CN108654617A - Hydrogenation of oxalate for preparing ethylene glycol catalyst carrier method of modifying and catalyst and application - Google Patents

Hydrogenation of oxalate for preparing ethylene glycol catalyst carrier method of modifying and catalyst and application Download PDF

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Publication number
CN108654617A
CN108654617A CN201710191223.4A CN201710191223A CN108654617A CN 108654617 A CN108654617 A CN 108654617A CN 201710191223 A CN201710191223 A CN 201710191223A CN 108654617 A CN108654617 A CN 108654617A
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Prior art keywords
catalyst
solution
oxalate
carrier
ethylene glycol
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CN201710191223.4A
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马俊国
葛庆杰
孙剑
徐恒泳
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Dalian Institute of Chemical Physics of CAS
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Dalian Institute of Chemical Physics of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/72Copper
    • B01J35/394
    • B01J35/613
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/132Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group
    • C07C29/136Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH
    • C07C29/147Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of carboxylic acids or derivatives thereof
    • C07C29/149Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of carboxylic acids or derivatives thereof with hydrogen or hydrogen-containing gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

The present invention relates to a kind of method of modifying of hydrogenation of oxalate for preparing ethylene glycol catalyst carrier and catalyst and application, mainly solves the problems, such as that hydrogenation products glycol selectivity is low present in conventional art, catalyst life is short and catalyst carrier is required high, of high cost.The catalyst of the present invention is using metallic copper as active component, using aerosil as carrier, is modified to catalyst carrier by the way that a certain amount of alkaline solution is added.Catalyst carrier has higher selectivity and stability by modified.

