CN108486350A - A kind of processing step drill quenching unit - Google Patents

A kind of processing step drill quenching unit Download PDF

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Publication number
CN108486350A
CN108486350A CN201810561514.2A CN201810561514A CN108486350A CN 108486350 A CN108486350 A CN 108486350A CN 201810561514 A CN201810561514 A CN 201810561514A CN 108486350 A CN108486350 A CN 108486350A
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CN
China
Prior art keywords
cooling device
glowing furnace
conveying mechanism
mechanical arm
plc controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810561514.2A
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Chinese (zh)
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CN108486350B (en
Inventor
徐启祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Luban Classroom Network Technology Co ltd
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Jiangsu Yong Run Tools Co Ltd
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Priority to CN201810561514.2A priority Critical patent/CN108486350B/en
Publication of CN108486350A publication Critical patent/CN108486350A/en
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Publication of CN108486350B publication Critical patent/CN108486350B/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/22Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for drills; for milling cutters; for machine cutting tools
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0006Details, accessories not peculiar to any of the following furnaces
    • C21D9/0018Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0062Heat-treating apparatus with a cooling or quenching zone
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The present invention proposes a kind of processing step drill quenching unit,Including glowing furnace,Cooling device and PLC controller,Cooling settings are on the right side of glowing furnace,Alarm is equipped with above cooling device,The left side of glowing furnace,Conveying mechanism is equipped between glowing furnace and cooling device,Rewinding box is placed on conveying mechanism,It is equipped with electric extendable door on quenching furnace shell and cooling device two sides,The left side electric extendable door bottom is equipped with infrared sensor,Propulsive mechanism is equipped on the left of the feed end of glowing furnace,Propulsive mechanism setting is square on the conveyor,Propulsive mechanism includes lifting motor,Propulsion electric machine and pushing block,Mechanical arm is equipped between glowing furnace and cooling device,Side on the conveyor is arranged by fixed seat in mechanical arm,Mechanical arm is equipped with clamp jaw,Present apparatus high degree of automation,Automatically rewinding box can be delivered in glowing furnace and is quenched,Rewinding box is delivered to cooling in cooling device automatically after quenching,Without manual operation,It is time saving and energy saving.

