CN108544283A - The automatic processing platform of connector kernel component - Google Patents
The automatic processing platform of connector kernel component Download PDFInfo
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- CN108544283A CN108544283A CN201810197487.5A CN201810197487A CN108544283A CN 108544283 A CN108544283 A CN 108544283A CN 201810197487 A CN201810197487 A CN 201810197487A CN 108544283 A CN108544283 A CN 108544283A
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- China
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- detection device
- cutter
- processing platform
- workpiece
- automatic processing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/002—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders
- B23Q17/003—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders by measuring a position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
- B23Q5/40—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
The automatic processing platform of connector kernel component, it is characterised in that：The automatic processing platform includes workpiece pusher, processing unit (plant), detection device and workbench（1）；Workpiece pusher corresponds to processing unit (plant), and workpiece pusher is maintained at processing unit (plant) in same axis centre, and entire automatic processing platform is controlled by switch board.By article detection device, displacement detector, and tonnage detection device indirectly, to control the production and processing of processing different product.The automatic processing platform of connector kernel component is mainly made of 6 parts, article pusher, detection device, power plant, transmission device, processing unit (plant), workbench.Corresponding processing is driven and adjusted according to the work information detected.Ensure that the connector core component of different model specification can be processed, reaches corresponding product requirement.
Description
Technical field
The present invention relates to one kind automatically controlling processing platform, including a kind of control of displacement precision, tonnage are precisely controlled
Automatic processing and manufacturing platform, specifically a kind of equipment fabricated automatically based on automatic control system.
Background technology
In recent years, with the rapid development of present economic level, demand of the people to substance is increasing, modern production pair
The requirement for producing and processing efficiency is higher and higher, and originally horizontal artificial far can not meet the needs to production, Er Qieren
The production of work cannot many times meet precision, and qualification rate very.And the current automatization level in China is also far from
Foot, and many products belong to old product, cannot meet the needs of high efficiency, high quality.Need to design newly oneself
Dynamic control processing platform, could meet the needs of social production.Just at present in the world many countries all greatly developing it is automatic
Metaplasia is produced, and automated production can not only improve production efficiency, and can ensure enough product qualities, and application is automatic
Metaplasia production can greatly save production time and labour, reduce operation difficulty using automated production, can be easier
Left-hand seat, and automatic production line can be worked with 24 hours, avoided the time for occupying worker and resource, can significantly be saved
The resources such as cost and senior technician.
The problems such as design automation production platform, it is difficult mainly to solve operation, and precision is not easy control, low production efficiency.
This product production at present is mainly produced by veteran worker, and inefficiency, accuracy guarantee rate is low, and the training of new hand is difficult, treats not
Raw material with model is manually adjusted.The automated production platform of design, easy to operate, easy to get started need not carry out
The matters such as training, using high-precision processing and high-precision sensor and controller, for improve production efficiency and it is cost-effective by
Critically important practical significance.
Invention content
Goal of the invention：
The present invention is to design a kind of servo-controlled automated production platform, the i.e. automatic processing platform of connector kernel component,
It is the problems of previous the purpose is to solve.Its with high efficiency, high quality, high-precision, it is simple to operate, be easy to left-hand seat
The advantages of, also have the function of automatic processing, adjustable different mode etc..It disclosure satisfy that the fast accurate processing of same item,
The apparent productivity for improving efficiency, saving employee reduces production cost.
Technical solution：
The automatic processing platform of connector kernel component, it is characterised in that：The automatic processing platform includes workpiece pusher, adds
Tooling sets, detection device and workbench（1）；Workpiece pusher corresponds to processing unit (plant), and workpiece pusher is protected with processing unit (plant)
It holds in same axis centre（Workpiece is enable to correspond to the Working position of processing unit (plant)）, entire automatic processing platform by
Switch board and display control.
Workpiece pusher includes supporting rack（2）, balance retainer（3）, baffle（4）, linear servo push-rod electric machine（5）、
Special mould clamp（6）, push-rod electric machine holder（7）And attachment device（8）；Balance retainer（3）Mounted on supporting rack（2）On, it is special
Fixture is mounted on baffle（4）On front end face, baffle（4）Connection balance retainer（3）, ensure that baffle keeps stablizing movement, make specially
It is moved along central axis with the center of fixture.（Balance retainer（3）For the structure similar to hydraulic cylinder, baffle（4）Pass through one
Telescopic rod puts in balance retainer（3）It is interior so that baffle（4）Back-and-forth motion be limited in central axis movement）Linear servo
Push-rod electric machine（5）Mounted on push-rod electric machine holder（7）On, push-rod electric machine holder（7）Mounted on workbench（1）On, linear servo
Push-rod electric machine（5）With baffle（4）Pass through attachment device（8）It connects together, passes through linear servo push-rod electric machine（5）And attachment device
（8）Push baffle（4）Back-and-forth motion.
