CN108611171A - A kind of cutting fluid and preparation method thereof for mechanical processing - Google Patents
A kind of cutting fluid and preparation method thereof for mechanical processing Download PDFInfo
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- CN108611171A CN108611171A CN201810425724.9A CN201810425724A CN108611171A CN 108611171 A CN108611171 A CN 108611171A CN 201810425724 A CN201810425724 A CN 201810425724A CN 108611171 A CN108611171 A CN 108611171A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/08—Inorganic acids or salts thereof
- C10M2201/084—Inorganic acids or salts thereof containing sulfur, selenium or tellurium
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/16—Naphthenic acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/108—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/08—Amides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/221—Six-membered rings containing nitrogen and carbon only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/16—Antiseptic; (micro) biocidal or bactericidal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/18—Anti-foaming property
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling
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- Chemical & Material Sciences (AREA)
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- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
The cutting fluid and preparation method thereof that the present invention provides a kind of for mechanical processing includes the group material composition of following parts by weight:25 36 parts of N oleoyls glycine, 15 parts of alkyl phenol polyoxyethylene ether, 16 parts of sodium alkyl sulfonate, 0.8 2.2 parts of chelating agent, 1.2 3 parts of corrosion inhibiter, 27 parts of antirust agent, 0.7 2.6 parts of zephiran, 0.1 0.9 parts of silicone emulsion, 5 10 parts of triethanolamine, 11 19 parts of lubricant, 18 29 parts of water.The cutting fluid that the present invention is prepared has good corrosion-resistant, antirust performance and excellent greasy property.
Description
Technical field
The present invention relates to field of lubricant, more particularly to a kind of cutting fluid and preparation method thereof for mechanical processing.
Background technology
World's machine building industry is to cut, be ground with casting three big processing technologys of forging as mainstay.Using most
High is machining.It, can be along with the generation of frictional force in metal cutting process.In cutting process, since processing needs,
It is typically required for the condition of high temperature and pressure, some cutting fluids are added, it can be with the instrument of processing and the hardware processed
Between physics suction-operated either chemically occurs or some chemical reactions occurs, be metal in hardware and processing
Surface forms one layer of lubricating film, so as to reduce the friction phenomenon generated in process, the less damage to metal product.
The cutting fluid that China uses at present is mainly oil type cutting fluid, and reasonable price is widely used, but there is many performances
On defect, it is therefore necessary to develop less toxic evil, cooling is good, corrosion-resistant, antirust performance and excellent greasy property
Cutting fluid.
Invention content
Technical problems to be solved:
The object of the present invention is to provide a kind of cuttings with good corrosion-resistant, antirust performance and excellent greasy property
Liquid.
Technical solution:
The present invention provides the group material compositions of a kind of cutting fluid for mechanical processing, including following parts by weight:
25-36 parts of N- oleoyl glycine,
1-5 parts of alkyl phenol polyoxyethylene ether,
1-6 parts of sodium alkyl sulfonate,
0.8-2.2 parts of chelating agent,
1.2-3 parts of corrosion inhibiter,
2-7 parts of antirust agent,
0.7-2.6 parts of zephiran,
0.1-0.9 parts of silicone emulsion,
5-10 parts of triethanolamine,
11-19 parts of lubricant,
18-29 parts of water.
Preferably, a kind of cutting fluid for mechanical processing, the chelating agent are zinc sulfate.
Preferably, a kind of cutting fluid for mechanical processing, the corrosion inhibiter are that fenugreek gum is modified pyridine season
Ammonium salt corrosion inhibiter.
It is further preferred that the corrosion inhibiter, the fenugreek gum is modified pyridine quaternary ammonium salt corrosion inhibiter by following preparations
Method is prepared:
Tonka-bean rubber powder 15g is added in the reactor, adds 10mL 95wt% ethanol solutions, is soaked, 6g is then added
30wt% sodium hydroxides, are stirred continuously, and reaction 0.5h makes rubber powder fully alkalize, and is subsequently added into 20g pyridine quaternary ammonium salt etherifying agents,
50 DEG C of heat preservation 2h, then cure 1h at 60 DEG C to obtain the final product.
Preferably, a kind of cutting fluid for mechanical processing, the antirust agent are zinc naphthenate.
Preferably, a kind of cutting fluid for mechanical processing, the lubricant are castor oil synthetic ester, three hydroxyls
Oleate and pentaerythritol oleate are according to weight ratio 0.7:2:2 mix.