Description

A kind of processing step drill quenching unit
Technical field
The present invention relates to quenching unit technical field, more particularly to a kind of processing step drill quenching unit.
Background technology
Step drill also known as step drill or high speed steel fully ground step drill, the sheet metal drilling processing being mainly used within 3mm, drill bit can be with It is used instead of branched drill bit, processes the hole of different-diameter as needed, and can realize that macropore disposably machines, it need not be more Bit change needs to carry out quenching treatment with location hole etc., step drill work in-process is beaten, and quenching unit needs manpower manual by ladder Brill is transported in device, and manual blanking after quenching, and step drill is delivered in cooling device and is cooled down, time-consuming to take Power.
Invention content
It is simple and reasonable the object of the present invention is to provide a kind of processing step drill quenching unit, can automatically by The step drill of machine-shaping, which is transported in glowing furnace, to quench, and retells the step drill quenched and is transported to fast quickly cooling in cooling device But.
The object of the present invention is achieved like this:
A kind of processing step drill quenching unit, including glowing furnace, cooling device and PLC controller, the cooling settings are being quenched On the right side of stove, alarm is equipped with above the cooling device, the glowing furnace includes quenching furnace shell, thermatron and adds Thermal station, on quenching furnace shell, the warm table is mounted in quenching furnace shell, and is mounted on and is quenched for the PLC controller setting Stove bottom, the thermatron are arranged in warm table, which is characterized in that the left side of the glowing furnace, glowing furnace with It is equipped with conveying mechanism between cooling device, the rewinding box for having discharged step drill, the conveyer are placed on the conveying mechanism Structure is for rewinding box to be transported near glowing furnace and cooling device feed end, the driving end of the conveying mechanism, high-frequency heating Device, cooling device and alarm are connect with PLC controller;
Further, it is equipped with electric extendable door on the quenching furnace shell and cooling device two sides, left side is described electronic to stretch Contracting door is the feed end of glowing furnace, cooling device, and the electric extendable door on right side is the discharge end of glowing furnace, cooling device, described The electric extendable door in the output end alignment left side of conveying mechanism, and the conveyor surface of conveying mechanism and the bottom surface of electric extendable door exist In same horizontal line, the electric extendable door is connect with PLC controller;
Further, the left side electric extendable door bottom is equipped with the infrared sensor of induction rewinding box, the infrared sensor Height be slightly above conveying mechanism conveyor surface, the infrared sensor is connect with PLC controller;
Further, the table top of the warm table is flushed with the output face of conveying mechanism
Further, propulsive mechanism is equipped on the left of the feed end of the glowing furnace, the propulsive mechanism includes lifting motor, promotes Motor and pushing block, lifting motor setting side on the conveyor, the propulsion electric machine be arranged lifting motor just under Side, and the output end of the upper end of propulsion electric machine and lifting motor connects, the pushing block is concave, the concave surface pair of the pushing block The feed inlet direction of glowing furnace, the lifting motor and propulsion electric machine are connect with PLC controller;
Further, the width of the pushing block sunk part is more than the width of rewinding box, is less than or equal to the conveying of conveying mechanism Face width;
Further, mechanical arm is equipped between the glowing furnace and cooling device, the mechanical arm is arranged by fixed seat defeated It send above mechanism, the head end of the mechanical arm is rotatably connect with fixed seat, and being equipped with for the mechanical arm clamps step drill Clamp jaw, the clamp jaw is spindle rotationally arranged in mechanical arm tail end, the rotation of the mechanical arm control clamp jaw, clamp with It unclamps, the mechanical arm is connect with PLC controller;
Further, the rewinding box is made of heat-resisting material.
When the present invention works/operation principle:
It is electronic when having collected when being transported to the electric expansion of glowing furnace feed end in front of the door by conveying mechanism of step drill rewinding box The infrared inductor of retractable door bottom senses that rewinding box sends a signal to PLC controller, and PLC controller controls on the left of glowing furnace Electric extendable door open, while the position that is flushed with rewinding box of PLC controller control lifting motor descent propulsion motor, propulsion Motor drives pushing block to decline together and sends a signal to PLC controller after lifting motor declines, and PLC controller control promotes Motor works, and propulsion electric machine pushes to the right pushing block, pushing block card main rewinding box that rewinding box is pushed into the warm table in glowing furnace Middle part, PLC controller control propulsion electric machine return back to origin-location, and PLC controller control lifting motor ascent propulsion motor arrives Origin-location, PLC controller send a signal to the closing of electric extendable door electric extendable door, and PLC controller controls high-frequency heating dress Heating is set, the thermatron heating thermatron of PLC controller control after a certain period of time stops heating, PLC controller The electric extendable door on the right side of glowing furnace is controlled, the electric extendable door on right side is opened, and PLC controller control machinery arm clamps rewinding Rewinding box is put on the conveying mechanism between glowing furnace and cooling device by box, closes the electric extendable door on the right side of glowing furnace, Rewinding box is transported to the electric expansion on the left of cooling device in front of the door by PLC controller control conveying mechanism, electricity on the left of cooling device Infrared inductor in dynamic retractable door senses that rewinding box sends a signal to PLC controller, and PLC controller controls cooling device The electric extendable door in left side is opened, and control machinery arm rotates 180 ° and is put into rewinding box clamping after electric extendable door opening In cooling device, cooling device carries out cooling processing to the step drill in rewinding box, and PLC controls are sent a signal to after cooling Device, PLC controller control alarm equipment alarm, go to take out rewinding box before reminding staff.