Processing unit (plant) includes cutter fixation clip（9）, cutter body frame（10）, cutter（11）, connection rod set（12）, connecting rod master
Body frame（13）, nut jacking block（14）, leading screw（16）, servo motor（17）With servo motor mounting bracket（18）；It is fixed by cutter
Pressing plate（9）By cutter（11）It is depressed into cutter body frame（10）On；Make cutter（11）Along cutter body frame（10）On cutter groove point
It does not do（It is directed toward cutter body frame（10）Center）Linear motion；
Cutter（11）And connecting rod（12）It is linked together by a higher pair, so that connecting rod band cutter is moved in a straight line, connecting rod
（12）It is the montant of L-shaped structure for L-shaped structure（I.e. and leading screw（16）Bar in the same direction）Front end and cutter（11）（Activity）Connection, L
The cross bar of shape structure（I.e. and leading screw（16）Axially vertical bar）End set have idler wheel（15）, ensure to roll by elastic element
Wheel（15）Always with the nut jacking block of taper（14）Outer surface be in contact；
Connecting rod（12）Pass through revolute and link body frame（13）It combines（I.e. so that connecting rod（12）Forming one can phase
For link body frame（13）The lever construction of rotation, such as can be as Fig. 9 and 10 in connecting rod（12）Middle part or lean on
The position at nearly middle part screws one and passes through connecting rod（12）Montant pivot bolt（111）, then using the pivot bolt as fulcrum
Do lever rotation）, identical connecting rod（12）Ensure the roller group of other end connection by elastic element（15）With nut jacking block
（14）It is in contact, passes through nut jacking block（14）Axial movement, make connecting rod（12）Band cutter（11）It is moved synchronously to axle center；
（Above-mentioned makes idler wheel（15）Always with the nut jacking block of taper（14）The elastic element that is in contact of outer surface use existing public affairs
The mode known, such as can be in pivot bolt（One torsional spring is set at 111 so that idler wheel（15）Remain contact
Nut jacking block（14）Pressure, can also be in connecting rod（12）Montant and link body frame（13）Between be arranged a pulling force bullet
Spring, by idler wheel（15）Always nut jacking block is pulled to（14）, certain method is also very much, is all well known, which is not described herein again！）
Tapered cup nut jacking block（14）With leading screw（16）Cooperation, servo motor（17）Connect leading screw（16）And drive leading screw（16）Rotation
Turn, passes through servo motor（17）Motion transmission to leading screw（16）Drive nut jacking block（14）It is done along leading screw along feather key（16）
Axial linear pushing movement, servo motor（17）Mounted on servo motor mounting bracket（18）On, servo motor mounting bracket（18）
Mounted on workbench（1）On.
The automatic processing platform further includes detection device, and detection device includes position detecting device, Workpiece detecting device, peace
Full detection device and pressure-detecting device；
The position detecting device of detection device is associated with workpiece pusher, and the Workpiece detecting device of detection device pushes away workpiece
The workpiece that device initial position is installed is sent to be detected, the safety detection device of detection device, in entire processing unit (plant) and workpiece
The outside of pusher, the pressure-detecting device of detection device indirect detection pressure associated with the dynamical system of processing unit (plant)；
Detection device is also connected to switch board.
The Workpiece detecting device of detection device includes laser emitter（19）, laser pickoff（20）Pacify with laser detecting apparatus
It shelves（21）；Laser pickoff（20）On laser detecting apparatus mounting bracket（21）, laser detecting apparatus mounting bracket（21）With gear
Plate（4）It is connected to a fixed together and can be with baffle（4）It moves synchronously, laser emitter（19）It is fixed on workbench（1）
On, laser emitter（19）With laser pickoff（20）In baffle（4）It is mutual induction when original position, that is, original state.
The safety monitoring assembly of detection device includes light curtain mounting bracket（22）And picking sensor（23）；Picking sensor
（23）It is fixed on light curtain mounting bracket（22）On, light curtain mounting bracket（22）The workbench of installation（1）On, safety monitoring assembly is integrally pacified
Before entire processing platform main body；Light curtain mounting bracket（22）And picking sensor（23）It is at least two, respectively close to whole
The axial both ends of a processing platform are arranged（Even if the direction of axial used time workpiece movement, the i.e. left and right directions of Figure 13！）.
