CN108486692A - A kind of processing method and system of high-strength high-modules carbon fibre - Google Patents

A kind of processing method and system of high-strength high-modules carbon fibre Download PDF

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Publication number
CN108486692A
CN108486692A CN201810339670.4A CN201810339670A CN108486692A CN 108486692 A CN108486692 A CN 108486692A CN 201810339670 A CN201810339670 A CN 201810339670A CN 108486692 A CN108486692 A CN 108486692A
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Prior art keywords
carbon fibre
modules carbon
strength high
strength
heated drying
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CN201810339670.4A
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CN108486692B (en
Inventor
钱鑫
张永刚
王雪飞
郑凯杰
李德宏
钟俊俊
衡芳芳
宋书林
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Ningbo Institute of Material Technology and Engineering of CAS
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Ningbo Institute of Material Technology and Engineering of CAS
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F11/00Chemical after-treatment of artificial filaments or the like during manufacture
    • D01F11/10Chemical after-treatment of artificial filaments or the like during manufacture of carbon
    • D01F11/12Chemical after-treatment of artificial filaments or the like during manufacture of carbon with inorganic substances ; Intercalation
    • D01F11/122Oxygen, oxygen-generating compounds
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F11/00Chemical after-treatment of artificial filaments or the like during manufacture
    • D01F11/10Chemical after-treatment of artificial filaments or the like during manufacture of carbon
    • D01F11/16Chemical after-treatment of artificial filaments or the like during manufacture of carbon by physicochemical methods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/10Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
    • F26B13/14Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/04Heating arrangements using electric heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/28Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun

Abstract

The invention discloses a kind of processing systems of high-strength high-modules carbon fibre, including sequentially connected surface processing device, water washing device and heated drying oxidation unit;The heated drying oxidation unit is made of heated drying system and oxidative system, and heated drying system includes protection incubator, light source and exhaust passage;Oxidative system includes oxidizing atmosphere reactor, secondary light source and protective housing.A kind of processing method of high-strength high-modules carbon fibre is also disclosed, including:(1) high-strength high-modules carbon fibre tow carries out oxidation processes continuously across surface processing device to fiber surface;(2) high-strength high-modules carbon fibre surface is washed using water washing device;(3) wash after high-strength high-modules carbon fibre tow pass through heated drying oxidation unit, receive silk to get.The present invention method is easy to operate, controllability is strong, and it is small to consume energy, can realize high-strength high-modules carbon fibre it is continuous, quickly, high efficiency drying on the basis of, realize the re-activation of carbon fiber surface.