Description

Hydrogenation of oxalate for preparing ethylene glycol catalyst carrier method of modifying and catalyst and application
Technical field
The present invention relates to a kind of catalyst carrier method of modifying of hydrogenation of oxalate for preparing ethylene glycol, especially with regard to oxalic acid two The catalyst carrier method of modifying of methyl esters and diethy-aceto oxalate Hydrogenation ethylene glycol.
Background technology
China is powerful to polyester product demand, and ethylene glycol is the primary raw material of PET industry, this makes China become EG Maximum country of consumption.But the main production of current ethylene glycol is that epoxyethane water is legal, and this method relies on petroleum resources.And In the energy resource structure in China, coal relative abundance causes that synthesis gas is more easy to get and cost is relatively low, therefore in recent years by synthesizing Gas prepares ethylene glycol and is just paid close attention to by more and more researchers.This method generates oxalic acid by CO oxidative couplings first Ester, the further catalytic hydrogenation of oxalate generate ethylene glycol.The technique mesoxalic acid ester through hydrogenation preparing ethylene glycol is considered as its industrialization Where the bottleneck of application.This process mainly occurs to react as follows:(1) oxalate is hydrogenated to intermediate product methyl glycollate; (2) methyl glycollate is further hydrogenated to mesh glycol product;(3) ethylene glycol continues to be hydrogenated to ethyl alcohol or other dihydric alcohols By-product;(4) ethylene glycol is reacted with other single methanols generates ether.There it can be seen that target product ethylene glycol is in hydrogenation process In intermediate steps, therefore it is crucial for how improving product selectivity.The ethylene glycol purity that traditional technology is generated in this step compared with It is low, it is difficult to which large-scale application is in PET industry.So it is always the process to research and develop highly selective hydrogenation of oxalate for preparing EG catalyst A research hotspot.
In the eighties in last century, Ube patent (US 4,229,591) uses Cu/SiO prepared by ammonia still process method2Catalysis Agent because it shows preferably performance in the reaction of catalysis hydrogenation of oxalate for preparing EG, and obtains more concern.In recent years, such as Numerous units such as Fujian object structure institute, Xiamen University, University Of Tianjin, East China University of Science, Fudan University, Zhejiang University, to Cu/ SiO2The preparation method of catalyst and auxiliary agent etc. have carried out a large amount of research work, and make some progress.Especially It is effect etc. played in the ratio and its reaction of two kinds of different activities valence states of catalytic metal copper component, it has also become the catalyst Research hotspot.But how to make Cu/SiO2It is always that this is urged that catalyst obtains higher selectivity in oxalate hydrogenation The important goal of agent research.Because the ethylene glycol product ethylene glycol prepared by this technique still cannot be satisfied downstream polyester and use The standard of ethylene glycol, in product more impurity on the ultraviolet permeability of ethylene glycol product have it is apparent influence, and this is urged The problems such as agent is poor there is also stability.SiO in Cu bases catalyst preparation process reported in the literature simultaneously2Carrier uses mostly Be Ludox, using Ludox as carrier source, although more excellent effect can be achieved, but if catalyst is advised greatly Mould amplifies, and can undoubtedly increase production cost and environmental pressure.Aerosil (also known as white carbon) is a kind of large industry Material is widely used in rubber product, coating, weaving, papermaking, pesticide and food additives etc..The gas phase two in China Silica volume of production and marketing ranks the first in the world.Aerosil is a kind of Nano-meter SiO_22Powder, with even particle size distribution, surface Strong adsorption force, dispersion performance are good, it is cheap and easy to get the features such as, be used as the carrier of catalyst, can obviously reduce the life of catalyst At cost.But simultaneously because its preparation process is complicated, it is more to influence product qualitative factor so that the chemistry of aerosil Nature difference is larger, and especially its surface group is numerous, containing a large amount of polarity group, and differs greatly, this all limits its work For the application of catalyst carrier.
Invention content
Due to the additive that the main application of aerosil is rubber, so for the method for its modification, it is main to collect In in the modification (CN 103113761A) to the abundant polarity group in its surface, it is therefore an objective to change its hydrophily, make it organic There is preferable mobility in medium, while making it be not easy to reunite by replacing its surface hydroxyl, it is smaller to obtain Powder, and modifying agent also uses silane and its derivative mostly.
The technical problem to be solved by the present invention is to the characteristics of for aerosil as catalyst carrier, not It is hydrophilic simultaneously to change its, its surface portion hydroxyl is eliminated by modified, makes modified aerosil carrier system Standby catalyst has higher glycol selectivity and stability.Aerosil surface contains because of its synthesis technology feature There are a large amount of polar hydroxyl groups, [Zheng Lihua, Liu Qinfu, Cheng Hong fly white carbons surface and change since these hydroxyls have different connection form Journal of Sex Research present situation [J] China non-metallic mineral industry guide, 2008 (1):12-15.], and there are different chemical property, and can shadow The performance of catalyst when ringing it as carrier.Which part hydroxyl can occur strong because its activity is higher with catalyst activity metal Interaction to reduce the activity of catalyst, therefore by certain method, eliminates part of hydroxyl, to improving catalyst performance With positive effect.