The position detecting device of detection device includes vernier（24）, grating scale vernier fixed frame（25）, grating scale（26）, light
Grid ruler（26）It is fixed on supporting rack（2）With link body frame（13）On, vernier（24）It is arranged in grating scale vernier fixed frame（25）
On, grating scale vernier fixed frame（25）It is fixed on baffle（4）On, vernier（24）With grating scale（26）It is corresponding, it is solid by grating scale
Determine frame（25）With baffle（4）It moves synchronously, utilizes vernier（24）The position for detecting workpiece movement, to reach to action accurately
Control.
Pressure-detecting device is mainly indirect detection device, which includes transmission gear（27）And angular displacement sensor
（28）；Transmission gear（27）Using the gear of two intermeshing identical moduluses and the number of teeth, to improve transmission accuracy, driving cog
Wheel is separately mounted to servo motor（17）And angular displacement sensor（28）On, angular displacement sensor is mounted on servo motor mounting bracket
（18）On；Servo motor when use（17）Drive leading screw（16）Push nut jacking block（14）It is mobile, pass through nut jacking block（14）It moves
Dynamic distance determines connection rod set（12）Band cutter（11）The operating force applied, i.e., by gear pair by servo motor rotational angle
It being transmitted on angular displacement sensor, angular displacement sensor turns over the angle of setting by the pressure of setting and the relationship of angular displacement,
After turning over specified angle, switch board is issued a signal to.
Servo motor mounting bracket（18）, link body frame（13）And supporting rack（2）It is maintained at sustained height, is kept with fixed
Bar（29）It is connected and fixed；And it is mounted on workbench（1）On（Its purpose is to ensure that all main axis for participating in processing are same
The heart, for example push baffle（4）Back-and-forth motion axis and leading screw（16））.
Cutter（11）It it is 6,6 cutter（11）It surrounds circle and is directed to center, 6 cutter（11）Between angle phase
Together, corresponding connecting rod（12）Also it is 6,6 connecting rods（12）It moves synchronously.
Specifically, workpiece pusher corresponds to processing unit (plant), is maintained in same axis centre, position detecting device
Associated with workpiece pusher, the Workpiece detecting device of detection device is corresponding with workpiece pusher initial position, detection
The safety detection device of device, in the outside of entire system of processing and workpiece supplying system, the pressure-detecting device of detection device
Indirect detection pressure associated with processing dynamics system, entire processing platform is by control and switch board and display.
Advantageous effect：
The present invention provides a kind of automatic processing platform of kernel component, which includes workpiece pusher, processing
6 device, power plant, transmission device, detection device, workbench parts.After workpiece is installed to workpiece humping section, by examining
It surveys device and detects that workpiece has been installed, be detected simultaneously by worker in safety zone.Activate the control program of switch board, switch board
Order is sent out, workpiece is pushed to processing unit (plant) region by line handspike motor, and position detecting device detects that workpiece is sent to required
Position send out signal, switch board controls processing unit (plant) action, passes through pressure-detecting device feedback control and processes provided pressure
The size of power sends out corresponding signal after completing extruding action.Switch board controls entire platform and is retracted into initial position, shows
Device instruction worker removes workpiece, replaces next new workpiece, continues next cycle.Pusher selects servo push-rod motor
As pusher, servo push-rod motor have it is small, energy consumption is small, controls the features such as accurate.Electric servo can be connected into simultaneously
Controller, to realize the forward-reverse of platform and push the adjusting of different location.
The device for pressure measurement of automatic processing platform, angle is transmitted to by gear drive by the rotational displacement of servo motor
It on displacement sensor, is driven by the gear set of same size and modulus, has and measure accurate, of low cost advantage.
Pressure size drives precision lead screw to push nut jacking block by servo motor, and drives connecting rod completion processing dynamic by nut jacking block
Make, the power of connecting rod is applied to nut jacking block to determine the size of tonnage.Had in high precision, easily using Serve Motor Control
In control, precise control the advantages of.
The detection device of automatic processing platform, by article detection apparatus and safety detection device, two same time controls of signal
The work for making entire workbench, when article detection apparatus detects that being fitted without workpiece safety monitoring assembly has detected that article exists
When danger zone, any action does not occur for platform, until meeting processing conditions.When entire automatic processing platform at work,
When safety monitoring assembly has detected article, entire platform quickly returns to initial position immediately, to ensure the safety of worker.
The position detecting device and pressure-detecting device of automatic processing platform, can execute different push away in different modes
Distance is sent, when processing a certain wholesale and retail store's part, selects corresponding pattern over the display, position detecting device can be realized to be pushed away accordingly
Distance, pressure-detecting device control is sent to realize that corresponding tonnage, realization are accurately processed.