Description

A kind of processing method and system of high-strength high-modules carbon fibre
Technical field
The invention belongs to carbon fiber production technical fields, and in particular to a kind of processing method of high-strength high-modules carbon fibre and be System.
Background technology
High-strength high-modules carbon fibre is prepared by 2000 DEG C~3000 DEG C high temperature graphitization processing, and fiber surface is presented High inertia, it is therefore desirable to its surface be handled to improve fiber surface activity.At present carbon fiber surface treatment method compared with It is more, especially with solution oxides such as anodic oxidations using in the majority, meeting residual solution after surface oxidation treatment, thus washed Processing removes fiber surface residual solvent, washing and drying is then carried out, in order to subsequent sizing technique.
The most commonly used method of carbon fiber surface washing and drying is that processing, such as Publication No. is dried in blowing-type drying oven It is real by heated-air drying mode that the Chinese invention patent document of CN102645091A discloses drying device etc. after carbon fiber is washed Existing fiber surface drying.But for high-strength high-modules carbon fibre, since high brittleness is presented in fiber, in process of production by It is easily formed surface lousiness in reasons such as tension drafts, if washing and drying easily causes fiber surface using heated-air drying mode Lousiness aggravates, and then influences the mechanical property of fiber.
It is done for the washing of carbon fiber in addition, the Chinese invention patent document of Publication No. CN107385735A is disclosed The system of dry, starching and dryness finalization, using hot-rolling contact furnace drying method, although this method can fast implement carbon fiber baking It is dry, but since fiber surface is thermally contacted with hot-rolling, cause the active group of carbon fiber surface generation after surface treatment to be sent out Raw damage, fiber surface activity decline so that surface treatment loses meaning.
Carbon fiber product UV curing disclosed in the Chinese utility model patent document of Publication No. CN201122045Y It is proposed to utilize ultraviolet light or infrared light mode of heating in equipment, but its there are following two points essence is different from the present invention:First, answering With field difference, patent be dried using infrared lamp and quartz burner for carbon fiber product it is ultraviolet on product Line coating, the present invention are happened in carbon fiber production process, are dried for fiber washing;Second, apparatus structure is totally different, energy consumption is poor Different larger, patent need to carry out baking vanish to carbon fiber surface, therefore need to carry out under excessive temperature, thus plant energy consumption is higher, and Equipment is complicated, and as needed supply air system to cool down in time to device in its device, and the present invention is simple and practicable, and visible Also carbon fiber rapid draing can be realized under the conditions of light etc..
Invention content
The present invention in view of the deficiencies of the prior art, and combines high-strength high-modules carbon fibre structure and performance characteristics, the present invention to set A kind of processing method and system of high-strength high-modules carbon fibre have been counted, the method for the present invention is easy to operate, controllability is strong, low energy consumption, Realize high-strength high-modules carbon fibre surface it is continuous, quickly, highly effective drying simultaneously, it can be achieved that fiber surface secondary oxidation, substantially carry High microsteping surface-active.
The invention is realized by the following technical scheme:
A kind of processing system of high-strength high-modules carbon fibre, including sequentially connected surface processing device, water washing device and heat Drying-oxidation unit;
Heated drying-the oxidation unit is made of heated drying system and oxidative system, and heated drying system includes that protection is kept the temperature Case, light source and exhaust passage;Oxidative system includes oxidizing atmosphere reactor, secondary light source and protective housing.
The surface processing device is used to carry out oxidation processes to high-strength high-modules carbon fibre surface, improves surface-active;Institute It is liquid phase oxidation device or anodic oxidation device to state surface processing device, can be arranged as required to as one, twice or multiple tracks.
The water washing device removes the remaining solution of fiber surface for being washed to high-strength high-modules carbon fibre surface.
The water washing device can be arranged as required to as one, twice or multiple tracks.
Heated drying-the oxidation unit realizes high-strength high-modules carbon fibre table using the uniform heat-field of heated drying system in device The efficient of face, rapid draing processing, surface second oxidation is carried out followed by oxidative system.
The light source includes one or more in visible light, infrared light and ultraviolet light.By the way that one or more light are arranged Source forms the uniform thermal field of temperature using luminous energy in the device, is carried out to high-strength high-modules carbon fibre surface using thermal diffusion effect It is dry.Since thermal field is uniform inside the device, air-flow is not will produce, thus avoids the generation of high-strength high-modules carbon fibre lousiness, and And it is not in contact directly with fiber surface so that greater activity is still presented in fiber surface after surface treatment.
The secondary light source is ultraviolet light and/or infrared light, and on the one hand secondary light source forms the uniform thermal field of temperature, improve The oxidation efficiency of oxidative system;Another aspect catalytic oxidative atmosphere realizes surface second activation to fiber surface oxidation processes, And then the combination of high-strength high-modules carbon fibre and matrix greatly improved, realize that fiber surface activity is substantially improved.
The present invention also provides a kind of processing methods of high-strength high-modules carbon fibre, including:
(1) high-strength high-modules carbon fibre tow carries out oxidation processes continuously across surface processing device to fiber surface;
(2) high-strength high-modules carbon fibre surface is washed using water washing device, removes the remaining solution of fiber surface;
(3) wash after high-strength high-modules carbon fibre tow pass through heated drying-oxidation unit, receive silk to get.
In step (1), oxidation processes are carried out to fiber surface using solution treatment mode, such as using liquid phase oxidation, anode Oxidation etc..
In step (2), using one or more to high-strength high-modules carbon fibre surface in spray process, infusion process and moisture film method It is washed.
In step (3), including:High-strength high-modules carbon fibre tow after washing is dry by the heat in heated drying-oxidation unit Drying system heats 1~5min at 50~120 DEG C;With laggard peroxidating system, oxidization time is 1~3min, and oxidizing temperature is 80~150 DEG C.
