CN108445923A - Package is for packet platform segmented adjusting method - Google Patents

Package is for packet platform segmented adjusting method Download PDF

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Publication number
CN108445923A
CN108445923A CN201810220376.1A CN201810220376A CN108445923A CN 108445923 A CN108445923 A CN 108445923A CN 201810220376 A CN201810220376 A CN 201810220376A CN 108445923 A CN108445923 A CN 108445923A
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China
Prior art keywords
package
speed
section
packet
sectional
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Pending
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CN201810220376.1A
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Chinese (zh)
Inventor
熊亚楠
李功燕
高明建
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Jiangsu Intelligent Manufacturing Technology Co Ltd
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Jiangsu Intelligent Manufacturing Technology Co Ltd
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Priority to CN201810220376.1A priority Critical patent/CN108445923A/en
Publication of CN108445923A publication Critical patent/CN108445923A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D13/00Control of linear speed; Control of angular speed; Control of acceleration or deceleration, e.g. of a prime mover
    • G05D13/62Control of linear speed; Control of angular speed; Control of acceleration or deceleration, e.g. of a prime mover characterised by the use of electric means, e.g. use of a tachometric dynamo, use of a transducer converting an electric value into a displacement

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Conveyors (AREA)

Abstract

A kind of package of present invention offer mainly thes improvement is that, the adjusting control for package includes for packet platform segmented adjusting method:Initial velocity control section, Accelerating running section, travel at the uniform speed section;The adjusting method at least includes the following steps:In initial velocity control section, measures packages length and carried out respectively according to packages length:The sectional-regulated step of small packet, the sectional-regulated step of middle package, reduction of speed regulating step.As packages length L < L1, it is sectional-regulated to carry out small packet;L1 is the first length threshold;When packages length L meets L1≤L < L2, sectional-regulated step is wrapped up in progress, L2 is the second length threshold;When packages length L meets L >=L2, reduction of speed regulating step is carried out;In reduction of speed regulating step, as L2≤L < L3, the second vehicle regulating stage by stage is synchronized;As L3≤L < L4, stopped simultaneously upper packet regulative mode again;As L >=L4, stops package and run and alarm.The present invention can be improved for packet accuracy on packet platform.