Automatic processing platform controls position and pressure size by the way of switch board, greatly reduces operation difficulty,
The simple easy to get started of operation, while controlling that accurate process velocity is fast, substantially increase the quality of the efficiency of processing.
The specific advantage of the present invention：
1. realizing the model selection of different product, the range of work of bigger is provided；
2. simple to operate, worker need not do complicated adjustment and operational motion；
3. accurately detecting mechanism, ensure processing accurate orderly progress of the automatic processing platform for different product；
4. processing platform floor space is small, conveniently moving is just suitable, meets the operating habit of worker；
5. during processing at staff's body part when danger zone, whole system Rapid Alarm immediately
And initial position is retracted, fully ensure that the personal safety of staff；
6. automatically control whole process with servo-drive system and detection device, greatly improve work efficiency and machining accuracy.
Description of the drawings
Fig. 1 is the workpiece pusher schematic three dimensional views provided in the embodiment of the present invention；
Fig. 2 is the workpiece pusher schematic three dimensional views provided in the embodiment of the present invention；
Fig. 3 is the exposed schematic three dimensional views of tool parts of the processing unit (plant) provided in the embodiment of the present invention；
Fig. 4 is the schematic three dimensional views after the assembling of the tool parts of the processing unit (plant) provided in the embodiment of the present invention；
Fig. 5 is the schematic three dimensional views of the processing unit (plant) link transmission part provided in the embodiment of the present invention；
Fig. 6 is the schematic three dimensional views of the roller portion provided in the embodiment of the present invention；
Fig. 7 is the schematic three dimensional views of the processing unit (plant) link transmission part provided in the embodiment of the present invention；
Fig. 8 is the schematic three dimensional views of the shaft portion provided in the embodiment of the present invention；
Fig. 9 is the schematic three dimensional views of the processing unit (plant) drive part provided in the embodiment of the present invention；
Figure 10 is the schematic three dimensional views of the detection device angular displacement sensor part provided in the embodiment of the present invention；
Figure 11 is the schematic three dimensional views of the detection device sensor mounting part point provided in the embodiment of the present invention；
Figure 12 is the detection device Sensor section provided in the embodiment of the present invention and the integrally-built schematic three dimensional views of workbench；
Figure 13 is the detection device Sensor section provided in the embodiment of the present invention and another integrally-built angle of workbench
Schematic three dimensional views.
Specific implementation mode
The automatic processing platform of connector kernel component, it is characterised in that：The automatic processing platform includes workpiece push dress
It sets, processing unit (plant), detection device and workbench（1）；Workpiece pusher corresponds to processing unit (plant), and workpiece pusher is filled with processing
It sets and is maintained in same axis centre（Workpiece is enable to correspond to the Working position of processing unit (plant)）, entirely automatic processing is flat
Platform is controlled by switch board and display.
Workpiece pusher includes supporting rack（2）, balance retainer（3）, baffle（4）, linear servo push-rod electric machine（5）、
Special mould clamp（6）, push-rod electric machine holder（7）And attachment device（8）；Balance retainer（3）Mounted on supporting rack（2）On, it is special
Fixture is mounted on baffle（4）On front end face, baffle（4）Connection balance retainer（3）, ensure that baffle keeps stablizing movement, make specially
It is moved along central axis with the center of fixture.（Balance retainer（3）For the structure similar to hydraulic cylinder, baffle（4）Pass through one
Telescopic rod puts in balance retainer（3）It is interior so that baffle（4）Back-and-forth motion be limited in central axis movement）Linear servo
Push-rod electric machine（5）Mounted on push-rod electric machine holder（7）On, push-rod electric machine holder（7）Mounted on workbench（1）On, linear servo
Push-rod electric machine（5）With baffle（4）Pass through attachment device（8）It connects together, passes through linear servo push-rod electric machine（5）And attachment device
（8）Push baffle（4）Back-and-forth motion.
