CN108529223B - Quick positioner and apron location suction means - Google Patents

Quick positioner and apron location suction means Download PDF

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Publication number
CN108529223B
CN108529223B CN201710119399.9A CN201710119399A CN108529223B CN 108529223 B CN108529223 B CN 108529223B CN 201710119399 A CN201710119399 A CN 201710119399A CN 108529223 B CN108529223 B CN 108529223B
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China
Prior art keywords
component
positioning
assembly line
cover plate
carrier
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CN201710119399.9A
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Chinese (zh)
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CN108529223A (en
Inventor
饶桥兵
李凯
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Lens Intelligent Robot Changsha Co Ltd
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Lens Intelligent Robot Changsha Co Ltd
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Priority to CN201710119399.9A priority Critical patent/CN108529223B/en
Publication of CN108529223A publication Critical patent/CN108529223A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/061Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention provides a quick positioning device and a cover plate positioning and sucking device, and relates to the technical field of intelligent mechanical equipment. The rapid positioning device comprises a base, an integral carrier, an X-direction assembly line, an X-direction limiting component, a lifting component, a Y-direction positioning component and an X-direction positioning component, wherein the X-direction assembly line, the X-direction limiting component, the lifting component, the Y-direction positioning component and the X-direction positioning component are arranged on the base; the X-direction limiting component is arranged on the base and is positioned at the tail end of the X-direction assembly line; the lifting component is positioned below the X-direction assembly line; the Y-direction positioning component is positioned above the X-direction assembly line; the X-direction positioning component is positioned above the X-direction assembly line; the integral carrier is positioned on the X-direction assembly line and is driven by the X-direction assembly line to translate. The rapid positioning device realizes unmanned and accurate positioning of products on the production line, and simplifies positioning time; the cover plate positioning and sucking device shortens the time for positioning and uncovering the cover plate, and realizes the quick connection of product positioning and cover plate uncovering.

Description

Quick positioner and apron location suction means
Technical Field
The invention relates to the technical field of intelligent mechanical equipment, in particular to a quick positioning device and a cover plate positioning and sucking device.
Background
The process flow of the transparent product such as glass needing film coating comprises the following steps:
1. intercepting an integral carrier for containing products from a running water conveyor belt;
2. precisely positioning the integral carrier in X, Y, Z three mutually perpendicular directions;
3. uncovering a cover plate of the integral carrier;
4. placing a product into the integral carrier;
5. covering a cover plate of the integral carrier;
6. and conveying the integral carrier filled with the product to a coating process unit.
At present, most of the work of positioning, grabbing, uncovering and the like in the processes needs manual operation. Because the time for coating the film on the product is short, the work of positioning and operating the integral carrier takes too much time, the efficiency is low, the positioning accuracy is not high, and the positioning device is difficult to adapt to the increasing production and manufacturing level and the process requirement at present.
Disclosure of Invention
The invention aims to provide a quick positioning device and a cover plate positioning and sucking device, and aims to solve the problems that in the prior art, the positioning of a product on a production line is not accurate, and the efficiency of manually grabbing a cover plate is low.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a quick positioning device which comprises a base, an integral carrier, an X-direction assembly line, an X-direction limiting component, a lifting component, a Y-direction positioning component and an X-direction positioning component, wherein the X-direction assembly line, the X-direction limiting component, the lifting component, the Y-direction positioning component and the X-direction positioning component are arranged on the base; the X-direction limiting component is arranged on the base and is positioned at the tail end of the X-direction assembly line; the lifting component is positioned below the X-direction assembly line; the Y-direction positioning component is positioned above the X-direction assembly line; the X-direction positioning component is positioned above the X-direction assembly line; the integral carrier is positioned on the X-direction assembly line and is driven by the X-direction assembly line to translate; placing the product in the integral carrier, wherein the integral carrier moves horizontally along with the X-direction assembly line, stops after abutting against the X-direction limiting component and is pushed upwards by the lifting component; the X-direction positioning component and the Y-direction positioning component can limit the freedom degrees of the movement of the whole carrier in the X direction and the Y direction respectively.