The present invention utilizes salt effect, and amount of activated higher hydroxyl in aerosil is made to ionize, then sharp again It is neutralized with highly basic, to achieve the purpose that eliminate the higher hydroxyl of its surface-active.Carrier can suitably reduce and urge by modified Action intensity in agent between active metal copper and carrier, and then the metal dispersity of catalyst is made to increase, the second of catalyst Glycol is selectively improved.
The catalyst is using Cu as active component, SiO2For carrier, preferably aerosil carrier and change through alkaline solution Aerosil carrier after property, uses alkaline solution KOH, NaOH, CaOH of a concentration of 0.01mol/L~1mol/L etc. couple Carrier is modified, preferably KOH and NaOH solution.
The technical solution adopted by the present invention is:
A kind of method of modified aerosil carrier.It is characterized in that:First, a certain amount of gas phase titanium dioxide is weighed Silicon sample is dissolved in 10%~50% KCl or NaCl solution, is sufficiently stirred;Secondly, extremely with hydrochloric acid conditioning solution pH 4.0;Then, the KOH of a certain amount of a concentration of 0.01mol/L~1mol/L or NaOH solution are added in above-mentioned solution, are filled Divide mixing 10min~60min;Finally, above-mentioned suspension is filtered washing, is washed till after filtrate is neutral, then through 60 DEG C~ 120 DEG C of drying.
A kind of catalyst of hydrogenation of oxalate for preparing ethylene glycol, using Ni metal as active component, it is characterised in that:Above-mentioned catalysis Agent is using modified aerosil as carrier;The mass percentage of each component is in the catalyst:Active metal Cu It is 10~70%, surplus is carrier silicas.
The preparation process of catalyst of the present invention is:Mantoquita and ammonium hydroxide are mixed first, obtain the complexing of uniform copper Object solution;Then modified aerosil is added in above-mentioned solution and is sufficiently stirred;Then it is heated up again except deammoniation;Finally It is fired, mill and tabletting obtain catalyst.
The reactivity worth evaluation of programme of catalyst of the present invention is:In continuous fixed bed reactors, 1.0g. catalysis is loaded Agent.Using 230 DEG C of reducing catalysts of pure hydrogen normal pressure, flow velocity 100mL/min, with the rate of 1~2 DEG C/min from room temperature to 230 DEG C, and 4h is kept, it is passed through H after being down to reaction temperature2, with constant-flux pump conveying dimethyl oxalate, diethy-aceto oxalate or the two Methanol solution reacted.Product is analyzed with gas-chromatography, and chromatographic column is FFAP type polarity capillary columns, hydrogen flame detection Device (FID) detects reaction raw materials and product.
Catalyst Conversion and selective computational methods are as follows:
Conversion ratio (%):
Selectivity (%):M refers to reaction product in above formula, such as Ethylene glycol (EG), methyl glycollate (MG), 2- methyl ethyl ethers (2-MEO), 1,2- propylene glycol (1,2-POD), 1,2- butanediols (1,2-BOD) etc..
For the present invention using aerosil as catalyst carrier, catalyst preparation process and manufacturing cost have been lacked in letter, Especially raw material is easy to get, it is easier to industrialization large-scale production.By being modified to aerosil, it can be made to prepare Catalyst has higher glycol selectivity and stability.
The present invention relates to a kind of method of modifying of hydrogenation of oxalate for preparing ethylene glycol catalyst carrier, mainly solve conventional art Present in hydrogenation products glycol selectivity is low, catalyst life is short and requires high, of high cost ask to catalyst carrier Topic.The catalyst of the present invention is using metallic copper as active component, using aerosil as carrier, by the way that a certain amount of alkalinity is added Solution is modified catalyst carrier.Catalyst carrier has higher selectivity and stability by modified.
The technology of the present invention details is subject to detailed description by following embodiments.It should be noted that for embodiment, make With the only technical characteristic that further illustrates the present invention, rather than limit the present invention.
Embodiment 1
Aerosil is modified:
Two parts of the aerosil sample of 6g is weighed respectively, and the NaCl for being dissolved in 600mL mass concentrations 20% is molten In liquid, it is sufficiently stirred;Then, the hydrochloric acid conditioning solution pH to 4.0 for being 5% with mass concentration;Then, by a concentration of 0.1mol/L NaOH solution 25ml and 50ml be separately added into above-mentioned two parts of solution and carry out being sufficiently mixed 30min;Finally, by above-mentioned suspension It is filtered washing, after being washed till filtrate as neutrality, then through 120 DEG C of drying, is respectively labeled as SiO2- A and SiO2-B。
Embodiment 2