The present invention also provides a kind of preparation methods of the cutting fluid for mechanical processing, include the following steps:
(1)Water is added in reactor for 18-29 parts, is warming up to 50 DEG C, opens agitating device, triethanolamine 5-10 is then added
Part and 2-7 part of antirust agent, stir to being completely dissolved;
(2)Add 25-36 parts of N- oleoyl glycine, 1.2-3 parts of corrosion inhibiter, 11-19 parts of lubricant, alkylphenol-polyethenoxy
1-5 parts of ether, 1-6 parts of sodium alkyl sulfonate, are stirred to uniform;
(3)Continuously add 0.8-2.2 parts of chelating agent, 0.1-0.9 parts of silicone emulsion stirs evenly, then cool the temperature to 30 DEG C,
0.7-2.6 parts of zephiran is added, is stirred for after 15min to obtain the final product.
Advantageous effect:
(1)It is added to chelating agent zinc sulfate, the hardness of water can be reduced, so as to alleviate metallic material corrosion, and chelating agent
Addition and system compatibility it is preferable, will not lead to the wild effect of cutting fluid, and with corrosion inhibiter collective effect, play
Synergistic slow corrosion effect.
(2)There is oil and moisture, the present invention microorganism can be inhibited numerous by adding effective fungicide in cutting fluid
It grows, prevents cutting fluid contaminated, increase its storage and service life and validity.
(3)The present invention ensure that the cutting fluid being prepared by the stringent control to auxiliary additive type and dosage
With good long-term effect, stability, low bubble property and rustless property.
Specific implementation mode
The following examples can make those skilled in the art that the present invention be more fully understood, but not limit this in any way
Invention.
Fenugreek gum in embodiment 1-5 and comparative example 1 is modified pyridine quaternary ammonium salt corrosion inhibiter and is prepared by following preparation methods
It arrives:
Tonka-bean rubber powder 15g is added in the reactor, adds 10mL 95wt% ethanol solutions, is soaked, 6g is then added
30wt% sodium hydroxides, are stirred continuously, and reaction 0.5h makes rubber powder fully alkalize, and is subsequently added into 20g pyridine quaternary ammonium salt etherifying agents,
50 DEG C of heat preservation 2h, then cure 1h at 60 DEG C to obtain the final product.
Embodiment 1
(1)Water is added in reactor for 29 parts, is warming up to 50 DEG C, opens agitating device, 5 parts of triethanolamine and ring is then added
7 parts of alkanoic acid zinc, stirring is to being completely dissolved;
(2)25 parts of N- oleoyls glycine is added, fenugreek gum is modified 3 parts of pyridine quaternary ammonium salt corrosion inhibiter, 11 parts of lubricant, alkyl
5 parts of phenol polyethenoxy ether, 1 part of sodium alkyl sulfonate, are stirred to uniform;
(3)Continuously add 2.2 parts of zinc sulfate, 0.1 part of silicone emulsion stirs evenly, and then cools the temperature to 30 DEG C, alkyl is added
2.6 parts of dimethyl benzyl ammonium chloride, is stirred for after 15min to obtain the final product.
Lubricant is castor oil synthetic ester, tricarboxymethyl propane oleate and pentaerythritol oleate according to weight ratio 0.7:
2:2 mix.
Embodiment 2
(1)Water is added in reactor for 18 parts, is warming up to 50 DEG C, opens agitating device, be then added 10 parts of triethanolamine and
2 parts of zinc naphthenate, stirring is to being completely dissolved;
(2)36 parts of N- oleoyls glycine is added, fenugreek gum is modified 1.2 parts of pyridine quaternary ammonium salt corrosion inhibiter, 19 parts of lubricant, alkane
1 part of base phenol polyethenoxy ether, 6 parts of sodium alkyl sulfonate, are stirred to uniform;
(3)Continuously add 0.8 part of zinc sulfate, 0.9 part of silicone emulsion stirs evenly, and then cools the temperature to 30 DEG C, alkyl is added
0.7 part of dimethyl benzyl ammonium chloride, is stirred for after 15min to obtain the final product.
Lubricant is castor oil synthetic ester, tricarboxymethyl propane oleate and pentaerythritol oleate according to weight ratio 0.7:
2:2 mix.
Embodiment 3
(1)Water is added in reactor for 27 parts, is warming up to 50 DEG C, opens agitating device, 6 parts of triethanolamine and ring is then added
6 parts of alkanoic acid zinc, stirring is to being completely dissolved;
(2)28 parts of N- oleoyls glycine is added, fenugreek gum is modified 2.5 parts of pyridine quaternary ammonium salt corrosion inhibiter, 13 parts of lubricant, alkane
4 parts of base phenol polyethenoxy ether, 3 parts of sodium alkyl sulfonate, are stirred to uniform;
(3)Continuously add 1.8 parts of zinc sulfate, 0.3 part of silicone emulsion stirs evenly, and then cools the temperature to 30 DEG C, alkyl is added
2.3 parts of dimethyl benzyl ammonium chloride, is stirred for after 15min to obtain the final product.