Further, the X-direction assembly line comprises a belt conveyor. The technical effect of the technical scheme is as follows: the belt conveyor has the advantages of strong conveying capacity, simple structure, easy maintenance, stable operation, high speed and low noise, and the parallel moving rubber belt has larger friction coefficient, can firmly support and convey products and is not easy to wipe and damage the conveyed products.
Further, X is to spacing part including the cylinder lifter, and a plurality of the cylinder lifter vertically sets up the end of X to the assembly line. The technical effect of the technical scheme is as follows: when the cylinder lifting rod is lifted, the integral carrier can be prevented from moving forwards continuously and stops above the lifting component; meanwhile, the cylinder driving rod capable of being lifted is arranged, so that the cylinder driving rod can be lowered when the positioning is not needed, and the belt conveyor forms a complete conveying chain. In addition, the structural design of a plurality of cylinder lifter can avoid whole carrier to take place unnecessary deflection.
Furthermore, the lifting component comprises cylinder lifting columns, and the cylinder lifting columns are uniformly arranged below the X-direction assembly line. The technical effect of the technical scheme is as follows: the cylinder lifting columns have great advantages in lifting speed and stability, and the integral carrier can be stably lifted to a required height position by the aid of the uniformly distributed cylinder lifting columns, so that the operation of the next step is facilitated.
Further, the Y-direction positioning component comprises at least two clamping teeth distributed along the Y direction, and the two clamping teeth can clamp the integral carrier. The technical effect of the technical scheme is as follows: the latch that distributes along Y is used for the centre gripping whole carrier, and restriction whole carrier is along the removal of Y direction, realizes the location of a direction. In addition, the number of the latch should be set to be an even number, at least two, and the latch is correspondingly arranged on two sides of the whole carrier.
Further, the X-direction positioning component comprises at least two shackles distributed along the X direction, and the two shackles can clamp the integral carrier. The technical effect of the technical scheme is as follows: the shackles distributed along the X direction are used for clamping the whole carrier, limiting the movement of the whole carrier along the X direction and realizing the positioning of the other direction. In addition, the number of the shackles is set to be even number, at least two, and the shackles are correspondingly arranged on two sides of the whole carrier. And, the shackle compares with the latch, can also restrict whole carrier and upwards remove, prevents that whole carrier from upwards moving under the action of snatching the apron.
The invention also provides a cover plate positioning and sucking device, which comprises a Z-direction extraction part and the quick positioning device; the Z-direction extraction part is arranged on the base and used for grabbing and uncovering the cover plate of the integral carrier.
Further, the Z-direction extraction part comprises a Z-axis cylinder and a suction part; the suction component is positioned above the integral carrier and is connected with the base through the Z-axis cylinder. The technical effect of the technical scheme is as follows: the suction component is used for sucking a cover plate of the whole carrier, and the Z-axis cylinder is used for lifting the suction component, so that the cover plate is driven to move upwards, and the cover plate is opened and closed.
Further, the suction means includes a plurality of suction cups; the suckers are uniformly arranged above the integral carrier. The technical effect of the technical scheme is as follows: the sucking disc utilizes the negative pressure of itself can tightly hold the apron to, the sucking disc can also be set to the sucking disc of self-pumping vacuum formula, can control absorption and release by oneself. In addition, a plurality of sucking discs are evenly arranged, so that the effect of evenly stressing and improving the positioning accuracy is also achieved.
Further, still include the Y axle module, the Y axle module with the pedestal connection to can drive the base is along Y to the translation. The technical effect of the technical scheme is as follows: the Y-axis module can integrally move the base and all movable parts on the base so as to adjust the Y-direction position of the integral carrier.
The invention has the beneficial effects that:
1. the quick positioning device adopts the unit and the part which are controlled in a centralized way, so that the unmanned operation of the product in the production line is realized, the positioning accuracy of the equipment is improved, and the production efficiency of the production line is improved.
2. The cover plate positioning and sucking device is produced in a mechanical intelligent mode, the time for positioning products and uncovering the cover plate in the production line is shortened, and the quick connection of quick positioning of the products and accurate uncovering of the cover plate is achieved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a schematic structural view of a quick positioning device and a cover plate positioning suction device provided by the present invention;
FIG. 2 is a schematic structural view of an X-direction position limiting component of the quick positioning device provided by the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 1 at I;
fig. 4 is a partial enlarged view of fig. 1 at K.
