CN108625150A - 竹纤维交织面料 - Google Patents
竹纤维交织面料 Download PDFInfo
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Abstract
本发明公开了一种竹纤维交织面料,包括以下步骤:A、材料的选取;B、前处理:包括烧毛、退浆、煮练、漂白和丝光C、染色:用涂料在轧车上进行涂料染色生产工艺,包括燃料的准备、浸轧染液、红外线预烘、热风烘干和焙烘,所述热风烘干的温度控制在60℃,所述染色时间设置为60分钟;D、定型:所需条件:温度110摄氏度,速度35m/min;E、检测:对面料进行物理指标、化学指标和服用性能等进行检测。该竹纤维交织面料制作出来的面料吸收性好,手感柔韧,肤感,布料高级感强,舒适。
Description
技术领域
本发明属于面料技术领域,具体涉及一种竹纤维交织面料。
背景技术
竹纤维,是从自然生长的竹子中提取出的纤维素纤维,继棉、麻、毛、丝后的第五大天然纤维。竹原纤维具有良好的透气性、瞬间吸水性、较强的耐磨性和良好的染色性等特性,具有天然抗菌、抑菌、除螨、防臭和抗紫外线功能。竹原纤维的化学成分主要是纤维素、半纤维素和木质素,三者同属于高聚糖,总量占纤维干质量的90%以上,其次是蛋白质、脂肪、果胶、单宁、色素、灰分等,大多数存在于细胞内腔或特殊的细胞器内,直接或间接地参与其生理作用。纤维素是组成竹原纤维细胞的主要物质,也是它能作为纺织纤维的意义所在。由于竹龄的不同,其纤维素含量也不同,如毛竹嫩竹为75%、1年生为66%、3年生为58%。竹原纤维中的半纤维素含量一般为14%~25%,毛竹平均含量约为22.7%,并且随着竹龄的增加,其含量也有所下降,如2年生长竹24.9%,4年生23.6%。现有的面料大都粗糙、吸水性不好,所以我们需要一款新型的竹纤维交织面料来解决上述问题。
发明内容
本发明的目的在于提供一种竹纤维交织面料,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种竹纤维交织面料,包括以下步骤:
A、材料的选取:采用天然竹纤维面料,然后依次进行检验、翻布和缝头;
B、前处理:包括烧毛、退浆、煮练、漂白和丝光;烧毛处理,将面料平幅快速通过高温火焰,或擦过赤热的金属表面,这时面料上存在的绒毛很快升温,并发生燃烧,而布身比较紧密,升温较慢,在未升到着火点时,即已离开了火焰或赤热的金属表面,从而达到烧去绒毛的目的;所述面料的漂白剂主要有次氯酸钠、过氧化氢和亚氯酸钠;丝光是指含棉纤维面料在一定的张力作用下,经过浓烧碱处理,并保持所需的尺寸,结果使面料获得如丝一般的光泽,除此之外,面料的强力、延伸度和尺寸及形态稳定性也得到提高,纤维的化学反应能力和对染料的吸附能力也有了提高;
C、染色:用涂料在轧车上进行涂料染色生产工艺,包括燃料的准备、浸轧染液、红外线预烘、热风烘干和焙烘,所述热风烘干的温度控制在60℃,所述染色时间设置为60分钟;
D、定型:所需条件:温度100-120摄氏度,速度35m/min;
E、检测:对面料进行物理指标、化学指标和服用性能等进行检测;物理指标:包括强力、克重、颜色色差、色牢度、阻燃性能、洗后外观、洗后缩率、起毛起球等;化学指标:包括甲醛含量、PH值、有无异味、是否含禁用染料、是否含重金属、是否含荧光、是否含APEO\NPEO\PFOS等禁用表面活性剂等;服用性能:包括手感、平滑度、蓬松度、柔软度、色差级别等。
优选的,所述步骤B中退浆可分为酶退浆、碱退浆、酸退浆和氧化剂退浆,所述酶退浆条件为用量3-8克,温度100摄氏度,时间为30分钟。
优选的,所述步骤B中煮练的过程中加入亚硫酸钠、硅酸钠或者磷酸钠。
优选的,所述步骤B中面料的漂白的次数为3-6次。
优选的,所述步骤C中活性染色的时候进行皂洗,条件设置为80摄氏度,10-15分钟。
优选的,所述步骤D定型的过程中加入整理剂。
本发明的技术效果和优点:该竹纤维交织面料制作出来的面料吸收性好,手感柔韧,肤感,布料高级感强,舒适。
具体实施方式
下面将结合本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
