CN108489991B - Automatic detection equipment for antibiotic bottle caps - Google Patents

Automatic detection equipment for antibiotic bottle caps Download PDF

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Publication number
CN108489991B
CN108489991B CN201810534403.2A CN201810534403A CN108489991B CN 108489991 B CN108489991 B CN 108489991B CN 201810534403 A CN201810534403 A CN 201810534403A CN 108489991 B CN108489991 B CN 108489991B
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plate
spiral conveying
steering
track
conveying
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CN108489991A (en
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陈国伟
姚卫峰
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Huaibei Fengfeng Industrial Design Co ltd
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Huaibei Fengfeng Industrial Design Co ltd
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8806—Specially adapted optical and illumination features
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N2021/8411—Application to online plant, process monitoring
    • G01N2021/8416—Application to online plant, process monitoring and process controlling, not otherwise provided for
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N2021/845—Objects on a conveyor
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Signal Processing (AREA)
  • Sealing Of Jars (AREA)
  • Feeding Of Articles To Conveyors (AREA)

Abstract

The invention relates to the technical field of medical equipment, and particularly discloses automatic detection equipment for an antibiotic bottle cap, which comprises a feeding mechanism, a vibrating mechanism, a first conveying mechanism, a first detection mechanism, a second detection mechanism, a turnover mechanism, a second conveying mechanism and a third detection mechanism; the feeding mechanism comprises a buffer plate, a vibrating motor, a vibrating disk, a feeler lever and an inductor; the vibration mechanism comprises a first spiral conveying plate, a second spiral conveying plate, a third spiral conveying plate, a first steering track, a second steering track and a third steering track; the first detection mechanism comprises a first light source and a first camera; the second detection mechanism comprises a square fixing frame, a second light source, a fixing rod and a second camera; the third detection mechanism comprises a third camera and a third light source; the turnover mechanism comprises a semi-closed sleeve, a torsion bar and a U-shaped buckle. The invention has the characteristics of adjustable output quantity, unified positive and negative adjustment, undisturbed conveying, lower equipment cost and higher detection efficiency.

Description

Automatic detection equipment for antibiotic bottle caps
Technical Field
The invention relates to the technical field of medical appliances, in particular to automatic detection equipment for an antibiotic bottle cap.
Background
The bottle cap used for the bottle for containing antibiotics is an aluminum-plastic combined cap, the national standard of the aluminum-plastic combined cap is regulated, a detection system is needed for detecting whether the produced aluminum-plastic combined cap reaches the standard, and a complete detection system comprises feeding, adjusting, conveying, detecting, outputting and the like; the existing feeding mechanism only uses a structure of a hopper, a vibrating motor and a vibrating disc, the aluminum-plastic combined cover is poured into the hopper, the aluminum-plastic combined cover is sent out from the vibrating disc through the vibration of the vibrating motor, the feeding mechanism has the problems that the aluminum-plastic combined cover in the hopper can only be simply output, but the output quantity cannot be adjusted, the aluminum-plastic combined cover poured into the hopper directly reaches the vibrating disc, once the vibrating disc starts to vibrate, the aluminum-plastic combined cover directly enters the following equipment in batches, the processing capacity of the following equipment is not considered, the input quantity is overlarge, and the work of the following equipment is influenced; the existing adjusting mechanism only uses a vibrating mechanism, so that the aluminum-plastic combined covers are output from the track one by one, the aluminum-plastic combined covers are sequentially output in the track one by one, but the aluminum-plastic combined covers entering the track are always positive and negative and uneven, the follow-up detection operation is adversely affected, and the detection effect is affected; the existing conveying mechanism is only a detection mechanism for conveying the aluminum-plastic combined cover by using the cooperation of a driving motor, a driving wheel, a driven wheel and a conveying belt, but because the aluminum-plastic combined cover is light in weight, the conveying of the aluminum-plastic combined cover on the conveying belt is easily interfered by the outside, and the optimal detection position of the detection mechanism cannot be reached, so that the detection effect of the aluminum-plastic combined cover is affected; the existing detection mechanism is used for detecting the aluminum-plastic combined cover, namely the front side, the back side and the side are usually detected independently, three detection devices are needed, so that the cost of the devices is high, and the detection efficiency of the whole aluminum-plastic combined cover is low; the output of the aluminum-plastic combined cover after the existing detection is finished is directly sent out from the output end of the conveying belt to the collecting box, and the quantity of qualified aluminum-plastic combined covers after the detection cannot be counted, so that the subsequent counting of the quantity of the qualified aluminum-plastic combined covers in the collecting box is not facilitated.
Therefore, the existing detection of the bottle cap of the antibiotic bottle has the problems of incapability of adjusting output, non-uniform positive and negative adjustment, easy interference in conveying, higher equipment cost and lower detection efficiency.
Disclosure of Invention
The invention provides automatic detection equipment for the antibiotic bottle caps, which aims to solve the technical problems existing in the prior detection of the bottle caps of the antibiotic bottles and has the characteristics of adjustable output quantity, unified positive and negative adjustment, undisturbed conveying, lower equipment cost and higher detection efficiency.
The technical scheme of the invention is as follows: the automatic detection equipment for the antibiotic bottle caps comprises a feeding mechanism, a vibrating mechanism, a first conveying mechanism, a first detection mechanism, a second detection mechanism, a turnover mechanism, a second conveying mechanism, a third detection mechanism and a bracket; the feeding mechanism comprises a feeding rack and a hopper arranged at the upper part of the feeding rack, wherein a plurality of buffer plates which incline downwards are staggered in the hopper, the upper ends of the buffer plates are arranged on the inner wall of the hopper, a space is reserved between the lower ends of the buffer plates and the inner wall of the hopper, the lower ends of the upper buffer plates are directed against the lower buffer plates, a conical material opening is arranged at the bottom of the hopper, a vibrating motor is arranged on the feeding rack, a vibrating end of the vibrating motor is provided with a vibrating disc which inclines downwards, the vibrating disc is positioned below the conical material opening, the bottom surface in the vibrating disc is of a smooth and excessive wavy structure, a supporting rod is arranged on the feeding support, a feeler lever is arranged at the end part of the supporting rod in a rotating mode, and an inductor corresponding to the feeler lever is arranged on the supporting rod; the vibrating mechanism comprises a vibrating assembly and a material tray arranged on the vibrating assembly, wherein a first spiral conveying plate, a second spiral conveying plate and a third spiral conveying plate which are mutually parallel are sequentially arranged on the inner wall of the material tray from bottom to top, one sides of the first spiral conveying plate, the second spiral conveying plate and the third spiral conveying plate, which are close to the center of the material tray, are inclined upwards, and the widths of the first spiral conveying plate, the second spiral conveying plate and the third spiral conveying plate are the same as the thickness of the bottle cap; the output end of the first spiral conveying plate is connected with a first steering track, the first steering track is composed of a first steering bottom plate, a first steering side plate and a first horizontal plate, the first steering bottom plate is connected with the first spiral conveying plate, one side of the first steering bottom plate, which is close to the center of the material tray, is inclined downwards, the width of the first steering bottom plate is larger than that of the first spiral conveying plate, the width of the first steering bottom plate is smaller than the outer diameter of the bottle cap, the first steering side plate is arranged on one side, which is close to the center of the material tray, of the first steering bottom plate, the first horizontal plate is connected with the first steering bottom plate, the width of the first horizontal plate is larger than the outer diameter of the bottle cap, the output end of the first steering track is connected with the first spiral conveying track, the first spiral conveying track is positioned outside the material tray, one part of the first spiral conveying track is arranged on the outer wall of the material tray, the other part of the first spiral conveying track is positioned outside the material tray, the bottom of the first spiral conveying track, which is arranged on the outer wall of the material tray, and the bottom of the first spiral conveying track is inclined downwards; the output end of the second spiral conveying plate is connected with a second steering track, a second deflector rod is arranged at the joint of the second spiral conveying plate and the second steering track, the second steering track is composed of a second steering bottom plate, a second steering side plate and a second horizontal plate, the second steering bottom plate is connected with the second spiral conveying plate, one side of the second steering bottom plate, which is close to the center of the material tray, is inclined downwards, the width of the second steering bottom plate is larger than that of the second spiral conveying plate, the width of the second steering bottom plate is smaller than the outer diameter of the bottle cap, the second steering side plate is arranged on one side of the second steering bottom plate, which is close to the center of the material tray, the second horizontal plate is connected with the second steering bottom plate, the width of the second horizontal plate is larger than the outer diameter of the bottle cap, the position, which is close to the output end, on the material tray is provided with a second through hole, and the second horizontal plate is connected with the bottom surface of the first spiral conveying track through the second through hole; the output end of the third spiral conveying plate is connected with a third steering track, a third deflector rod is arranged at the joint of the third spiral conveying plate and the third steering track, the third steering track is composed of a third steering bottom plate, a third steering side plate and a third horizontal plate, the third steering bottom plate is connected with the third spiral conveying plate, one side of the third steering bottom plate, which is close to the center of the material tray, is inclined downwards, the width of the third steering bottom plate is larger than that of the third spiral conveying plate, the width of the third steering bottom plate is smaller than the outer diameter of the bottle cap, the third steering side plate is arranged on one side of the third steering bottom plate, which is close to the center of the material tray, the third horizontal plate is connected with the third steering bottom plate, the width of the third horizontal plate is larger than the outer diameter of the bottle cap, the position, which is close to the output end, on the material tray is provided with a third through hole, and the third horizontal plate is connected with the bottom surface of the first spiral conveying track through the third through hole; the output end of the vibration disc is positioned above the material disc, and the lower end of the feeler lever is positioned in the material disc; the first detection mechanism comprises a first detection frame arranged on the support and a first light source arranged at the top of the first detection frame, the first light source comprises a hemispherical first lamp shell and a plurality of LED bulbs arranged on the inner wall of the first lamp shell in a surrounding mode, a first camera is arranged at the top of the first lamp shell, and the first camera penetrates through the first lamp shell and then points downwards to the center of the first lamp shell; the second detection mechanism comprises a support column arranged on the support frame and a square fixing frame arranged at the top of the support column, a second light source is arranged at the center of the square fixing frame and comprises a second annular lamp shell arranged on the square fixing frame and a plurality of LED bulbs arranged on the second annular lamp shell, fixing rods perpendicular to the four edges of the square fixing frame are arranged on the four edges of the square fixing frame, and a second camera is arranged on the fixing rods and points to the center of the square fixing frame; the first conveying mechanism comprises a first driving wheel, a first driven wheel and a first