Reference numerals:
1-a base; 2-integral carrier; 3-X direction pipeline;
a 4-X direction limiting component; 5-a lifting member; a 6-Y directional positioning member;
7-X directional positioning component; 8-latch; 9-a hook ring;
a 10-Z direction extraction feature; 11-Z axis cylinder; 12-a suction means;
13-Y axis module.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The invention provides a quick positioning device, wherein: fig. 1 is a schematic structural view of a quick positioning device and a cover plate positioning suction device provided by the invention. As shown in fig. 1, the main structure of the quick positioning device includes a base 1, an integral carrier 2, and an X-direction assembly line 3, an X-direction limiting component 4, a lifting component 5, a Y-direction positioning component 6, and an X-direction positioning component 7 disposed on the base 1. Specifically, the X-direction limiting component 4 is arranged on the base 1 and is positioned at the tail end of the X-direction assembly line 3; the lifting component 5 is positioned below the X-direction assembly line 3; the Y-direction positioning component 6 is positioned above the X-direction assembly line 3; the X-direction positioning component 7 is positioned above the X-direction assembly line 3; the whole carrier 2 is positioned on the X-direction assembly line 3 and is driven by the X-direction assembly line 3 to translate. The work flow of the quick positioning device comprises the following steps: placing the product in an integral carrier 2, wherein the integral carrier 2 is translated along with an X-direction assembly line 3, is stopped after being abutted against an X-direction limiting component 4, and is pushed upwards by a lifting component 5; the X-direction positioning member 7 and the Y-direction positioning member 6 can define the X-direction and Y-direction freedom of movement of the entire carrier 2, respectively.
In the prior art, a transparent product such as glass needs to be subjected to a film coating process, and the process flow is as follows: 1. intercepting the integral carrier 2 for containing the products from the running water conveyor belt; 2. precisely positioning the whole carrier 2 in X, Y, Z three mutually perpendicular directions; 3. uncovering the cover plate of the integral carrier 2; 4. putting the product into the integral carrier 2; 5. covering the cover plate of the integral carrier 2; 6. the integral carrier 2 with the product is conveyed to the coating process unit. Most of the work of positioning, grabbing, uncovering and the like in the above procedures needs manual operation. Because the time for coating the product is short, the work of positioning and operating the integral carrier 2 takes too much time, the efficiency is low, and the positioning accuracy is not high, so that the method is difficult to adapt to the increasing production and manufacturing level and process requirements at present.
The rapid positioning device can better solve the problems. The quick positioning device realizes unmanned operation of products in the assembly line due to the adoption of the unit and the component which are controlled in a centralized way, improves the positioning accuracy of the equipment and improves the production efficiency of the assembly line operation.
As shown in fig. 1, further, the X-direction line 3 includes a belt conveyor. Wherein, the X-direction assembly line 3 can also select a roller conveyor, a chain plate conveyor and the like. In this embodiment, belt conveyor transport capacity is strong, and simple structure is easy to maintain, operates steadily, high-speed, the noise is low to parallel movement's sticky tape has great coefficient of friction, can firmly support and transport the product, still is difficult to wipe the damage product that is transported.
In an alternative of this embodiment, fig. 2 is a schematic structural diagram of an X-direction limiting component of the quick positioning device provided by the present invention. As shown in fig. 2, further, the X-direction limiting member 4 includes a cylinder lifting rod, and a plurality of cylinder lifting rods are vertically arranged at the end of the X-direction production line 3. When the cylinder lifting rod is lifted, the integral carrier 2 can be prevented from moving forwards and stops above the lifting component 5; meanwhile, the cylinder driving rod capable of being lifted is arranged, so that the cylinder driving rod can be lowered when the positioning is not needed, and the belt conveyor forms a complete conveying chain. In addition, the structural design of a plurality of cylinder lifter bars can avoid the carrier 2 as a whole from unnecessary deflection. Therefore, the X-direction limiting component 4 adopts the structural form of an air cylinder lifting rod.