In conclusion the invention has the advantages that:
(1) in the heated drying system of heated drying-oxidation unit of the present invention, by using luminous energy heating means to high-strength and high-modulus Carbon fiber washed after drying and processing, processing is dried conducive to uniform heat-field in device, effectively can avoid fiber While surface generates lousiness, the continuous, quick of high-strength high-modules carbon fibre, highly effective drying are realized;In oxidative system, pass through oxygen The property changed atmosphere realizes surface second activation, and then greatly improve high-strength high-modules carbon fibre and matrix to fiber surface oxidation processes Combination.
(2) apparatus of the present invention are simple and easy to do, controllability is strong, energy consumption is small, and fiber surface washing and drying and two can be achieved at the same time Secondary activation is remarkably improved fiber surface activity while the effectively save energy.
Description of the drawings
Fig. 1 is the schematic diagram of the processing system of high-strength high-modules carbon fibre of the embodiment of the present invention;
Fig. 2 is that the surface-element before the processing of high-strength high-modules carbon fibre of the embodiment of the present invention analyzes data;
Fig. 3 is that the surface-element after high-strength high-modules carbon fibre of embodiment of the present invention surface treated and washing analyzes data;
Fig. 4 is that surface-element of the high-strength high-modules carbon fibre of the embodiment of the present invention after complete process analyzes data.
Specific implementation mode
The specific implementation mode of the present invention is described in further detail with embodiment with reference to the accompanying drawings of the specification, but is answered When understanding that following embodiment for illustrating the present invention, is not limited to the scope of the present invention.
As shown in Figure 1, an embodiment of the present invention provides a kind of processing systems of high-strength high-modules carbon fibre, including it is sequentially connected Surface processing device 3, water washing device 8 and heated drying-oxidation unit;
Heated drying-the oxidation unit is made of heated drying system and oxidative system, and heated drying system includes that protection is kept the temperature Case 10, light source 11 and exhaust passage 12;Oxidative system includes oxidizing atmosphere reactor 14, secondary light source 15 and protective housing 13, Heated drying-oxidation unit power supply is controlled by power switch 16.
The embodiment of the present invention additionally provides a kind of processing method of high-strength high-modules carbon fibre, including:
(1) high-strength high-modules carbon fibre tow 1 is entered by conductive rollers 2 in surface processing device 3, conductive rollers 2 and conduction Roller 6 is passed through DC current, is cathode by anode, graphite cake 5 of carbon fiber, to carbon fiber due to the conductive energy of carbon fiber Surface carries out Continuous Anodic Oxidation Treatment, to realize that carbon fiber surface activates.
(2) after being surface-treated, high-strength high-modules carbon fibre tow enters by rolling roller 7 in water washing device 8, uses deionization Water carries out infiltration cleaning to fiber, removes the remaining electrolyte solution of fiber surface.
(3) fiber is entered the heated drying system of heated drying-oxidation unit by rolling roller 9 after washing, and light source 11 is in electricity Under source 16 controls, by Effective Regulations such as light source power, quantity of light source, it is uniformly hot that temperature can be formed in protection incubator 10 , fiber surface is dried using thermal diffusion effect, realizes continuous, the flash baking of carbon fiber surface, is dried to ensure Water vapour excludes in time during dry, and exhaust passage 12 is equipped in light source both sides.The gases such as air enter oxidizing atmosphere hair Raw device 14 forms oxidizing atmosphere by physical-chemical reaction, and subsequent oxidizing atmosphere enters heated drying-oxidation through gas passage The oxidative system of device, fiber after drying enter in oxidative system protective housing 13, under the effect of secondary light source 15, to fiber Surface carries out oxidation processes.
As shown in Figure 1, the surface processing device 3 and water washing device 8 can be by one, twice or multiple tracks device groups At;Preferably, the present embodiment surface processing device 3 by forming together, and water washing device 8 by forming together.
Different number illumination lamp, illumination lamp can be arranged in light source 11 in the heated drying system of the heated drying-oxidation unit Shape can also rectangular, arc etc., and illumination lamp can be the different light sources such as visible light, ultraviolet light, infrared light;As preferred side Case, the present embodiment light source 11 are visible light source, amount to 4 arc light sources, fibre bundle both sides up and down are distributed in, per side 2 Arc light source, high-strength high-modules carbon fibre tow after washing is in heated drying system to heat 1min at 110 DEG C.
The secondary light source 15 of the oxidative system of the heated drying-oxidation unit is ultraviolet light, one kind of infrared light or mixing. Preferably, the present embodiment secondary light source 15 amounts to 2 rectangular light sources, is distributed in oxidative system using ultraviolet light as light source The both sides up and down of middle fibre bundle, the fiber after drying is in oxidative system with 150 DEG C of oxidation 1min.
Fig. 2, Fig. 3, Fig. 4 be respectively be surface-treated before, surface treatment and washing process after, high-strength and high-modulus carbon after secondary oxidation Fiber surface Elemental analysis data, O constituent contents are only 1.67% before being surface-treated, and are increased to after anodized 4.10%, after the secondary oxidation using heated drying-oxidation unit oxidative system, O constituent contents can be improved to 10.58%, real Existing fiber surface activity greatly improves.
The present invention in the heated drying system of heated drying-oxidation unit by forming uniform heat-field, due to not generating air-flow, Therefore carbon fiber surface will not be caused to generate lousiness, and will not be thermally contacted with fiber surface in drying process, therefore can To keep fiber-reactive in fiber surface drying process, to realize that carbon fiber is continuous, fast and efficiently dries;And in oxygen In change system, re-activation is carried out to fiber surface by using oxidizing atmosphere such as ozone etc., high-strength and high-modulus can be greatly improved Carbon fiber and matrix binding ability.
The basic principles and main features and advantages of the present invention of the present invention only have been shown and described in the above.This implementation Example is unrestricted for illustrating technical scheme of the present invention, and those of ordinary skill in the art do technical scheme of the present invention Other modifications or equivalent replacement should all cover the present invention's as long as it does not depart from the spirit and scope of the technical scheme of the present invention In right.

