into pier stud mould in through step 1) treated pier stud mold after concrete coagulation
Tool, obtains vertical concrete component；
3) area of the pattern that transfer concrete retarder is coated with to concrete component obtained by step 2) carries out high pressure washing
(hydraulic pressure is 5MPa or so), the area of the pattern for being coated with transfer concrete retarder exposes aggregate, to pattern needed for display.
Embodiment 4
Concrete retarder is transferred, raw material group becomes white sugar, sodium gluconate, silane coupling agent and water, is uniformly mixed
.Wherein, each raw material is by mass percentage：White sugar 10%, sodium gluconate 12%, silane coupling agent 2% and water
76%, silane coupling agent Y- (CH2)n-SiX3Middle X is ethyoxyl, and Y is vinyl, n=0, i.e. KBE1003.
The method that abnormity or vertical mold transfer concrete is made using above-mentioned transfer concrete retarder, key step is such as
Under：
1) coagulation will be transferred using 3D spraying technologies by after 180 ° of its flip horizontal according to required pattern described in the present embodiment
Native retarder is sprayed at steel mold surface, and the transfer concrete retarder sprayed forms required area of the pattern；
2) concreting is removed into pier stud mould in through step 1) treated pier stud mold after concrete coagulation
Tool, obtains vertical concrete component；
3) area of the pattern that transfer concrete retarder is coated with to concrete component obtained by step 2) carries out high pressure washing
(hydraulic pressure is 5MPa or so), the area of the pattern for being coated with transfer concrete retarder exposes aggregate, to pattern needed for display.
Embodiment 5
Concrete retarder is transferred, raw material group becomes white sugar, sodium gluconate, silane coupling agent and water, is uniformly mixed
.Wherein, each raw material is by mass percentage：White sugar 8%, sodium gluconate 15%, silane coupling agent 5% and water
72%, silane coupling agent Y- (CH2)n-SiX3Middle X is ethyoxyl, and Y is epoxy group, n=3, i.e. KBE403.
The method that abnormity or vertical mold transfer concrete is made using above-mentioned transfer concrete retarder, key step is such as
Under：
1) coagulation will be transferred using 3D spraying technologies by after 180 ° of its flip horizontal according to required pattern described in the present embodiment
Native retarder is sprayed at steel mold surface, and the transfer concrete retarder sprayed forms required area of the pattern；
2) concreting is removed into pier stud mould in through step 1) treated pier stud mold after concrete coagulation
Tool, obtains vertical concrete component；
3) area of the pattern that transfer concrete retarder is coated with to concrete component obtained by step 2) carries out high pressure washing
(hydraulic pressure is 5MPa or so), the area of the pattern for being coated with transfer concrete retarder exposes aggregate, to pattern needed for display.
Comparative example
Concrete retarder, raw material group become white sugar, sodium gluconate and water, are uniformly mixed.Wherein, each raw material
It is by mass percentage：White sugar 10%, sodium gluconate 18% and water 72%.
The method that abnormity or vertical mold transfer concrete is made using above-mentioned transfer concrete retarder, key step is such as
Under：
1) coagulation will be transferred using 3D spraying technologies by after 180 ° of its flip horizontal according to required pattern described in the present embodiment
Native retarder is sprayed at steel mold surface, and the transfer concrete retarder sprayed forms required area of the pattern；
2) concreting is removed into pier stud mould in through step 1) treated pier stud mold after concrete coagulation
Tool, obtains vertical concrete component；
3) region that transfer concrete retarder is coated with to concrete component obtained by step 2) carries out high pressure washing (hydraulic pressure
For 5MPa or so), the area of the pattern for being coated with transfer concrete retarder exposes aggregate, to pattern needed for display.
Implementation result
The concrete retarder of transfer concrete retarder and comparative example that the present embodiment 1 provides is applied to Fig. 2 institutes
Show in steel form, template size 5*2m, concrete match ratio such as table 1, compares transferring effect.
Table 1 tests match ratio (kg/m3)
By the effect picture of Fig. 2 and Fig. 3 it is found that under identical preparation method, transfer concrete of the present invention is used
The transferring effect of retarder is far superior to comparative example, and pattern is apparent.
The above is only a preferred embodiment of the present invention, it is noted that come for those of ordinary skill in the art
It says, without departing from the concept of the premise of the invention, several modifications and variations can also be made, these belong to the present invention's
Protection domain.