Compared with prior art, the beneficial effects of the present invention are:
A kind of processing step drill quenching unit, glowing furnace, cooling device and PLC controller, the left side of glowing furnace, glowing furnace with It is equipped with conveying mechanism between cooling device, the collection box for being booked step drill can be automatically transported to quenching by conveying mechanism Before stove and cooling device, is carried without manpower manual, saved human resources, time saving and energy saving, glowing furnace and cooling device both sides It is equipped with electric extendable door, propulsive mechanism is equipped with above glowing furnace feed end, mechanical arm, nothing are equipped with above cooling device feed end It needs manpower manual that rewinding box is transported in glowing furnace and cooling device, can rewinding box be transported to glowing furnace and cooling dress automatically Convenient and efficient in setting, electric extendable door bottom is equipped with the infrared sensor of induction rewinding box, can sense rewinding box in time It arrives, prevents rewinding box from hitting on electric extendable door, cooling device upper end is equipped with alarm, reminds work in time after quenching Come to take out rewinding box as personnel, present apparatus high degree of automation follows up without the manpower moment, need to will only be received after quenching Magazine takes out in time, and a people may be implemented and control multiple quenching units, improve production efficiency.
Description of the drawings
Fig. 1 is the front view of the present invention.
Fig. 2 is workflow schematic diagram of the present invention.
Fig. 3 is glowing furnace left view.
Fig. 4 is cooling device left view.
Fig. 5 is pushing block vertical view.
Wherein, 1 is glowing furnace, and 11 be quenching stove outer covering, and 12 be thermatron, and 13 be warm table, and 2 be cooling dress It sets, 3 be PLC controller, and 4 be alarm, and 5 be conveying mechanism, and 6 be rewinding box, and 7 be electric extendable door, and 71 be infrared sensor, 8 be propulsive mechanism, and 81 be lifting motor, and 82 be propulsion electric machine, and 83 be pushing block, and 9 be mechanical arm, and 91 be fixed seat, and 92 be folder Tight pawl.
Specific implementation mode
As shown in Figs. 1-5, a kind of processing step drill quenching unit, including glowing furnace 1, cooling device 2 and PLC controller 3, the cooling settings are equipped with alarm 4 in 1 right side of glowing furnace, 2 top of the cooling device, and the glowing furnace 1 includes quenching Furnace shell 11, thermatron 12 and warm table 13, the setting of the PLC controller 3 is on quenching furnace shell 11, the heating Platform 13 is mounted in quenching furnace shell 11, and is mounted on 1 bottom of glowing furnace, and the thermatron 12 is arranged in warm table 13 It is interior, which is characterized in that it is equipped with conveying mechanism 5 between the left side of the glowing furnace 1, glowing furnace 1 and cooling device 2, it is described defeated It send and is placed with the rewinding box 6 for having discharged step drill in mechanism 5, the conveying mechanism 5 is used to rewinding box 6 being transported to 1 He of glowing furnace Near 2 feed end of cooling device, driving end, thermatron 12, cooling device 2 and the alarm 4 of the conveying mechanism 5 are equal It is connect with PLC controller 3.
Further, electric extendable door 7, left side institute are equipped on the quenching furnace shell 11 and 2 two sides of cooling device The feed end that electric extendable door 7 is glowing furnace 1, cooling device 2 is stated, the electric extendable door 7 on right side is glowing furnace 1, cooling device 2 Discharge end, the conveying mechanism 5 output end alignment left side electric extendable door 7, and the conveyor surface of conveying mechanism 5 with it is electronic In the same horizontal line, the electric extendable door 7 is connect the bottom surface of retractable door 7 with PLC controller 3.
Further, left side 7 bottom of electric extendable door is equipped with the infrared sensor 71 of induction rewinding box 6, described red The height of outer sensor 71 is slightly above 5 conveyor surface of conveying mechanism, and the infrared sensor 71 is connect with PLC controller 3.
Further, the table top and conveying mechanism of the warm table 13(5)Conveyor surface flush.
Further, propulsive mechanism 8 is equipped on the left of the feed end of the glowing furnace 1, the propulsive mechanism 8 includes lifting electricity Machine 81, propulsion electric machine 82 and pushing block 83, the lifting motor 81 are arranged above conveying mechanism 5, and the propulsion electric machine 82 is set It sets in the underface of lifting motor 81, and the upper end of propulsion electric machine 82 is connect with the output end of lifting motor 81, the pushing block 83 is concave, and the concave surface of the pushing block 83 is against the feed inlet direction of glowing furnace 1, the lifting motor 81 and propulsion electric machine 82 It is connect with PLC controller 3.
Further, the width of 83 sunk part of the pushing block is more than the width of rewinding box 6, is less than or equal to conveying mechanism 5 conveyor surface width.
Further, mechanical arm 9 is equipped between the glowing furnace 1 and cooling device 2, the mechanical arm 9 is set by fixed seat 91 It sets above conveying mechanism 5, the head end of the mechanical arm 9 is rotatably connect with fixed seat 91, and the mechanical arm 9 is equipped with The clamp jaw 92 of step drill is clamped, the clamp jaw 92 is spindle rotationally arranged in 9 end of mechanical arm, the control folder of the mechanical arm 9 Rotation, clamping and the release of tight pawl 92, the mechanical arm 9 are connect with PLC controller 3.
Further, the rewinding box 6 is made of heat-resisting material.
The invention is not limited in above-described embodiments, on the basis of technical solution disclosed by the invention, the skill of this field For art personnel according to disclosed technology contents, one can be made to some of which technical characteristic by not needing performing creative labour A little to replace and deform, these are replaced and deformation is within the scope of the invention.

