CN108580863A - A kind of automatic aluminum water casting machine - Google Patents
A kind of automatic aluminum water casting machine Download PDFInfo
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- CN108580863A CN108580863A CN201810854933.5A CN201810854933A CN108580863A CN 108580863 A CN108580863 A CN 108580863A CN 201810854933 A CN201810854933 A CN 201810854933A CN 108580863 A CN108580863 A CN 108580863A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/12—Travelling ladles or similar containers; Cars for ladles
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Abstract
The present invention relates to aluminium ingot production technical fields, a kind of automatic aluminum water casting machine, including driving mechanism, mainshaft mechanism, translation mechanism, elevating mechanism, into water-drainage mechanism and control system, control system includes touch screen, PLC controller and servo-drive system, casting whole-process automatic control, casting is stablized, product quality is stablized, labor intensity is low, production safety, and the situation that the worker's shortage that can solve skillfully to cast in production process, cost of labor rise, can obtain the cast product of high quality, the waste for avoiding molten aluminum ensures the safety of casting process；Mitigate labor intensity, reduce casting risk, improve the production efficiency of enterprise, again due to reducing recruitment quantity, aluminium gas substantially reduces the detrimental extent that human body generates in quantity when also allowing for casting, can substitute the automation casting for manually realizing various aluminium, copper, iron and molten steel, it is of the invention novel in design practical, it is creative.
Description
Technical field
The present invention relates to aluminium ingot production technical field, especially one kind capable of reducing artificial quantity, mitigates worker's labour by force
Degree, a kind of automatic aluminum water casting machine for reducing casting risk, improving enterprises production efficiency.
Background technology
During aluminum water hand teeming, pole is required to operator's constitution, qualification, human factor, pouring type
Height, attention will be concentrated very much, and the aluminium gas that when casting generates seriously affects the lung health of human body, can be directly entered the interior of lung
Portion, working long hours can cause lung to harden, the molten aluminum that lung's anoxic allows people to have difficulty in breathing, and generated in casting process
Easily it is splashed on human body, it is careless slightly in production process just to will appear quality accident and safety accident.A kind of automatic aluminium
Water casting machine casting whole-process automatic control, casting are stablized, and product quality is stablized, and labor intensity is low, production safety, and can solve
The situation that the worker that skillfully casts in production process is short, cost of labor rises, can obtain the cast product of high quality, avoid aluminium
The waste of liquid ensures the safety of casting process；Mitigate labor intensity, reduce casting risk, improves the production effect of enterprise
Rate, but due to reducing recruitment quantity, the detrimental extent that human body generates drops in aluminium gas significantly in quantity when also allowing for casting
It is low.
Invention content
To solve the above-mentioned problems, a kind of automatic aluminum water casting machine of the present invention is by using driving mechanism, mainshaft mechanism, flat
Telephone-moving structure, elevating mechanism, into water-drainage mechanism and control system, provide it is a can substitute it is artificial, realize various aluminium, copper, iron and
The automation casting special equipment of molten steel.
The technical solution adopted in the present invention is：
A kind of automatic aluminum water casting machine mainly include driving mechanism, mainshaft mechanism, translation mechanism, elevating mechanism, into
Water-drainage mechanism and control system, control system include touch screen, PLC controller and servo-drive system, and driving mechanism has on two
Track, two aluminum water holding furnaces and four moulding sandboxs with longitudinal arrangement on the ground between two upper rails are main
It will be by spindle support plate, main shaft guide rail, main shaft backing plate I, main shaft backing plate II, main shaft straight slot, main shaft backing plate III, main shaft optical axis branch
Hold seat, main shaft optical axis, main shaft screw mandrel support seat I, main shaft lead screw, main shaft lead screw fulcrum bearing II, spindle servo electric machine, principal axis coupling
Device, main shaft worm reduction gear, main shaft speed reducer supporting block, main shaft backing plate IV, main shaft supporting seat stablize block, idler wheel I, idler wheel I axis,
Translate support plate, four rolling II bearing supports block, trapezoidal support plate, feed screw nut, feed screw nut's supporting block, idler wheel I supports
Block, link block, idler wheel II axis and idler wheel II form mainshaft mechanism；Mainly by stepper motor I, motor supporting base, small leading screw, small light
Axis, support plate, supporting plate I, roller shaft, big feed screw nut, big roller, big roller fixed block, small optical axis support base, small leading screw spiral shell
It is mother, nut fixed block, supporting plate II, trundle fixed block, trundle, big optical axis fixed block, big optical axis, big leading screw support base, big
Leading screw and big feed screw nut fixed block form translation mechanism；Mainly by supporting rack, fagging, sliding block, roller support, optical axis bearing,
Feed screw nut's fixed block, lead screw, optical axis, lead screw bearing, chain, sprocket wheel I, servo motor, axis, idler wheel, motor support plate and chain
It takes turns II and forms elevating mechanism；Mainly by stepper motor II, plug support plate, plug stick, aluminum water pot, short leading screw, short optical axis, bottom
Plate, aluminum water stew fixed plate, motor fixing plate, optical axis fixed block and plug and form into water-drainage mechanism.Mainshaft mechanism can frame in row
Operation above the upper rail of mechanism of car, main shaft guide rail have two and above spindle support plates, and main shaft straight slot has four
And, the equal length of main shaft straight slot and main shaft guide rail parallel with main shaft guide rail, main shaft optical axis have four and are respectively positioned on main shaft branch
Below fagging, main shaft lead screw connect with main spindle coupling and positioned at centre position below spindle support plate, main shaft screw mandrel support seat I
It is both secured to below spindle support plate I with main shaft lead screw fulcrum bearing II, two sets of idler wheel II pass through idler wheel II axis, idler wheel II bearing branch
Bracer and trapezoidal support plate are connected to above translation support plate, and two sets of idler wheel II are located at translation support plate stage casing, and idler wheel I has eight
A and be all connected to above translation support plate, idler wheel I can be hung on above four main shaft optical axises and roll, and feed screw nut is located at translation
The centre position of support plate and with main shaft lead screw coordinate, when main shaft worm reduction gear pass through main spindle coupling drive main shaft lead screw rotation
When turning, the transmission of feed screw nut can be passed through so that translation support plate integral translation, idler wheel II merge energy with the matching of main shaft guide rail
Enough it is located above main shaft guide rail and rolls, meanwhile, four rolling II bearing support blocks are located at sliding in four main shaft straight slots；Translation machine
