CN108468713A - A kind of self-lubricating bearing and its manufacturing method for heavy-duty truck balance axle - Google Patents

A kind of self-lubricating bearing and its manufacturing method for heavy-duty truck balance axle Download PDF

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Publication number
CN108468713A
CN108468713A CN201810387599.7A CN201810387599A CN108468713A CN 108468713 A CN108468713 A CN 108468713A CN 201810387599 A CN201810387599 A CN 201810387599A CN 108468713 A CN108468713 A CN 108468713A
Authority
CN
China
Prior art keywords
bearing
self
outer ring
lubricating
inner race
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810387599.7A
Other languages
Chinese (zh)
Inventor
王彦章
尹忠慰
王若曼
王庆宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG TENGGONG BEARING Co Ltd
Original Assignee
SHANDONG TENGGONG BEARING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANDONG TENGGONG BEARING Co Ltd filed Critical SHANDONG TENGGONG BEARING Co Ltd
Priority to CN201810387599.7A priority Critical patent/CN108468713A/en
Publication of CN108468713A publication Critical patent/CN108468713A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C23/00Bearings for exclusively rotary movement adjustable for aligning or positioning
    • F16C23/02Sliding-contact bearings
    • F16C23/04Sliding-contact bearings self-adjusting
    • F16C23/043Sliding-contact bearings self-adjusting with spherical surfaces, e.g. spherical plain bearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56Winding and joining, e.g. winding spirally
    • B29C53/58Winding and joining, e.g. winding spirally helically
    • B29C53/60Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/208Methods of manufacture, e.g. shaping, applying coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/02Plastics; Synthetic resins, e.g. rubbers comprising fillers, fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/02Plastics; Synthetic resins, e.g. rubbers comprising fillers, fibres
    • F16C2208/04Glass fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/02Shaping by casting
    • F16C2220/06Shaping by casting in situ casting or moulding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/28Shaping by winding impregnated fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Support Of The Bearing (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

A kind of self-lubricating bearing and its manufacturing method for heavy-duty truck balance axle, for solving existing heavy-duty truck balance axle bearing without the low disadvantage of self-lubricating property, service life.Self-lubricating bearing includes bearing inner race and bearing outer ring, and the inside and outside circle of bearing is made using unlike material.The manufacturing method of self-lubricating bearing, includes the following steps:Core model is installed on Wiring apparatus, the long fibre after epoxy resin presoaks is wound in by pretightning force by tubulose;Stop winding after being wound into predetermined outer ring size, core model is put into together with Wrapping formed long fibre in curing oven and carries out hot setting;Core model is detached with the long fibre after solidification, obtains fiber-reinforced resin matrix compound material pipe;Fiber-reinforced resin matrix compound material pipe is processed into bearing inner race or bearing outer ring;Steel bearings inner ring and composite material outer ring or steel bearings inner ring are assembled together with composite material outer ring.Self-lubricating bearing quality that the present invention obtains is small, lubricity is good.