一种竹纤维交织面料,包括以下步骤:
A、材料的选取:采用天然竹纤维面料,然后依次进行检验、翻布和缝头;
B、前处理:包括烧毛、退浆、煮练、漂白和丝光;烧毛处理,将面料平幅快速通过高温火焰,或擦过赤热的金属表面,这时面料上存在的绒毛很快升温,并发生燃烧,而布身比较紧密,升温较慢,在未升到着火点时,即已离开了火焰或赤热的金属表面,从而达到烧去绒毛的目的;所述面料的漂白剂主要有次氯酸钠、过氧化氢和亚氯酸钠;丝光是指含棉纤维面料在一定的张力作用下,经过浓烧碱处理,并保持所需的尺寸,结果使面料获得如丝一般的光泽,除此之外,面料的强力、延伸度和尺寸及形态稳定性也得到提高,纤维的化学反应能力和对染料的吸附能力也有了提高;
C、染色:用涂料在轧车上进行涂料染色生产工艺,包括燃料的准备、浸轧染液、红外线预烘、热风烘干和焙烘,所述热风烘干的温度控制在60℃,所述染色时间设置为60分钟;
D、定型:所需条件:温度100摄氏度,速度35m/min;
E、检测:对面料进行物理指标、化学指标和服用性能等进行检测;物理指标:包括强力、克重、颜色色差、色牢度、阻燃性能、洗后外观、洗后缩率、起毛起球等;化学指标:包括甲醛含量、PH值、有无异味、是否含禁用染料、是否含重金属、是否含荧光、是否含APEO\NPEO\PFOS等禁用表面活性剂等;服用性能:包括手感、平滑度、蓬松度、柔软度、色差级别等。
上述一种竹纤维交织面料,其中,所述步骤B中退浆可分为酶退浆、碱退浆、酸退浆和氧化剂退浆,所述酶退浆条件为用量3-8克,温度100摄氏度,时间为30分钟。
上述一种竹纤维交织面料,其中,所述步骤B中煮练的过程中加入亚硫酸钠、硅酸钠或者磷酸钠。
上述一种竹纤维交织面料,其中,所述步骤B中面料的漂白的次数为3-6次。
上述一种竹纤维交织面料,其中,所述步骤C中活性染色的时候进行皂洗,条件设置为80摄氏度,10-15分钟。
上述一种竹纤维交织面料,其中,所述步骤D定型的过程中加入整理剂。
实施例2
一种竹纤维交织面料,包括以下步骤:
A、材料的选取:采用天然竹纤维面料,然后依次进行检验、翻布和缝头;
B、前处理:包括烧毛、退浆、煮练、漂白和丝光;烧毛处理,将面料平幅快速通过高温火焰,或擦过赤热的金属表面,这时面料上存在的绒毛很快升温,并发生燃烧,而布身比较紧密,升温较慢,在未升到着火点时,即已离开了火焰或赤热的金属表面,从而达到烧去绒毛的目的;所述面料的漂白剂主要有次氯酸钠、过氧化氢和亚氯酸钠;丝光是指含棉纤维面料在一定的张力作用下,经过浓烧碱处理,并保持所需的尺寸,结果使面料获得如丝一般的光泽,除此之外,面料的强力、延伸度和尺寸及形态稳定性也得到提高,纤维的化学反应能力和对染料的吸附能力也有了提高;
C、染色:用涂料在轧车上进行涂料染色生产工艺,包括燃料的准备、浸轧染液、红外线预烘、热风烘干和焙烘,所述热风烘干的温度控制在60℃,所述染色时间设置为60分钟;
D、定型:所需条件:温度110摄氏度,速度35m/min;
E、检测:对面料进行物理指标、化学指标和服用性能等进行检测;物理指标:包括强力、克重、颜色色差、色牢度、阻燃性能、洗后外观、洗后缩率、起毛起球等;化学指标:包括甲醛含量、PH值、有无异味、是否含禁用染料、是否含重金属、是否含荧光、是否含APEO\NPEO\PFOS等禁用表面活性剂等;服用性能:包括手感、平滑度、蓬松度、柔软度、色差级别等。
上述一种竹纤维交织面料,其中,所述步骤B中退浆可分为酶退浆、碱退浆、酸退浆和氧化剂退浆,所述酶退浆条件为用量3-8克,温度100摄氏度,时间为30分钟。
上述一种竹纤维交织面料,其中,所述步骤B中煮练的过程中加入亚硫酸钠、硅酸钠或者磷酸钠。
上述一种竹纤维交织面料,其中,所述步骤B中面料的漂白的次数为3-6次。
上述一种竹纤维交织面料,其中,所述步骤C中活性染色的时候进行皂洗,条件设置为80摄氏度,10-15分钟。
上述一种竹纤维交织面料,其中,所述步骤D定型的过程中加入整理剂。
实施例3
一种竹纤维交织面料,包括以下步骤:
A、材料的选取:采用天然竹纤维面料,然后依次进行检验、翻布和缝头;