There are six the stepper motor I tools of structure, supporting plate I is with two sets, supporting plate II with four sets, and translation mechanism is connected to the flat of mainshaft mechanism
Move the lower section of support plate；Both sides are connected with eight big optical axis fixed block below translation support plate, and big optical axis fixed block is connected with flat
There is big leading screw support base, big leading screw support base to be threaded with for two capable big optical axises, translation support plate following middle position
Big leading screw, big leading screw both ends are respectively connected with stepper motor I；Supporting plate I's is connected with stepper motor I, motor supporting base, small silk on one side
Thick stick, small optical axis, support plate and small optical axis support base, support plate are connected in the middle part of supporting plate I, and two small optical axis both ends have small optical axis
Support base, two small optical axises pass through support plate, small leading screw both ends to be respectively connected with stepper motor I, and support plate connects with small threads of lead screw
It connects, the another side of supporting plate I is connected with roller shaft, big feed screw nut, big roller, big roller fixed block and big feed screw nut and fixes
Block, big roller can match rolling, big leading screw and big feed screw nut screw-thread fit with big optical axis；The one side of supporting plate II has logical
The combination of six trundles, small feed screw nut and nut fixed block, the trundle that too small roller fixed block connects can be with small optical axises
It matches rolling and will not slip, small feed screw nut can coordinate with small threads of lead screw；Elevating mechanism shares four sets and connects respectively
It is connected to the lower section of four sets of supporting plate II of translation mechanism, servo motor screw is connected to motor support plate, and motor support crab bolt is solid
Due to supporting rack, feed screw nut's fixed block is matched on lead screw, and the both ends of lead screw have lead screw bearing, lead screw bearing and supporting rack
Screw connects, and two optical axises are parallel with lead screw and both sides positioned at lead screw, and sliding block can slide on optical axis, the both ends of optical axis and
Optical axis bearing is fixed, and optical axis bearing is fixedly connected with supporting rack, and idler wheel can be rolled in roller support front end, and roller support is located at
It is connect between lead screw and optical axis and with supporting rack screw, fagging, sliding block and feed screw nut's fixed block screw link into an integrated entity, sprocket wheel
I is fixed on servo motor output shaft, and sprocket wheel II is fixed on lead screw one end, and sprocket wheel I and sprocket wheel II is by chain drive, when servo electricity
When machine rotates forward, sprocket wheel rotates forward, and drives lead screw to rotate forward, so that fagging is moved downward, when servo motor inverts, then enable to fagging
It moves upwards；Four sets are shared into water-drainage mechanism and are connected to the fagging of four sets of elevating mechanisms, motor fixing plate by bottom plate respectively
Fixed plate is stewed with aluminum water to be connected to above and below bottom plate one side, stepper motor II is fixed on motor fixing plate and output
Downward, short leading screw and stepper motor II output shafts are coaxially connected, and two short optical axis is parallel with short leading screw and both ends are respectively positioned on electricity for axis
Between machine fixed plate and plug support plate, one end of connection plug stick below plug support plate, the other end of plug stick, which has, to be blocked up
Head, aluminum water, which stews outside and is connected to aluminum water, stews fixed plate, and aluminum water stews upper opening, lower section has injection hole, when plug stick is to moving down
When moving in place, plug can block the injection hole of aluminum water pot.
It is using a kind of method and step that automatic aluminum water casting machine is cast：
One, clicks the switch for opening driving mechanism on the touch screen of control system, and driving is along the longitudinal fortune of two upper rails
Row so that between two aluminum water holding furnaces that mainshaft mechanism is rest on the ground, shut down driving mechanism；
Two, click the switch for opening translation mechanism, and translation mechanism is laterally run below mainshaft mechanism so that first row
Two aluminum waters stew the surface for resting on the ground two aluminum water holding furnaces；
Three, which are clicked, opens first row into water-drainage mechanism, and two plug sticks of first row is made to be promoted, and so that two aluminum waters is stewed stifled
Head leaves injection hole, to which the injection hole that two aluminum waters of first row stew lower section is opened；
Four, click the switch for opening first row elevating mechanism, and two aluminum waters of first row, which stew, to be declined, until aluminum water stews lower section
Injection hole be located at the lower section of aluminum water liquid level, enable to aluminum water to stew the injection hole of lower section through aluminum water, inject two from the bottom up
A aluminum water stews；
Two aluminum waters of five, first rows stew after obtaining enough aluminum water requirements, and click is opened into water-drainage mechanism, and plug is made
Stick moves down, until plug blocks the injection hole of aluminum water pot；
Six, click the switch for opening first row elevating mechanism, are lifted up two aluminum waters equipped with aluminum water of first row
It stews；
Seven, which are clicked, opens translation mechanism so that two aluminum waters of secondary series, which stew, rest on the ground two aluminum water holding furnaces
Surface；
Eight, which are clicked, opens secondary series into water-drainage mechanism, and two plug sticks of secondary series is made to be promoted, and so that two aluminum waters is stewed stifled
Head leaves injection hole, to which the injection hole that two aluminum waters of secondary series stew lower section is opened；
Nine, click the switch for opening secondary series elevating mechanism, and two aluminum waters of secondary series, which stew, to be declined, until aluminum water stews lower section
Injection hole be located at the lower section of aluminum water liquid level, enable to aluminum water to stew the injection hole of lower section through aluminum water, inject two from the bottom up
A aluminum water stews；
Two aluminum waters of ten, secondary series stew after obtaining enough aluminum water requirements, and click is opened into water-drainage mechanism, and plug is made
Stick moves down, until plug blocks the injection hole of aluminum water pot；
11, click the switch for opening secondary series elevating mechanism, are lifted up two aluminium equipped with aluminum water of secondary series
Water stews；
12, click the switch of the switch and translation mechanism of opening mainshaft mechanism, will be filled with four aluminium of required aluminum water
Water stews the top for being moved to four moulding sandboxs on ground；
13, click the switch for opening first row and secondary series elevating mechanism, keep the injection hole that four aluminum waters stew lower section equal
It is aligned the casting gate position of four moulding sandboxs on ground；
14, start into water-drainage mechanism, and four plug sticks are promoted simultaneously, and the aluminum water in four aluminum waters pots is in gravity
Under, inject aluminum water from the casting gate of four moulding sandboxs；
It after 15, complete all operations, can be resetted by complete machine reset button on point touching screen, casting next time repeats
State step.