Claims (10)
1. transferring the method that concrete retarder makes abnormity or vertical mold transfer concrete, it is characterised in that key step is such as
Under：
1）According to required pattern, transfer concrete retarder is sprayed in abnormity or vertical mold and forms area of the pattern；Transfer
Concrete retarder raw material composition be mainly white sugar, sodium gluconate, silane coupling agent and water, by mass percentage for：
White sugar 2-12%, sodium gluconate 8-18%, silane coupling agent 0.5-5% and water 65-89.5%；
2）By concreting in through step 1）In abnormity that treated or vertical mold, removed after concrete coagulation abnormity or
Vertical mold obtains abnormity concrete member or vertical concrete component；
3）To step 2）Gained abnormity concrete member or vertical concrete component are coated with the pattern of transfer concrete retarder
Region carries out high pressure washing, and the area of the pattern for being coated with transfer concrete retarder exposes aggregate, to pattern needed for display.
2. the method that transfer concrete retarder makes abnormity or vertical mold transfer concrete according to claim 1,
It is characterized in that step 1）Middle spraying pattern is the pattern after 180 ° of required pattern flip horizontal, step 3）Middle gained pattern with it is required
Pattern is identical.
3. the method that transfer concrete retarder makes abnormity or vertical mold transfer concrete according to claim 1,
It is characterized in that the spraying method is sprayed using 3D.
4. the method that transfer concrete retarder makes abnormity or vertical mold transfer concrete according to claim 1,
It is characterized in that the high pressure washing uses water, bath pressure is between 5 ~ 6MPa.
5. transferring concrete retarder, it is characterised in that its raw material composition is mainly white sugar, sodium gluconate, silane coupling agent
And water.
6. transferring concrete retarder, it is characterised in that its raw material, which forms, is by mass percentage：White sugar 2-12%, grape
Sodium saccharate 8-18%, silane coupling agent 0.5-5% and water 65-89.5%.
7. transfer concrete retarder according to claim 5 or 6, it is characterised in that the general formula of the silane coupling agent is
Y-(CH2)n-SiX3, wherein X is selected from methoxyl group, ethyoxyl, acetoxyl group, and Y is selected from amino, vinyl, epoxy group, n=0 ~ 3.
8. transfer concrete retarder according to claim 5 or 6, it is characterised in that the silane coupling agent is selected from
It is one or more of in KBM1003, KBE1003, KBE403, KH550, KBM903, KBE903 etc..
9. the transfer concrete retarder of claim 5 or 6 is used to make the application of abnormity or vertical mold transfer concrete.
10. applying according to claim 9, it is characterised in that the special-shaped mould is band turning, arcuation or hemispheric
Mold or with turning, arcuation or the larger curved surface of hemispheric area（S≥6㎡）And irregular building surface mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810435284.5A CN108656324B (en) | 2018-05-09 | 2018-05-09 | Transfer printing concrete retarder and manufacturing method of special-shaped or vertical mold transfer printing concrete |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810435284.5A CN108656324B (en) | 2018-05-09 | 2018-05-09 | Transfer printing concrete retarder and manufacturing method of special-shaped or vertical mold transfer printing concrete |
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|---|---|
| CN108656324A true CN108656324A (en) | 2018-10-16 |
| CN108656324B CN108656324B (en) | 2020-11-24 |
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| CN201810435284.5A Active CN108656324B (en) | 2018-05-09 | 2018-05-09 | Transfer printing concrete retarder and manufacturing method of special-shaped or vertical mold transfer printing concrete |
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Cited By (3)
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|---|---|---|---|---|
| CN109773956A (en) * | 2018-12-24 | 2019-05-21 | 湖北工业大学 | Without mold architectural concrete production method and transfer base film |
| CN113620723A (en) * | 2021-08-10 | 2021-11-09 | 湖北工业大学 | Preparation method of carbonized transfer-printed product |
| CN115572505A (en) * | 2022-10-25 | 2023-01-06 | 四川华西绿舍建材有限公司 | Preparation method of image concrete transfer printing ink and decorative wallboard |
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| CN109773956A (en) * | 2018-12-24 | 2019-05-21 | 湖北工业大学 | Without mold architectural concrete production method and transfer base film |
| CN113620723A (en) * | 2021-08-10 | 2021-11-09 | 湖北工业大学 | Preparation method of carbonized transfer-printed product |
| CN115572505A (en) * | 2022-10-25 | 2023-01-06 | 四川华西绿舍建材有限公司 | Preparation method of image concrete transfer printing ink and decorative wallboard |
| CN115572505B (en) * | 2022-10-25 | 2023-08-25 | 四川华西绿舍建材有限公司 | Image concrete transfer printing ink and preparation method of decorative wallboard |
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