Processing unit (plant) includes cutter fixation clip（9）, cutter body frame（10）, cutter（11）, connection rod set（12）, connecting rod master
Body frame（13）, nut jacking block（14）, leading screw（16）, servo motor（17）With servo motor mounting bracket（18）；It is fixed by cutter
Pressing plate（9）By cutter（11）It is depressed into cutter body frame（10）On；Make cutter（11）Along cutter body frame（10）On cutter groove point
It does not do（It is directed toward cutter body frame（10）Center）Linear motion；
Cutter（11）And connecting rod（12）It is linked together by a higher pair, so that connecting rod band cutter is moved in a straight line, connecting rod
（12）It is the montant of L-shaped structure for L-shaped structure（I.e. and leading screw（16）Bar in the same direction）Front end and cutter（11）（Activity）Connection, L
The cross bar of shape structure（I.e. and leading screw（16）Axially vertical bar）End set have idler wheel（15）, ensure to roll by elastic element
Wheel（15）Always with the nut jacking block of taper（14）Outer surface be in contact；
Connecting rod（12）Pass through revolute and link body frame（13）It combines（I.e. so that connecting rod（12）Forming one can phase
For link body frame（13）The lever construction of rotation, such as can be as Fig. 9 and 10 in connecting rod（12）Middle part or lean on
The position at nearly middle part screws one and passes through connecting rod（12）Montant pivot bolt（111））, six identical connection rod sets（12）It is logical
Cross the roller group that elastic element ensures other end connection（15）With nut jacking block（14）It is in contact, passes through nut jacking block（14）Axis
To movement, make six connecting rods（12）Band cutter（11）It is moved synchronously to axle center；（Above-mentioned makes idler wheel（15）Always with taper
Nut jacking block（14）The elastic element that is in contact of outer surface use conventionally known mode, such as can be in fulcrum
Bolt（One torsional spring is set at 111 so that idler wheel（15）Remain contact nut jacking block（14）Pressure, can also even
Bar（12）Montant and link body frame（13）Between be arranged a tension spring, by idler wheel（15）Always nut jacking block is pulled to
（14）, certain method is also very much, is all well known, which is not described herein again！）
Nut jacking block（14）With leading screw（16）Cooperation（Nut centre bore carries internal thread, leading screw（16）Put in nut centre bore with
Nut jacking block screw-thread fit）, servo motor（17）Connect leading screw（16）And drive leading screw（16）Rotation, passes through servo motor（17）
Motion transmission to leading screw（16）Drive nut jacking block（14）It is done along leading screw along feather key（16）Axial linear pushing movement,
Servo motor（17）Mounted on servo motor mounting bracket（18）On, servo motor mounting bracket（18）Mounted on workbench（1）On.
The automatic processing platform further includes detection device, and detection device includes position detecting device, Workpiece detecting device, peace
Full detection device and pressure-detecting device；
The position detecting device of detection device is associated with workpiece pusher, and the Workpiece detecting device of detection device pushes away workpiece
The workpiece that device initial position is installed is sent to be detected, the safety detection device of detection device, in entire processing unit (plant) and workpiece
The outside of pusher, the pressure-detecting device of detection device indirect detection pressure associated with the dynamical system of processing unit (plant)；
Detection device is also connected to switch board.
The Workpiece detecting device of detection device includes laser emitter（19）, laser pickoff（20）Pacify with laser detecting apparatus
It shelves（21）；Laser pickoff（20）On laser detecting apparatus mounting bracket（21）, laser detecting apparatus mounting bracket（21）With gear
Plate（4）It is connected to a fixed together and can be with baffle（4）It moves synchronously, laser emitter（19）It is fixed on workbench（1）
On, laser emitter（19）With laser pickoff（20）In baffle（4）It is mutual induction when original position, that is, original state.
The safety monitoring assembly of detection device includes light curtain mounting bracket（22）And picking sensor（23）；Picking sensor
（23）It is fixed on light curtain mounting bracket（22）On, light curtain mounting bracket（22）The workbench of installation（1）On, safety monitoring assembly is integrally pacified
Before entire processing platform main body；Light curtain mounting bracket（22）And picking sensor（23）It is at least two, respectively close to whole
The axial both ends of a processing platform are arranged（Even if the direction of axial used time workpiece movement）.
The position detecting device of detection device includes vernier（24）, grating scale vernier fixed frame（25）, grating scale（26）, light
Grid ruler（26）It is fixed on supporting rack（2）With link body frame（13）On, vernier（24）It is arranged in grating scale vernier fixed frame（25）
On, grating scale vernier fixed frame（25）It is fixed on baffle（4）On, vernier（24）With grating scale（26）It is corresponding, it is solid by grating scale
Determine frame（25）With baffle（4）It moves synchronously, utilizes vernier（24）The position for detecting workpiece movement, to reach to action accurately
Control.
Pressure-detecting device is mainly indirect detection device, which includes transmission gear（27）And angular displacement sensor
（28）；Transmission gear（27）Using the gear of two intermeshing identical moduluses and the number of teeth, to improve transmission accuracy, driving cog
Wheel is separately mounted to servo motor（17）And angular displacement sensor（28）On, angular displacement sensor is mounted on servo motor mounting bracket
（18）On；Servo motor when use（17）Drive leading screw（16）Push nut jacking block（14）It is mobile, pass through nut jacking block（14）It moves
Dynamic distance determines connection rod set（12）Band cutter（11）The operating force applied, i.e., by gear pair by servo motor rotational angle
It being transmitted on angular displacement sensor, angular displacement sensor turns over the angle of setting by the pressure of setting and the relationship of angular displacement,
After turning over specified angle, switch board is issued a signal to.