In an alternative of this embodiment, as shown in fig. 1, further, the lifting member 5 includes a cylinder lifting column, and a plurality of cylinder lifting columns are uniformly arranged below the X-direction production line 3. In the embodiment, the cylinder lifting columns have great advantages in lifting speed and stability, and the plurality of uniformly distributed cylinder lifting columns can stably lift the whole carrier 2 to a required height position so as to facilitate the next operation.
In an alternative to this embodiment, fig. 3 is an enlarged view of a portion of fig. 1 at I. As shown in fig. 1 and 3, the Y-positioning component 6 further includes at least two latches 8 distributed along the Y-direction, and the two latches 8 can hold the whole carrier 2. In the present embodiment, the latches 8 distributed along the Y direction are used for holding the whole carrier 2, limiting the movement of the whole carrier 2 along the Y direction, and realizing the positioning in one direction. In addition, the number of the latch 8 should be set to be even, and at least two latches 8 are correspondingly arranged on two sides of the whole carrier 2.
In an alternative to this embodiment, fig. 4 is an enlarged view of a portion at K in fig. 1. As shown in fig. 1 and 4, further, the X-direction positioning component 7 includes at least two shackles 9 distributed along the X-direction, and the two shackles 9 can hold the whole carrier 2. In the present embodiment, the shackles 9 distributed along the X direction are used for holding the carrier 2, limiting the movement of the carrier 2 along the X direction, and achieving the positioning in the other direction. In addition, the number of the shackles 9 should be set to be even, and at least two shackles 9 are correspondingly arranged on both sides of the integral carrier 2. Moreover, the shackle 9 can restrict the upward movement of the carrier 2, and prevent the upward movement of the carrier 2 due to the cover plate grasping operation, as compared with the latch 8.
The invention also provides a cover plate positioning suction device, and fig. 1 is a schematic structural diagram of the quick positioning device and the cover plate positioning suction device provided by the invention. As shown in fig. 1, the cover plate positioning suction device comprises a Z-direction extraction part 10 and the above-mentioned quick positioning device. Specifically, a Z-direction extraction member 10 is provided on the base 1 for grasping the cover plate of the monolithic carrier 2.
In an alternative of the present embodiment, as shown in fig. 1, further, the Z-direction extracting means 10 includes a Z-axis cylinder 11 and a suction means 12. Specifically, the suction member 12 is located above the monolith carrier 2, and is connected to the base 1 through the Z-axis cylinder 11. In this embodiment, the suction component 12 is used for sucking the cover plate of the whole carrier 2, and the Z-axis cylinder 11 is used for lifting the suction component 12, so as to drive the cover plate to move upwards, thereby opening and closing the cover plate.
In an alternative of the present embodiment, as shown in fig. 1, further, the suction means 12 includes a plurality of suction cups; a plurality of suckers are evenly arranged above the integral carrier 2. In this embodiment, the suction cup can tightly suck the cover plate by using the negative pressure of the suction cup, and the suction cup can be set to be a self-vacuuming type suction cup, so that the suction and the release can be controlled by self. In addition, a plurality of sucking discs are evenly arranged, so that the effect of evenly stressing and improving the positioning accuracy is also achieved.
In an alternative of this embodiment, as shown in fig. 1, further, a Y-axis module 13 is further included, and the Y-axis module 13 is connected to the base 1 and can drive the base 1 to translate along the Y direction so as to adjust the Y-direction position of the monolithic carrier 2.