Description

A kind of self-lubricating bearing and its manufacturing method for heavy-duty truck balance axle
Technical field
The present invention relates to self-lubricating bearing technical fields, specifically a kind of self-lubricating for heavy-duty truck balance axle Bearing and its manufacturing method.
Background technology
Active service heavy-duty truck balance axle bearing is made of inner ring and outer ring, and inside and outside circle generally use bearing steel material makes It forms, is lubricated in the course of work of bearing by adding lubricating grease.The surface of the inner ring and outer ring sliding contact of bearing It is a kind of spherical bearing for hemisphere face, is suitable for reciprocally swinging, banking motion and rotary motion.
Chinese patent (application number 2011201267967) mentions a kind of sliding bearing of axle balance shaft, skill to be solved The sliding bearing that art problem is to provide should have the characteristics that not easy to wear, with long service life.It includes the ontology of circular ring shape, at this One side end face of body is formed with the oil groove of several equally distributed sectors, the inner circle of the symmetrical center line and circular ring shape ontology of oil groove Circumferential surface is tangent.The inside and outside circle of self-lubricating bearing in above-mentioned patent is still metal material, and service life is low and quality is big.In State's patent (application number 2008101507732) refer to a kind of engineering plastic spherical plain bearing sheathing material, interior ball material and its at Type method, the bearing use resin injection molding, and fibre reinforced plastics are made with glass fibre, polyamide and other materials Oscillating bearing, but its glass fibre used is staple fiber so that and the compressive strength of bearing is relatively low, and then the application range of bearing It is relatively narrow.
Invention content
The purpose of the present invention is to provide a kind of self-lubricating bearings and its manufacturing method for heavy-duty truck balance axle, use In the existing heavy-duty truck balance axle bearing of solution without the low disadvantage of self-lubricating property, service life, and realize self-lubricating bearing Lightweight.
The technical scheme adopted by the invention to solve the technical problem is that:A kind of self-lubricating for heavy-duty truck balance axle Bearing, it includes bearing inner race and bearing outer ring, characterized in that two kinds of differences are respectively adopted in the bearing outer ring and bearing inner race Material is made, and two kinds of unlike materials are bearing steel and fiber-reinforced resin matrix compound material.
Further, the fiber in the fiber-reinforced resin matrix compound material is that carbon fiber, glass fibre or aramid fiber are fine Dimension.
Further, the contact surface between bearing inner race and bearing outer ring is spherical.
The manufacturing method of a kind of self-lubricating bearing for heavy-duty truck balance axle, characterized in that it includes the following steps:
(1), core model is installed on Wiring apparatus, the long fibre after epoxy resin presoaks is wound in by pretightning force Tubulose;
(2), stop winding after being wound into predetermined outer ring size, core model is put into curing oven together with Wrapping formed long fibre Middle carry out hot setting;
(3), core model is detached with the long fibre after solidification, obtains fiber-reinforced resin matrix compound material pipe;
(4), fiber-reinforced resin matrix compound material pipe is processed by bearing inner race or bearing outer ring by machining mode;
(5), the bearing outer ring or bearing inner race of On The Quality of Bearing Steels are obtained by machining mode;
(6), obtained bearing outer ring dress is handled by the bearing inner race obtained by step (4) processing and by step (5) With together, or bearing outer ring and handle the assembly of obtained bearing inner race by step (5) that step (4) processing obtains will be passed through Self-lubricating bearing is obtained together.
Further, winding angle is 35-90 degree when winding.
Further, when carrying out hot setting, solidification temperature is 150-200 degrees Celsius, and hardening time is 4-5 hours.
The beneficial effects of the invention are as follows:Patent of the present invention has the following advantages:
(1), the molding mode wound using fiber obtains inner ring or the outer ring of bearing so that and bearing own wt reduces, And there is good self-lubricating property.
(2), the radial compression intensity and modulus of fiber-reinforced resin matrix compound material is above bearing steel, therefore, bearing Bearing capacity is strong, and non-deformability is strong.
Description of the drawings
Fig. 1 is one of the sectional view of self-lubricating bearing of the present invention;
Fig. 2 is the two of the sectional view of the self-lubricating bearing of the present invention;
In figure:1 bearing outer ring, 2 bearing inner races.
Specific implementation mode
The self-lubricating bearing and its manufacturing method of the present invention are described in detail below in conjunction with the accompanying drawings.
As shown in Figure 1, the self-lubricating bearing of the present invention includes bearing outer ring 1 and bearing inner race 2, wherein bearing outer ring uses Fiber-reinforced resin matrix compound material makes, and bearing inner race is made of bearing steel material.Between bearing inner race and bearing outer ring Contact surface be spherical.
As shown in Fig. 2, the self-lubricating bearing of the present invention includes bearing outer ring 1 and bearing inner race 2, wherein bearing outer ring uses Bearing steel material makes, and bearing inner race is made of fiber-reinforced resin matrix compound material.Between bearing inner race and bearing outer ring Contact surface be spherical.The self-lubricating bearing of above structure, has the following advantages:(1), the molding mode wound using fiber Obtain inner ring or the outer ring of bearing so that bearing own wt reduces, and has good self-lubricating property.(2), fiber reinforcement The radial compression intensity and modulus of polymer matrix composites is above bearing steel, and therefore, bearing load carrying capacity is strong, non-deformability By force.
The production method of self-lubricating bearing of the present invention is described in detail below:
(1), core model is installed on Wiring apparatus, the long fibre after epoxy resin presoaks is wound in by pretightning force Tubulose, winding angle is 35-90 degree when winding;
(2), stop winding after being wound into predetermined outer ring size, core model is put into curing oven together with Wrapping formed long fibre In hot setting 4-5 hours is carried out under 150-200 degrees Celsius;
(3), core model is detached with the long fibre after solidification, obtains fiber-reinforced resin matrix compound material pipe;
(4), fiber-reinforced resin matrix compound material pipe is processed by bearing inner race or bearing outer ring by machining mode;
(5), the bearing outer ring or bearing inner race of On The Quality of Bearing Steels are obtained by machining mode;
(6), obtained bearing outer ring dress is handled by the bearing inner race obtained by step (4) processing and by step (5) With together, or bearing outer ring and handle the assembly of obtained bearing inner race by step (5) that step (4) processing obtains will be passed through Self-lubricating bearing is obtained together.

Claims (6)