Description

Package is for packet platform segmented adjusting method
Technical field
The present invention relates to a kind of control strategy, for the upper packet of packet platform especially a kind of parcel sorting machine suitable for halved belt Strategy.
Background technology
Express delivery industry since the product size that client buys differs, so, the outer packing size of courier packages is also inconsistent 's.For various sizes of courier packages, if using same speed governing algorithm, it will cause, package is transported less than fortune The problem of carrying trolley center.It wraps, is made every effort to each package up to carrier loader center in order to upper.
Traditional control mode is controlled by PLC, and the adjustment to speed, acceleration is not very flexible, therefore can not be right The operation curve of package makes good control, therefore, for wrapped on packet platform often will appear it is to the front, to the rear or on trolley not Problem placed in the middle.And these positions will all influence the accuracy of halved belt sorter blanking, it is possible to because package is too outer, under Give him excessive acceleration when material, package can fly out storage every mouth, and package is caused to be lost;It is possible that package is too forward, work as blanking When mistake point cause package to be transported to the destination of mistake every mouth to adjacent storage;This is all by strong influence halved belt sorter Sort accuracy.
Invention content
The purpose of the present invention is overcoming the deficiencies in the prior art, a kind of wrap up for packet platform segmented adjusting side is provided Method chooses optimum acceleration and acceleration time to carry out entirely going up packet procedures for the different situations of package different length Speed adjust.Solve be wrapped in encounter different size package in the case of, the low problem of upper packet accuracy, to improve confession Packet accuracy on packet platform.The technical solution adopted by the present invention is:
It is a kind of to wrap up for packet platform segmented adjusting method, mainly the improvement is that,
Adjusting control for package includes:Initial velocity control section, Accelerating running section, travel at the uniform speed section;
The adjusting method at least includes the following steps:
In initial velocity control section, measures packages length and carried out respectively according to packages length:The sectional-regulated step of small packet, in Wrap up sectional-regulated step, reduction of speed regulating step.
Further, as packages length L < L1, it is sectional-regulated to carry out small packet;L1 is the first length threshold;
In the sectional-regulated step of small packet, the speed of initial velocity control section is steady state value, and Accelerating running section includes the first acceleration Section, intermediate at the uniform velocity section and the second accelerating sections are accelerated to the speed that intermediate at the uniform velocity section is kept in the first accelerating sections package, then exist Second accelerating sections package is accelerated to the speed for the section holding that travels at the uniform speed;The acceleration of first accelerating sections and the second accelerating sections is Steady state value.
Further, when packages length L meets L1≤L < L2, sectional-regulated step is wrapped up in progress, L2 is the second length Spend threshold value;
In the middle sectional-regulated step of package, the speed of initial velocity control section is steady state value, and Accelerating running section includes the first acceleration Section, intermediate at the uniform velocity section and the second accelerating sections are accelerated to the speed that intermediate at the uniform velocity section is kept in the first accelerating sections package, then exist Second accelerating sections package is accelerated to the speed for the section holding that travels at the uniform speed;The acceleration of first accelerating sections and the second accelerating sections be by The variable value that need to be set.
Further, the speed being accelerated to is wrapped up in the first accelerating sections in the middle sectional-regulated step of package, be more than small It wraps up in sectional-regulated step and wraps up the speed being accelerated in the first accelerating sections.
Further, when packages length L meets L >=L2, reduction of speed regulating step is carried out;
As L2≤L < L3, the second vehicle regulating stage by stage is synchronized, L3 is third length threshold;
In synchronous second vehicle regulating stage by stage, package can miss a parcel loading machine meeting, to package in initial velocity control section Initial velocity reduction of speed to less than initial velocity a speed;Then carry out that Accelerating running section, travel at the uniform speed section again;
As L3≤L < L4, stopped simultaneously upper packet regulative mode again, L4 is the 4th length threshold;
Stop and go up in packet regulative mode again, package can miss secondary parcel loading machine meeting, in initial velocity control section to wrap up into Row stops operation, that is, the initial velocity wrapped up is reduced to zero, then carries out that Accelerating running section, travel at the uniform speed section again;
As L >=L4, stops package and run and alarm.
The advantage of the invention is that:Beneficial effects of the present invention, which are embodied in, improves halved belt sorter sorting rate, code reader Discrimination and complete machine sorting accuracy rate etc..
1. when each package can be transported to carrier loader center with most suitable rate curve, when upper packet Between can be shortened, in the same time every for packet platform transport package quantity can increase, to increase entire halved belt packet Wrap up in the sorting rate of sorter.
2. when it is central point that each package, which accurately can be transported to carrier loader, since illumination condition is best, and The case where being not in beyond reading code range.The discrimination of code reader will greatly promote, and pass through code reader from that can increase package The primary probability just accurately read carries out reading code again without wasting time to wrap up one circle of cycle on sorting line again The time consumed increases discrimination of the sorter to package while increasing sorting rate.
3. when it is central point that each package, which accurately can be transported to carrier loader, blanking process becomes more accurate Really.For the bar code superscribed after code reader reading code, sorting control system can distribute the corresponding blanking of the article every slogan to delivery Trolley.When carrier loader run to accordingly every mouth when, can rapid rotating belt, give package one prodigious acceleration, under realization Packet.If package, if to the rear, may shift to an earlier date down toward previous every mouth not in centre.If package is to the front, it is likely that down toward rear One every mouth.Various situations can occur because the position of package is uncertain, divide so as to cause package is wrong.Some are compared with heavy articles It more likely impinges upon every on mouth baffle, article is caused to damage.So the central point that can package go up packet to trolley is especially heavy It wants.If each package is accurately located at trolley centre, package will perfectly be carried out blanking by matched acceleration, Accurately and without shock.To improve the sorting accuracy rate of halved belt sorter.