driving motor which are arranged on a bracket, wherein the output end of the first driving motor is connected with the first driving wheel through a gear piece, the first driving wheel is connected with the first driven wheel through a first conveying belt, the first detecting mechanism and the second detecting mechanism are sequentially positioned above the first conveying belt along the conveying direction, two first guide plates which are parallel to each other are arranged on the bracket, the first guide plates are positioned above the first conveying belt, a first guide rail is formed by the space between the two first guide plates, the inlet of the first guide rail is positioned at the output end of the first spiral conveying rail, and the outlet of the first guide rail is positioned at the first detecting mechanism; the support is provided with two second guide plates which are arranged in parallel, the second guide plates are positioned above the first conveying belt, a second guide rail is formed by the distance between the two second guide plates, the second guide rail is positioned between the first detection mechanism and the second detection mechanism, the support is provided with an air blowing pipe and a first guiding-out channel which are positioned on two sides of the second detection mechanism, the air blowing pipe and the first guiding-out channel on each side of the second detection mechanism are respectively positioned on two sides of the first conveying belt, and the air blowing pipe and the first guiding-out channel on each side of the second detection mechanism are oppositely arranged; the support is provided with two parallel third guide plates, the third guide plates are positioned above the first conveying belt, a third guide rail is formed by the space between the two third guide plates, and the third guide rail is positioned at the output end of the first conveying belt; the third detection mechanism comprises a third detection frame arranged on the support and a third camera arranged at the top of the third detection frame, a third light source is arranged at the lower part of the third detection frame and consists of a third annular lamp shell arranged on the third detection frame and a plurality of LED lamps arranged on the third annular lamp shell, and the third camera is opposite to the center of the third annular lamp shell; the second conveying mechanism comprises a second driving wheel, a second driven wheel and a second driving motor which are arranged on a bracket, the output end of the second driving motor is connected with the second driving wheel through a gear piece, the second driving wheel is connected with the second driven wheel through a second conveying belt, the third detecting mechanism is positioned above the second conveying belt, two parallel fourth guide plates are arranged on the bracket, the fourth guide plates are positioned above the second conveying belt, and a fourth guide track is formed by the interval between the two fourth guide plates; the air blowing pipe and the second guiding-out channel are respectively arranged on the two sides of the second conveying belt, and are oppositely arranged; the turnover mechanism is positioned between the first conveying mechanism and the second conveying mechanism on the frame and comprises a support and a semi-closed sleeve arranged on the support, the semi-closed sleeve is of a structure which is gradually twisted from one end to the other end, torsion bars are arranged at the non-closed positions of the semi-closed sleeve through connecting blocks, U-shaped buckles are arranged at two ends of the semi-closed sleeve, and the directions of U-shaped openings of the two U-shaped buckles are opposite; the output end of the third guide rail corresponds to the input end of the turnover mechanism, the fourth guide rail is positioned between the turnover mechanism and the third detection mechanism, and the input end of the fourth guide rail corresponds to the output end of the turnover mechanism; the support is provided with a display, and the display is respectively connected with the first camera, the second camera and the third camera. According to the invention, the plurality of buffer plates which incline downwards are arranged on the inner wall of the hopper in a staggered manner, so that the bottle caps poured into the hopper are buffered when moving downwards, the bottle caps in the hopper are prevented from rushing into the vibration plate in a large amount when the vibration plate vibrates, and the buffering effect is good; the bottom surface in the downward inclined vibrating disc is of a smooth and excessive wavy structure, so that the bottle caps can be smoothly sent out from the vibrating disc when the vibrating disc vibrates, and the number of the bottle caps output from the vibrating disc is proper; the number of the output bottle caps is monitored by arranging the feeler lever and the inductor on the supporting rod, when the feeler lever monitors that the number of the bottle caps is enough, the feeler lever is driven to rotate on the supporting rod in the conveying process of the bottle caps, so that the inductor and the feeler lever are dislocated, the inductor cannot sense the feeler lever, the controller controls the vibrating motor to stop vibrating, the bottle caps on the vibrating disk cannot be continuously conveyed, when the number of the bottle caps is insufficient, the feeler lever cannot be under the action of the bottle caps, the feeler lever is in a free state, the inductor can sense the feeler lever, the inductor transmits a signal to the controller, the controller controls the vibrating motor to vibrate again, the bottle caps on the vibrating disk are output, the output of the bottle caps can be controlled according to actual conditions, and the output quantity of the bottle caps can be adjusted, and the condition that the output quantity of the bottle caps is excessive is not generated; the bottle caps conveyed by the first spiral conveying plate are adjusted in direction by arranging the first steering track on the inner wall of the material tray, specifically, one side, close to the center of the material tray, of the first steering bottom plate is inclined downwards, so that the inclination direction of the first steering bottom plate is opposite to the inclination direction of the first spiral conveying plate, the width of the first steering bottom plate is larger than that of the first spiral conveying plate, the bottle caps reaching the first horizontal plate are in a state that the heavier plastic caps are arranged under the bottle caps, the bottle caps output by the first spiral conveying track are in a state that the plastic caps meeting the output requirements are arranged under the upper aluminum caps, and the positive and negative directions of the bottle caps can be adjusted, so that the output states are uniform; the bottle caps conveyed by the second spiral conveying plate are regulated in direction by arranging the second spiral conveying plate on the inner wall of the material tray as the aid of the first spiral conveying plate, the output end of the second spiral conveying plate is provided with a second steering rail, the regulating mode is the same as that of the first steering rail, the position, close to the output end, of the second horizontal plate is set to be inclined upwards, the position, close to the output end, of the material tray is provided with a second through hole, which is used for supplementing the bottle caps in the first spiral conveying rail, when gaps exist between the bottle caps in the first spiral conveying rail or the bottle caps are insufficient, the bottle caps positioned on the second horizontal plate enter the first spiral conveying rail from the second through hole to be used for supplementing, the output quantity of the bottle caps is guaranteed to be sufficient in the first spiral conveying rail, and a second deflector rod is arranged at the joint of the second spiral conveying plate and the second steering rail, so that excessive bottle caps are prevented from being bounced into the material tray again; the bottle caps conveyed by the third spiral conveying plate are adjusted in the direction by arranging the third spiral conveying plate on the inner wall of the material tray to serve as the further auxiliary of the first spiral conveying plate, the output end of the third spiral conveying plate is provided with a third steering rail, the adjustment mode is the same as that of the first steering rail, the position, close to the output end, of the third horizontal plate is set to be inclined upwards, a third through hole is arranged at the position, located on the output end of the third horizontal plate, of the material tray to serve as the supplement of the bottle caps in the first spiral conveying rail, when gaps exist between the bottle caps in the first spiral conveying rail or the bottle caps are insufficient, the bottle caps located on the third horizontal plate enter the first spiral conveying rail to serve as the supplement, the output quantity of the first spiral conveying rail is guaranteed to have enough bottle caps, the third spiral conveying plate and the third steering rail are arranged at the joint of the third spiral conveying plate, excessive bottle caps are prevented from being mixed at the joint of the third spiral conveying plate and the third steering rail, and the bottle caps can be properly arranged at the proper position of the first spiral conveying rail; according to the invention, the first guide rail, the second guide rail and the third guide rail are sequentially arranged at the first conveyor belt along the conveying direction, and the fourth guide rail is arranged at the second conveyor belt to guide the bottle caps on the first conveyor belt and the second conveyor belt, so that stable conveying of the bottle caps on the first conveyor belt and the second conveyor belt is ensured, deviation caused by external influence is avoided, and stable conveying is ensured; according to the invention, the quality of the aluminum cover side of the bottle cover is detected by arranging the first detection mechanism formed by the first light source and the first camera at the first conveyor belt, detected images are transmitted to the display to be analyzed and compared by the controller, and the unqualified bottle cover at the detected aluminum cover side is removed by arranging a group of air blowing pipes and the first guide-out channels at the output side of the first detection mechanism, so that the qualification of the aluminum cover side of the bottle cover is ensured, wherein the first lamp shell is hemispherical, the first camera penetrates through the first lamp shell and then points downwards to the center of the first lamp shell, a plurality of LED bulbs are arranged on the inner wall of the first lamp shell in a surrounding manner, the first camera is well matched with the LED bulbs, and the definition of pictures shot by the first camera is ensured; the invention firstly sets a second detection mechanism consisting of a square fixing frame, a second light source, a fixing rod and a second camera at the position of a first conveying belt to detect the side quality of the bottle cap, wherein the second light source is set into a structure of a second annular lamp shell and a plurality of LED bulbs, so that the brightness during detection is ensured, each side of the square fixing frame is vertically provided with one fixing rod, four second cameras are respectively arranged on the four fixing rods, the four second cameras point to the center of the square fixing frame, namely point to the center of the second light source, the four second cameras shoot the four sides of the bottle cap at the same time, the detected images are transmitted to a display to be analyzed and compared by a controller, and the bottle cap with unqualified detected side is cleared by arranging a group of air blowing pipes and a second guiding-out channels at the output side of the second detection mechanism, so that the qualified side of the bottle cap is ensured; the invention detects the quality of the plastic cover surface of the bottle cap by arranging a third detection mechanism formed by a third light source and a third camera at the second conveyor belt, transmits the detected image to the display for analysis and comparison by the controller, and clears the bottle cap with unqualified plastic cover surface by arranging a group of air blowing pipes and a third guide-out channel at the output side of the third detection mechanism, thereby ensuring the qualification of the plastic cover surface of the bottle cap, wherein the third light source is arranged into a structure of a third annular lamp shell and a plurality of LED bulbs, ensuring the brightness during detection, the third camera is arranged opposite to the center of the third annular lamp shell, and can be well matched with the third light source, and ensuring the definition of the picture shot by the third camera; the first detection mechanism, the second detection mechanism and the third detection mechanism are sequentially and reasonably arranged in one device, so that the device cost is saved, and the higher detection efficiency is ensured; according to the invention, the bottle cap is turned over by arranging the turning mechanism between the second detection mechanism and the third detection mechanism, so that the third detection mechanism can detect the plastic cap surface of the bottle cap conveniently, and the turning mechanism is arranged into a structure of combining the semi-closed sleeve, the torsion bar and the U-shaped buckle, wherein the semi-closed sleeve is gradually twisted from one end to the other end, and the opening directions of the two U-shaped buckles at the two ends of the semi-closed sleeve are 180 degrees in opposite directions, so that the bottle cap can be turned over efficiently by adopting a simple structure, and the turning efficiency is higher.