Servo motor mounting bracket（18）, link body frame（13）And supporting rack（2）It is maintained at sustained height, is kept with fixed
Bar（29）It is connected and fixed；And it is mounted on workbench（1）On（Its purpose is to ensure that all main axis for participating in processing are same
The heart, for example push baffle（4）Back-and-forth motion axis and leading screw（16））.
Cutter（11）It it is 6,6 cutter（11）It surrounds circle and is directed to center, 6 cutter（11）Between angle phase
Together, corresponding connecting rod（12）Also it is 6,6 connecting rods（12）It moves synchronously.
Workpiece pusher corresponds to processing unit (plant), is maintained in same axis centre, position detecting device is pushed away with workpiece
Send device associated, the Workpiece detecting device of detection device is corresponding with workpiece pusher initial position, the peace of detection device
Full detection device, in the outside of entire system of processing and workpiece supplying system, the pressure-detecting device of detection device and processing are dynamic
Force system is associated indirect detection pressure, and entire automatic processing platform is by control and switch board and display.
Pass through servo motor when use（17）Rotational angle determine operating force, servo motor（17）Drive leading screw（16）
Push nut jacking block（14）It is mobile, pass through nut jacking block（14）Displacement distance determines connection rod set（12）Band cutter（11）Applied
Operating force.
Overall stability requires servo motor mounting bracket（18）, link body frame（13）, supporting rack（2）It is maintained at same height
Degree, with fixed holding rod（29）It is connected and fixed.And it is mounted on workbench（1）On.
In use, as shown in figure 13, by clamping workpiece on special fixture, the laser detecting apparatus inspection in position detecting device
It measures workpiece to install successfully, light curtain detector detects that human hand or other objects are in safe range, ensures the peace of staff
Entirely, corresponding signal is sent to switch board, and switch board sends out signal, only when workpiece installs and employee is in safety zone
The two situation is set up just send out actuating signal simultaneously, controls servo push-rod motor action, servo push-rod motor is by pushing baffle
And special mould clamp shifts workpiece onto working region, while baffle drives the vernier and laser detecting apparatus of grating scale location detector
Synchronizing moving after detecting that position is moved to setpoint distance by grating scale detector, issues a signal to switch board, switch board hair
Go out the order of stopping, hereafter servo push-rod motor remains stationary is motionless, and switch board sends out the action of signal control servomotor, drives
Leading screw drives the movement of nut jacking block, and nut jacking block is for linear motion along feather key, and the conical end of jacking block is pushed by idler wheel to be connected
Bar group moves, and band cutter realizes processing action, while 17 rotational angle of servo motor is transmitted to angular displacement by gear pair
On sensor, angular displacement sensor turns over the angle of setting by the pressure of setting and the relationship of angular displacement, turns over specified angle
Afterwards, switch board is issued a signal to, switch board, which sends out order, makes system keep under this pressure after a certain period of time, control servomotor
17 are turned back at the initial angle displaced position of angle displacement transducer setting.Angular displacement sensor sends out letter after returning back to initial position
Number, switch board, which then sends out order, makes servo push-rod motor retract to initial position with the special mould clamp and vernier of baffle, so
Switch board is transmitted a signal to, switch board control line handspike motor is static, sends out corresponding signal to worker, work is removed by worker
Part, and new workpiece is installed.Start next fabrication cycles.
Its major function is processed automatically for the connector core component of different model, has different model, no
Same material, the requirement needed for different size of difference and different product.This automatic processing platform is controlled by switch board, is passed through
Display operates its processing to control.By article detection device, displacement detector, and tonnage detection dress indirectly
It sets, to control the production and processing of processing different product.The automatic processing platform of connector kernel component is mainly made of 6 parts,
Article pusher, detection device, power plant, transmission device, processing unit (plant), workbench.According to the work information detected
Driven and adjusted corresponding processing.Ensure that the connector core component of different model specification can be processed, reaches corresponding
Product requirement.
Claims (10)
1. the automatic processing platform of connector kernel component, it is characterised in that：The automatic processing platform include workpiece pusher,
Processing unit (plant), detection device and workbench（1）；Workpiece pusher corresponds to processing unit (plant), workpiece pusher and processing unit (plant)
It is maintained in same axis centre, entire automatic processing platform is controlled by switch board.