Lubricant is castor oil synthetic ester, tricarboxymethyl propane oleate and pentaerythritol oleate according to weight ratio 0.7:
2:2 mix.
Embodiment 4
(1)Water is added in reactor for 21 parts, is warming up to 50 DEG C, opens agitating device, 9 parts of triethanolamine and ring is then added
3 parts of alkanoic acid zinc, stirring is to being completely dissolved;
(2)32 parts of N- oleoyls glycine is added, fenugreek gum is modified 1.8 parts of pyridine quaternary ammonium salt corrosion inhibiter, 17 parts of lubricant, alkane
2 parts of base phenol polyethenoxy ether, 5 parts of sodium alkyl sulfonate, are stirred to uniform;
(3)Continuously add 1.3 parts of zinc sulfate, 0.7 part of silicone emulsion stirs evenly, and then cools the temperature to 30 DEG C, alkyl is added
1.5 parts of dimethyl benzyl ammonium chloride, is stirred for after 15min to obtain the final product.
Lubricant is castor oil synthetic ester, tricarboxymethyl propane oleate and pentaerythritol oleate according to weight ratio 0.7:
2:2 mix.
Embodiment 5
(1)Water is added in reactor for 25 parts, is warming up to 50 DEG C, opens agitating device, 8 parts of triethanolamine and ring is then added
4 parts of alkanoic acid zinc, stirring is to being completely dissolved;
(2)30 parts of N- oleoyls glycine is added, fenugreek gum is modified 2 parts of pyridine quaternary ammonium salt corrosion inhibiter, 15 parts of lubricant, alkyl
3 parts of phenol polyethenoxy ether, 4 parts of sodium alkyl sulfonate, are stirred to uniform;
(3)Continuously add 15 parts of zinc sulfate, 0.5 part of silicone emulsion stirs evenly, and then cools the temperature to 30 DEG C, alkyl two is added
1.8 parts of methylbenzyl ammonium chloride, is stirred for after 15min to obtain the final product.
Lubricant is castor oil synthetic ester, tricarboxymethyl propane oleate and pentaerythritol oleate according to weight ratio 0.7:
2:2 mix.
Comparative example 1
This comparative example is coloured glaze base benzothiazole difference lies in corrosion inhibiter with embodiment 1.Specifically:
(1)Water is added in reactor for 29 parts, is warming up to 50 DEG C, opens agitating device, 5 parts of triethanolamine and ring is then added
7 parts of alkanoic acid zinc, stirring is to being completely dissolved;
(2)Add 25 parts of N- oleoyls glycine, 3 parts of coloured glaze base benzothiazole, 11 parts of lubricant, alkyl phenol polyoxyethylene ether 5
Part, 1 part of sodium alkyl sulfonate, are stirred to uniform;
(3)Continuously add 2.2 parts of zinc sulfate, 0.1 part of silicone emulsion stirs evenly, and then cools the temperature to 30 DEG C, alkyl is added
2.6 parts of dimethyl benzyl ammonium chloride, is stirred for after 15min to obtain the final product.
Lubricant is castor oil synthetic ester, tricarboxymethyl propane oleate and pentaerythritol oleate according to weight ratio 0.7:
2:2 mix.
Comparative example 2
Difference lies in the composition of lubricant is different from embodiment 1 for this comparative example.Specifically:
(1)Water is added in reactor for 29 parts, is warming up to 50 DEG C, opens agitating device, 5 parts of triethanolamine and ring is then added
7 parts of alkanoic acid zinc, stirring is to being completely dissolved;
(2)25 parts of N- oleoyls glycine is added, fenugreek gum is modified 3 parts of pyridine quaternary ammonium salt corrosion inhibiter, 11 parts of lubricant, alkyl
5 parts of phenol polyethenoxy ether, 1 part of sodium alkyl sulfonate, are stirred to uniform;
(3)Continuously add 2.2 parts of zinc sulfate, 0.1 part of silicone emulsion stirs evenly, and then cools the temperature to 30 DEG C, alkyl is added
2.6 parts of dimethyl benzyl ammonium chloride, is stirred for after 15min to obtain the final product.
Lubricant is castor oil synthetic ester and tricarboxymethyl propane oleate according to weight ratio 0.7:2 mix.
The cutting fluid being prepared in embodiment 1-5 and comparative example 1-2 is tested for the property:
Bin stability refers to GB/T6144-2010.
PH value is tested with pH meter.
Corrosion resistance and maximum nonseizure load test reference ASTM D2881-03.
Friction factor test reference SH/T 0762-2005.