Preferably, the vibration assembly comprises a chassis and a pulse electromagnet arranged on the chassis, a vibration plate is arranged at the end part of the pulse electromagnet, and the vibration plate is connected with the material tray through a spring plate. The cooperation of the pulse electromagnetic and the spring plate provides reasonable power for conveying the bottle caps in the material tray, ensures the quality and the output effect of outputting the bottle caps, and simultaneously ensures the higher output efficiency of the vibrating mechanism.
Preferably, the track wall of the first spiral conveying track spirally arranged on the outer wall of the material tray is provided with a sieve hole, the outer wall of the material tray is provided with an extraction channel, and an inlet of the extraction channel is positioned at the sieve hole. The size of the sieve hole is larger than the thickness of the plastic cover in the bottle cover and smaller than the thickness of the bottle cover, if only the plastic cover exists in the first spiral conveying track, the plastic cover does not have the defective products of the aluminum cover, the plastic cover can slide out of the first spiral conveying track in the sieve hole at the sieve hole position and enter the collecting barrel along the leading-out channel, and the air blowing pipe is arranged on the first spiral conveying track at the sieve hole position, so that the defective plastic cover can be blown out from the sieve hole position.
Preferably, the third horizontal plate is provided with a turnover part, and the turnover part is composed of a U-shaped notch arranged on the third horizontal plate and a semicircular lug arranged at the U-shaped notch. The bottle caps on the entering third horizontal plate can be screened again through the turnover part formed by the U-shaped notch and the semicircular convex blocks, if the bottle caps which are not in the conveying state and are covered by the aluminum caps downwards and the plastic caps upwards enter the third horizontal plate, the bottle caps which are not in the conveying state can fall into the tray again from the U-shaped notch under the interference of the semicircular convex blocks, and only the bottle caps which are covered by the plastic caps and the aluminum caps which are in the conveying requirement can pass through the turnover part smoothly, and the setting of the turnover part can ensure the absolute reliability in the conveying state.
Preferably, a diagonal line of the square fixing frame is parallel to the first conveying belt. The design of this kind of state for four dead levers when setting up four edges at square mount, whole can occupy less space, and is good with other equipment collocations, when guaranteeing four second cameras equidistant good shooting, forms perfect angle's collocation with first conveyer belt, wholly forms a "rice" font, occupation space is less.
Preferably, the first transparent baffle plates are arranged on the two third guide plates, the first transparent baffle plates are positioned above the third guide rails, waist holes are formed in positions, close to the output ends, of the first transparent baffle plates, and air blowing pipes are arranged on the third guide plates, and air blowing ports of the air blowing pipes are directed to the waist holes. The setting of first transparent baffle for the third guide rail has formed a relatively confined state, makes the bottle lid that gets into in the third guide rail receive external interference less, and the operating personnel of also being convenient for simultaneously is to the observation of conveying state, and the design of waist hole is convenient for blow pipe to provide an external power to the bottle lid that will export the third guide rail, and the better entering next process of bottle lid of being convenient for, reasonable in design, ingenious.
Preferably, the two fourth guide plates are provided with second transparent baffles, and the second transparent baffles are positioned above the fourth guide rails. The arrangement of the second transparent baffle plate enables the fourth guide rail to form a relatively closed state, so that the bottle caps entering the fourth guide rail are less disturbed by the outside, and meanwhile, operators can observe the conveying state conveniently.
Preferably, the support is provided with a blowing pipe, and a blowing port of the blowing pipe points to the unsealed part of the semi-closed sleeve. The arrangement of the air blowing pipe provides external power for the bottle cap after the turnover of the semi-closed sleeve is about to be output, so that the bottle cap can smoothly slide out of the semi-closed sleeve and enter the next working procedure.
Preferably, the output end of the second conveyer belt on the support is provided with an air cylinder, a piston rod of the air cylinder is provided with a sliding seat, two third guiding-out channels are arranged on the sliding seat, the two third guiding-out channels are arranged in a V shape on the sliding seat, and inlets of the two third guiding-out channels correspond to the output end of the second conveyer belt. The cylinder is controlled by the controller, the bottle caps after the qualified detection are designed and input in the controller are of a fixed number, such as 100 programs, after the second conveyer belt outputs 100 qualified bottle caps, the cylinder is started, two third export channels can be switched along with a sliding seat controlled by the cylinder, and thus the bottle caps with the caps can be output from the output end of the second conveyer belt through another third export channel to enter a new collecting box, so that the bottle cap number in each collecting box is ensured to be fixed, the statistics is not required to be carried out again by staff, and the labor cost can be greatly saved.
Preferably, the support is rotatably provided with a mechanical stop lever, the mechanical stop lever is positioned at the output end of the first spiral conveying track, and the support is provided with an air blowing pipe positioned at the output end of the first spiral conveying track. The setting of machinery pin makes things convenient for operating personnel under the condition that does not stop equipment, prevents the output of bottle lid in the first screw conveying track temporarily to carry out the interim analysis, the discussion to the condition of demonstration figure on the display, also can inspect, adjust the behavior of follow-up equipment, simple structure, reasonable in design, the setting of this blowing pipe provides external power for the output of bottle lid in the first screw conveying track, the better entering next process of bottle lid of being convenient for.
The invention has the following beneficial effects:
(1) The buffer plates which are inclined downwards are arranged on the inner wall of the hopper in a staggered manner to buffer the bottle caps poured into the hopper when moving downwards, so that the bottle caps in the hopper are prevented from rushing into the vibration plate in a large amount when the vibration plate vibrates, and the buffer effect is good; the bottom surface in the downward inclined vibrating disc is of a smooth and excessive wavy structure, so that the bottle caps can be smoothly sent out from the vibrating disc when the vibrating disc vibrates, and the number of the bottle caps output from the vibrating disc is proper; the quantity of the output bottle caps is monitored by arranging the feeler lever and the inductor on the supporting rod, so that the output of the bottle caps can be controlled according to actual conditions, the output quantity of the bottle caps can be regulated, and the condition of excessive output quantity of the bottle caps can not be generated;
(2) The bottle caps conveyed by the first spiral conveying plate are adjusted in direction by arranging the first steering track on the inner wall of the material tray, specifically, one side, close to the center of the material tray, of the first steering bottom plate is inclined downwards, so that the inclination direction of the first steering bottom plate is opposite to the inclination direction of the first spiral conveying plate, the width of the first steering bottom plate is larger than that of the first spiral conveying plate, the bottle caps reaching the first horizontal plate are in a state of being under heavy plastic caps through reasonable transformation of inclination angles, the bottle caps output by the first spiral conveying track are in a state of being under plastic caps and over aluminum caps meeting output requirements, and the positive and negative directions of the bottle caps can be adjusted, so that the output states are uniform; the second spiral conveying plate is arranged on the inner wall of the material tray to assist the first spiral conveying plate, the second steering rail is arranged at the output end of the second spiral conveying plate to adjust the direction of the bottle caps conveyed by the second spiral conveying plate, the position, close to the output end, on the second horizontal plate is set to be inclined upwards, the second through hole is arranged at the position, located at the output end, on the second horizontal plate, of the material tray to supplement the bottle caps in the first spiral conveying rail, the output quantity of the bottle caps in the first spiral conveying rail is ensured, the second deflector rod is arranged at the joint of the second spiral conveying plate and the second steering rail, and excessive bottle caps are recommenced into the material tray to prevent the bottle caps from jumping around the joint of the second spiral conveying plate and the second steering rail; the bottle caps conveyed by the third spiral conveying plate are adjusted in direction by arranging the third spiral conveying plate on the inner wall of the material tray to serve as the further assist of the first spiral conveying plate, a third steering rail is arranged at the output end of the third spiral conveying plate, the position, close to the output end, on the third horizontal plate is set to be inclined upwards, and a third through hole is arranged at the position, located at the output end, on the third horizontal plate, of the material tray to supplement the bottle caps in the first spiral conveying rail, so that the output quantity of the bottle caps is enough in the first spiral conveying rail, and excessive bottle caps are re-dialed into the material tray by arranging a third deflector rod at the joint of the third spiral conveying plate and the third steering rail, so that the bottle caps are prevented from jumping randomly at the joint of the third spiral conveying plate and the third steering rail;
(3) The first guide rail, the second guide rail and the third guide rail are sequentially arranged at the first conveyor belt along the conveying direction, and the fourth guide rail is arranged at the second conveyor belt to guide bottle caps on the first conveyor belt and the second conveyor belt, so that stable conveying of the bottle caps on the first conveyor belt and the second conveyor belt is ensured, deviation caused by external influence is avoided, and stable conveying is ensured;