2. the automatic processing platform of connector kernel component according to claim 1, it is characterised in that：Workpiece pusher
Including supporting rack（2）, balance retainer（3）, baffle（4）, linear servo push-rod electric machine（5）, special mould clamp（6）, push-rod electric machine
Holder（7）And attachment device（8）；Balance retainer（3）Mounted on supporting rack（2）On, special mould clamp is mounted on baffle（4）Front end
On face, baffle（4）Connection balance retainer（3）, ensure that baffle keeps stablizing movement, make the center of special mould clamp along central axis
It is mobile；Linear servo push-rod electric machine（5）Mounted on push-rod electric machine holder（7）On, push-rod electric machine holder（7）Mounted on workbench
（1）On, linear servo push-rod electric machine（5）With baffle（4）Pass through attachment device（8）It connects together, passes through linear servo push rod electricity
Machine（5）And attachment device（8）Push baffle（4）Back-and-forth motion.
3. the automatic processing platform of connector kernel component according to claim 1, it is characterised in that：Processing unit (plant) includes
Cutter fixation clip（9）, cutter body frame（10）, cutter（11）, connection rod set（12）, link body frame（13）, nut jacking block
（14）, leading screw（16）, servo motor（17）With servo motor mounting bracket（18）；Pass through cutter fixation clip（9）By cutter（11）
It is depressed into cutter body frame（10）On；Make cutter（11）Along cutter body frame（10）On cutter groove move in a straight line respectively；
Cutter（11）And connecting rod（12）It is linked together by a higher pair, so that connecting rod band cutter is moved in a straight line, connecting rod
（12）For L-shaped structure, the montant front end of the L-shaped structure and cutter（11）Connection, the end set of the cross bar of L-shaped structure have idler wheel
（15）, idler wheel is ensured by elastic element（15）Always with the nut jacking block of taper（14）Outer surface be in contact；
Connecting rod（12）Pass through revolute and link body frame（13）It combines, connecting rod（12）Ensured by elastic element another
Hold the roller group of connection（15）With nut jacking block（14）It is in contact, passes through nut jacking block（14）Axial movement, make connecting rod（12）
Band cutter（11）It is moved synchronously to axle center；
Nut jacking block（14）With leading screw（16）Cooperation, servo motor（17）Connect leading screw（16）And drive leading screw（16）Rotation is led to
Cross servo motor（17）Motion transmission to leading screw（16）Drive nut jacking block（14）It is done along leading screw along feather key（16）It is axial
Linear pushing movement, servo motor（17）Mounted on servo motor mounting bracket（18）On, servo motor mounting bracket（18）Installation
In workbench（1）On.
4. the automatic processing platform of connector kernel component according to claim 1, it is characterised in that：The automatic processing is flat
Platform further includes detection device, and detection device includes position detecting device, Workpiece detecting device, safety detection device and pressure detecting
Device；
The position detecting device of detection device is associated with workpiece pusher, and the Workpiece detecting device of detection device pushes away workpiece
The workpiece that device initial position is installed is sent to be detected, the safety detection device of detection device, in entire processing unit (plant) and workpiece
The outside of pusher, the pressure-detecting device of detection device indirect detection pressure associated with the dynamical system of processing unit (plant)；
Detection device is also connected to switch board.
5. the automatic processing platform of connector kernel component according to claim 4, it is characterised in that：The work of detection device
Part detection device includes laser emitter（19）, laser pickoff（20）With laser detecting apparatus mounting bracket（21）；Laser pickoff
（20）On laser detecting apparatus mounting bracket（21）, laser detecting apparatus mounting bracket（21）With baffle（4）It is connected to a fixed one
Rise and can be with baffle（4）It moves synchronously, laser emitter（19）It is fixed on workbench（1）On, laser emitter（19）With
Laser pickoff（20）In baffle（4）It is mutual induction when original position, that is, original state.
6. the automatic processing platform of connector kernel component according to claim 4, it is characterised in that：The peace of detection device
Full monitoring device includes light curtain mounting bracket（22）And picking sensor（23）；Picking sensor（23）It is fixed on light curtain mounting bracket
（22）On, light curtain mounting bracket（22）The workbench of installation（1）On, safety monitoring assembly integral installation is in entire processing platform main body
Front；Light curtain mounting bracket（22）And picking sensor（23）It is at least two, respectively close to the axial both ends of entire processing platform
Setting.