Claims (9)

1. a kind of processing system of high-strength high-modules carbon fibre, which is characterized in that including sequentially connected surface processing device, washing Device and heated drying-oxidation unit;
Heated drying-the oxidation unit is made of heated drying system and oxidative system, and heated drying system includes protection incubator, light Source and exhaust passage;Oxidative system includes oxidizing atmosphere reactor, secondary light source and protective housing.
2. the processing system of high-strength high-modules carbon fibre according to claim 1, which is characterized in that the surface processing device For liquid phase oxidation device or anodic oxidation device.
3. the processing system of high-strength high-modules carbon fibre according to claim 2, which is characterized in that the surface processing device Be set as together, twice or multiple tracks.
4. the processing system of high-strength high-modules carbon fibre according to claim 1, which is characterized in that the water washing device setting For one, twice or multiple tracks.
5. the processing system of high-strength high-modules carbon fibre according to claim 1, which is characterized in that the light source includes visible It is one or more in light, infrared light and ultraviolet light.
6. the processing system of high-strength high-modules carbon fibre according to claim 1, which is characterized in that the secondary light source is purple Outer light and/or infrared light.
7. a kind of processing method of high-strength high-modules carbon fibre, which is characterized in that high using claim 1~6 any one of them The processing system of strong high-modules carbon fibre is handled, including:
(1) high-strength high-modules carbon fibre tow carries out oxidation processes continuously across surface processing device to fiber surface;
(2) high-strength high-modules carbon fibre surface is washed using water washing device, removes the remaining solution of fiber surface;
(3) wash after high-strength high-modules carbon fibre tow pass through heated drying-oxidation unit, receive silk to get.
8. the processing method of high-strength high-modules carbon fibre according to claim 7, which is characterized in that in step (2), using spray One or more in leaching method, infusion process and moisture film method wash high-strength high-modules carbon fibre surface.
9. the processing method of high-strength high-modules carbon fibre according to claim 7, which is characterized in that in step (3), including: High-strength high-modules carbon fibre tow after washing is heated by the heated drying system in heated drying-oxidation unit at 50~120 DEG C 1~5min;With laggard peroxidating system, oxidization time is 1~3min, and oxidizing temperature is 80~150 DEG C.
CN201810339670.4A 2018-04-16 2018-04-16 High-strength high-modulus carbon fiber processing method and system Active CN108486692B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113048739A (en) * 2021-03-12 2021-06-29 罗世霞 Improve weaving processing of sunning efficiency to fabrics and use sunning frame
CN113502566A (en) * 2021-09-08 2021-10-15 江苏美得妮纺织品有限公司 Carbon fiber precursor pre-oxidation device and use method thereof
CN114182453A (en) * 2021-12-22 2022-03-15 张家港市港鹰实业有限公司 Carbon fiber surface treatment device and use method thereof
CN114250562A (en) * 2021-12-28 2022-03-29 张家港市港鹰实业有限公司 Improved carbon fiber precursor washing device and washing method
CN114775262A (en) * 2022-04-22 2022-07-22 常州爱特恩新材料科技有限公司 Carbon fiber processing method and system

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CN105484012A (en) * 2016-01-08 2016-04-13 中简科技股份有限公司 Surface treatment method and device for polyacrylonitrile carbon fibers
CN208266326U (en) * 2018-04-16 2018-12-21 中国科学院宁波材料技术与工程研究所 A kind of processing system of high-strength high-modules carbon fibre

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Publication number Priority date Publication date Assignee Title
CN113048739A (en) * 2021-03-12 2021-06-29 罗世霞 Improve weaving processing of sunning efficiency to fabrics and use sunning frame
CN113048739B (en) * 2021-03-12 2022-12-16 国网湖北省电力有限公司黄冈供电公司 Improve weaving processing of sunning efficiency to fabrics and use sunning frame
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CN114250562B (en) * 2021-12-28 2024-01-02 张家港市港鹰实业有限公司 Improved carbon fiber precursor water washing device and method
CN114775262A (en) * 2022-04-22 2022-07-22 常州爱特恩新材料科技有限公司 Carbon fiber processing method and system

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