1. a kind of self-lubricating bearing for heavy-duty truck balance axle, it includes bearing inner race and bearing outer ring, characterized in that institute It states bearing outer ring and bearing inner race is respectively adopted two kinds of unlike materials and is made, and two kinds of unlike materials are bearing steel And fiber-reinforced resin matrix compound material.
2. a kind of self-lubricating bearing for heavy-duty truck balance axle according to claim 1, characterized in that the fiber Fiber in reinforced resin based composites is carbon fiber, glass fibre or aramid fiber.
3. a kind of self-lubricating bearing for heavy-duty truck balance axle according to claim 1, characterized in that bearing inner race Contact surface between bearing outer ring is spherical.
4. a kind of manufacturing method of self-lubricating bearing for heavy-duty truck balance axle, characterized in that it includes the following steps:
(1), core model is installed on Wiring apparatus, the long fibre after epoxy resin presoaks is wound in by pretightning force by pipe Shape;
(2), be wound into after predetermined outer ring size and stop winding, by core model together with Wrapping formed long fibre be put into curing oven into Row hot setting;
(3), core model is detached with the long fibre after solidification, obtains fiber-reinforced resin matrix compound material pipe;
(4), fiber-reinforced resin matrix compound material pipe is processed by bearing inner race or bearing outer ring by machining mode;
(5), the bearing outer ring or bearing inner race of On The Quality of Bearing Steels are obtained by machining mode;
(6), the bearing inner race obtained by step (4) processing and the bearing outer ring obtained by step (5) processing are assemblied in Together, or by the bearing outer ring obtained by step (4) processing and the bearing inner race obtained by step (5) processing it is assemblied in one It rises and obtains self-lubricating bearing.
5. a kind of manufacturing method of self-lubricating bearing for heavy-duty truck balance axle according to claim 4, feature It is that winding angle is 35-90 degree when winding.
6. a kind of manufacturing method of self-lubricating bearing for heavy-duty truck balance axle according to claim 4, feature It is that when carrying out hot setting, solidification temperature is 150-200 degrees Celsius, and hardening time is 4-5 hours.
CN201810387599.7A 2018-04-26 2018-04-26 A kind of self-lubricating bearing and its manufacturing method for heavy-duty truck balance axle Pending CN108468713A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810387599.7A CN108468713A (en) 2018-04-26 2018-04-26 A kind of self-lubricating bearing and its manufacturing method for heavy-duty truck balance axle

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Application Number Priority Date Filing Date Title
CN201810387599.7A CN108468713A (en) 2018-04-26 2018-04-26 A kind of self-lubricating bearing and its manufacturing method for heavy-duty truck balance axle

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113601882A (en) * 2021-07-07 2021-11-05 武汉理工大学 Water-lubricated bearing material of bionic iron plough wood structure and forming process thereof
CN114619680A (en) * 2022-04-06 2022-06-14 山东节点新材料科技有限公司 Forming die of bearing outer ring and method for manufacturing bearing outer ring by using forming die

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5265965A (en) * 1992-09-02 1993-11-30 Rexnord Corporation Composite ball and socket bearing with convex outer surface
EP0969217A2 (en) * 1998-06-05 2000-01-05 Rexnord Corporation Composite spherical bearing and method of producing same
US6082721A (en) * 1998-03-18 2000-07-04 Kingsley; Richard J. Bushing
CN101012854A (en) * 2007-01-18 2007-08-08 浙江长盛滑动轴承有限公司 Wound form self-lubricating bearing and manufacturing method therefor
CN101144505A (en) * 2006-09-14 2008-03-19 菲特尔莫古德瓦有限公司 Pivot bearing with plastic outer ring and method for its manufacture
CN201116568Y (en) * 2007-10-24 2008-09-17 福建龙溪轴承(集团)股份有限公司 Self-lubricating centripetal oscillating bearing
CN102549281A (en) * 2009-09-29 2012-07-04 Ntn株式会社 Slide bearing
CN106979224A (en) * 2017-04-27 2017-07-25 山东腾工轴承有限公司 Filament wound composite oscillating bearing and its manufacture method
CN208236896U (en) * 2018-04-26 2018-12-14 山东腾工轴承有限公司 A kind of self-lubricating bearing for heavy-duty truck balance axle

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5265965A (en) * 1992-09-02 1993-11-30 Rexnord Corporation Composite ball and socket bearing with convex outer surface
US6082721A (en) * 1998-03-18 2000-07-04 Kingsley; Richard J. Bushing
EP0969217A2 (en) * 1998-06-05 2000-01-05 Rexnord Corporation Composite spherical bearing and method of producing same
CN101144505A (en) * 2006-09-14 2008-03-19 菲特尔莫古德瓦有限公司 Pivot bearing with plastic outer ring and method for its manufacture
CN101012854A (en) * 2007-01-18 2007-08-08 浙江长盛滑动轴承有限公司 Wound form self-lubricating bearing and manufacturing method therefor
CN201116568Y (en) * 2007-10-24 2008-09-17 福建龙溪轴承(集团)股份有限公司 Self-lubricating centripetal oscillating bearing
CN102549281A (en) * 2009-09-29 2012-07-04 Ntn株式会社 Slide bearing
CN106979224A (en) * 2017-04-27 2017-07-25 山东腾工轴承有限公司 Filament wound composite oscillating bearing and its manufacture method
CN208236896U (en) * 2018-04-26 2018-12-14 山东腾工轴承有限公司 A kind of self-lubricating bearing for heavy-duty truck balance axle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113601882A (en) * 2021-07-07 2021-11-05 武汉理工大学 Water-lubricated bearing material of bionic iron plough wood structure and forming process thereof
CN113601882B (en) * 2021-07-07 2022-05-13 武汉理工大学 Water-lubricated bearing material of bionic iron plough wood structure and forming process thereof
CN114619680A (en) * 2022-04-06 2022-06-14 山东节点新材料科技有限公司 Forming die of bearing outer ring and method for manufacturing bearing outer ring by using forming die

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