The beneficial effects of the invention are as follows：
Of the invention novel in design practical, creative, whole-process automatic control of casting, casting is stablized, and product quality is stablized,
Labor intensity is low, production safety, and the situation that the worker's shortage that can solve skillfully to cast in production process, cost of labor rise,
High quality casting product can be obtained, the waste of molten aluminum is avoided, ensures the safety of casting process；Mitigate labor intensity,
Casting risk is reduced, improves enterprises production efficiency, and due to reducing recruitment quantity, aluminium gas when casting is also allowed for and human body is produced
Raw detrimental extent substantially reduces in quantity, can substitute the automation casting for manually realizing various aluminium, copper, iron and molten steel.
Description of the drawings
It is further illustrated with reference to the figure of the present invention：
Fig. 1 is overall perspective view of the present invention；
Fig. 2 is front elevation of the present invention；
Fig. 3 is one of mainshaft mechanism schematic diagram；
Fig. 4 is the two of mainshaft mechanism schematic diagram；
Fig. 5 is the three of mainshaft mechanism schematic diagram；
Fig. 6 is the four of mainshaft mechanism schematic diagram；
Fig. 7 is schematic diagram above translation support plate；
Fig. 8 is translation support plate section below translation mechanism block diagram；
Fig. 9 is translation mechanism schematic diagram；
Figure 10 is to remove schematic diagram after supporting plate I below translation support plate；
Figure 11 is a set of supporting plate I schematic diagrames；
Figure 12 is supporting plate II position views；
Figure 13 is supporting plate II enlarged diagrams；
Figure 14 is elevating mechanism and into water-drainage mechanism side schematic view；
Figure 15 is the schematic diagram of the supporting rack connection supporting plate II of elevating mechanism；
Figure 16 is one of organigram of elevating mechanism；
Figure 17 is the two of the organigram of elevating mechanism；
Figure 18 is into water-drainage mechanism schematic diagram；
Figure 19 is plug enlarged diagram.
In figure, 1. spindle support plates, 2. main shaft guide rails, 3. main shaft backing plate I, 4. main shaft backing plate II, 5. main shaft straight slots, 6. lead
Axle pad plate III, 7. main shaft optical axis support seats, 8. main shaft optical axises, 9. main shaft screw mandrel support seat I, 10. main shaft lead screws, 11. main shaft silks
Bar fulcrum bearing II, 12. spindle servo electric machines, 13. main spindle couplings, 14. main shaft worm reduction gears, the support of 15. main shaft speed reducers
Block, 16. main shaft backing plate IV, 17. main shaft supporting seats stablize block, and 18. idler wheel I, 19. idler wheel I axis (19), 20. translate support plates,
21. idler wheel II bearing support blocks, 22. trapezoidal support plates, 23. feed screw nuts, 24. feed screw nut's supporting blocks, 25. idler wheel I supports
Block, 26. link blocks, 27. idler wheel II axis, 28. idler wheel II, 29. stepper motor I, 30. motor supporting bases, 31. small leading screws, 32. is small
Optical axis, 33. support plates, 34. supporting plate I, 35. roller shafts, 36. big feed screw nuts, 37. big rollers, 38. big roller fixed blocks, 39.
Small optical axis support base, 40. small feed screw nuts, 41. nut fixed blocks, 42. supporting plate II, 43. trundle fixed blocks, 44. trundles,
45. big optical axis fixed block, 46. big optical axises, 47. big leading screw support bases, 48. big leading screws, 49. big feed screw nut fixed blocks, 50.
Support, 51. faggings, 52. sliding blocks, 53. roller supports, 54. optical axis bearings, 55. feed screw nut's fixed blocks, 56. lead screws, 57. light
Axis, 58. lead screw bearings, 59. chains, 60. sprocket wheel I, 61. servo motors, 62. axis, 63. idler wheels, 64. motor support plates, 65. chains
Take turns II, 66. stepper motor II, 67. plug support plates, 68. plug sticks, 69. aluminum waters stew, 70. short leading screws, 71. short optical axises, 72.
Bottom plate, 73. aluminum waters stew fixed plate, 74. motor fixing plates, 75. optical axis fixed blocks, 76. plugs.