With deionized water by Cu (NO3)20.3mol/L aqueous solutions are configured to, the measurement 157ml solution is placed in beaker, side Ammonium hydroxide is slowly added dropwise in stirring side, stops when until pH value of solution being 9.5~10.5 in beaker.Weigh gas modified in 4g embodiments 1 Aerosil SiO2- A is added in the beaker of above-mentioned copper ammon solution, in 30 DEG C of stirred in water bath aging 4h, is warming up to 90 DEG C of steamings Ammonia stops when the pH value of beaker solution is 7~8.Stop after being about 7 by the pH that the sediment of gained is filtered, washed to filtrate Only.By the dry 12h of 120 DEG C of sediment after washing, 450 DEG C roast 4h, and tabletting is crushed to 20~40 mesh, and reaction pre reduction obtains Catalyst A:20wt%Cu/SiO2
Embodiment 3
Preparation process weighs aerosil SiO modified in 4g embodiments 1 with embodiment 22-B.It is prepared Catalyst B:20wt%Cu/SiO2
Comparative example 1
For preparation process with embodiment 1, the NaOH solution quantitative change of addition is 75ml.Carrier S iO is prepared in the embodiment2- C。
Comparative example 2
Preparation process weighs aerosil SiO modified in 4g comparative examples 1 with embodiment 22- C is used as and urges Agent carrier.Catalyst C is prepared in the embodiment:20wt%Cu/SiO2
Comparative example 3
Preparation process weighs the non-modified aerosils of 4g as catalyst carrier with embodiment 2.The embodiment Catalyst D is prepared:20wt%Cu/SiO2
Embodiment 4:
Catalyst prepared by embodiment 2,3 and comparative example 2,3,190 DEG C, 3MPa, 80 hydrogen ester ratios, 0.5h- 1LHSVDMOUnder the conditions of, in preparing ethylene glycol by using dimethyl oxalate plus hydrogen reaction, performance to be listed in table 1.
The influence of catalyst prepared by 1. different carriers of table to oxalic acid ester through hydrogenation performance
Table 1 can be seen that carrier is through the modified catalyst of alkaline solution, hence it is evident that be better than the unmodified comparative example of carrier 3 catalyst D.Wherein use SiO2- A has as the catalyst of the embodiment 2 of carrier up to 94.5% optimal ethylene glycol Selectivity, and close to 100% dimethyl oxalate conversion ratio.Simultaneously it can be seen that with the SiO of 25mlNaOH solution modifications2- A systems Standby catalyst A is also significantly better than catalyst prepared by other two kinds modified carriers.Illustrate to change aerosil Property needed for alkaline solution it is not The more the better, as modified alkaline solution additive amount increases from scratch, made by it The glycol selectivity of standby catalyst is in normal distribution.
Embodiment 5:
The catalyst prepared to embodiment 2,3 and comparative example 2,3 carries out metallic copper dispersion degree test.The dispersion degree of copper It is according to N2O and Cu0Reaction characteristics, carried out on chemical adsorption instrument.The data finally measured are listed in table 2.
The dispersion degree of the metallic copper of catalyst prepared by 2. different carriers of table
From Table 2, it can be seen that by the modified catalyst of alkaline solution, there is higher metallic copper dispersion degree and work Property metallic copper specific surface area.Active component of the copper as catalyst, dispersion degree will influence the hydrogenation activity of catalyst, in conjunction with table 1 data, it can be seen that the copper dispersion degree of catalyst is higher, and glycol selectivity is higher under the conditions of equivalent responses.Generate this The reason of one phenomenon may be that non-modified aerosil contains more activity hydroxy, have one to active metal copper Fixed package action so that its dispersion degree and the active area of exposure are relatively low, and, carrier modified to its by alkaline solution High activity hydroxyl lose activity due to being reacted with alkali, in catalyst copper package action weaken so that its prepare urge The metal dispersity of agent is improved.But when the dosage of aqueous slkali is excessive, the hydroxyl of carrier can further decrease, to The generation for affecting page cupric silicate in catalyst, the dispersion degree in turn resulting in catalyst do not rise anti-drop.
Embodiment 6:
Investigate the influence for the catalyst hydrogenation performance that reaction temperature prepares embodiment 2.Other reaction conditions are:Pressure 3MPa, hydrogen ester are than 80, LHSVDMO0.5h-1.Reaction result is listed in table 3.
Influence of 3. temperature of table to ethylene glycol catalyst prepared by dimethyl oxalate plus hydrogen reactivity worth
The experimental result of table 3 shows, reaction temperature to the conversion ratio of dimethyl oxalate and the selectivity of each product have compared with Big influence.At 190 DEG C, the conversion ratio of dimethyl oxalate has reached~100%, and glycol selectivity has reached 94.5%, But as the selectivity that temperature increases ethylene glycol continuously decreases, the selectivity of ethyl alcohol gradually rises.It will thus be seen that temperature is to grass Dimethyl phthalate hydrogenation reaction is can to change point of Hydrogenation of Dimethyl Oxalate product by changing temperature with large effect Cloth.
Embodiment 7:
It investigates embodiment 2 and prepares stability of the catalyst A in the reaction of preparing ethylene glycol by using dimethyl oxalate plus hydrogen.190 DEG C, 3MPa, 0.5h-1LHSVDMOUnder the conditions of, reaction result is listed in table 4.
The catalyst stability test of 4. preparing ethylene glycol by using dimethyl oxalate plus hydrogen of table
It can be seen that in embodiment 1 by urging prepared by the modified carrier of alkaline solution according to the experimental data of table 4 Agent A has preferable stability.Above-mentioned catalyst is within the scope of the 1000h investigated, and the conversion ratio of dimethyl oxalate is always About 100% is kept, the selectivity of ethylene glycol is also always held at 94% or so.