Bin stability inspection is carried out with cutting liquid stock solution.
Other performance tests are carried out with cutting fluid 5wt% dilutions.
Test result see the table below:
1 resistance to shield property of table is tested:
2 abrasionproof performance test of table
The transparent uniform liquid of cutting fluid in embodiment 1-5 and comparative example 1-2, without discoloration, without precipitation, without layering, tool
There is good stability.
From test result in table:The cutting fluid that the present invention is prepared has good corrosion-resistant, antirust performance,
And excellent greasy property.The pH value of cutting fluid can affect its rustless property, and pH value is held in 8.7-9.4 in the application
In range, pH value mistake can be also avoided to influence its performance and shelf characteric to avoid cutting fluid microbial contamination
Height leads to the corrosion to mechanical apparatus and the injury to operating personnel's skin.
The present invention has selected self-control fenugreek gum to be modified pyridine quaternary ammonium salt corrosion inhibiter, plays good corrosion mitigating effect, compares
Coloured glaze base benzothiazole is selected in example 1, corrosion-resistant and antirust performance declines, it is known that homemade corrosion inhibiter and system are described
Property is more preferable, and can generate synergistic effect with chelating agent in the present invention, to improve the corrosion-resistant antirust performance of cutting fluid.
Pentaerythritol oleate is free of in comparative example 2 in lubricant, the greasy property of cutting fluid declines.Castor oil synthetic ester
Greasy property it is preferable, but its higher price can increase the cost of cutting fluid, therefore, the present invention using castor oil synthetic ester,
Tricarboxymethyl propane oleate and pentaerythritol oleate are used in compounding, and have obtained that PB values are higher, and friction factor is low, lubrication
The splendid cutting fluid of performance.
Claims (7)
1. a kind of cutting fluid for mechanical processing, which is characterized in that the group material composition including following parts by weight:
25-36 parts of N- oleoyl glycine,
1-5 parts of alkyl phenol polyoxyethylene ether,
1-6 parts of sodium alkyl sulfonate,
0.8-2.2 parts of chelating agent,
1.2-3 parts of corrosion inhibiter,
2-7 parts of antirust agent,
0.7-2.6 parts of zephiran,
0.1-0.9 parts of silicone emulsion,
5-10 parts of triethanolamine,
11-19 parts of lubricant,
18-29 parts of water.
2. a kind of cutting fluid for mechanical processing according to claim 1, which is characterized in that the chelating agent is sulphur
Sour zinc.
3. a kind of cutting fluid for mechanical processing according to claim 1, which is characterized in that the corrosion inhibiter is perfume
Bean gum is modified pyridine quaternary ammonium salt corrosion inhibiter.
4. corrosion inhibiter according to claim 3, which is characterized in that the fenugreek gum be modified pyridine quaternary ammonium salt corrosion inhibiter by
Following preparation methods are prepared:
Tonka-bean rubber powder 15g is added in the reactor, adds 10mL 95wt% ethanol solutions, is soaked, 6g is then added
30wt% sodium hydroxides, are stirred continuously, and reaction 0.5h makes rubber powder fully alkalize, and is subsequently added into 20g pyridine quaternary ammonium salt etherifying agents,
50 DEG C of heat preservation 2h, then cure 1h at 60 DEG C to obtain the final product.
5. a kind of cutting fluid for mechanical processing according to claim 1, which is characterized in that the antirust agent is ring
Alkanoic acid zinc.
6. a kind of cutting fluid for mechanical processing according to claim 1, which is characterized in that the lubricant is castor
Sesame oil synthetic ester, tricarboxymethyl propane oleate and pentaerythritol oleate are according to weight ratio 0.7:2:2 mix.
7. a kind of preparation method of cutting fluid for mechanical processing, which is characterized in that include the following steps:
(1)Water is added in reactor for 18-29 parts, is warming up to 50 DEG C, opens agitating device, triethanolamine 5-10 is then added
Part and 2-7 part of antirust agent, stir to being completely dissolved;
(2)Add 25-36 parts of N- oleoyl glycine, 1.2-3 parts of corrosion inhibiter, 11-19 parts of lubricant, alkylphenol-polyethenoxy
1-5 parts of ether, 1-6 parts of sodium alkyl sulfonate, are stirred to uniform;
(3)Continuously add 0.8-2.2 parts of chelating agent, 0.1-0.9 parts of silicone emulsion stirs evenly, then cool the temperature to 30 DEG C,
0.7-2.6 parts of zephiran is added, is stirred for after 15min to obtain the final product.
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CN201810425724.9A CN108611171A (en) | 2018-05-07 | 2018-05-07 | A kind of cutting fluid and preparation method thereof for mechanical processing |
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