Claims (8)

1. a kind of processing step drill quenching unit, including glowing furnace(1), cooling device(2)And PLC controller(3), described cold But it is arranged in glowing furnace(1)Right side, the cooling device(2)Top is equipped with alarm(4), the glowing furnace(1)Including quenching Furnace shell(11), thermatron(12)And warm table(13), the PLC controller(3)Setting is in quenching furnace shell(11) On, the warm table(13)Mounted on quenching furnace shell(11)It is interior, and it is mounted on glowing furnace(1)Bottom, the high-frequency heating dress It sets(12)It is arranged in warm table(13)It is interior, which is characterized in that the glowing furnace(1)Left side, glowing furnace(1)With cooling device (2)Between be equipped with conveying mechanism(5), the conveying mechanism(5)On be placed with the rewinding box for having discharged step drill(6), described defeated Send mechanism(5)For by rewinding box(6)It is transported to glowing furnace(1)And cooling device(2)Near feed end, the conveying mechanism (5)Feeder motor, thermatron(12), cooling device(2)And alarm(4)And PLC controller(3)Connection.
2. a kind of processing step drill quenching unit according to claim 1, it is characterised in that:The quenching furnace shell (11)And cooling device(2)Electric extendable door is equipped on two sides(7), the left side electric extendable door(7)For glowing furnace (1), cooling device(2)Feed end, the electric extendable door on right side(7)For glowing furnace(1), cooling device(2)Discharge end, institute State conveying mechanism(5)Output end alignment left side electric extendable door(7), and conveying mechanism(5)Conveyor surface and electric expansion Door(7)Bottom surface flush, the electric extendable door(7)With PLC controller(3)Connection.
3. a kind of processing step drill quenching unit according to claim 2, it is characterised in that:The left side electric expansion Door(7)Bottom is equipped with induction rewinding box(6)Infrared sensor(71), the infrared sensor(71)Height slightly above convey Mechanism(5)Conveyor surface, the infrared sensor(71)With PLC controller(3)Connection.
4. a kind of processing step drill quenching unit according to claim 1, it is characterised in that:The warm table(13)'s Table top and conveying mechanism(5)Conveyor surface flush.
5. a kind of processing step drill quenching unit according to claim 1, it is characterised in that:The glowing furnace(1)'s Propulsive mechanism is equipped on the left of feed end(8), the propulsive mechanism(8)Including lifting motor(81), propulsion electric machine(82)And propulsion Block(83), the lifting motor(81)It is arranged in conveying mechanism(5)Top, the propulsion electric machine(82)It is arranged in lifting motor (81)Underface, and propulsion electric machine(82)Upper end and lifting motor(81)Output end connection, the pushing block(83)It is in Concavity, the pushing block(83)Concave surface against glowing furnace(1)Feed inlet direction, the lifting motor(81)And propulsion electric machine (82)With PLC controller(3)Connection.
6. a kind of processing step drill quenching unit according to claim 5, it is characterised in that:The pushing block(83)It is recessed The width of concave portion point is more than rewinding box(6)Width, be less than or equal to conveying mechanism(5)The width of conveyor surface.
7. a kind of processing step drill quenching unit according to claim 1, it is characterised in that:The glowing furnace(1)With Cooling device(2)Between be equipped with mechanical arm(9), the mechanical arm(9)Pass through fixed seat(91)It is arranged in conveying mechanism(5)On Side, the mechanical arm(9)Head end rotatably and fixed seat(91)Connection, the mechanical arm(9)Be equipped with clamp ladder The clamp jaw of brill(92), the clamp jaw(92)It is spindle rotationally arranged in mechanical arm(9)End, the mechanical arm(9)Control folder Tight pawl(92)Rotation, clamping and release, the mechanical arm(9)With PLC controller(3)Connection.
8. a kind of processing step drill quenching unit according to claim 1, it is characterised in that:The rewinding box(6)It adopts It is made of heat-resisting material.
CN201810561514.2A 2018-06-04 2018-06-04 Quenching device for machining step drill Active CN108486350B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810561514.2A CN108486350B (en) 2018-06-04 2018-06-04 Quenching device for machining step drill