(4) The quality of the aluminum cover side of the bottle cover is detected by arranging a first detection mechanism consisting of a first light source and a first camera at the first conveyor belt, detected images are transmitted to the display to be analyzed and compared by the controller, the unqualified bottle cover at the detected aluminum cover side is cleared by arranging a group of air blowing pipes and a first guiding-out channel at the output side of the first detection mechanism, and the qualification of the aluminum cover side of the bottle cover is ensured, wherein a first lamp shell is arranged to be hemispherical, the first camera penetrates through the first lamp shell and then points downwards to the center of the first lamp shell, a plurality of LED bulbs are arranged on the inner wall of the first lamp shell in a surrounding mode, the first camera is well matched with the LED bulbs, and the definition of pictures shot by the first camera is ensured;
(4) The second detection mechanism consisting of the square fixing frame, the second light source, the fixing rods and the second cameras is arranged at the first conveyor belt to detect the side quality of the bottle cap, wherein the second light source is arranged into a structure of a second annular lamp shell and a plurality of LED bulbs, so that brightness in detection is guaranteed, one fixing rod is vertically arranged on each side of the square fixing frame, four second cameras are respectively arranged on the four fixing rods, the four second cameras point to the center of the square fixing frame, namely point to the center of the second light source, the four second cameras shoot the four sides of the bottle cap at the same time, detected images are transmitted to the display to be analyzed and compared by the controller, and the bottle cap with unqualified side parts is detected to be cleaned through a group of air blowing pipes and second guiding-out channels arranged at the output side of the second detection mechanism, so that the qualification of the side parts of the bottle cap is guaranteed;
(5) The quality of the plastic cover surface of the bottle cap is detected by arranging a third detection mechanism consisting of a third light source and a third camera at the second conveyor belt, the detected image is transmitted to the display to be analyzed and compared by the controller, the bottle cap with unqualified plastic cover surface is detected to be removed by arranging a group of air blowing pipes and a third guide-out channel at the output side of the third detection mechanism, and the plastic cover surface of the bottle cap is ensured to be qualified, wherein the third light source is arranged into a structure of a third annular lamp shell and a plurality of LED bulbs, the brightness during detection is ensured, the third camera is arranged opposite to the center of the third annular lamp shell, the third camera can be well matched with the third light source, and the definition of pictures shot by the third camera is ensured; the first detection mechanism, the second detection mechanism and the third detection mechanism are sequentially and reasonably arranged in one device, so that the device cost is saved, and the higher detection efficiency is ensured;
(6) Through setting up tilting mechanism between second detection mechanism and third detection mechanism, come to overturn the bottle lid, the third detection mechanism of being convenient for detects the plastic cover face of bottle lid, sets up tilting mechanism into semi-closed sleeve, torsion bar and U-shaped knot and combines together the structure, and wherein semi-closed sleeve twists gradually from one end to the other end, and the opening direction that two U-shaped knot that is located semi-closed sleeve both ends is 180 degrees in opposite directions to simple structure like this can realize the high-efficient upset of bottle lid, and tilting efficiency is higher.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the feeding mechanism of the present invention;
FIG. 3 is a schematic view of a first construction of the vibration mechanism of the present invention;
FIG. 4 is a second schematic view of the vibration mechanism of the present invention;
FIG. 5 is a schematic view of the structure of the vibration assembly of the present invention;
FIG. 6 is a schematic view of the structure at the flip portion of the present invention;
FIG. 7 is a schematic view of the structure of the present invention at the outlet channel;
FIG. 8 is a schematic view of the structure of the first conveyor mechanism of the present invention;
FIG. 9 is a schematic view of the structure of the first detecting mechanism of the present invention;
FIG. 10 is a schematic view of the structure of the second detection mechanism of the present invention;
FIG. 11 is a first schematic view of the tilting mechanism of the present invention;
FIG. 12 is a second schematic view of the tilting mechanism of the present invention;
FIG. 13 is a schematic view of the structure of the third detection mechanism of the present invention;
fig. 14 is a schematic view of the structure at the third deriving channel of the present invention.
The marks in the drawings are: 1-feeding mechanism, 101-feeding frame, 102-hopper, 103-buffer plate, 104-conical feed opening, 105-vibrating motor, 106-vibrating tray, 107-strut, 108-feeler lever, 109-inductor, 2-vibrating mechanism, 201-chassis, 202-pulse electromagnet, 203-vibrating plate, 204-spring plate, 205-tray, 206-first screw conveying plate, 207-second screw conveying plate, 208-third screw conveying plate, 209-first turning rail, 210-first turning bottom plate, 211-first turning side plate, 212-first horizontal plate, 213-first screw conveying rail, 214-sieve opening, 215-leading channel, 216-second turning rail, 217-second deflector lever, 218-second turning bottom plate, 219-second steering side plate, 220-second horizontal plate, 221-second through hole, 222-third steering rail, 223-third shift lever, 224-third steering bottom plate, 225-third steering side plate, 226-third horizontal plate, 227-third through hole, 228-turnover part, 229-U-shaped notch, 230-semicircular projection, 231-vibration unit, 232-mechanical bar, 3-first conveying mechanism, 301-first driving wheel, 302-first driven wheel, 303-first driving motor, 304-first conveying belt, 305-first guide plate, 306-first guide rail, 307-second guide plate, 308-second guide rail, 309-first guide channel, 310-third guide plate, 311-third guide rail, 312-first transparent baffle, 313-waist hole, 4-first detection mechanism, 401-first detection frame, 402-first light source, 403-first lamp housing, 404-first camera, 5-second detection mechanism, 501-pillar, 502-square fixing frame, 503-second light source, 504-second annular lamp housing, 505-fixing rod, 506-second camera, 6-turnover mechanism, 601-support, 602-semi-closed sleeve, 603-connecting block, 604-torsion bar, 605-U-shaped buckle, 7-second conveying mechanism, 701-second driving wheel, 702-second driven wheel, 703-second driving motor, 704-second conveying belt, 705-fourth guide plate, 706-fourth guide rail, 707-second transparent baffle, 708-second guiding channel, 8-third detection mechanism, 801-third detection frame, 802-third camera, 804-third annular lamp housing, 9-support, 10-gas pipe, 11-12-third guide cylinder 803-third guide channel, 13-third guide channel.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not intended to be limiting.
The automatic detection equipment for the antibiotic bottle caps shown in fig. 1 comprises a feeding mechanism 1 shown in fig. 2, a vibrating mechanism 2 shown in fig. 3 and 4, a first conveying mechanism 3 shown in fig. 8, a first detection mechanism 4 shown in fig. 9, a second detection mechanism 5 shown in fig. 10, a turnover mechanism 6 shown in fig. 11 and 12, a second conveying mechanism 7, a third detection mechanism 8 shown in fig. 13 and a bracket 9; the feeding mechanism comprises a feeding frame 101 and a hopper 102 arranged at the upper part of the feeding frame, wherein a plurality of buffer plates 103 inclining downwards are arranged in the hopper in a staggered manner, the upper ends of the buffer plates are arranged on the inner wall of the hopper, a space is reserved between the lower ends of the buffer plates and the inner wall of the hopper, the lower ends of the upper buffer plates are directed to the lower buffer plates to lean against, a conical material port 104 is arranged at the bottom of the hopper, a vibrating motor 105 is arranged on the feeding frame, a vibrating end of the vibrating motor is provided with a vibrating disc 106 inclining downwards, the vibrating disc is positioned below the conical material port, the bottom surface in the vibrating disc is of a smooth and excessive wave-shaped structure, a supporting rod 107 is arranged on the feeding frame, a feeler lever 108 is rotatably arranged at the end part of the supporting rod, and an inductor 109 corresponding to the feeler lever is arranged on the supporting rod; the vibration mechanism comprises a vibration assembly 231 and a charging tray 205 arranged on the vibration assembly as shown in fig. 5, wherein a first spiral conveying plate 206, a second spiral conveying plate 207 and a third spiral conveying plate 208 which are parallel are sequentially arranged on the inner wall of the charging tray from bottom to top, one sides of the first spiral conveying plate, the second spiral conveying plate and the third spiral conveying plate, which are close to the center of the charging tray, are inclined upwards, and the widths of the first spiral conveying plate, the second spiral conveying plate and the third spiral conveying plate are the same as the thickness of the bottle cap; the output end of the first spiral conveying plate is connected with a first steering track 209, the first steering track is composed of a first steering bottom plate 210, a first steering side plate 211 and a first horizontal plate 212, the first steering bottom plate is connected with the first spiral conveying plate, one side of the first steering bottom plate, which is close to the center of the material disc, is inclined downwards, the width of the first steering bottom plate is larger than that of the first spiral conveying plate, the width of the first steering bottom plate is smaller than the outer diameter of the bottle cap, the first steering side plate is arranged on one side of the first steering bottom plate, which is close to the center of the material disc, the first horizontal plate is connected with the first steering bottom plate, the width of the first horizontal plate is larger than the outer diameter of the bottle cap, the output end of the first steering track is connected with a first spiral conveying track 213, the first spiral conveying track is positioned outside the material disc, part of the first spiral conveying track is arranged on the outer wall of the material disc, the other part of the first spiral conveying track is positioned outside the material disc, and the bottom of the first spiral conveying track, which is arranged on the outer wall of the material disc, is inclined downwards, and the bottom of the first spiral conveying track positioned outside the material disc is horizontal; the output end of the second spiral conveying plate is connected with a second steering track 216, a second deflector rod 217 is arranged at the joint of the second spiral conveying plate and the second steering track, the second steering track is composed of a second steering bottom plate 218, a second steering side plate 219 and a second horizontal