Claims (9)

1. a kind of catalyst carrier method of modifying of hydrogenation of oxalate for preparing ethylene glycol, it is characterised in that:The catalyst is with SiO2For Carrier, carrier are modified through alkaline solution.
2. catalyst carrier method of modifying according to claim 1, it is characterised in that:Its carrier S iO2For Ludox and gas phase One kind in silica or two kinds.
3. catalyst carrier method of modifying according to claim 1, it is characterised in that:Its carrier preferred hydrophilic gas phase dioxy SiClx.
4. according to the catalyst carrier method of modifying of claim 1,2 or 3, it is characterised in that:The alkalinity of its support modification is molten Liquid is one or two or more kinds of solution in KOH, NaOH, CaOH etc., one kind in preferably KOH, NaOH solution or two kinds with On solution, a concentration of 0.01mol/L~1mol/L.
5. according to the catalyst carrier method of modifying of claim 1,2,3 or 4, it is characterised in that:
Support modification method is:Weigh carrier S iO2, by SiO2It is put into NaCl the or KCl solution that mass concentration is 10%~50% In, it is sufficiently stirred;Then the hydrochloric acid that mass concentration is 5%~30% is used to adjust above-mentioned suspension pH to 3.5~4.5;Then, will The alkaline solution that molar concentration is 0.01~1mol/L, which is added in above-mentioned solution, to carry out being sufficiently mixed 10~60min, alkaline solution Refer to one or two or more kinds of solution in KOH, NaOH, CaOH, every 5~50g SiO2Alkaline solution usage amount be 10 ~1000ml;Finally, above-mentioned suspension is filtered washing, after being washed till filtrate as neutrality, then through 60~120 DEG C of drying.
6. a kind of catalyst of hydrogenation of oxalate for preparing ethylene glycol, it is characterized in that:The catalyst using Ni metal as active component, with SiO2For carrier, the mass percentage of each component is in the catalyst:Active metal Cu is 10%~70%, and surplus is to carry Body SiO2
Preparation process is to mix copper salt solution for 10%~35% ammonium hydroxide with mass concentration, to obtain pH value as 9~10 Copper ammon solution;It states then up and any modified gas phase titanium dioxides of claim 1-5 is added in copper ammon solution Silicon is sufficiently stirred 3~6h of aging;Then obtained suspension is warming up to 60~90 DEG C, to remove ammonia in solution;Most afterwards through washing It washs, roast, grinding, tabletting obtains catalyst;Calcination temperature is:300~600 DEG C.
7. application of the catalyst in hydrogenation of oxalate for preparing ethylene glycol described in a kind of claim 6.
8. application according to claim 7, it is characterised in that:The oxalate, refer to oxalic acid methyl monoester, oxalic acid mono ethyl ester, Dimethyl oxalate, the one or two or more kinds in diethy-aceto oxalate, it is excellent refer to dimethyl oxalate and one kind in diethy-aceto oxalate or Two kinds.
9. application according to claim 7 or 8, it is characterised in that:The hydrogenation of oxalate for preparing ethylene glycol reaction, 150 It carries out, is carried out at 0.5~6MPa or preferably 2~3Mpa pressure, 10 at a temperature of~260 DEG C or preferably 160~200 DEG C It is carried out under~200 or preferably 50~120 hydrogen ester molar ratio.
CN201710191223.4A 2017-03-28 2017-03-28 Hydrogenation of oxalate for preparing ethylene glycol catalyst carrier method of modifying and catalyst and application Pending CN108654617A (en)

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CN113117686A (en) * 2021-04-22 2021-07-16 兰州理工大学 Preparation method and application of supported catalyst for catalyzing dimethyl oxalate hydrogenation

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CN112206778A (en) * 2020-10-15 2021-01-12 江苏金聚合金材料有限公司 Preparation and application of ethylene glycol catalyst
CN113117686A (en) * 2021-04-22 2021-07-16 兰州理工大学 Preparation method and application of supported catalyst for catalyzing dimethyl oxalate hydrogenation

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