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810561514.2A CN108486350B (en) 2018-06-04 2018-06-04 Quenching device for machining step drill

Publications (2)

Publication Number Publication Date
CN108486350A true CN108486350A (en) 2018-09-04
CN108486350B CN108486350B (en) 2024-04-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109264295A (en) * 2018-10-29 2019-01-25 镇江科胜电子科技有限公司 Conveying device is used in a kind of production of connector pin

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4441698A (en) * 1981-03-21 1984-04-10 Ferdinand Limque Furnace for the heat treatment of drills
JP2007131904A (en) * 2005-11-09 2007-05-31 Koyo Thermo System Kk Quenching apparatus
CN201217672Y (en) * 2008-06-06 2009-04-08 约克夏(浙江)工具有限公司 Thermal treatment electric furnace set
CN202116596U (en) * 2011-05-03 2012-01-18 上海北特科技股份有限公司 Plate hard medium quenching and cooling system
CN204661785U (en) * 2015-04-28 2015-09-23 苏州大学 Drill bit equipment for Heating Processing
CN105441647A (en) * 2014-09-29 2016-03-30 苏州国琳机械制造有限公司 Continuous mesh belt-type quenching furnace production line with oil fume burner
CN106086336A (en) * 2016-07-28 2016-11-09 耐世特凌云驱动***(芜湖)有限公司 The quenching unit of axostylus axostyle
CN107245553A (en) * 2017-05-06 2017-10-13 东台丰华炉业有限公司 A kind of full-automatic backfire product line and its operating process
CN208234950U (en) * 2018-06-04 2018-12-14 江苏甬润工具有限公司 A kind of processing step drill quenching unit

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4441698A (en) * 1981-03-21 1984-04-10 Ferdinand Limque Furnace for the heat treatment of drills
JP2007131904A (en) * 2005-11-09 2007-05-31 Koyo Thermo System Kk Quenching apparatus
CN201217672Y (en) * 2008-06-06 2009-04-08 约克夏(浙江)工具有限公司 Thermal treatment electric furnace set
CN202116596U (en) * 2011-05-03 2012-01-18 上海北特科技股份有限公司 Plate hard medium quenching and cooling system
CN105441647A (en) * 2014-09-29 2016-03-30 苏州国琳机械制造有限公司 Continuous mesh belt-type quenching furnace production line with oil fume burner
CN204661785U (en) * 2015-04-28 2015-09-23 苏州大学 Drill bit equipment for Heating Processing
CN106086336A (en) * 2016-07-28 2016-11-09 耐世特凌云驱动***(芜湖)有限公司 The quenching unit of axostylus axostyle
CN107245553A (en) * 2017-05-06 2017-10-13 东台丰华炉业有限公司 A kind of full-automatic backfire product line and its operating process
CN208234950U (en) * 2018-06-04 2018-12-14 江苏甬润工具有限公司 A kind of processing step drill quenching unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109264295A (en) * 2018-10-29 2019-01-25 镇江科胜电子科技有限公司 Conveying device is used in a kind of production of connector pin

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