plate 220, the second steering bottom plate is connected with the second spiral conveying plate, one side of the second steering bottom plate, which is close to the center of the material tray, is inclined downwards, the width of the second steering bottom plate is larger than that of the second spiral conveying plate, the width of the second steering bottom plate is smaller than the outer diameter of the bottle cap, the second steering side plate is arranged on one side of the second steering bottom plate, which is close to the center of the material tray, the second horizontal plate is connected with the second steering bottom plate, the width of the second horizontal plate is larger than the outer diameter of the bottle cap, the position, which is close to the output end, of the material tray is provided with a second through hole 221, and the second horizontal plate is connected with the bottom surface of the first spiral conveying track through the second through hole; the output end of the third spiral conveying plate is connected with a third steering rail 222, a third deflector rod 223 is arranged at the joint of the third spiral conveying plate and the third steering rail, the third steering rail is composed of a third steering bottom plate 224, a third steering side plate 225 and a third horizontal plate 226, the third steering bottom plate is connected with the third spiral conveying plate, one side of the third steering bottom plate, which is close to the center of the material plate, is inclined downwards, the width of the third steering bottom plate is larger than that of the third spiral conveying plate, the width of the third steering bottom plate is smaller than the outer diameter of the bottle cap, the third steering side plate is arranged on one side of the third steering bottom plate, which is close to the center of the material plate, the third horizontal plate is connected with the third steering bottom plate, the width of the third horizontal plate is larger than the outer diameter of the bottle cap, the position, which is close to the output end, of the material plate is provided with a third through hole 227, and the third horizontal plate is connected with the bottom surface of the first spiral conveying rail through the third through hole; the output end of the vibration disc is positioned above the material disc, and the lower end of the feeler lever is positioned in the material disc; the first detection mechanism comprises a first detection frame 401 arranged on the support and a first light source 402 arranged at the top of the first detection frame, wherein the first light source comprises a hemispherical first lamp shell 403 and a plurality of LED bulbs arranged on the inner wall of the first lamp shell in a surrounding mode, a first camera 404 is arranged at the top of the first lamp shell, and the first camera penetrates through the first lamp shell and then points downwards to the center of the first lamp shell; the second detection mechanism comprises a support 501 arranged on the support and a square fixing frame 502 arranged on the top of the support, a second light source 503 is arranged at the center of the square fixing frame, the second light source comprises a second annular lamp shell 504 arranged on the square fixing frame and a plurality of LED bulbs arranged on the second annular lamp shell, fixing rods 505 perpendicular to the four sides of the square fixing frame are arranged on the four sides of the square fixing frame, a second camera 506 is arranged on the fixing rods, and the second camera points to the center of the square fixing frame; the first conveying mechanism comprises a first driving wheel 301, a first driven wheel 302 and a first driving motor 303 which are arranged on a bracket, wherein the output end of the first driving motor is connected with the first driving wheel through a gear piece, the first driving wheel is connected with the first driven wheel through a first conveying belt 304, a first detection mechanism and a second detection mechanism are sequentially positioned above the first conveying belt along the conveying direction, two first guide plates 305 which are parallel to each other are arranged on the bracket, the first guide plates are positioned above the first conveying belt, a first guide rail 306 is formed at the interval between the two first guide plates, the inlet of the first guide rail is positioned at the output end of the first spiral conveying rail, and the outlet of the first guide rail is positioned at the first detection mechanism; two parallel second guide plates 307 are arranged on the support, the second guide plates are positioned above the first conveying belt, a second guide rail 308 is formed at the interval between the two second guide plates, the second guide rail is positioned between the first detection mechanism and the second detection mechanism, the two sides of the support, which are positioned on the second detection mechanism, are respectively provided with an air blowing pipe 10 and a first guiding-out channel 309, the air blowing pipe and the first guiding-out channel on each side of the second detection mechanism are respectively positioned on the two sides of the first conveying belt, and the air blowing pipe and the first guiding-out channel on each side of the second detection mechanism are oppositely arranged; two parallel third guide plates 310 are arranged on the bracket, the third guide plates are positioned above the first conveyor belt, a third guide rail 311 is formed by the space between the two third guide plates, and the third guide rail is positioned at the output end of the first conveyor belt; the third detection mechanism comprises a third detection frame 801 arranged on the support and a third camera 802 arranged at the top of the third detection frame, a third light source 803 is arranged at the lower part of the third detection frame, the third light source is composed of a third annular lamp shell 804 arranged on the third detection frame and a plurality of LED lamps arranged on the third annular lamp shell, and the third camera is opposite to the center of the third annular lamp shell; the second conveying mechanism comprises a second driving wheel 701, a second driven wheel 702 and a second driving motor 703 which are arranged on a bracket, the output end of the second driving motor is connected with the second driving wheel through a gear piece, the second driving wheel is connected with the second driven wheel through a second conveying belt 704, the third detecting mechanism is positioned above the second conveying belt, two parallel fourth guide plates 705 are arranged on the bracket, the fourth guide plates are positioned above the second conveying belt, and a fourth guide track 706 is formed by the interval between the two fourth guide plates; the bracket is provided with an air blowing pipe and a second guiding-out channel 708 which are positioned on the output side of the third detection mechanism, the air blowing pipe and the second guiding-out channel are respectively positioned on two sides of the second conveyer belt, and the air blowing pipe and the second guiding-out channel are oppositely arranged; the turnover mechanism is positioned between the first conveying mechanism and the second conveying mechanism on the frame and comprises a support 601 and a semi-closed sleeve 602 arranged on the support, the semi-closed sleeve is of a structure which is gradually twisted from one end to the other end, a torsion bar 604 is arranged at the non-closed part of the semi-closed sleeve through a connecting block 603, U-shaped buckles 605 are arranged at two ends of the semi-closed sleeve, and the U-shaped openings of the two U-shaped buckles are opposite in direction; the output end of the third guide rail corresponds to the input end of the turnover mechanism, the fourth guide rail is positioned between the turnover mechanism and the third detection mechanism, and the input end of the fourth guide rail corresponds to the output end of the turnover mechanism; the bracket is provided with a display which is respectively connected with the first camera, the second camera and the third camera.
The inclination angle of the buffer plate is 10-30 degrees. The inclination angle of the vibration disk is 10-20 degrees. The vibration assembly comprises a chassis 201 and a pulse electromagnet 202 arranged on the chassis, wherein a vibration plate 203 is arranged at the end part of the pulse electromagnet, and the vibration plate is connected with the material tray through a spring plate 204. The first screw conveying plate, the second screw conveying plate and the third screw conveying plate are inclined at an angle of 10-20 degrees. The inclination angle of the first steering bottom plate is 5-10 degrees. The bottom of the first spiral conveying track spirally arranged on the outer wall of the material tray is inclined downwards by an inclination angle of 5-20 degrees. The first spiral conveying track spirally arranged on the outer wall of the material tray is provided with a screen hole 214 on the track wall, the outer wall of the material tray is provided with a leading-out channel 215 as shown in fig. 7, and the inlet of the leading-out channel is positioned at the screen hole. The inclination angle of the second steering bottom plate is 5-10 degrees. The position, close to the output end, on the second horizontal plate is inclined upwards by an inclination angle of 5-20 degrees. The inclination angle of the third steering bottom plate is 5-10 degrees. The position, close to the output end, on the third horizontal plate is inclined upwards by an inclination angle of 5-20 degrees. The third horizontal plate is provided with a turnover part 228 as shown in fig. 6, and the turnover part is composed of a U-shaped notch 229 arranged on the third horizontal plate and a semicircular convex block 230 arranged at the position of the U-shaped notch. One diagonal line of the square fixing frame is parallel to the first conveying belt. The two third guide plates are provided with first transparent baffle plates 312, the first transparent baffle plates are positioned above the third guide rails, the positions, close to the output ends, of the first transparent baffle plates are provided with waist holes 313, the third guide plates are provided with air blowing pipes, and the air blowing ports of the air blowing pipes are directed to the waist holes. And the two fourth guide plates are provided with second transparent baffles 707, and the second transparent baffles are positioned above the fourth guide rails. The support is provided with an air blowing pipe, and an air blowing port of the air blowing pipe points to the unsealed part of the semi-closed sleeve. The output end of the second conveyer belt on the support is provided with an air cylinder 11, the piston rod of the air cylinder is provided with a sliding seat 12, the sliding seat is provided with two third guiding-out channels 13 shown in fig. 14, the two third guiding-out channels are arranged in a V shape on the sliding seat, and the inlets of the two third guiding-out channels correspond to the output end of the second conveyer belt. The mechanical stop lever 232 is rotationally arranged on the support, and is positioned at the output end of the first spiral conveying track, and the air blowing pipe is arranged at the output end of the first spiral conveying track on the support.