By prolonged field adjustable with test, the segmented adjusting method, can significantly improve package up to The efficiency of carrier loader center, accuracy rate is up to 99%, and in the case of wrapping up itself specification, accuracy rate is reachable 99.9%.This has great meaning for the whole sorting rate, discrimination, the sorting accuracy rate that improve entire halved belt parcel sorting machine Justice.
Description of the drawings
Fig. 1 is the adjusting control flow chart of the present invention.
Fig. 2 is the sectional-regulated schematic diagram of small packet of the present invention.
Fig. 3 is the sectional-regulated schematic diagram of middle package of the present invention.
Specific implementation mode
With reference to specific drawings and examples, the invention will be further described.
Halved belt parcel sorting machine is equipped with cart transport line, and 600mm is arranged in cart transport each carrier loader at equal intervals On line;The upper packet action wrapped up for carrier loader of the sides Bao Taicong on cart transport line;The operation speed of carrier loader Degree is 2m/s;It is equipped with light curtain for packet platform;
The process of upper packet as shown in Figure 1,
Package enters for packet platform first, drives package movement for packet platform, wraps up after light curtain, connect for the controller of packet platform By the synchronization photosignal of carrier loader, at the same receive carrier loader number, carrier loader whether have package and carrier loader energy The information such as no normal upper packet;If carrier loader normally upper can wrap, success is synchronized.It calculates and synchronizes successfully the moment synchronization time With package by the time difference between the light curtain moment.
Adjusting control for package includes:Initial velocity control section, Accelerating running section, travel at the uniform speed section;Above three segment value obtains It is time control section;
Package includes the following steps for packet platform segmented adjusting method:
In initial velocity control section, measures packages length and carried out respectively according to packages length:The sectional-regulated step of small packet, in Wrap up sectional-regulated step, reduction of speed regulating step;
In this step, when being wrapped in by light curtain, light curtain can sense passed through packages length;
(1) as packages length L < L1, it is sectional-regulated to carry out small packet;L1 is the first length threshold, is in this example 300mm;
As shown in Fig. 2, in the sectional-regulated step of small packet, the speed V of initial velocity control section0For steady state value, V in this example0= 1m/s, Accelerating running section include the first accelerating sections, intermediate at the uniform velocity section and the second accelerating sections, the acceleration a1=of the first accelerating sections 2.7m/s2, speed V is accelerated in the first accelerating sections package1, i.e., the speed that intermediate at the uniform velocity section is kept, V in this example1=1.5m/ S, the acceleration a2=2.7m/s of the second accelerating sections2, then V is accelerated in the second accelerating sections package2, that is, the section that travels at the uniform speed guarantor The speed held;V in this example2=2.3m/s;
In the sectional-regulated step of small packet, using relatively small acceleration, it will not be spent because of acceleration ensureing to wrap up While big and generation is rolled, consumption as possible waits for the time that carrier loader arrives, the accurate upper packet of realization;The section that travels at the uniform speed is realized Package is delivered on carrier loader, similarly hereinafter;
(2) when packages length L meets L1≤L < L2, sectional-regulated step is wrapped up in progress, L2 is the second length threshold It is worth, is 400mm in this example;
As shown in figure 3, in the middle sectional-regulated step of package, the speed V of initial velocity control section0For steady state value, V in this example0= 1m/s, Accelerating running section include the first accelerating sections, intermediate at the uniform velocity section and the second accelerating sections, are accelerated in the first accelerating sections package Speed V1, i.e., the speed that intermediate at the uniform velocity section is kept, V in this example1Then=1.9m/s is accelerated to V in the second accelerating sections package2, The speed that the section that travels at the uniform speed is kept;V in this example2=2.3m/s;
The middle sectional-regulated step of package, the acceleration a1 of the first accelerating sections and the acceleration a2 of the second accelerating sections are variable , in 2.7m/s2~5m/s2Between, when encountering the package in this length range, regulative mode be it is very flexible and changeable, This is conducive to more smoothly carry out upper packet control in correct time;
(3) when packages length L meets L >=L2, reduction of speed regulating step is carried out;
Reduction of speed regulating step is divided into three kinds of situations:
As shown in Table 1:
Packages length L It is applicable in regulative mode
400mm≤L < 500mm Synchronous second vehicle regulating stage by stage
500mm≤L < 600mm Stopping and again upper packet regulative mode
L≥600mm Stopping, alarm, manual sorting
Table one
As L2≤L < L3, the second vehicle regulating stage by stage is synchronized, L3 is third length threshold, is in this example 500mm;
In synchronous second vehicle regulating stage by stage, package can miss a parcel loading machine meeting, to package in initial velocity control section Initial velocity reduction of speed to less than initial velocity a speed;So that package waits for second of parcel loading machine meeting;Ensure package Back to back parcel loading machine meeting will not be missed, to improve efficiency;Then carry out that Accelerating running section, travel at the uniform speed section again;
As L3≤L < L4, stopped simultaneously upper packet regulative mode again, L4 is the 4th length threshold, is in this example 600mm;
Stop and go up in packet regulative mode again, package can miss secondary parcel loading machine meeting, in initial velocity control section to wrap up into Row stops operation, that is, the initial velocity wrapped up is reduced to zero, then carries out that Accelerating running section, travel at the uniform speed section again;Simultaneously using stopping It is too long really that upper packet regulative mode again, which is due to wrapping up, but is less than the delivery maximum length of carrier loader again, it is necessary to first It is stopped operation, is then further accelerated, to realize last upper packet;
As L >=L4, stops package and run and alarm;Warning light can be light, reminds operating personnel to carry out artificial Sorting.Such case is because packages length has been more than the delivery maximum length of carrier loader.