Specific implementation mode
If Fig. 1 is overall perspective view of the present invention, including driving mechanism, mainshaft mechanism, translation mechanism, elevating mechanism, into putting
Water dispenser structure and control system, control system include touch screen, PLC controller and servo-drive system, reflect driving mechanism and master in figure
Axis mechanism, driving mechanism have two upper rails, have two aluminium of longitudinal arrangement on the ground between two upper rails
Water holding furnace and four moulding sandboxs, mainshaft mechanism can frame run above the upper rail of driving mechanism.
If Fig. 2 is front elevation of the present invention, reflect mainshaft mechanism and translation mechanism, elevating mechanism below mainshaft mechanism
With into water-drainage mechanism, mainshaft mechanism has outer cover.
If Fig. 3 is one of mainshaft mechanism schematic diagram, idler wheel II (28) merges with main shaft guide rail (2) matching can be located at main shaft
It is rolled above guide rail (2), meanwhile, four rolling II bearing supports block (21) is located at sliding in four main shaft straight slots (5).
If Fig. 4 is the two of mainshaft mechanism schematic diagram, the upper surface of reflection spindle support plate, including spindle support plate (1), main shaft
Guide rail (2), main shaft backing plate I (3), main shaft backing plate II (4) and main shaft straight slot (5), main shaft guide rail (2) have two and are located at main shaft
Above, main shaft straight slot (5) has four and, main shaft straight slot (5) and main shaft guide rail (2) parallel with main shaft guide rail (2) to support plate (1)
Equal length.
If Fig. 5 is the three of mainshaft mechanism schematic diagram, reflect below spindle support plate, including main shaft backing plate III (6), master
Axis optical axis support seat (7), main shaft optical axis (8), main shaft screw mandrel support seat I (9), main shaft lead screw (10), main shaft lead screw fulcrum bearing II
(11), spindle servo electric machine (12), main spindle coupling (13), main shaft worm reduction gear (14), main shaft speed reducer supporting block (15),
Main shaft backing plate IV (16), main shaft supporting seat stablize block (17), and main shaft optical axis (8) has four and is respectively positioned on spindle support plate (1)
Lower section, main shaft lead screw (10) connect with main spindle coupling (13) and positioned at centre position below spindle support plate (1), main shaft lead screws
Support base I (9) and main shaft lead screw fulcrum bearing II (11) is both secured to below spindle support plate I (1).
If Fig. 6 is the four of mainshaft mechanism schematic diagram, situation after reflection spindle support plate removes reflects other components and main shaft
Mechanism position relationship, including it is main shaft optical axis (8), main shaft lead screw (10), idler wheel I (18), idler wheel II bearing supports block (21), trapezoidal
Support plate (22), feed screw nut (23) and idler wheel II (28), position when feed screw nut (23) coordinates with main shaft lead screw (10) are closed
System, meanwhile, reflection idler wheel I (18) and position relationship when coordinating above main shaft optical axis (8).
If Fig. 7 is schematic diagram above translation support plate, the component that reflection translation support plate (20) connects above, including idler wheel
I (18), idler wheel I axis (19), translation support plate (20), four rolling II bearing supports block (21), trapezoidal support plate (22), lead screw
Nut (23), feed screw nut's supporting block (24), idler wheel I supporting blocks (25), link block (26), idler wheel II axis (27) and idler wheel II
(28), two sets of idler wheel II (28) are connected by idler wheel II axis (27), idler wheel II bearing supports block (21) and trapezoidal support plate (22)
Above translation support plate (20), two sets idler wheel II (28) are located at translation support plate (20) stage casing, idler wheel I (18) with eight simultaneously
It is all connected to above translation support plate (20), idler wheel I (18) can be hung on above four main shaft optical axises (8) and roll, feed screw nut
(23) it is located at the centre position of translation support plate (20) and coordinates with main shaft lead screw (10), when main shaft worm reduction gear (14) passes through
When main spindle coupling (13) drives main shaft lead screw (10) to rotate, the transmission of feed screw nut (23) can be passed through so that translation support
Plate (20) integral translation, meanwhile, four rolling II bearing supports block (21) is located at sliding in four main shaft straight slots (5).
If Fig. 8 is translation support plate section below translation mechanism block diagram, it is equivalent to the flat of mainshaft mechanism and lower section
The transition clamping device of telephone-moving structure, translation mechanism are connected to the lower section of the translation support plate (20) of mainshaft mechanism, reflection stepping electricity
It is machine I (29), supporting plate I (34), big roller (37), big optical axis fixed block (45), big optical axis (46), big leading screw support base (47), big
The relative position of leading screw (48), big feed screw nut fixed block (49).
It is reflection stepper motor I (29), motor supporting base (30), small leading screw (31), small if Fig. 9 is translation mechanism schematic diagram
Optical axis (32), support plate (33), supporting plate I (34), big roller (37), small optical axis support base (39), supporting plate II (42), trundle are solid
Determine block (43), trundle (44), big optical axis fixed block (45), big optical axis (46), big leading screw support base (47), big leading screw (48)
Relative position, there are six stepper motor I (29) tools, and supporting plate I (34) has two sets, and supporting plate II (42) has four sets.
It is a small amount of portion in lower section for translating support plate (20) if Figure 10 is schematic diagram after removing supporting plate I below translation support plate
Part schematic diagram, reflect big optical axis fixed block (45), big optical axis (46), big leading screw support base (47), big leading screw (48) position close
System, translation support plate (20) are connected with eight big optical axis fixed block (45) in both sides below, and big optical axis fixed block (45) is connected with flat
The big optical axis (46) of capable two, translation support plate (20) following middle position have big leading screw support base (47), big leading screw support
Seat (47) is threaded with big leading screw (48), and big leading screw (48) both ends are respectively connected with stepper motor I (29).