In conclusion, the cover plate positioning and sucking device adopts mechanical intelligent production, so that the time for positioning the product and uncovering the cover plate in the production line is shortened, and the quick connection of quick positioning of the product and accurate uncovering of the cover plate is realized. The process flow is as follows:
1. lifting the cylinder lifting column of the X-direction limiting part 4, and stopping the integral carrier 2 for containing products from the X-direction assembly line 3;
2. the integral carrier 2 is accurately positioned in X, Y, Z three mutually perpendicular directions through the lifting component 5, the Y-direction positioning component 6 and the X-direction positioning component 7;
3. the suction part 12 is driven to grab and open the cover plate of the integral carrier 2;
4. putting the product into the integral carrier 2;
5. the driving suction component 12 covers the cover plate of the integral carrier 2;
6. the integral carrier 2 with the product is conveyed to the coating process unit.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (6)

1. A cover plate positioning and sucking device is characterized by comprising a base, an integral carrier, an X-direction assembly line, an X-direction limiting component, a lifting component, a Y-direction positioning component, an X-direction positioning component and a Z-direction extracting component, wherein the X-direction assembly line, the X-direction limiting component, the lifting component, the Y-direction positioning component, the X-direction positioning component and the Z-direction extracting component are arranged on;
the X-direction limiting component is arranged on the base and is positioned at the tail end of the X-direction assembly line; the X-direction limiting component comprises cylinder lifting rods, and a plurality of cylinder lifting rods are vertically arranged at the tail end of the X-direction assembly line; the lifting component is positioned below the X-direction assembly line; the Y-direction positioning component is positioned above the X-direction assembly line; the X-direction positioning component is positioned above the X-direction assembly line; the X-direction positioning component comprises at least two shackles distributed along the X direction, and the two shackles can clamp the integral carrier;
the integral carrier is positioned on the X-direction assembly line and is driven by the X-direction assembly line to translate;
placing the product in the integral carrier, wherein the integral carrier moves horizontally along with the X-direction assembly line, stops after abutting against the X-direction limiting component and is pushed upwards by the lifting component; the X-direction positioning component and the Y-direction positioning component can limit the freedom degrees of the movement of the whole carrier in the X direction and the Y direction respectively;
the Z-direction extraction part is arranged on the base and used for grabbing and uncovering a cover plate of the integral carrier;
the Y-axis module is connected with the base and can drive the base to translate along the Y direction.
2. The apparatus according to claim 1, wherein the X-direction line comprises a belt conveyor.
3. The cover plate positioning and sucking device as claimed in claim 1, wherein the lifting component comprises a cylinder lifting column, and a plurality of cylinder lifting columns are uniformly arranged below the X-direction assembly line.
4. The apparatus according to claim 1, wherein the Y-positioning member comprises at least two latches distributed along the Y-direction, and the two latches can hold the integrated carrier.
5. The cover plate positioning suction device according to claim 1, wherein the Z-direction extracting means includes a Z-axis cylinder and a suction means; the suction component is positioned above the integral carrier and is connected with the base through the Z-axis cylinder.
6. The cover positioning suction device according to claim 5, wherein the suction means comprises a plurality of suction cups; the suckers are uniformly arranged above the integral carrier.
CN201710119399.9A 2017-03-02 2017-03-02 Quick positioner and apron location suction means Active CN108529223B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111661633B (en) * 2019-03-07 2022-05-20 苏州汉扬精密电子有限公司 Transportation positioning structure
CN110538806B (en) * 2019-09-05 2021-08-27 蓝思智能机器人(长沙)有限公司 Detection system and feeding and discharging equipment thereof
CN112320278B (en) * 2020-11-13 2022-06-21 常德富博智能科技有限公司 Device for adjusting carrier state and product offline

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CN103801888A (en) * 2012-11-12 2014-05-21 宁波如意股份有限公司 Ascending and descending type manual tray carriage automatic welding device
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US4677303A (en) * 1986-01-31 1987-06-30 Colight, A Division Of Canrad-Hanovia, Inc. Automatic printed circuit board imaging system
CN101798014A (en) * 2009-12-07 2010-08-11 安徽巨一自动化装备有限公司 Automatic conveyor
CN102985314A (en) * 2010-04-19 2013-03-20 Ebz***技术有限责任公司 Conveying device for automation production lines
CN202011629U (en) * 2010-11-16 2011-10-19 普天海油新能源动力有限公司 Positioning conveying system
CN102070018A (en) * 2010-12-31 2011-05-25 珠海华冠电子科技有限公司 Automatic feeding and discharging mechanism for electronic component
CN103801888A (en) * 2012-11-12 2014-05-21 宁波如意股份有限公司 Ascending and descending type manual tray carriage automatic welding device
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