The working principle of the invention is as follows:
the staff pours the bottle cap to be detected into the hopper 102, the bottle cap gradually slides into the vibration plate 106 positioned at the conical material opening 104 at the bottom of the hopper from top to bottom by the buffer plate 103 with the inclination angle of 20 degrees, the bottle caps are distributed layer by layer in the hopper due to the staggered arrangement of the buffer plates in the hopper, the downward movement speed is also mild, the controller controls the vibration motor 105 to vibrate, the vibration motor can drive the vibration plate with the downward inclination angle of 15 degrees to vibrate, the bottle caps positioned in the vibration plate can be gradually output into the material plate 205 of the vibration mechanism 2, the bottle caps are output into the material plate in a layered and row by row mode due to the smooth and excessive wave shape of the inner bottom surface of the vibration plate, the situation that the bottle caps are poured into the material plate in batch is not generated when the vibration plate vibrates, the bottom of the contact rod 108 contacts the bottle caps in the material plate when the bottle caps in the material plate are enough, when the spiral of bottle lid rises, the feeler lever can rotate at the tip of branch 107, just form dislocation between feeler lever and the inductor 109 after the feeler lever rotates, the feeler lever just is not sensed by the inductor, the inductor gives the controller with information transfer, the controller control vibrating motor stops vibrating, the bottle lid just can not export to the charging tray in the vibration dish again like this, wait when the bottle lid in the charging tray is not enough, because the effort that does not have the bottle lid, the feeler lever can not rotate at the tip of branch, the feeler lever is in the freely vertical state, inductor and feeler lever are in same straight line, the feeler lever can be sensed to the inductor will be responded to the signal transmission controller, the controller again control vibrating motor vibration, vibrating motor makes the bottle lid in the vibration dish export to the charging tray in row once more like this repeatedly, guarantee the suitable supply of the quantity of bottle lid. The controller controls the pulse electromagnet 202 to work, the pulse electromagnet vibrates the material tray through the vibration plate 203 and the spring plate 204, at this time, a spiral upward force is generated in the material tray, so that the bottle caps in the material tray move upwards along the first spiral conveying plate 206, the second spiral conveying plate 207 and the third spiral conveying plate 208 with the upward inclination angle of 15 degrees, only single-layer bottle caps which are arranged in sequence can exist on the spiral conveying plate because the width of the spiral conveying plate is slightly larger than the thickness of the bottle caps, redundant bottle caps fall into the material tray again under the vibration of the material tray, most of the bottle caps on the spiral conveying plate are the bottle caps with one side of the plastic caps leaning against the inner wall of the material tray because the weight of the plastic caps is slightly larger than the weight of the aluminum caps, and the bottle caps with one side of the aluminum caps moving forwards leaning against the inner wall of the material tray are inevitably exist, and a steering track is connected to the output end of the spiral conveying plate, because the angle of inclination of the turning bottom plate of the turning track is opposite to the direction of inclination of the screw conveying plate, and the width of the turning bottom plate is larger than the width of the screw conveying plate but smaller than the diameter of the bottle cap, when the bottle cap moves to the joint of the screw conveying plate and the turning bottom plate, the bottle caps of normal plastic caps against the inner wall of the material tray will continue to move forwards against the inner wall of the material tray without being influenced by the change of the inclination direction, the bottle caps of unsatisfactory aluminum caps against the inner wall of the material tray will incline and separate from the inner wall of the material tray due to the gravity, the heavier plastic caps will move forwards against the turning side plates, the aluminum caps separate from the inner wall of the material tray until the horizontal plates, all the bottle caps are conveyed in the satisfactory state that the plastic caps are under and the aluminum caps are above, and the second horizontal plate 220, the inclination angle of the output end of the third horizontal plate 226 is the same as the downward inclination angle of the first spiral conveying track 213 and is 15 degrees, so that the bottle caps of the output ends of the second horizontal plate and the third horizontal plate can be properly supplemented for the bottle caps in the first spiral conveying track, the bottle caps slide into the first spiral conveying track through corresponding through holes to ensure sufficient supply of the bottle caps in the first spiral conveying track, a turnover part 228 consisting of a U-shaped notch 229 and a semicircular convex block 230 is further arranged in the middle of the second horizontal plate, the turnover part can filter and screen the bottle caps on the second horizontal plate again, only the bottle caps with plastic caps can smoothly pass through the turnover part, the bottle caps with non-meeting requirements under the aluminum caps can fall into a material tray from the U-shaped notch under the interference of the semicircular convex block to ensure the absolute meeting of the conveying conditions of the bottle caps, two shielding rods are also arranged at the first spiral conveying track to prevent the bottle caps from sliding out of the first spiral conveying track, if the defective products of the plastic caps exist in the first spiral conveying track during conveying of the bottle caps in the first spiral conveying track, the defective products of the plastic caps slide out of the sieve holes 214 near the inclined section of the horizontal section and are led out into the collecting box through the leading-out channel 215, the air blowing pipe 10 is also arranged at the sieve holes to ensure that the defective products of the plastic caps are moved out of the first spiral conveying track, the bottle caps meeting the requirements are output onto the first conveying belt 304 from the output end of the first spiral conveying track, the mechanical shielding rods 232 and the air blowing pipes are arranged at the output end of the first spiral conveying track, and can temporarily prevent the output state of the bottle caps in the first spiral conveying track according to requirements, the air blowing pipe can provide external power for the output bottle cap, so that the bottle cap can better fall on the first conveying belt, the bottom of the output end of the first spiral conveying rail is slightly higher than the first conveying belt, a process of slightly dropping is provided when the bottle cap enters the first conveying belt from the first spiral conveying rail, the bottle cap can be smoothly fallen on the first conveying belt, the bottle cap smoothly enters the first guide rail 308 formed by two first guide plates 305 which are in parallel along with the movement of the first conveying belt, the bottle cap is not influenced by external factors due to the limiting and guiding action of the first guide rail in the movement process of the bottle cap, smoothly moves to the first camera 404, a plurality of LED bulbs are arranged on the inner wall of the hemispherical first lamp housing in a surrounding manner due to the fact that the first camera penetrates the center of the first lamp housing 403 and then points downwards, the first camera can clearly shoot an image of the aluminum cover side of the bottle cover, transfer the image information to the display, compare and analyze the qualification condition of the image by the built-in program, if the condition of the image does not accord with the standard exists, the controller can timely control the operation of the air blowing pipe at the output side of the first detection mechanism 4, blow the bottle cover which does not accord with the standard out of the first conveyor belt, enter the export channel and output the bottle cover to the inferior quality collection box, the bottle cap meeting the detection requirement moves into a second guide track 308 formed by two second guide plates 307 which are arranged in parallel along with the first conveyor belt, and is not influenced by external factors due to the limiting and guiding action of the second guide tracks in the process of moving the bottle cap, and smoothly moves to a second light source 503, wherein the second light source is formed by a second annular lamp housing 504 and a plurality of LED bulbs arranged on the second annular lamp housing, the four second cameras 506 arranged on the fixed rod 505 are aligned to the center of the second light source, the second light source is positioned right above the first conveyor belt, when the bottle cap passes through the second light source, the four second cameras can carry out high-efficiency and clear shooting on four directions of the side part of the bottle cap, the shooting angle is comprehensive, the quality of the side part of the bottle cap can be well detected, the four second cameras transmit the shot picture information to the display, the built-in program carries out comparison analysis on the qualification condition of the image, if the condition which does not accord with the standard exists, the controller can timely control the air blowing pipe at the output side of the second detection mechanism 5 to work, blow out the bottle caps which do not meet the standard from the first conveying belt, enter the export channel and output the bottle caps into the defective product collecting box, one diagonal line of the square fixing frame 502 is parallel to the first conveying belt, and due to the design of the state, when the four fixing rods are arranged on the four sides of the square fixing frame, the whole fixing rods can occupy smaller space, well match with other equipment, ensure that four second cameras uniformly-spaced good shooting is performed, and simultaneously form perfect angle matching with the first conveying belt, integrally form a'm' -shape, and occupy smaller space; the bottle cap meeting the requirements can enter the third guide rail 311 formed by the two parallel third guide plates 310 on the output side of the second detection mechanism again, the bottle cap can be smoothly moved to the position of the output end on the first transparent baffle plate due to the limiting guide effect of the third guide rail and the first transparent baffle plate 312 at the top of the third guide rail in the process of moving the bottle cap and is not influenced by external factors, a waist hole 313 is formed in the position of the first transparent baffle plate, which is close to the output end, an air blowing pipe is arranged at the waist hole, the air blowing pipe can provide external power for the output of the bottle cap in the third guide rail, so that the bottle cap can smoothly enter the gradually twisted semi-closed sleeve 602 from the opening of the U-shaped buckle, the U-shaped buckle is arranged for the bottle cap to smoothly enter the semi-closed sleeve, the bottle cap can be turned over in the process of moving from one end to the other end in the gradually twisted semi-closed sleeve, the plastic cap is smoothly turned over from the initial plastic cap to the lower conveying state of the aluminum cap, the torsion bar 604 is arranged at the opening of the semi-closed sleeve, the influence of the movement is placed on the opening of the bottle cap, the bottle cap is also arranged at the position of the opening of the semi-closed sleeve, which is close to the output end, the air blowing pipe is also arranged at the position of the opening of the semi-closed sleeve, which is close to the output end, which is close to smoothly output end, and can smoothly output the bottle cap can smoothly, and conveniently output from the opening end, and take the bottle cap; after entering the second conveyor belt, the bottle caps enter a fourth guide track 706 formed by two fourth guide plates 705 which are in parallel, and in the process of moving the bottle caps, the bottle caps are not affected by external factors due to the limiting and guiding actions of the fourth guide track and a second transparent baffle 707 at the top of the fourth guide track, and smoothly move to a third light source 803, the third light source is formed by a third annular lamp housing 804 and a plurality of LED lamps arranged on the third annular lamp housing, so that good illumination can be provided for the bottle caps on the second conveyor belt, the third camera 802 is opposite to the center of the third annular lamp housing 804, the image on the plastic cap side of the bottle caps can be clearly shot on the premise of good illumination of the third light source, picture information is transmitted to a display, the qualification condition of the image is compared and analyzed by a built-in program, if the condition does not accord with the standard exists, the controller can timely control the air blowing pipe at the output side of the third detection mechanism 8 to work, blow out the bottle caps which do not meet the standard from the second conveying belt, enter the export channel and output the bottle caps to the defective product collecting box, the bottle caps which meet the detection requirement are output from the third export channel 13 of the second conveying belt to the finished product collecting box, the two third export channels are arranged on the sliding seat 12 in a V shape, the controller controls the work of the air cylinder 11, the controller internally sets the bottle caps which are subjected to the input detection to be of a fixed number, such as a program of 100 bottle caps, after the second conveying belt outputs 100 qualified bottle caps, the air cylinder is started, the two third export channels can be switched along with the sliding seat controlled by the air cylinder, so that the closed bottle caps can be output from the output end of the second conveying belt into a new finished product collecting box through the other third export channel, the bottle cap number in each collecting box is guaranteed to be fixed, workers are not required to count again, labor cost can be greatly saved, and accordingly output and detection of the whole bottle cap are completed.