If Figure 11 is a set of supporting plate I schematic diagrames, supporting plate I's (34) is connected with stepper motor I (29), motor supporting base on one side
(30), small leading screw (31), small optical axis (32), support plate (33) and small optical axis support base (39), support plate (33) are connected to supporting plate I
(34) there is small optical axis support base (39), two small optical axis (32) to pass through support plate (33) for middle part, two small optical axis (32) both ends,
Small leading screw (31) both ends are respectively connected with stepper motor I (29), and support plate (33) is threadedly coupled with small leading screw (31), supporting plate I (34)
Another side be connected with roller shaft (35), big feed screw nut (36), big roller (37), big roller fixed block (38) and big leading screw spiral shell
Female fixed block (49), big roller (37) can match rolling, big leading screw (48) and big feed screw nut (36) with big optical axis (46)
Screw-thread fit.
If Figure 12 is supporting plate II position views, reflection supporting plate II (42), trundle fixed block (43) and trundle (44)
With the position relationship of supporting plate I (34).
It is a set of supporting plate II (42) component enlarged diagram if Figure 13 is supporting plate II enlarged diagrams, supporting plate II's (42)
There is six trundles (44) connected by trundle fixed block (43) combination, small feed screw nut (40) and nut to fix on one side
Block (41), trundle (44) can be matched with small optical axis (32) rolling and will not slip, small feed screw nut (40) can with it is small
Leading screw (31) screw-thread fit.
It is the close-up schematic view of the right view of Fig. 2 if Figure 14 is elevating mechanism and into water-drainage mechanism side schematic view,
Elevating mechanism and into water-drainage mechanism altogether with four sets and be connected to translation mechanism four sets of supporting plate II (42) lower section.
If Figure 15 is the schematic diagram of the supporting rack connection supporting plate II of elevating mechanism, the supporting rack (50) of elevating mechanism vertically connects
It is connected to the lower section of the supporting plate II (42) of translation mechanism.
If Figure 16 is one of the organigram of elevating mechanism, if Figure 17 is the two of the organigram of elevating mechanism, rise
Descending mechanism shares four sets and is connected to the lower section of four sets of supporting plate II (42) of translation mechanism, and elevating mechanism includes supporting rack
(50), fagging (51), sliding block (52), roller support (53), optical axis bearing (54), feed screw nut's fixed block (55), lead screw (56),
Optical axis (57), lead screw bearing (58), chain (59), sprocket wheel I (60), servo motor (61), axis (62), idler wheel (63), motor branch
Fagging (64) and sprocket wheel II (65) form elevating mechanism by supporting rack (50), servo motor (61) and motor support plate (64)
Power section, servo motor (61) screw are connected to motor support plate (64), and motor support plate (64) bolt is fixed on supporting rack
(50), by supporting rack (50), fagging (51), sliding block (52), roller support (53), optical axis bearing (54), feed screw nut's fixed block
(55), the slipper of lead screw (56), optical axis (57), lead screw bearing (58), axis (62) and idler wheel (63) composition elevating mechanism, silk
Stem nut fixed block (55) is matched on lead screw (56), and the both ends of lead screw (56) have lead screw bearing (58), lead screw bearing (58)
It is connect with supporting rack (50) screw, two optical axises (57) are parallel with lead screw (56) and are located at the both sides of lead screw (56), sliding block (52)
It can be slided on optical axis (57), the both ends of optical axis (57) and optical axis bearing (54) are fixed, optical axis bearing (54) and supporting rack
(50) it is fixedly connected, idler wheel (63) can be rolled in roller support (53) front end, and roller support (53) is located at lead screw (56) and light
It is connect between axis (57) and with supporting rack (50) screw, fagging (51), sliding block (52) and feed screw nut's fixed block (55) screw connect
It is connected into one, sprocket wheel I (60) is fixed on servo motor output shaft, and sprocket wheel II (65) is fixed on lead screw (56) one end, power section
It is driven by sprocket wheel I (60) and sprocket wheel II (65) chain (59) with slipper, sprocket wheel I (60) and sprocket wheel II (65) passes through chain
(59) it is driven, when servo motor (61) rotate forward, sprocket wheel rotates forward, and drives lead screw (56) to rotate forward, fagging (51) is made to move downward, when
When servo motor (61) inverts, then fagging (51) is enabled to move upwards, as Figure 17 can reflect feed screw nut's fixed block
(55) position relationship between lead screw (56), can reflect roller support (53) be located between lead screw (56) and optical axis (57) and
It is connect with supporting rack (50).
Include stepping electricity into water-drainage mechanism if Figure 19 is plug enlarged diagram if Figure 18 is into water-drainage mechanism schematic diagram
Machine II (66), plug support plate (67), plug stick (68), aluminum water stew (69), short leading screw (70), short optical axis (71), bottom plate (72),
Aluminum water stews fixed plate (73), motor fixing plate (74), optical axis fixed block (75) and plug (76), into water-drainage mechanism share four sets and
The fagging (51) of four sets of elevating mechanisms is connected to by bottom plate (72) respectively, motor fixing plate (74) and aluminum water stew fixed plate (73)
It is connected to above and below bottom plate (72) one side, stepper motor II (66) is fixed on motor fixing plate (74) and output shaft
Downward, short leading screw (70) and stepper motor II (66) output shaft are coaxially connected, two short optical axis (71) is parallel with short leading screw (70),
And both ends are respectively positioned between motor fixing plate (74) and plug support plate (67), and plug stick is connected below plug support plate (67)
(68) other end of one end, plug stick (68) has plug (76), and aluminum water, which stews, is connected to aluminum water pot fixed plate on the outside of (69)
(73), aluminum water stews (69) upper opening, lower section has injection hole, when plug stick (68) moves down in place, plug (76) energy
Enough block the injection hole that aluminum water stews (69).