7. the automatic processing platform of connector kernel component according to claim 4, it is characterised in that：The position of detection device
It includes vernier to set detection device（24）, grating scale vernier fixed frame（25）, grating scale（26）, grating scale（26）It is fixed on supporting rack
（2）With link body frame（13）On, vernier（24）It is arranged in grating scale vernier fixed frame（25）On, grating scale vernier fixed frame
（25）It is fixed on baffle（4）On, vernier（24）With grating scale（26）It is corresponding, pass through grating scale fixed frame（25）With baffle（4）Together
Step movement, utilizes vernier（24）Detect the position of workpiece movement.
8. the automatic processing platform of connector kernel component according to claim 4, it is characterised in that：Pressure-detecting device
Predominantly indirect detection device, the device include transmission gear（27）And angular displacement sensor（28）；Transmission gear（27）Using
The gear of two intermeshing identical moduluses and the number of teeth, to improve transmission accuracy, transmission gear is separately mounted to servo motor
（17）And angular displacement sensor（28）On, angular displacement sensor is mounted on servo motor mounting bracket（18）On；Servo electricity when use
Machine（17）Drive leading screw（16）Push nut jacking block（14）It is mobile, pass through nut jacking block（14）Displacement distance determines connection rod set（12）
Band cutter（11）Servo motor rotational angle is transmitted to angular displacement sensor by the operating force applied by gear pair
On, angular displacement sensor turns over the angle of setting by the pressure of setting and the relationship of angular displacement, after turning over specified angle, sends out
Signal is to switch board.
9. the automatic processing platform of connector kernel component according to claim 4, it is characterised in that：Servo motor is installed
Frame（18）, link body frame（13）And supporting rack（2）It is maintained at sustained height, with fixed holding rod（29）It is connected and fixed；And pacify
Mounted in workbench（1）On.
10. the automatic processing platform of connector kernel component according to claim 2, it is characterised in that：Cutter（11）It is 6
6 cutter（11）It surrounds circle and is directed to center, 6 cutter（11）Between angle it is identical, corresponding connecting rod（12）Also it is
6,6 connecting rods（12）It moves synchronously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810197487.5A CN108544283B (en) | 2018-03-11 | 2018-03-11 | Automatic machining platform for core parts of connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810197487.5A CN108544283B (en) | 2018-03-11 | 2018-03-11 | Automatic machining platform for core parts of connector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108544283A true CN108544283A (en) | 2018-09-18 |
| CN108544283B CN108544283B (en) | 2020-04-24 |
Family
ID=63516182
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810197487.5A Active CN108544283B (en) | 2018-03-11 | 2018-03-11 | Automatic machining platform for core parts of connector |
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| Country | Link |
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| CN (1) | CN108544283B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114126792A (en) * | 2019-07-24 | 2022-03-01 | 西铁城时计株式会社 | Machining device, control device used for same, and control method for machining device |
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|---|---|---|---|---|
| JPS59169751A (en) * | 1983-03-16 | 1984-09-25 | Nakamuratome Seimitsu Kogyo Kk | Sliding table abnormality monitoring device |
| JPS642811A (en) * | 1987-06-24 | 1989-01-06 | Yamaha Corp | Burring and its device |
| US7146835B2 (en) * | 2003-04-17 | 2006-12-12 | International Roller Technology, Inc. | Method and apparatus to reduce slot width in tubular members |
| CN201735657U (en) * | 2010-03-11 | 2011-02-09 | 潍坊金富通机械设备有限公司 | Finned tube cutter linkage device |
| CN203109564U (en) * | 2012-12-14 | 2013-08-07 | 安徽华菱汽车有限公司 | Automatic press-mounting machine for water-feed pipe of motor cylinder cover |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59169751A (en) * | 1983-03-16 | 1984-09-25 | Nakamuratome Seimitsu Kogyo Kk | Sliding table abnormality monitoring device |
| JPS642811A (en) * | 1987-06-24 | 1989-01-06 | Yamaha Corp | Burring and its device |
| US7146835B2 (en) * | 2003-04-17 | 2006-12-12 | International Roller Technology, Inc. | Method and apparatus to reduce slot width in tubular members |
| CN201735657U (en) * | 2010-03-11 | 2011-02-09 | 潍坊金富通机械设备有限公司 | Finned tube cutter linkage device |
| CN203109564U (en) * | 2012-12-14 | 2013-08-07 | 安徽华菱汽车有限公司 | Automatic press-mounting machine for water-feed pipe of motor cylinder cover |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114126792A (en) * | 2019-07-24 | 2022-03-01 | 西铁城时计株式会社 | Machining device, control device used for same, and control method for machining device |
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| Publication number | Publication date |
|---|---|
| CN108544283B (en) | 2020-04-24 |
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