The invention has the following beneficial effects: (1) The buffer plates 103 which are inclined downwards are arranged on the inner wall of the hopper 102 in a staggered manner, so that the bottle caps poured into the hopper are buffered when moving downwards, the bottle caps in the hopper are prevented from rushing into the vibration plate in a large amount when the vibration plate 106 vibrates, and the buffering effect is good; the bottom surface in the downward inclined vibrating disc is of a smooth and excessive wavy structure, so that the bottle caps can be smoothly sent out from the vibrating disc when the vibrating disc vibrates, and the number of the bottle caps output from the vibrating disc is proper; the quantity of the output bottle caps is monitored by arranging the feeler lever 108 and the sensor 109 on the supporting rod 107, so that the output of the bottle caps can be controlled according to actual conditions, the output quantity of the bottle caps can be adjusted, and the condition of excessive output quantity of the bottle caps can not be generated; (2) The first steering track 209 is arranged on the inner wall of the material tray to adjust the direction of the bottle caps sent by the first spiral conveying plate 206, specifically, one side of the first steering bottom plate 210 close to the center of the material tray is inclined downwards, so that the inclination direction of the first steering bottom plate is opposite to the inclination direction of the first spiral conveying plate, the width of the first steering bottom plate is larger than that of the first spiral conveying plate, the bottle caps reaching the first horizontal plate are in a state that the heavier plastic caps are under the bottle caps through reasonable transformation of the inclination angle, the bottle caps output by the first spiral conveying track 213 are in a state that the plastic caps meeting the output requirements are under the condition that the aluminum caps are over, and the positive and negative directions of the bottle caps can be adjusted, so that the output states are uniform; the second spiral conveying plate 207 is arranged on the inner wall of the tray 205 to be used as the auxiliary of the first spiral conveying plate, the second steering rail 216 is arranged at the output end of the second spiral conveying plate to adjust the direction of the bottle caps conveyed by the second spiral conveying plate, the position, close to the output end, on the second horizontal plate 220 is arranged to be inclined upwards, the second through hole 221 is arranged at the position, on the tray, of the output end of the second horizontal plate to supplement the bottle caps in the first spiral conveying rail, the output quantity of the bottle caps in the first spiral conveying rail is ensured, the second stirring rod 217 is arranged at the joint of the second spiral conveying plate and the second steering rail, and excessive bottle caps are stirred into the tray again to prevent the bottle caps from jumping at the joint of the second spiral conveying plate and the second steering rail; the third spiral conveying plate 207 is arranged on the inner wall of the material tray to serve as the further aid of the first spiral conveying plate, the third steering rail 222 is arranged at the output end of the third spiral conveying plate to adjust the direction of the bottle caps conveyed by the third spiral conveying plate, the position, close to the output end, on the third horizontal plate 226 is arranged to be inclined upwards, the third through hole 227 is arranged at the position, on the material tray, of the output end of the third horizontal plate to supplement the bottle caps in the first spiral conveying rail, the output quantity of the bottle caps in the first spiral conveying rail is ensured, the third deflector rod 223 is arranged at the joint of the third spiral conveying plate and the third steering rail, and excessive bottle caps are driven into the material tray again to prevent the bottle caps from jumping randomly at the joint of the third spiral conveying plate and the third steering rail; (3) By arranging the first guide rail 306, the second guide rail 308 and the third guide rail 311 at the first conveyor belt 304 in sequence along the conveying direction, and arranging the fourth guide rail 706 at the second conveyor belt 704, the bottle caps on the first conveyor belt and the second conveyor belt are guided, stable conveying of the bottle caps on the first conveyor belt and the second conveyor belt is ensured, deviation caused by external influence is avoided, and stable conveying is ensured; (4) The quality of the aluminum cover side of the bottle cover is detected by arranging a first detection mechanism 4 consisting of a first light source 402 and a first camera 404 at the first conveyor belt, detected images are transmitted to a display to be analyzed and compared by a controller, the unqualified bottle cover of the aluminum cover side is detected to be removed by arranging a group of air blowing pipes and a first guide-out channel 309 at the output side of the first detection mechanism, and the qualification of the aluminum cover side of the bottle cover is ensured, wherein a first lamp housing 403 is arranged to be hemispherical, the first camera penetrates through the first lamp housing and then points downwards to the center of the first lamp housing, a plurality of LED bulbs are arranged on the inner wall of the first lamp housing in a surrounding manner, the first camera 404 is well matched with the LED bulbs, and the definition of pictures shot by the first camera is ensured; (4) The second detection mechanism 5 consisting of the square fixing frame 502, the second light source 503, the fixing rod 505 and the second camera 506 is arranged at the first conveyor belt to detect the side quality of the bottle cap, wherein the second light source is arranged into a structure of a second annular lamp shell 504 and a plurality of LED bulbs, brightness during detection is guaranteed, each side of the square fixing frame is vertically provided with one fixing rod, four second cameras are respectively arranged on the four fixing rods, the four second cameras point to the center of the square fixing frame, namely point to the center of the second light source, the four second cameras shoot the four sides of the bottle cap at the same time, detected images are transmitted to a display to be analyzed and compared by a controller, and the bottle cap with unqualified detected side is cleared through a group of air blowing pipes and a first guide-out channel 309 arranged at the output side of the second detection mechanism, so that the qualified side of the bottle cap is guaranteed; (5) The quality of the plastic cover surface of the bottle cap is detected by arranging a third detection mechanism 8 consisting of a third light source 803 and a third camera 802 at the position of a second conveying belt 704, the detected image is transmitted to a display to be analyzed and compared by a controller, the bottle cap with unqualified plastic cover surface is detected to be removed by arranging a group of air blowing pipes and a second guiding-out channel 708 at the output side of the third detection mechanism, and the plastic cover surface of the bottle cap is ensured to be qualified, wherein the third light source is arranged into a structure of a third annular lamp shell 804 and a plurality of LED bulbs, the brightness during detection is ensured, the third camera 802 is arranged opposite to the center of the third annular lamp shell, the third camera can be well matched with the third light source, and the definition of the picture shot by the third camera is ensured; the first detection mechanism, the second detection mechanism and the third detection mechanism are sequentially and reasonably arranged in one device, so that the device cost is saved, and the higher detection efficiency is ensured; (6) Through setting up tilting mechanism 6 between second detection mechanism and third detection mechanism, come to overturn the bottle lid, the third detection mechanism of being convenient for detects the plastic cover face of bottle lid, set up tilting mechanism into semi-closed sleeve 602, torsion bar 604 and U-shaped knot 605 combined structure, wherein semi-closed sleeve twists gradually from one end to the other end, be located the opening opposite direction of two U-shaped knot at semi-closed sleeve both ends and be 180 degrees to this simple structure can realize the high-efficient upset of bottle lid, and the upset efficiency is higher.