A kind of automatic aluminum water casting machine mainly include driving mechanism, mainshaft mechanism, translation mechanism, elevating mechanism, into
Water-drainage mechanism and control system, control system include touch screen, PLC controller and servo-drive system, and driving mechanism has on two
Track, two aluminum water holding furnaces and four moulding sandboxs with longitudinal arrangement on the ground between two upper rails are main
It will be by spindle support plate (1), main shaft guide rail (2), main shaft backing plate I (3), main shaft backing plate II (4), main shaft straight slot (5), main shaft backing plate
III (6), main shaft optical axis support seat (7), main shaft optical axis (8), main shaft screw mandrel support seat I (9), main shaft lead screw (10), main shaft lead screw
Fulcrum bearing II (11), spindle servo electric machine (12), main spindle coupling (13), main shaft worm reduction gear (14), main shaft speed reducer branch
Bracer (15), main shaft backing plate IV (16), main shaft supporting seat stablize block (17), idler wheel I (18), idler wheel I axis (19), translation support plate
(20), four rolling II bearing supports block (21), trapezoidal support plate (22), feed screw nut (23), feed screw nut's supporting block (24),
1 supporting block of idler wheel (25), link block (26), idler wheel II axis (27) and idler wheel II (28) form mainshaft mechanism；Mainly by stepping electricity
Machine I (29), motor supporting base (30), small leading screw (31), small optical axis (32), support plate (33), supporting plate I (34), roller shaft (35),
Big feed screw nut (36), big roller (37), big roller fixed block (38), small optical axis support base (39), small feed screw nut (40), spiral shell
Female fixed block (41), supporting plate II (42), trundle fixed block (43), trundle (44), big optical axis fixed block (45), big optical axis
(46), big leading screw support base (47), big leading screw (48) and big feed screw nut fixed block (49) form translation mechanism；Mainly by supporting
Frame (50), fagging (51), sliding block (52), roller support (53), optical axis bearing (54), feed screw nut's fixed block (55), lead screw
(56), optical axis (57), lead screw bearing (58), chain (59), sprocket wheel I (60), servo motor (61), axis (62), idler wheel (63), electricity
Machine support plate (64) and sprocket wheel II (65) form elevating mechanism；Mainly by stepper motor II (66), plug support plate (67), plug
Stick (68), aluminum water stew (69), short leading screw (70), short optical axis (71), bottom plate (72), aluminum water pot fixed plate (73), motor fixing plate
(74), optical axis fixed block (75) and plug (76) are formed into water-drainage mechanism.Mainshaft mechanism can frame in the upper rail of driving mechanism
Top run, main shaft guide rail (2) have two and positioned at spindle support plate (1) above, main shaft straight slot (5) have four and with master
Axis rail (2) is parallel, the equal length of main shaft straight slot (5) and main shaft guide rail (2), and main shaft optical axis (8) has four and is respectively positioned on
Below spindle support plate (1), main shaft lead screw (10) connect with main spindle coupling (13) and among spindle support plate (1) lower section
Position, main shaft screw mandrel support seat I (9) and main shaft lead screw fulcrum bearing II (11) are both secured to below spindle support plate I (1), two sets
Idler wheel II (28) is connected to translation support by idler wheel II axis (27), idler wheel II bearing supports block (21) and trapezoidal support plate (22)
Above plate (20), two sets of idler wheel II (28) are located at translation support plate (20) stage casing, and idler wheel I (18) has eight and is all connected to put down
It moves above support plate (20), idler wheel I (18) can be hung on above four main shaft optical axises (8) and roll, and feed screw nut (23) is located at flat
It moves the centre position of support plate (20) and coordinates with main shaft lead screw (10), when main shaft worm reduction gear (14) passes through main spindle coupling
(13) when driving main shaft lead screw (10) to rotate, the transmission of feed screw nut (23) can be passed through so that translation support plate (20) is whole
Translation, idler wheel II (28), which merges to be located above main shaft guide rail (2) with main shaft guide rail (2) matching, to be rolled, meanwhile, four rolling
II bearing supports block (21) is located at sliding in four main shaft straight slots (5)；There are six stepper motor I (29) tools of translation mechanism, support
With two sets, supporting plate II (42) with four sets, translation mechanism is connected under the translation support plate (20) of mainshaft mechanism plate I (34)
Side；Translation support plate (20) is connected with eight big optical axis fixed block (45) in both sides below, and big optical axis fixed block (45) is connected with flat
The big optical axis (46) of capable two, translation support plate (20) following middle position have big leading screw support base (47), big leading screw support
Seat (47) is threaded with big leading screw (48), and big leading screw (48) both ends are respectively connected with stepper motor I (29)；The one of supporting plate I (34)
Face is connected with stepper motor I (29), motor supporting base (30), small leading screw (31), small optical axis (32), support plate (33) and small optical axis
Support base (39), support plate (33) are connected in the middle part of supporting plate I (34), and two small optical axis (32) both ends have small optical axis support base
(39), two small optical axis (32) passes through support plate (33), and small leading screw (31) both ends are respectively connected with stepper motor I (29), support plate
(33) it is threadedly coupled with small leading screw (31), the another side of supporting plate I (34) is connected with roller shaft (35), big feed screw nut (36), big
Idler wheel (37), big roller fixed block (38) and big feed screw nut fixed block (49), big roller (37) can be with big optical axis (46) phases
Cooperation rolls, big leading screw (48) and big feed screw nut (36) screw-thread fit；The one side of supporting plate II (42) has solid by trundle
Determine the combination of six trundles (44), small feed screw nut (40) and the nut fixed block (41) of block (43) connection, trundle (44) energy