Claims (5)

1. a kind of package is for packet platform segmented adjusting method, which is characterized in that
Adjusting control for package includes:Initial velocity control section, Accelerating running section, travel at the uniform speed section;
The adjusting method at least includes the following steps:
In initial velocity control section, measures packages length and carried out respectively according to packages length:The sectional-regulated step of small packet, middle package Sectional-regulated step, reduction of speed regulating step.
2. package as described in claim 1 is for packet platform segmented adjusting method, which is characterized in that
As packages length L < L1, it is sectional-regulated to carry out small packet;L1 is the first length threshold;
In the sectional-regulated step of small packet, the speed of initial velocity control section is steady state value, Accelerating running section include the first accelerating sections, in Between at the uniform velocity section and the second accelerating sections, the speed that intermediate at the uniform velocity section is kept is accelerated in the first accelerating sections package, then second Accelerating sections package is accelerated to the speed for the section holding that travels at the uniform speed;The acceleration of first accelerating sections and the second accelerating sections is constant Value.
3. package as claimed in claim 2 is for packet platform segmented adjusting method, which is characterized in that
When packages length L meets L1≤L < L2, sectional-regulated step is wrapped up in progress, L2 is the second length threshold;
In the sectional-regulated step of middle package, the speed of initial velocity control section is steady state value, Accelerating running section include the first accelerating sections, in Between at the uniform velocity section and the second accelerating sections, the speed that intermediate at the uniform velocity section is kept is accelerated in the first accelerating sections package, then second Accelerating sections package is accelerated to the speed for the section holding that travels at the uniform speed;The acceleration of first accelerating sections and the second accelerating sections is to set on demand Fixed variable value.
4. package as claimed in claim 3 is for packet platform segmented adjusting method, which is characterized in that
The speed being accelerated to is wrapped up in the first accelerating sections in the middle sectional-regulated step of package, is more than the sectional-regulated step of small packet In in the first accelerating sections wrap up the speed that is accelerated to.
5. package as claimed in claim 3 is for packet platform segmented adjusting method, which is characterized in that
When packages length L meets L >=L2, reduction of speed regulating step is carried out;
As L2≤L < L3, the second vehicle regulating stage by stage is synchronized, L3 is third length threshold;
In synchronous second vehicle regulating stage by stage, package can miss a parcel loading machine meeting, to the first of package in initial velocity control section One speed of beginning speed reduction of speed to less than initial velocity;Then carry out that Accelerating running section, travel at the uniform speed section again;
As L3≤L < L4, stopped simultaneously upper packet regulative mode again, L4 is the 4th length threshold;
In stopping and again upper packet regulative mode, package can miss secondary parcel loading machine meeting, stop to package in initial velocity control section It only operates, that is, the initial velocity wrapped up is reduced to zero, then carries out that Accelerating running section, travel at the uniform speed section again;
As L >=L4, stops package and run and alarm.
CN201810220376.1A 2018-03-16 2018-03-16 Package is for packet platform segmented adjusting method Pending CN108445923A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810220376.1A CN108445923A (en) 2018-03-16 2018-03-16 Package is for packet platform segmented adjusting method

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Application Number Priority Date Filing Date Title
CN201810220376.1A CN108445923A (en) 2018-03-16 2018-03-16 Package is for packet platform segmented adjusting method

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6792332B1 (en) * 2003-06-27 2004-09-14 Pitney Bowes Inc. Method for dynamic acceleration in an article transporting system
CN103708210A (en) * 2013-12-13 2014-04-09 上海邮政科学研究院 Control method of package platform on halved belt sorting equipment
CN104635774A (en) * 2014-12-17 2015-05-20 上海邮政科学研究院 Four-section mail supply table control system and method matched with halved belt sorting machine
CN105523372A (en) * 2015-10-26 2016-04-27 朗奥(启东)自动化设备有限公司 Parcel feeding device of cross-belt sorting machine
CN106865136A (en) * 2017-03-21 2017-06-20 苏州金峰物联网技术有限公司 Intersect the confession bag method of eyelet wire sorting system
CN106865159A (en) * 2017-03-21 2017-06-20 苏州金峰物联网技术有限公司 Intersect the lower bag control method and system of eyelet wire sorting system
CN107226361A (en) * 2017-06-28 2017-10-03 贝分科技(杭州)有限公司 A kind of sorter is for bag platform structure and supplies bag method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6792332B1 (en) * 2003-06-27 2004-09-14 Pitney Bowes Inc. Method for dynamic acceleration in an article transporting system
CN103708210A (en) * 2013-12-13 2014-04-09 上海邮政科学研究院 Control method of package platform on halved belt sorting equipment
CN104635774A (en) * 2014-12-17 2015-05-20 上海邮政科学研究院 Four-section mail supply table control system and method matched with halved belt sorting machine
CN105523372A (en) * 2015-10-26 2016-04-27 朗奥(启东)自动化设备有限公司 Parcel feeding device of cross-belt sorting machine
CN106865136A (en) * 2017-03-21 2017-06-20 苏州金峰物联网技术有限公司 Intersect the confession bag method of eyelet wire sorting system
CN106865159A (en) * 2017-03-21 2017-06-20 苏州金峰物联网技术有限公司 Intersect the lower bag control method and system of eyelet wire sorting system
CN107226361A (en) * 2017-06-28 2017-10-03 贝分科技(杭州)有限公司 A kind of sorter is for bag platform structure and supplies bag method

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Application publication date: 20180824