B、前处理:包括烧毛、退浆、煮练、漂白和丝光;烧毛处理,将面料平幅快速通过高温火焰,或擦过赤热的金属表面,这时面料上存在的绒毛很快升温,并发生燃烧,而布身比较紧密,升温较慢,在未升到着火点时,即已离开了火焰或赤热的金属表面,从而达到烧去绒毛的目的;所述面料的漂白剂主要有次氯酸钠、过氧化氢和亚氯酸钠;丝光是指含棉纤维面料在一定的张力作用下,经过浓烧碱处理,并保持所需的尺寸,结果使面料获得如丝一般的光泽,除此之外,面料的强力、延伸度和尺寸及形态稳定性也得到提高,纤维的化学反应能力和对染料的吸附能力也有了提高;
C、染色:用涂料在轧车上进行涂料染色生产工艺,包括燃料的准备、浸轧染液、红外线预烘、热风烘干和焙烘,所述热风烘干的温度控制在60℃,所述染色时间设置为60分钟;
D、定型:所需条件:温度120摄氏度,速度35m/min;
E、检测:对面料进行物理指标、化学指标和服用性能等进行检测;物理指标:包括强力、克重、颜色色差、色牢度、阻燃性能、洗后外观、洗后缩率、起毛起球等;化学指标:包括甲醛含量、PH值、有无异味、是否含禁用染料、是否含重金属、是否含荧光、是否含APEO\NPEO\PFOS等禁用表面活性剂等;服用性能:包括手感、平滑度、蓬松度、柔软度、色差级别等。
上述一种竹纤维交织面料,其中,所述步骤B中退浆可分为酶退浆、碱退浆、酸退浆和氧化剂退浆,所述酶退浆条件为用量3-8克,温度100摄氏度,时间为30分钟。
上述一种竹纤维交织面料,其中,所述步骤B中煮练的过程中加入亚硫酸钠、硅酸钠或者磷酸钠。
上述一种竹纤维交织面料,其中,所述步骤B中面料的漂白的次数为3-6次。
上述一种竹纤维交织面料,其中,所述步骤C中活性染色的时候进行皂洗,条件设置为80摄氏度,10-15分钟。
上述一种竹纤维交织面料,其中,所述步骤D定型的过程中加入整理剂。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (6)
1.一种竹纤维交织面料,其特征在于:包括以下步骤:
A、材料的选取:采用天然竹纤维面料,然后依次进行检验、翻布和缝头;
B、前处理:包括烧毛、退浆、煮练、漂白和丝光;烧毛处理,将面料平幅快速通过高温火焰,或擦过赤热的金属表面,这时面料上存在的绒毛很快升温,并发生燃烧,而布身比较紧密,升温较慢,在未升到着火点时,即已离开了火焰或赤热的金属表面,从而达到烧去绒毛的目的;所述面料的漂白剂主要有次氯酸钠、过氧化氢和亚氯酸钠;丝光是指含棉纤维面料在一定的张力作用下,经过浓烧碱处理,并保持所需的尺寸,结果使面料获得如丝一般的光泽,除此之外,面料的强力、延伸度和尺寸及形态稳定性也得到提高,纤维的化学反应能力和对染料的吸附能力也有了提高;
C、染色:用涂料在轧车上进行涂料染色生产工艺,包括燃料的准备、浸轧染液、红外线预烘、热风烘干和焙烘,所述热风烘干的温度控制在60℃,所述染色时间设置为60分钟;
D、定型:所需条件:温度110摄氏度,速度35m/min;
E、检测:对面料进行物理指标、化学指标和服用性能等进行检测;物理指标:包括强力、克重、颜色色差、色牢度、阻燃性能、洗后外观、洗后缩率、起毛起球等;化学指标:包括甲醛含量、PH值、有无异味、是否含禁用染料、是否含重金属、是否含荧光、是否含APEO\NPEO\PFOS等禁用表面活性剂等;服用性能:包括手感、平滑度、蓬松度、柔软度、色差级别等。
2.根据权利要求1所述的一种竹纤维交织面料,其特征在于:所述步骤B中退浆可分为酶退浆、碱退浆、酸退浆和氧化剂退浆,所述生物酶退浆条件为用量3-8克,温度100摄氏度,时间为30分钟。
3.根据权利要求1所述的一种竹纤维交织面料,其特征在于:所述步骤B中煮练的过程中加入亚硫酸钠、硅酸钠或者磷酸钠。
4.根据权利要求1所述的一种竹纤维交织面料,其特征在于:所述步骤B中面料的漂白的次数为3-6次。
5.根据权利要求1所述的一种竹纤维交织面料,其特征在于:所述步骤C中活性染色的时候进行皂洗,条件设置为80摄氏度,10-15分钟。
6.根据权利要求1所述的一种竹纤维交织面料,其特征在于:所述步骤D定型的过程中加入整理剂。
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