Enough to match rolling with small optical axis (32) and slip, small feed screw nut (40) can be with small leading screw (31) screw-thread fit；It rises
Descending mechanism shares four sets and is connected to the lower section of four sets of supporting plate II (42) of translation mechanism, the connection of servo motor (61) screw
In motor support plate (64), motor support plate (64) bolt is fixed on supporting rack (50), and feed screw nut's fixed block (55) is matched in
On lead screw (56), there is lead screw bearing (58), lead screw bearing (58) to be connect with supporting rack (50) screw at the both ends of lead screw (56), and two
Root optical axis (57) is parallel with lead screw (56) and is located at the both sides of lead screw (56), and sliding block (52) can slide on optical axis (57), light
The both ends of axis (57) are fixed with optical axis bearing (54), and optical axis bearing (54) is fixedly connected with supporting rack (50), and idler wheel (63) can
Roller support (53) front end roll, roller support (53) be located between lead screw (56) and optical axis (57) and with supporting rack (50) spiral shell
Nail connection, fagging (51), sliding block (52) and feed screw nut's fixed block (55) screw link into an integrated entity, and sprocket wheel I (60), which is fixed on, to be watched
Motor output shaft is taken, sprocket wheel II (65) is fixed on lead screw (56) one end, and sprocket wheel I (60) and sprocket wheel II (65) is passed by chain (59)
Dynamic, when servo motor (61) rotate forward, sprocket wheel rotates forward, and drives lead screw (56) to rotate forward, fagging (51) is made to move downward, when servo electricity
When machine (61) inverts, then fagging (51) is enabled to move upwards；Four sets are shared into water-drainage mechanism and respectively by bottom plate (72)
It is connected to the fagging (51) of four sets of elevating mechanisms, motor fixing plate (74) and aluminum water stew fixed plate (73) and be connected to bottom plate
(72) above and below one side, stepper motor II (66) be fixed on motor fixing plate (74) and output shaft downward, short leading screw
(70) coaxially connected with stepper motor II (66) output shaft, two short optical axis (71) is parallel with short leading screw (70) and the equal position in both ends
Between motor fixing plate (74) and plug support plate (67), one end of connection plug stick (68) below plug support plate (67),
There is the other end of plug stick (68) plug (76), aluminum water to stew and be connected to aluminum water pot fixed plate (73) on the outside of (69), and aluminum water stews
(69) upper opening, lower section have injection hole, and when plug stick (68) moves down in place, plug (76) can block aluminum water
Stew the injection hole of (69).
Claims (1)
1. a kind of automatic aluminum water casting machine, including driving mechanism, mainshaft mechanism, translation mechanism, elevating mechanism, into water-drainage mechanism and
Control system, control system include touch screen, PLC controller and servo-drive system, and driving mechanism has two upper rails, between two
Two aluminum water holding furnaces and four moulding sandboxs with longitudinal arrangement on ground between item upper rail, mainly by main shaft support
Plate (1), main shaft guide rail (2), main shaft backing plate I (3), main shaft backing plate II (4), main shaft straight slot (5), main shaft backing plate III (6), main shaft
Optical axis support seat (7), main shaft optical axis (8), main shaft screw mandrel support seat I (9), main shaft lead screw (10), main shaft lead screw fulcrum bearing II
(11), spindle servo electric machine (12), main spindle coupling (13), main shaft worm reduction gear (14), main shaft speed reducer supporting block (15),
Main shaft backing plate IV (16), main shaft supporting seat stablize block (17), idler wheel I (18), idler wheel I axis (19), translation support plate (20), four
Idler wheel II bearing supports block (21), trapezoidal support plate (22), feed screw nut (23), feed screw nut's supporting block (24), idler wheel I supports
Block (25), link block (26), idler wheel II axis (27) and idler wheel II (28) form mainshaft mechanism；Mainly by stepper motor I (29), electricity
Machine support base (30), small leading screw (31), small optical axis (32), support plate (33), supporting plate I (34), roller shaft (35), big feed screw nut
(36), big roller (37), big roller fixed block (38), small optical axis support base (39), small feed screw nut (40), nut fixed block
(41), supporting plate II (42), trundle fixed block (43), trundle (44), big optical axis fixed block (45), big optical axis (46), big silk
Thick stick support base (47), big leading screw (48) and big feed screw nut fixed block (49) form translation mechanism；Mainly by supporting rack (50), support
Plate (51), sliding block (52), roller support (53), optical axis bearing (54), feed screw nut's fixed block (55), lead screw (56), optical axis
(57), lead screw bearing (58), chain (59), sprocket wheel I (60), servo motor (61), axis (62), idler wheel (63), motor support plate
(64) and sprocket wheel II (65) forms elevating mechanism；Mainly by stepper motor II (66), plug support plate (67), plug stick (68),
Aluminum water stews (69), short leading screw (70), short optical axis (71), bottom plate (72), aluminum water pot fixed plate (73), motor fixing plate (74), light
Axis fixed block (75) and plug (76) are formed into water-drainage mechanism,
It is characterized in that：Mainshaft mechanism can frame run above the upper rail of driving mechanism, main shaft guide rail (2) has two and positions
Above in spindle support plate (1), main shaft straight slot (5) has four and, main shaft straight slot (5) and main shaft parallel with main shaft guide rail (2)
The equal length of guide rail (2), main shaft optical axis (8) have four and are respectively positioned below spindle support plate (1), main shaft lead screw (10) with
Main spindle coupling (13) connects and positioned at centre position below spindle support plate (1), main shaft screw mandrel support seat I (9) and main shaft silk
Bar fulcrum bearing II (11) is both secured to below spindle support plate I (1), and two sets of idler wheel II (28) pass through idler wheel II axis (27), idler wheel