Claims (8)

1. Antibiotic bottle lid automated inspection equipment, characterized by: the device comprises a feeding mechanism (1), a vibrating mechanism (2), a first conveying mechanism (3), a first detecting mechanism (4), a second detecting mechanism (5), a turnover mechanism (6), a second conveying mechanism (7), a third detecting mechanism (8) and a bracket (9); the feeding mechanism comprises a feeding frame (101) and a hopper (102) arranged on the upper portion of the feeding frame, wherein a plurality of buffer plates (103) inclining downwards are arranged in the hopper in a staggered mode, the upper ends of the buffer plates are arranged on the inner wall of the hopper, a gap is reserved between the lower ends of the buffer plates and the inner wall of the hopper, the lower ends of the upper buffer plates point to the lower buffer plates, a conical feed port (104) is arranged at the bottom of the hopper, a vibrating motor (105) is arranged on the feeding frame, a vibrating disc (106) inclining downwards is arranged at the vibrating end of the vibrating motor, the vibrating disc is arranged below the conical feed port, the bottom surface in the vibrating disc is of a smooth and excessive wavy structure, a supporting rod (107) is arranged on the feeding frame, a feeler lever (108) is arranged at the end part of the supporting rod in a rotating mode, and an inductor (109) corresponding to the feeler lever is arranged on the supporting rod; the vibrating mechanism comprises a vibrating assembly (231) and a charging tray (205) arranged on the vibrating assembly, wherein a first spiral conveying plate (206), a second spiral conveying plate (207) and a third spiral conveying plate (208) which are parallel to each other are sequentially arranged on the inner wall of the charging tray from bottom to top, one sides of the first spiral conveying plate, the second spiral conveying plate and the third spiral conveying plate, which are close to the center of the charging tray, are inclined upwards, and the widths of the first spiral conveying plate, the second spiral conveying plate and the third spiral conveying plate are the same as the thickness of the bottle cap; the output end of the first spiral conveying plate is connected with a first steering track (209), the first steering track is composed of a first steering bottom plate (210), a first steering side plate (211) and a first horizontal plate (212), the first steering bottom plate is connected with the first spiral conveying plate, one side of the first steering bottom plate, which is close to the center of the tray, is inclined downwards, the width of the first steering bottom plate is larger than that of the first spiral conveying plate, the width of the first steering bottom plate is smaller than the outer diameter of the bottle cap, the first steering side plate is arranged on one side of the first steering bottom plate, which is close to the center of the tray, the first horizontal plate is connected with the first steering bottom plate, the width of the first horizontal plate is larger than the outer diameter of the bottle cap, the output end of the first steering track is connected with a first spiral conveying track (213), the first spiral conveying track is positioned outside the tray, part of the first spiral conveying track is spirally arranged on the outer wall of the tray, the other part of the first spiral conveying track is positioned outside the tray, the bottom of the first spiral conveying track, which is inclined downwards, and is positioned outside the first spiral conveying track, which is arranged on the outer wall of the tray; the output end of the second spiral conveying plate is connected with a second steering track (216), a second deflector rod (217) is arranged at the joint of the second spiral conveying plate and the second steering track, the second steering track is composed of a second steering bottom plate (218), a second steering side plate (219) and a second horizontal plate (220), the second steering bottom plate is connected with the second spiral conveying plate, one side of the second steering bottom plate, which is close to the center of the material tray, is inclined downwards, the width of the second steering bottom plate is larger than the width of the second spiral conveying plate, the width of the second steering bottom plate is smaller than the outer diameter of the material tray, the second steering side plate is arranged on one side of the second steering bottom plate, which is close to the center of the material tray, the width of the second horizontal plate is larger than the outer diameter of the material tray, the position, which is close to the output end, of the material tray is provided with a second through hole (221), and the second horizontal plate is connected with the first spiral conveying bottom plate through the second through hole; the output end of the third spiral conveying plate is connected with a third steering track (222), a third deflector rod (223) is arranged at the joint of the third spiral conveying plate and the third steering track, the third steering track is composed of a third steering bottom plate (224), a third steering side plate (225) and a third horizontal plate (226), the third steering bottom plate is connected with the third spiral conveying plate, one side of the third steering bottom plate, which is close to the center of the material tray, is inclined downwards, the width of the third steering bottom plate is larger than the width of the third spiral conveying plate, the width of the third steering bottom plate is smaller than the outer diameter of the material tray, the third steering side plate is arranged on one side of the third steering bottom plate, which is close to the center of the material tray, the width of the third horizontal plate is larger than the outer diameter of the material tray, the position, which is close to the output end, of the material tray is provided with a third through hole (227), and the third horizontal plate is connected with the first spiral conveying bottom surface through the third through hole; the output end of the vibration disc is positioned above the material disc, and the lower end of the feeler lever is positioned in the material disc; the first detection mechanism comprises a first detection frame (401) arranged on the support and a first light source (402) arranged at the top of the first detection frame, wherein the first light source comprises a hemispherical first lamp shell (403) and a plurality of LED bulbs which are arranged on the inner wall of the first lamp shell in a surrounding mode, a first camera (404) is arranged at the top of the first lamp shell, and the first camera penetrates through the first lamp shell and then points downwards to the center of the first lamp shell; the second detection mechanism comprises a support (501) arranged on the support and a square fixing frame (502) arranged at the top of the support, a second light source (503) is arranged at the center of the square fixing frame, the second light source comprises a second annular lamp shell (504) arranged on the square fixing frame and a plurality of LED bulbs arranged on the second annular lamp shell, fixing rods (505) perpendicular to the four edges of the square fixing frame are arranged on the four edges of the square fixing frame, and a second camera (506) is arranged on the fixing rods and points to the center of the square fixing frame; the first conveying mechanism comprises a first driving wheel (301), a first driven wheel (302) and a first driving motor (303) which are arranged on a bracket, the output end of the first driving motor is connected with the first driving wheel through a gear piece, the first driving wheel is connected with the first driven wheel through a first conveying belt (304), the first detecting mechanism and the second detecting mechanism are sequentially positioned above the first conveying belt along the conveying direction, two first guide plates (305) which are parallel to each other are arranged on the bracket, the first guide plates are positioned above the first conveying belt, a first guide rail (306) is formed by the space between the two first guide plates, the inlet of the first guide rail is positioned at the output end of the first spiral conveying rail, and the outlet of the first guide rail is positioned at the first detecting mechanism; two parallel second guide plates (307) are arranged on the support, the second guide plates are located above the first conveying belt, a second guide track (308) is formed between the two second guide plates, the second guide track is located between the first detection mechanism and the second detection mechanism, two sides of the support, which are located on the second detection mechanism, are respectively provided with an air pipe (10) and a first guiding-out channel (309), the air pipe and the first guiding-out channel on each side of the second detection mechanism are respectively located on two sides of the first conveying belt, and the air pipe and the first guiding-out channel on each side of the second detection mechanism are oppositely arranged; two parallel third guide plates (310) are arranged on the support, the third guide plates are positioned above the first conveying belt, a third guide track (311) is formed by the space between the two third guide plates, and the third guide track is positioned at the output end of the first conveying belt; the third detection mechanism comprises a third detection frame (801) arranged on the support and a third camera (802) arranged at the top of the third detection frame, a third light source (803) is arranged at the lower part of the third detection frame, the third light source is composed of a third annular lamp shell (804) arranged on the third detection frame and a plurality of LED lamps arranged on the third annular lamp shell, and the third camera is opposite to the center of the third annular lamp shell; the second conveying mechanism comprises a second driving wheel (701), a second driven wheel (702) and a second driving motor (703) which are arranged on a bracket, the output end of the second driving motor is connected with the second driving wheel through a gear piece, the second driving wheel is connected with the second driven wheel through a second conveying belt (704), the third detecting mechanism is positioned above the second conveying belt, two parallel fourth guide plates (705) are arranged on the bracket, the fourth guide plates are positioned above the second conveying belt, and a fourth guide track (706) is formed by the interval between the two fourth guide plates; the support is provided with an air blowing pipe and a second guiding-out channel (708) which are positioned on the output side of the third detection mechanism, and the air blowing pipe and the second guiding-out channel are respectively positioned on two sides of the second conveying belt and are oppositely arranged; the turnover mechanism is positioned between the first conveying mechanism and the second conveying mechanism on the frame and comprises a support (601) and a semi-closed sleeve (602) arranged on the support, the semi-closed sleeve is of a structure which is gradually twisted from one end to the other end, a torsion bar (604) is arranged at the non-closed position of the semi-closed sleeve through a connecting block (603), U-shaped buckles (605) are arranged at two ends of the semi-closed sleeve, and the U-shaped openings of the two U-shaped buckles are opposite in direction; the output end of the third guide rail corresponds to the input end of the turnover mechanism, the fourth guide rail is positioned between the turnover mechanism and the third detection mechanism, and the input end of the fourth guide rail corresponds to the output end of the turnover mechanism; be equipped with the display on the support, the display is connected with first camera, second camera and third camera respectively, vibration subassembly includes chassis (201) and sets up pulse electromagnet (202) on the chassis, pulse electromagnet's tip is equipped with vibrating plate (203), be connected with the charging tray through spring board (204) on the vibrating plate, spiral setting is equipped with sieve mesh (214) on the orbital track wall of first spiral conveying on the outer wall of charging tray, is equipped with on the outer wall of charging tray and draws forth passageway (215), the entry that draws forth the passageway is located sieve mesh department.
2. The automatic antibiotic bottle cap detection apparatus according to claim 1, wherein: the third horizontal plate is provided with a turnover part (228), and the turnover part is composed of a U-shaped notch (229) arranged on the third horizontal plate and a semicircular lug (230) arranged at the U-shaped notch.
3. The automatic antibiotic bottle cap detection apparatus according to claim 1, wherein: one diagonal line of the square fixing frame is parallel to the first conveying belt.
4. The automatic antibiotic bottle cap detection apparatus according to claim 1, wherein: be equipped with first transparent baffle (312) on two third deflector, first transparent baffle is located the top of third guide rail, the position that is close to the output on the first transparent baffle is equipped with waist hole (313), be equipped with the gas blow pipe on the third deflector, the gas blow port of gas blow pipe points to waist hole.
5. The automatic antibiotic bottle cap detection apparatus according to claim 1, wherein: and the two fourth guide plates are provided with second transparent baffles (707), and the second transparent baffles are positioned above the fourth guide rails.
6. The automatic antibiotic bottle cap detection apparatus according to claim 1, wherein: the support is provided with an air blowing pipe, and an air blowing port of the air blowing pipe points to the unsealed part of the semi-closed sleeve.
7. The automatic antibiotic bottle cap detection apparatus according to claim 1, wherein: the output end that is located the second conveyer belt on the support is equipped with cylinder (11), be equipped with sliding seat (12) on the piston rod of cylinder, be equipped with two third on the sliding seat and derive passageway (13), two third derive passageway and be V-arrangement setting on the sliding seat, the entry of two third derive passageway corresponds with the output of second conveyer belt.
8. The automatic antibiotic bottle cap detection apparatus according to any one of claims 1 to 7, wherein: the support is rotationally provided with a mechanical stop lever (232), the mechanical stop lever is positioned at the output end of the first spiral conveying track, and the output end of the support positioned at the first spiral conveying track is provided with an air blowing pipe.
CN201810534403.2A 2018-05-29 2018-05-29 Automatic detection equipment for antibiotic bottle caps Active CN108489991B (en)

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Publication number Priority date Publication date Assignee Title
CN109051664B (en) * 2018-09-14 2024-03-05 内蒙古长寿药业有限公司 Automatic feeding mechanism for aluminum cap in oral liquid bottle cap
CN111551355A (en) * 2018-09-18 2020-08-18 河南豫乾技术转移中心有限公司 Detection device for production of shower head cover of bathroom material
CN110586490B (en) * 2019-08-12 2024-05-17 广州市日睛自动化机械有限公司 Bottle lid visual inspection machine
CN111130460A (en) * 2019-12-30 2020-05-08 唐山国芯晶源电子有限公司 SMD resonator quartz wafer appearance detection device and detection method
CN111906046A (en) * 2020-08-20 2020-11-10 新乡职业技术学院 Detection equipment for intelligent manufacturing
CN115591997A (en) * 2022-09-30 2023-01-13 重庆首键药用包装材料有限公司（Cn） Detection counting equipment for production of liquid medicine bottle caps

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