II bearing supports block (21) and trapezoidal support plate (22) are connected to above translation support plate (20), and two sets of idler wheel II (28) are located at flat
Support plate (20) stage casing is moved, idler wheel I (18) has eight and is all connected to above translation support plate (20), and idler wheel I (18) can
It is hung on above four main shaft optical axises (8) and rolls, feed screw nut (23) is located at the centre position of translation support plate (20) and and main shaft
Lead screw (10) coordinates, when main shaft worm reduction gear (14) drives main shaft lead screw (10) to rotate by main spindle coupling (13), energy
Enough pass through the transmission of feed screw nut (23) so that translation support plate (20) integral translation, idler wheel II (28) and main shaft guide rail (2) phase
It is rolled with merging to be located above main shaft guide rail (2), meanwhile, it is logical that four rolling II bearing supports block (21) is located at four main shafts
Sliding in slot (5)；There are six stepper motor I (29) tools of translation mechanism, supporting plate I (34) has with two sets, supporting plate II (42)
Four sets, translation mechanism is connected to the lower section of the translation support plate (20) of mainshaft mechanism；Translating support plate (20), both sides connect below
There are eight big optical axis fixed block (45), big optical axis fixed block (45) to be connected with the big optical axis (46) of parallel two, translates support plate
(20) there is following middle position big leading screw support base (47), big leading screw support base (47) to be threaded with big leading screw (48), greatly
Leading screw (48) both ends are respectively connected with stepper motor I (29)；Supporting plate I's (34) is connected with stepper motor I (29), motor support on one side
Seat (30), small leading screw (31), small optical axis (32), support plate (33) and small optical axis support base (39), support plate (33) are connected to support
In the middle part of plate I (34), there is small optical axis support base (39), two small optical axis (32) to pass through support plate at two small optical axis (32) both ends
(33), small leading screw (31) both ends are respectively connected with stepper motor I (29), and support plate (33) is threadedly coupled with small leading screw (31), supporting plate I
(34) another side is connected with roller shaft (35), big feed screw nut (36), big roller (37), big roller fixed block (38) and big silk
Thick stick nut fixed block (49), big roller (37) can match rolling, big leading screw (48) and big feed screw nut with big optical axis (46)
(36) screw-thread fit；The one side of supporting plate II (42) has six trundle (44) groups connected by trundle fixed block (43)
It closes, small feed screw nut (40) and nut fixed block (41), trundle (44) can match rolling with small optical axis (32) and will not
It slips, small feed screw nut (40) can be with small leading screw (31) screw-thread fit；Elevating mechanism shares four sets and is connected to translation
The lower section of four sets of supporting plate II (42) of mechanism, servo motor (61) screw are connected to motor support plate (64), motor support plate
(64) bolt is fixed on supporting rack (50), and feed screw nut's fixed block (55) is matched on lead screw (56), the both ends tool of lead screw (56)
There is lead screw bearing (58), lead screw bearing (58) to be connect with supporting rack (50) screw, two optical axises (57) it is parallel with lead screw (56) and
Both sides positioned at lead screw (56), sliding block (52) can slide on optical axis (57), both ends and the optical axis bearing (54) of optical axis (57)
Fixed, optical axis bearing (54) is fixedly connected with supporting rack (50), and idler wheel (63) can be rolled in roller support (53) front end, idler wheel
Bearing (53) is located between lead screw (56) and optical axis (57) and is connect with supporting rack (50) screw, fagging (51), sliding block (52) and
Feed screw nut's fixed block (55) screw links into an integrated entity, and sprocket wheel I (60) is fixed on servo motor output shaft, and sprocket wheel II (65) is fixed
In lead screw (56) one end, sprocket wheel I (60) and sprocket wheel II (65) is driven by chain (59), when servo motor (61) rotate forward, chain
Wheel rotates forward, and drives lead screw (56) to rotate forward, so that fagging (51) is moved downward, when servo motor (61) invert, then enable to support
Plate (51) moves upwards；Four sets are shared into water-drainage mechanism and are connected to the fagging of four sets of elevating mechanisms by bottom plate (72) respectively
(51), motor fixing plate (74) and aluminum water stew fixed plate (73) and are connected to above and below bottom plate (72) one side, stepping
Motor II (66) be fixed on motor fixing plate (74) and output shaft downward, short leading screw (70) and stepper motor II (66) output shaft are same
Axis connection, two short optical axis (71) is parallel with short leading screw (70) and both ends are respectively positioned on motor fixing plate (74) and plug support plate
(67) between, the other end of one end of connection plug stick (68) below plug support plate (67), plug stick (68) has plug
(76), aluminum water stews and is connected to aluminum water pot fixed plate (73) on the outside of (69), and aluminum water stews (69) upper opening, lower section has injection hole,
When plug stick (68) moves down in place, plug (76) can block the injection hole that aluminum water stews (69).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810854933.5A CN108580863B (en) | 2018-07-18 | 2018-07-18 | Automatic molten aluminum casting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810854933.5A CN108580863B (en) | 2018-07-18 | 2018-07-18 | Automatic molten aluminum casting machine |
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| CN108580863B CN108580863B (en) | 2023-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111451471A (en) * | 2020-03-12 | 2020-07-28 | 海安海太铸造有限公司 | Gear ring casting method aiming at local slurry shortage phenomenon |
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| Publication number | Publication date |
|---|---|
| CN108580863B (en) | 2023-07-25 |
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